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Overview - tappi.org · Overview • Who is A.G. Stacker, Inc. •Why is this system needed •How does it work ... X12 + Right Angle Transfer . Ideal for Bundle Breaker lines. Multiple

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Efficient – Focused – Accountable

Overview

• Who is A.G. Stacker, Inc.

• Why is this system needed

• How does it work

• Proof is in the video!

• Rotary Die Cutter Stackers• bundle conveying and infeed systems

Cut, Machined, Fabricated in

100,000+ sq. ft. Manufacturing Facility

A. G. Stacker, Inc. Started 1996 • Committed to Innovation

Committed to Innovation

Stackers & Solutions

Efficient – Focused - Accountable

Why Is this System Needed?

Bundle System

• Purpose

• Why

• Bottle necks, concerns

• Accu-Rack: single motor, servo driven movement

• Traditionally a pneumatic system

• Smooth electric start & stop reduces need for maintenance

• Adjustable from 2” - 22”

Accumulator Rack

Perfect for Bundle Breaker lines!

High Speed Hopper Ejector

• Smooth & Precise Operation• Simple and effective – K.I.S.S.• Look & feel of normal backstop

• No Feed Interrupt for Continuous Operation

• Fully integrated into X12 Pitless Bundle Conveyor System (BCS)

• Field tested at over 12,000 pieces per hour

• New bundle every 10 seconds

Auto Setup System

• DSS & Servo Driven Hopper• One setup and done – recipes that can be used repeatedly• Decrease training time and lower the learning curve

• Initial setup: either manually or from HMI• Future setup: by a button on backstop or from HMI

Easy, Reliable, Fast

Divert & Separate System

Automated Hopper Setup

•Reduce Setup Time•Servo Driven

•Divide or Tamp•Auto Set

X12 Pitless Scissor Lift

Two stage conveyor system:

X12 + Right Angle Transfer

Ideal for Bundle Breaker lines

Multiple configurations available

Bundle Conveyor System

Fully Integrated: no need for another HMIHighly Efficient: discharges in seven seconds, not 10, 15, or 20

Safety First: incorporated with stacker’s ISS to keep operators safe

Less Stress: less vertical movement for the stacker

Easily Retrofitted: add to existing stacker to improve performance

Integration & Safety

Efficient – Focused - Accountable

Market Demands

• No rollers• Flexible material handling system• Modular• No pit• Stability and cycle time• Low maintenance• Reliable

Ball Belt Transfer System

• Patented pitless design• 12” to TOB

• Multidirectional

• No dangerous rollers!

Efficient – Focused - Accountable

Ball Belt

• 12” without pit

• 90 degree discharge

• Discharge left or right

Efficient – Focused - Accountable

Ball Belt

Efficient – Focused - Accountable

Ball Belt

Efficient – Focused - Accountable

Potential Usage

Require:

• Transfer in multiple directions

• Adjustable height

• No Pit

• Stack stability & Cycle time

• No rollers, safe

Examples:

• Ergonomic infeed systems

• WIP

• Bundle Conveying Systems

• Full Stacks

Booth # 613