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Overview of Mechanisms & Models for Liquid Metal Embrittlement and Future Directions Nilsson, K-F, Hojna, A. 2018 EUR 29437 EN

Overview of Mechanisms & Models for Liquid Metal ......If the liquid metal is removed, the material retains its performance in air, i.e. the material behavior is again ductile. Special

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Page 1: Overview of Mechanisms & Models for Liquid Metal ......If the liquid metal is removed, the material retains its performance in air, i.e. the material behavior is again ductile. Special

Overview of Mechanisms & Models for Liquid Metal Embrittlement and Future Directions

Nilsson, K-F, Hojna, A.

2018

EUR 29437 EN

Page 2: Overview of Mechanisms & Models for Liquid Metal ......If the liquid metal is removed, the material retains its performance in air, i.e. the material behavior is again ductile. Special

This publication is a Technical report by the Joint Research Centre (JRC), the European Commission’s science

and knowledge service. It aims to provide evidence-based scientific support to the European policymaking

process. The scientific output expressed does not imply a policy position of the European Commission. Neither

the European Commission nor any person acting on behalf of the Commission is responsible for the use that

might be made of this publication.

Contact information

Name: Karl-Fredrik Nilsson

Address:

Email: [email protected]

Tel.: +31 224 565420

EU Science Hub

https://ec.europa.eu/jrc

JRC113457

EUR 29437 EN

PDF ISBN 978-92-79-97249-2 ISSN 1831-9294 doi:10.2760/017392

Luxembourg: Publications Office of the European Union, 2018

© European Union/European Atomic Energy Community, 2018

The reuse policy of the European Commission is implemented by Commission Decision 2011/833/EU of 12

December 2011 on the reuse of Commission documents (OJ L 330, 14.12.2011, p. 39). Reuse is authorised,

provided the source of the document is acknowledged and its original meaning or message is not distorted. The

European Commission shall not be liable for any consequence stemming from the reuse. For any use or

reproduction of photos or other material that is not owned by the EU, permission must be sought directly from

the copyright holders.

All content © European Union/European Atomic Energy Community 2018,

How to cite this report: Karl-Fredrik Nilsson and Anna Hojna ), Overview of Mechanisms & Models for Liquid

Metal Embrittlement and Future Directions EUR 29437 EN, Publisher, Luxembourg, 2018, ISBN 978-92-79-

97249-2, doi:10.2760/017392), JRC113457

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Contents

Foreword .............................................................................................................. 2

Abstract ............................................................................................................... 3

1 Introduction ...................................................................................................... 4

2 Models ............................................................................................................. 8

2.1 Reduction in Surface Energy model (RSE) ....................................................... 8

2.2 Adsorption Induced Reduction in Cohesion Model (AICRM) ................................ 9

2.3 Enhanced Dislocation Emission Model (EDE) .................................................. 11

2.4 Dissolution-Condensation Mechanism (DCM) ................................................. 12

2.5 Other Models ............................................................................................. 16

2.5.1 Grain Boundary Embrittlement and Penetration models (GBEPM) ............. 16

2.5.2 Enhanced Work Hardening Model (EWHM) ............................................ 17

2.5.3 Slip-Dissolution Environmentally Assisted Cracking (SD EAC) Model ......... 17

3 Discussion ...................................................................................................... 19

4 Concluding Remarks ........................................................................................ 23

References ......................................................................................................... 24

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Foreword

It has been known for more than a century that metals that are ductile in air may become brittle in contact with certain liquids. Whether LME occurs and to what extent depends on the solid/liquid couple. Heavy liquid metals (HLM) such as lead and lead-bismuth eutectic are known to induce LME in steels, and LME is therefore a key challenge that must be addressed in order to ensure safety of HLM cooled nuclear reactors. There has been significant research devoted to liquid-metal embrittlement (LME) in the last six decades with the objective to understand the basic mechanisms and to develop mechanistic and engineering-based models in order to avoid LME in engineering designs.

Unfortunately there are still gaps in the understanding of LME and there is still no consensus on the best assessment methods and design is essentially based on experimental correlations. This is perhaps not surprising given the complexity where the properties of the solid and the liquid, their interaction, the temperature and the stress interact in a complex way. For a complete analysis two coupled problems need to be addressed: i) the interaction between the atoms in the liquid and solid and transport of the embrittler; ii) the associated transition from ductile to brittle fracture.

This report presents LME degradation mechanism and associated models that have been proposed in the last decades as well as some possible new developments. The models are discussed with respect to their strengths and weaknesses and applicability to support the design and assessment of HLM cooled nuclear reactors

Authors

Karl-Fredrik Nilsson JRC, Anna Hojna CVR-Rez

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Abstract

This report provides an overview of degradation mechanisms and models for liquid metal embrittlement (LME) with the objective establish mechanistic models for better understanding of LME and engineering models for quantitative and robust assessment of LME for components in nuclear reactors cooled with lead or lead-bismuth eutectic. A summary of the experimental and in-service observations of LME is given first. The different models are then outlined: Reduction in Surface Energy model; Adsorption Induced Reduction in Cohesion Model; Enhanced Dislocation Emission Model; Grain Boundary Embrittlement and Penetration models; Enhanced Work Hardening Model and Slip-Dissolution Environmentally Assisted Cracking. No model can predict the all observations, which suggests that LME involves several mechanisms that interact and compete which each other. The different models are discussed with respect to capability to predict LME and their potential as engineering based assessment tools.

.

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1 Introduction

It has been known for more than a century that metals that are ductile in air may become brittle in contact with certain liquids. There has been significant research devoted to liquid-metal embrittlement (LME) in the last six decades with the objective to understand the basic mechanisms and to develop mechanistic and engineering-based models in order to avoid LME in engineering designs. LME is a historical name and "brittle" evokes unstable failure at stress below yield which it is not fully in agreement with observations. The LME phenomenon is a special case of Environmentally Assisted Cracking (EAC).

Unfortunately there are still gaps in the understanding of LME and there is still no consensus on the best assessment methods and design is essentially based on experimental correlations. This is perhaps not surprising given the complexity where the properties of the solid and the liquid, their interaction, the temperature and the stress interact in a complex way. For a complete analysis two coupled problems need to be addressed: i) the interaction between the atoms in the liquid and solid and transport of the embrittler; ii) the associated transition from ductile to brittle fracture.

It should be noted that most of the data in support of model development are based on tests with pure solid/liquid couples (e.g. Zn/In, Al/Ga, Ni/Cu, Cu/Bi), whereas in engineering design both the solid and liquid are generally alloys. This is clearly the case for heavy liquid metal nuclear reactors where the liquid is lead or eutectic lead-bismuth (LBE) and the solid steel. For an overview of different models and associated experimental observations see references [1-7].

A first requirement for any model is that it is consistent with the experimental observations and feedback experience. Although there is no total consensus even on experimental observations (in some cases even contradictory) some general trends are observed. It has been shown that there is no penetration or diffusion of liquid metal atoms into the solid. Moreover, the fast crack growth rate excludes diffusion as the rate controlling mechanism. It is important to note that LME affects material performance only when the solid is in contact with liquid metal. It does not permanently change the solid's material properties (yield strength, UTS, fracture toughness, etc.). If the liquid metal is removed, the material retains its performance in air, i.e. the material behavior is again ductile.

Special case of environmentally assisted fracture.

o Liquid metal embrittlement can be seen as a special case of EAC fracture.

o Embrittlement is triggered by formation and propagation of defects. Thus fracture

mechanics needs to be invoked.

o Embrittlement has been demonstrated for tensile, fracture, fatigue and creep tests.

For steels, in particular ferritic-martensitic steels Gr 91 in contact with led-bismuth

but also austenitic steels and liquid lead there are a large number of papers, e.g. [8-

18]. The experimental observations for T91 in liquid Pb/PbBi have shown that:

Fracture occurs only in contact with the liquid metal and under applied

tensile stress. Tensile test results show apparent decrease in elongation after

fracture owing to LME/EAC crack initiation and growth and not to any

embrittlement of the material in front of the crack tip.

The crack growth is sub-critical stable fracture until critical fracture

resistance of the material is reached.

The fracture mode appears as cleavage, but the cleavage facets contain

micro size steps.

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LME/EAC occurs at relatively narrow temperature intervals 160 – 350˚C for

T91/PbBi and 340 – 400˚C for T91/Pb. The exact range depends on loading

type – rate and mode.

o Pre-condition is wetting of bare metal by the liquid metal, i.e. very low oxygen

content in the liquid metals so that oxides films are not formed.

o Failure is macroscopically brittle but not necessarily cleavage; also micro-plasticity

has been observed.

o Failure is characterized by very fast crack growth that depends on the temperature

and the liquid/solid metal system.

o The crack growth rate versus the stress intensity factor is often characterized by a

threshold value and a plateau for which the crack growth rate is independent of the

stress intensity factor (Figure 1).

Prerequisites for embrittlement.

o Although LME appears as macroscopically brittle, it must be preceded by some

plastic deformation. For tensile tests fracture occurs above the yield stress; the

hardening is hardly affected but the ductility is strongly reduced, which is typical for

defect controlled failure. In fracture tests there is always some plasticity deformation

at the crack tip and the crack growth resistance can be reduced significantly and

fatigue crack growth rate accelerated.

o There must generally be some new obstacles to dislocation motions created by the

interaction with environment in form of stress concentrators (e.g. dislocation pile-up,

grain boundaries, inclusions) to trigger brittle fracture.

Temperature

o LME usually occurs just above the melting point of the liquid but diminishes at a higher

temperature which supports the adsorption theories. The apparent decrease of

elongation owing to the crack initiation and growth results in the apparent ductility

trough.

Properties of the solid

o LME has been observed both in single-crystals and polycrystals.

o For polycrystals, fracture can be intergranular, transgranular or mixed. For pure single

solid/liquid couples intergranular has been more often observed whereas for T91 in

contact with LBE or lead, fracture is mainly transgranular or interlath martensite.

o For intergranular fracture, the properties of the grain boundaries play an important role

and for instance depend on the specific elements; segregation can promote or inhibit

LME.

o Increased yield stress and hardening generally promote LME. For polycrystals increasing

grain size increases the LME effect.

Liquid/solid interface

o LME requires good wetting, i.e. atomic scale contact solid/liquid,

o Limited mutual solubility generally increases LME as illustrated in Figure 2 whereas a

tendency to form intermetallic compounds decreases LME.

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Figure 1. Crack growth rates versus stress intensity factor for brass in liquid mercury at various temperatures under load and displacement controlled conditions [7].

Figure 2 Calculated reduction in the fracture surface energy relating to solubility parameter for different solid-liquid embrittlement couples. Note that the curve separates embrittlement couples from non-embrittled solid-liquid metal couples [7].

Other issues that have a direct relation to modelling are more open. This includes:

Time-dependency for LME For the life assessment different stages have been observed:

Initiation, sub-critical growth and final fracture fast fracture. Large variations have been

reported for initiation and sub-critical crack growth.

Processes for transport of embrittlers & rate controlling factors. The crack growth rate is

expected to be closely related to the interaction between the embrittling elements of the liquid

and the solid. Given the very fast crack growth rate in LME, the liquid atoms, or dissolved solid

metal atoms must have very high mobility or the fracture process must localized to the crack tip.

The processes are still not well understood and there is still a debate what the key processes are:

o Adsorption of the embrittler atoms at the crack tip and grain boundaries is the most common

assumption. As the adsorption depends on the chemical elements we refer to chemisorption.

Adsorption infers that the fracture process is localized to the surface of the crack tip and will

not be felt at distances greater than several atomic spacings.

o Dissolution and diffusion of solid atoms in liquid followed by re-precipitation has also been

assumed but this contradicts the experimental observation that LME is promoted by low

solubility shown in Figure 2.

o For the polycrystals the grain boundaries are central for the LME process: Adsorption and

dissolution followed by stress-aided diffusion in grain boundaries and segregation of specific

atoms are central processes leasing to thickening, pre-melting1 and de-cohesion of grain

boundaries.

1 By premelting is meant a pronounced disorder manifested in the most extreme case by the formation of

nanometre-scale intergranular films with liquid-like properties.

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Measurement of fracture controlling parameters. The volume directly affected by

the embrittling atoms is localized to a very small region at the crack tip and

affects physical properties that are expected to control the embrittling: surface

energy of the solid; strength of interatomic bonds; solid-liquid free surface and

grain boundary energy; cleavage stress and ideal shear strength, diffusion

coefficient liquid and solid atoms in solid, solubility of the solid atoms in the

liquid. Many of these parameters are very difficult to determine experimentally

but in last decades there has also been significant progress in computing different

parameters from first principle calculations. Data are also available from the

literature and databases. One of the most complete sets of data for heavy-liquid

metals is the Heavy-liquid Metal Handbook by OECD/NEA [19].

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2 Models

A number of models for liquid metal embrittlement have been proposed. Most of them were developed between the sixties and eighties in the last decade. New developments in the last two decades have focused on the understanding of grain boundaries both by means of advanced experimental studied and multi-scale model approaches.

All models are based on the experimental observation that LME is a crack initiation and propagation phenomenon, i.e. invoking fracture mechanics. The main differences between the models lie in: i) the assumed process for transport of atoms between the solid and liquid and ii) the fracture process itself. Models are also often based on experimental observations using specific pure single element liquid and solid combinations. Thus transferability between different liquid/solid couples is not obvious, in particular when the solid and liquid are alloys.

All LME models assume that there is direct contact between the liquid and the solid, which is a worst case. In design it is desirable to have an oxygen content that allows the formation of a protective oxide layer that inhibits direct contact between the liquid and the solid. The formation and failure of such oxide layers have not been included in this model review but should certainly be incorporated in a wider assessment.

2.1 Reduction in Surface Energy model (RSE)

This model is based on the Rebinder effect2, and was proposed in the very first studies on LME [20]. It

is based on the concept that the free surface energy of the solid is reduced and the effect can be

modelled by the classical Griffith approach for brittle fracture. Fracture occurs when the stored

elastic energy released by crack extension and work done by moving external surfaces equates the

surface energy needed for the formation of new crack surfaces. The elastic energy released from the

crack tip is given by the stress intensity factor (𝐾2/𝐸) which should equal the surface energy, 𝛾𝑒. The

stress intensity factor is given by 𝐾 = 𝜎√𝑎, which leads to the following generic expression for a

critical stress for a given crack length a3:

𝜎𝑐 = √𝐸𝛾𝑒

𝑎 , (1)

where E is Young's modulus, a the crack length and γ𝑒 the specific surface energy, which is reduced

by LME for the solid-liquid interface (𝛾𝑆𝐿 < 𝛾𝑒). This is a very attractive approach due to its

simplicity; it "only" needs the reduction in the surface energy, but it has not been widely used for

LME. First of all there is not a simple way of measuring the elastic surface energy. Moreover a more

fundamental criticism is that the Griffith approach is purely based on elastic deformation and

therefore does not account for crack tip plasticity. It is well known that for metals, and using an

energy balance approach, the energy dissipated from the plastic deformation is much larger than the

surface energy. Equation (1) could be used in small-scale yielding (the zone of plastic deformation is

small compared to the crack length) by replacing the specific surface energy by an effective surface

energy,

𝛾𝑓 = 𝛾𝑒 + 𝛾𝑝. (2)

2 The Rebinder effect in physics is the reduction in the hardness and ductility of a material by a surface-active

molecular film defined by Andrade, Randall and Makin in 1950 3 The specific equation is a function of the crack geometry, location and loading.

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The plastic dissipation energy is much larger than the surface energy (𝜸𝒑 ≫ 𝜸𝒆), thus 𝜸𝒑 must

necessarily be reduced. But as mentioned above, the macroscopic strain-strain curve is almost

unaffected by the liquid metal embrittlement, which means that LME must change the plastic crack

growth mechanism. As an alternative to the additive form an multiplicative form has also been

proposed,

𝛾𝑓 = 𝐴𝛾𝑒, (3)

where A is a constant related to the ratio of the cohesive strength to the yield strength.

An advantage with the multiplicative form is that the embrittlement is described by the single

parameter A whereas for the additive form the change in both 𝛾𝑒 and 𝛾𝑝 needs to be determined.

Another shortcoming with the reduction in surface energy model is that it is not obvious how

metallurgical and physical variables that affect LME should be accounted for, nor does it provide any

insight into the embrittlement mechanism at the atomic scale, and it cannot predict the plateaus

seen in Figure 1.

2.2 Adsorption Induced Reduction in Cohesion Model (AICRM)

This model can be seen as an extension of the "Reduction in Surface Energy Model"

by including the atomistic mechanisms [3,21,22] and is often referred to as the "SJWK" from the

initials of its proposers. The starting point is the observation that the crack growth rate under liquid

metal embrittlement is typically very high. The diffusion rate of atoms from the liquid in the solid is

too slow to drive LME crack growth; instead it is assumed that the embrittlement is caused by

adsorption of liquid metal atoms at the crack tips of the solid as illustrated in Figure 3. The

adsorption process depends on the specific atoms of the liquid and solid and is hence referred to as

chemisorption; but the stress field at the crack tip should also have an influence on the adsorption.

Figure 3 Schematic illustration of atoms at the tip of the crack. The bond A-A0 constitutes the crack tip and B is the liquid metal atom [22].

Figure 4 Schematic potential energy, U(a) and U(a)B , and resulting stress, σ(a) and σ(a)B, versus separation distance curves for bonds of type A-A0 (Fig. 1) in the absence and presence of chemisorbed atom B. For spontaneous chemisorption of B, ac = a0. For strain-activated chemisorption, ac > a0 [22]

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The fracture is pure cleavage and since the adsorption only affects a volume of atomistic size at the

the crack tip, the cleavage is assumed to be related to the change in strength of intermetallic bonds

induced by the adsorbed atom "B" as illustrated by Figure 4. If the work done in breaking

interatomic bonds equals the surface energy we obtain the maximum stress to break the A-A0 (no

adsorption) bond, or A-B-A0 (adsorption) bond.

𝜎𝑚 = √𝐸𝛾𝑒

𝑎0

𝜎𝑚(𝐵) = √𝐸𝛾𝑒(𝐵)

𝑎𝑐 }

. (4)

Note that this equation has the same form as Eq. (1), but, 𝛾 has a direct physical interpretation at the

atomic scale: intermetallic bond strength. The liquid metal atom B at the crack tips is assumed to

reduce the cohesive strength.

Crack tips are never completely sharp. Instead they have a finite radius which must be included for

assessments at the atomic scale. An elliptical crack of length 2a with crack tip radius 𝜌 subjected to a

remote stress 𝜎𝑎 results in a maximum local stress,

𝜎 = 𝜎𝑎√4𝑎

𝜌 (5)

By combining Eq. (4) and (5) and assuming an atomically sharp crack (𝜌 = 𝑎0), gives a stress value for

an atomically sharp propagating crack,

𝜎𝑝 = √𝐸𝛾𝑒

4𝑎. (6)

For a blunted crack (𝜌 > 𝑎0), the propagation becomes

𝜎𝑝 = √𝐸𝛾𝑒∙𝜌/𝑎0

4𝑎. (7)

Note that the blunting factor corresponds to the multiplicative factor "A" in Eq. 3. The stress for a

propagating crack for the LME case then becomes,

𝜎𝑝(𝐵) = √𝐸𝛾𝑒(𝐵)∙𝜌/𝑎𝑐

4𝑎. (8)

Embrittlement requires a continuous supply of the embrittler atom B and the crack growth rate is

therefore limited by the rate of transport of the liquid metal into the crack tip. If the atom A and B

would form a compound there would not be any LME. The application of this model gives a

mechanistic model for LME and has been used with certain success. But it requires good estimates of

the cohesive strength from measurements or possibly some first principle atomistic calculations with

and without adsorption. Moreover to predict crack growth rate it is necessary to model the

adsorption process and the rate driven by the chemistry and possible also the local strains. The

adsorption rate is, however, expected to decrease with increasing temperature, which could be a

contributing reason for brittle to ductile transition. Microstructural features are not explicitly

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addressed. If adsorption were strain activated then it would be expected that cracks initiated at

stress concentration sites such as grain boundaries. There could also be other physical-chemical

factors to promote adsorption at grain boundaries. Different lattice orientations of grains at the

crack tip affect the local stress which in principle can be taken into account in more refined models.

Thus there are a lot of open issues when the model is used for predictions.

2.3 Enhanced Dislocation Emission Model (EDE)

The Enhanced Dislocation Emission Model proposed by Lynch also assumes that the LME is

controlled by adsorption of embrittling atoms in the liquid, but instead of pure cleavage through

reduction of the cohesive strength of the interatomic bonds, it is a reduction of the shear strength of

the bonds [23-25].

The fracture process is a localized ductile

tearing with the formation of a dimpled

fracture surface which was observed by

careful preparation and examination of

fracture surfaces [23]. The proposed

process is adsorption-induced dislocation

emission and micro/nano-void coalescence

(AIDE/MVC). The Figures 5a and 5b show

schematically the normal ductile tearing

process in inert environment and the micro-

void formation in liquid metal environments

respectively. The model is often referred to

as the "Lynch Model" from its proposer. The

reduction in the shear strength induced by

the adsorbed liquid atom results in injection

of dislocations on suitably inclined slip

planes at the crack tip and much smaller

strains compared to normal ductile tearing

are needed to link up crack with nano-sized

voids ahead of the crack tip.

The nano-void process differs from the ductile process typically observed inert environment where

dislocations are more evenly spread and instead results in blunting of the crack tip and general strain

in a larger volume around the crack tip, resulting in growth of larger voids and their coalescence over

a larger volume.

Macroscopically the AIDE/MVC process resembles cleavage. The nano-dimples are so small that they

can normally only be observed by high magnification transmission and scanning microscopy of

fracture surfaces. In fact it was Lynch's observations of such nano-dimples that lead him to propose

this model. It may be difficult to distinguish the micro-plasticity and cleavage and it has been claimed

by other researchers that the observed micro-plasticity could be an artifact. Most of the

fractographical investigations in support of the enhanced dislocation emission models come from

single crystals. A preference for intergranular cracking could be explained by higher density of nano-

voids along the grain boundaries. The slip at the crack tip and hence crack propagation would be

Figure 5 Schematic diagram of crack in a) inert environments and b) liquid metal environments [23]

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strongly affected by the lattice orientation of the grain/grans at the crack tip. Dislocations become

more mobile with increasing temperature, which could promote crack tip blunting and hence the

restoration of ductility at higher temperatures. The model is mechanistic and Lynch did not present

mathematical equations, which reduces its usefulness for quantitative predictions. The adsorption

process controls the crack propagation rate and, as in the reduction in cohesive strength model, must

be modelled to predict crack growth rates.

2.4 Dissolution-Condensation Mechanism (DCM)

In this model the dominant atom interchange between the liquid and solid resulting in LME is by

dissolution of the solid metal into the liquid metal and the diffusion of the solute through the liquid

metal away from the crack tip and re-disposition of the dissolved atoms on the crack surfaces.

The process is mainly assumed to take place in the grain boundaries but could also be along slip

planes with dislocation pile-ups. Such a model was first proposed by Robertson [26] resulting in a

crack growth rate,

𝑑𝑎

𝑑𝑡= (

𝐶0𝐷𝐿Ω2𝛾𝑆𝐿

𝑘𝑇)1

𝜌2(2𝑎𝜎𝑎

2

𝐸𝛾𝑆𝐿− 1). (9)

The specific equation is for a crack of length 2a in an infinite plate; C0 is the equilibrium concentration

of the solid metal in the liquid, 𝐷𝐿 is the diffusion coefficient of the solid atom in the liquid, the

atomic volume of the solid atoms, 𝛾𝑆𝐿 the solid-liquid interface energy, 𝜌 the crack tip radius and E, k

and T the Young's modulus, Boltzmann's constant and the temperature respectively. Note that

equation infers a threshold value (𝜎𝑡ℎ = √𝐸𝛾𝑆𝐿

2𝑎) , which also can be expressed using the stress

intensity factor (𝐾𝑡ℎ = √𝜋𝐸𝛾𝑆𝐿

2), in line with the experimental observation outlined in Figure 1. A

maximum velocity independent can also be derived from Eq (9) ,

𝑑𝑎𝑚𝑎𝑥

𝑑𝑡=

𝐶0𝐷𝐿Ω2𝛾𝑆𝐿𝐸

2𝜌𝑘𝑇. (10)

The maximum velocity does not depend on the stress and crack length (and hence stress intensity

factor) and would correspond to the plateau in Figure 1.

Glickman has further developed the Robinson stress assisted dissolution-diffusion model (he refers

to it as Robinson-Glickman Model (RCM) [27-30]. He argued that it is the "failure kinetics" rather

than the "transport kinetics of solid/liquid atoms" that control the crack growth rate. He also claims

that for a life assessment it is necessary to account for three stages (Figure 6):

crack initiation, induced by selective dissolution of the grain boundaries in the melt;

subcritical crack propagation, which in most cases is the dominant phase to determine the

time-to-rupture;

a supercritical crack propagation where the crack growth rate is very high.

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Figure 6 Schematic illustration of the crack-extension by dissolution-condensation Mechanism (a-c) and by combination of DCM with the strain controlled instability in the plastic zone (d) [30]

The rate of dissolution, diffusion and re-deposition is dominated by the surface density of very

reactive atoms forming atomic-sized kinks ("surface roughness") at the solid-liquid surface. The kink

formation energy is given by 𝑈 = 𝐴𝐺𝐵𝛾𝐺𝐵 − 𝐴𝑆𝐿𝛾𝑆𝐿, where 𝐴𝐺𝐵 and 𝐴𝑆𝐿 denote the changes in solid-

liquid and grain boundary interface surface areas per kink and 𝛾𝐺𝐵 and 𝛾𝑆𝐿 the grain boundary

energy and the solid-liquid interface energy respectively. The crack velocity is estimated by the

equation,

𝑑𝑎

𝑑𝑡=

𝐶𝐽𝐷𝐿𝐶0

2𝛿𝐺𝐵𝜎𝑌

Ω

𝑘𝑇(1 −

𝑆

𝐺), (11)

where 𝐶𝐽 = exp (𝑈

𝑘𝑇) is the equilibrium kink centration; 𝛿𝐺𝐵, the grain boundary thickness;

𝐺 = 𝐾2/𝐸 the energy released from the stored energy when the crack grows and 𝑆 = 2𝛾𝑆𝐿 − 𝛾𝐺𝐵 is

the spreading coefficient that the energy release must exceed to create two newly created surfaces

reduced by the energy of the disappearing grain boundary. The spreading coefficient is reduced by

the grain boundary energy, which suggests that crack growth would always be intergranular. This is

not strictly true though since intergranular crack growth restricts the direction of crack propagation

to the grain boundary. Transgranular crack growth with 𝑆 = 2𝛾𝑆𝐿 could still be favoured since the

energy released from the crack tip depends on the direction of the crack propagation and other crack

growth directions would be controlled by ratio of the spreading coefficient and the energy release

rate ( 2𝛾𝑆𝐿

𝐺𝑇𝐺<

2𝛾𝑆𝐿−𝛾𝐺𝐵

𝐺𝐼𝐺). Note that Eq. (11) provides a threshold for the stress intensity factor

(𝐾𝑡ℎ = √𝐸(2𝛾𝑆𝐿 − 𝛾𝐺𝐵)); thus, 𝑆/𝐺 =𝐾𝑡ℎ2

𝐾2. A maximum crack growth rate, independent of K is

reached when 𝑆

𝐺≪ 1. The wetting conditions of grain boundaries in absence of any stress is

𝛾𝐺𝐵 > 2𝛾𝑆𝐿. Thus referring to experimental results where the crack growth rate is plotted against

stress intensity as in Figure 1

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𝐾𝑡ℎ = √𝐸(2𝛾𝑆𝐿 − 𝛾𝐺𝐵)

𝑑𝑎

𝑑𝑡=

𝐶𝐽𝐷𝐿𝐶0

2𝛿𝐺𝐵𝜎𝑌

Ω

𝑘𝑇(1 −

𝐾𝑡ℎ2

𝐾2)

𝑑𝑎𝑚𝑎𝑥

𝑑𝑡=

𝐶𝐽𝐷𝐿𝐶0

2𝛿𝐺𝐵𝜎𝑌

Ω

𝑘𝑇 }

. (12)

The crack growth Equation (11) requires that the stress intensity factor exceeds the threshold value.

Since the stress intensity factor is a function of the stress and the crack length, it follows that the

crack length for a given stress must exceed a critical value, 𝑎𝑡ℎ = 𝐾𝑡ℎ2 /𝜎𝜋.

Glickman also proposed a more mechanistic model "Grove Accelerated by Local Plasticity" (GALOP)

where cracks are initiated from grain boundary grooves [29,30]. The dihedral angle, characterizing a

groove, results from the equilibrium between the energies of the solid/liquid interface and from the

emerging grain boundary.

𝜃/2 = 𝑎𝑟𝑐𝑜𝑠(𝛾𝐺𝐵

2𝛾𝑆𝐿). (13)

This angle decreases with the temperature

and three domains of intergranular

penetration have been observed:

intergranular diffusion from the solid metal,

intergranular diffusion from the liquid metal

up to the wetting-transition temperature TM

and intergranular wetting above TM (Figure

7) [31].

The GALOP model describes a spontaneous

process of grain boundary growth that

occurs in two steps: i) grain boundary

growth by bulk liquid phase diffusion, ii)

followed by plastic deformation and crack

blunting from dislocations at the crack tip

(Figure 8). The rate of the crack growth

depends on the surface and grain boundary

energies and increases with the equilibrium dihedral angle.

The time dependent groove length, ∆𝐿, is given by bulk the liquid phase diffusion,

∆𝐿 = 1.01 cot(𝜃

2) (𝐶𝑡)1/34 , (14)

and where 𝐶 =𝐷𝐿𝐶0𝛾𝑆𝐿Ω

𝑘𝑇 and t is time. In step 2 the initial sharp groove then blunts by plastic

deformation and the miniature shelf acts as a sink for re-deposition of solid atoms. The blunting

requires atomic defects, and the distance between such defects determines the blunting distance

(∆𝐿∗). The repetitive sequence of n grooving-blunting results in a GB crack of length

𝐿 = 𝑛 ∙ ∆𝐿∗ . (15)

4 The growth is parabolic with respect to time but the exponent in this case (1/3) can be (1/4 and ½)

depending on diffusion models.

Figure 7 Evolution of the dihedral angle with the temperature highlighting a wetting-transition temperature separating the intergranular diffusion domain from that of the intergranular wetting. The dihedral angle corresponds to the equilibrium between the solid/liquid surface tensions and the tension-associated with the grain boundary [31]

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Figure 8 Schematic illustration of the GALOP mechanism pf LME: grain boundary grooving under stress 𝜎 a) grain boundary (GB) groove filled with liquid metal and blunting by dislocations; b) GB growth by re-deposition om the blunted shelf surface; c) new blunting and crack growth ∆𝐿∗ d) macro crack after n crack growth events with length 𝐿 = 𝑛∆𝐿∗ and crack opening 𝛿 =𝜋𝜎2𝑛∆𝐿∗/𝐸𝜎𝑌 [30]

For this process to proceed, the width of the groove, w, needs to have a sufficient size compared to

the shelf width, (𝛼~3)

𝛿 ≥ 𝛼𝑤. (16)

The width of the groove controlled by volume diffusion is proportional to the blunting distance and

the equilibrium dihedral angle,

𝑤∗ ∝ ∆𝐿∗ tan(𝜃

2). (17)

The blunting (shelf width) depends on the stress intensity factor, the yield stress and Young's

modulus,

𝛿 ∝𝐾2

𝐸𝜎𝑌. (18)

Substituting Eq (17) and (18) into Eq (16) results in a threshold value for the stress intensity factor,

𝐾𝑡ℎ ∝ √𝛼∆𝐿∗ tan(

𝜃

2) 𝐸𝜎𝑌. (17)

For 𝐾 > 𝐾𝑡ℎ it is possible to derive a groove velocity from Eq (14),

𝑑𝑎/𝑑𝑡 = 𝐶/∆𝐿∗2 ∙ [tan (𝜃

2)]3.

Very small blunting distances suggest an almost continuously blunted crack. The Glickman models

(RCM and GALOP) have been quite successful to predict both the threshold values for stress for

stress intensity factors as well as the maximum crack growth rate for different solid-liquid couples

such as Al/Hg, Cu/Bi_Pb, brass/Hg. A clear advantage is that the model is mechanistic which allows to

assess the influence of different parameters (e.g. dihedral angle, grain boundary thickness,

equilibrium concentrations, diffusion coefficient, surface and grain boundary energies). A common

problem with the other LME models is that some parameters are difficult to determine from

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measurements of first principles calculations. In particular it is not obvious how to determine the

blunting distance, ∆𝐿∗, which appears as an adjustable parameter and has a very large impact.

A fundamental criticism against the DCM models is that they predict that LME gets more severe

when the solubility (equilibrium concentration of the solid atoms in the liquid) is low, which is

contrary to the trend that LME is promoted by low solubility of the solid metal atoms in the liquid

(Figure 2). It should be noted though in Figure 2 that there are also solid/liquid couples such as Cd/Ga

with high solubility and high LME.

The dissolution, diffusion, re-deposition mechanism predicts higher crack growth rate with increasing

temperature, since the diffusion coefficient and equilibrium concentration increases more than

linearly with the temperature, e.g. 𝑑

𝑑𝑇

𝐶0𝐷𝐿

𝑇> 0. In tests, however, the maximum velocity typically

decreases with temperature as illustrated for T91 steel in eutectic lead-bismuth [16].

2.5 Other Models

2.5.1 Grain Boundary Embrittlement and Penetration models (GBEPM)

This model is based on the penetration of the liquid metal atoms along the grain boundary and

addresses both Liquid Metal Embrittlement but Solid Metal Embrittlement (SME), which have a

significantly slower crack growth rate [32,33]. Gordon and An stressed that for the total life three

stages should be accounted for:

i) incubation dominated by stress assisted adsorption and diffusion into grain boundaries leading to

crack nucleation when there is a sufficient concentration of embrittler atoms at stress concentrators

(e.g. dislocation pile-up). The nucleation time is described by,

𝑡𝑛~exp (∆𝐺𝑠

𝑅𝑇) ∙ exp (

∆𝐺𝑑

𝑅𝑇) , (18)

where ∆𝐺𝑠 and ∆𝐺𝑑 are the activation free energies for stress assisted adsorption and grain

boundary diffusion respectively.

ii) Embrittler dependent crack propagation for which the rate is controlled by the availability of the

embrittling atom at the crack tip; and

iii) Fast crack growth when the stress intensity reaches the critical stress intensity factor for normal

ductile failure and the crack propagates faster than the transport of the embrittling atoms.

The incubation part is normally the dominant phase in the total life assessment of metal

embrittlement. They refer this observation to "delayed failure". For LME the crack propagation phase

is very short whereas for SME the embrittler transport is slow and subcritical crack growth can be a

significant part of the total life. They used dead-load tensile tests (e.g. creep test) to validate their

model and potential drop to measure the crack length. The concept for crack incubation is

schematically illustrated in Figure 9. The solid lines show the time to produce penetration zones for

various temperatures as function of the stress. The dotted line represents threshold values below

which penetration zones will not develop, and there will be no metal embrittlement. The solid

straight line is the load versus time. For instance, for a temperature T4, there will be no

embrittlement if the stress is below 𝜎𝑡ℎ4. If a specimen is loaded to the stress 𝜎𝐼 in a slow stress rate

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test and then kept at this stress, cracks may initiate at 𝑡𝑖, and the delayed failure is given by 𝑡𝐼 − 𝑡𝜎𝐼;

for stress levels above 𝜎𝐼4 the initiation would be immediate (𝑡𝐼 − 𝑡𝜎𝐼4 = 0) . The approach is

essentially empirical as the temperature curves need to be determined experimentally but supported

by analytical formulae.

The schematic Figure 9 indicates that

initiation time for penetration is

always reduced by increasing

temperature. At higher temperature

bulk diffusion of the embrittler into

the solid will increase and the

concentration of the embrittler

atoms along the grain boundaries is

reduced. Embrittlement is then

suppressed which results in a brittle-

to-ductile transition. Combining the

effects of penetration zone and bulk

diffusion would result in increasing

time for initiation for temperatures

above the ductile-to-brittle

transition. The model can be used to

assess delayed failure, but only if the

supporting experimental data exist

for the temperature range and

microstructure.

2.5.2 Enhanced Work Hardening Model (EWHM)

Popovich and Dmukhovskaya [34,35] have proposed a model based on enhanced dislocation

emission from adsorbed embrittler atoms increased the number of slip planes but where the main

effect is reduction in yield stress and increase of the work hardening. As a consequence micro-cracks

are formed at the surface at various stress concentrators (e.g. dislocation link-ups). The model has

similarities with the Lynch models but the plasticity extends over a larger volume and therefore

influences also the macro stress strain-curve. At higher temperatures the stresses relax and the

embrittling effect is reduced.

2.5.3 Slip-Dissolution Environmentally Assisted Cracking (SD EAC) Model

The slip – dissolution, or more correctly slip-oxidation model, proposed by Andresen and Ford [36,37]

and advanced by Shoji et al. see e.g. [40] is the most widely model to predict stress corrosion crack

growth for primarily austenitic steels in light-water environments. Quantitative predictions are based

on oxide nucleation and growth from a bare surface and from which the oxidation rate and crack tip

advance slows with time. The continuous crack growth is maintained by repetitive rupture and

Figure 9 Schematic diagram showing time to develop penetration zones as a function of stress and temperature of test, and relationship to crack initiation time. Crack initiation time at T4 and 𝜎1 is 𝑡𝜎1 → 𝑡1. 𝑇9 > 𝑇9 >

⋯𝑇1.

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reformation of the oxide film. The rupture occurs when the fracture strain of the film is attained. The

crack growth is controlled by the rate for oxide layer growth, the strain rate at the crack tip and the

fracture strain. The strain at the crack tip is given by,

휀(𝑟) = 𝛽 ∙𝜎𝑦

𝐸[ln (

𝜆

𝑟∙ (

𝐾

𝜎𝑦)2

)]

𝑛/(𝑛−1)

, (20)

Where E is Young's modulus, y is the yield strength, K the stress intensity factor, and 𝛽 are

constants related to the plastic deformation, n is hardening and r is the distance from the crack tip in

direction of crack propagation. The crack propagation rate is given by,

𝑑𝑎

𝑑𝑡= [

𝑀

𝑧𝜌𝐹∙𝑖0𝑡0

𝑚

1−𝑚] ∙

1

𝑓𝑚 ∙ (

𝑑 𝑐𝑡

𝑑𝑡)𝑚. (19)

Here 𝑀, 𝜌 are atomic weight and density of the metal; F is Faraday's constant; z number of electrons per atom involved on the oxidation; 𝑖0, 𝑡0 bare surface oxidation current density and its duration, 휀𝑓,

the rupture strain of the oxide film and m material parameter directly linked to the decay in the oxidation current density 𝑖𝑡 = 𝑖0 ∙ [𝑡/𝑡0]

−𝑚. The strain rate 𝑑휀𝑐𝑡/𝑑𝑡 is computed from the strain in Eq. (20) and where K, which is a function of applied load (strain rate in SSRT, stress) but also of the

crack length itself (𝐾~√𝑎) , which are all function of time.

The slip-oxidation model has been very successful to predict crack growth rate is austenitic stainless steels with intergranular fracture. For HLM slip-oxidation could be explored to address the interaction between oxide films and crack growth. There are of course obvious differences; the structure of oxide films and growth rate depends on the solid/liquid system, but there are also similarities between light-water conditions and lead and LBE, e.g. parabolic growth of oxide layer [41,42]. Another difference is that the crack growth rate of wetted surfaces in LME is often very high whereas the slip-oxidation model assumes that the crack growth is slower than the growth of the oxide film.

In uniaxial constant force creep experiments in heavy-liquid metals, the deformation may be significantly larger than corresponding tests in air [38,39]. What actually is observed is corrosion-creep where the outer surface of the specimen corrodes by a combination of oxidation and dissolution whereby the effective cross section of the specimen is reduced. It can be conservatively assumed that the corded volume does not carry any load and that the depth of the corrosion layer is parabolic. The continuous reduction of the un-corroded cross-section results in an increase of the true stress (load divided by un-corroded cross section) which leads to increased creep rate, and the effects can be quite large in power-law creep (휀̇~𝜎𝑡𝑟𝑢𝑒

𝑛, n typically 8). The effect can be quite dramatic when the thickness of the corrosion layer is not small compared to the specimen diameter. It should be stressed that volume reduction is included in nuclear Design Codes as RCC-MRx and ASME BVP.

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3 Discussion

In the previous section we have outlined models that have been developed for describing and

predicting liquid metal embrittlement. Complete LME models must include two coupled parts:

the transport mechanism of embrittling atoms between the liquid and solid;

the mechanism for the formation and propagation of defects in the solid.

None of the proposed models can reproduce all the experimental observations; in some cases the

models could even be contradictory. This does not mean that some models are incorrect; in fact they

are usually based on some specific experimental observations. Rather than being wrong they are

incomplete and different models may complement each other. Moreover LME for different

solid/liquid couples are not necessarily dominated by the same mechanisms (transferability

problem). The most obvious example is whether fracture is intergranular or transgranular. Thus there

is no "one-size-fits-all" model.

Two main transport mechanisms have been proposed: adsorption of liquid atoms at the crack tip of

the solid (AICRM, EDE, GBEPM, EWHM); or dissolution of solid atoms, diffusion in the liquid and re-

deposition on the crack surface (DCM). These models are not mutually exclusive processes: both

may be active but more or less dominant depending on the material and test conditions.

The same is true for the fracture mechanism: cleavage or micro-plasticity from dislocation emission

depending on the specific solid/liquid couple and tests conditions such as temperature. The

competition between cleavage or micro-plasticity through dislocation emission can also be assessed

through an energy argument [43,44]. The energy released at crack tip under small-scale yielding is

𝐺 =𝐾2

𝐸; the energy needed for cleavage decohesion is 𝐺𝑐𝑙𝑒𝑎𝑣𝑒 = 2𝛾𝑆𝐿 and the energy for dislocation

nucleation from the crack tip is 𝐺𝑑𝑖𝑠𝑙. If 𝐺𝑐𝑙𝑒𝑎𝑣𝑒 < 𝐺𝑑𝑖𝑠𝑙, cleavage is the expected fracture

mechanism, and conversely if 𝐺𝑑𝑖𝑠𝑙 < 𝐺𝑐𝑙𝑒𝑎𝑣, dislocation emission and micro-void coalescence

becomes the expected mechanism. Unfortunately 𝐺𝑑𝑖𝑠𝑙 is not a fixed number as it depends on the

different orientations of the slip planes and on the mixity of shear with tensile loading relative to the

crack so the application of this approach is not straightforward.

Another issue is intergranular versus transgranular fracture. An "effective" surface energy or

spreading coefficient suggests that the grain boundary is always weaker (2𝛾𝑆𝐿 − 𝛾𝐺𝐵), so fracture

would be intergranular. However there are other factors to consider. At the local grain scale other

factors may favour transgranular fracture, e.g. slip directions but also that intergranular crack growth

requires kinking of the cracks to follow the grain boundaries, which in turn requires more energy.

The experimental and microstructural observations should always be the starting point for selecting

appropriate models. As mentioned in the Introduction fracture in T91 steels in contact with LBE is

generally transgranular or interlath martensite. Based on this observation Gong et al reviewed the

rational for the different LME models for low-cycle fatigue T91/LBE [15]. The dissolution-

condensation models were discarded as the solubility limit of either Fe or Cr in LBE is extremely small

plus the observation that crack growth rate was reduced with increasing temperature, and in

addition fracture was transgranular. The Grain Boundary Embrittlement and Penetration Models

were discarded since fracture was transgranular. The presence of submicron dimples support the

adsorption induced dislocation emission mechanism models, but most fracture regions tended to be

flat and featureless which is in line with the interatomic cohesion model. No model can cover all

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observations which imply multiple physical processes including both cleavage and micro-plasticity.

An assessment of "competing degradation mechanisms" was for instance also proposed by Gong [45]

for lead-bismuth and T91 steel where decohesion and micro-plasticity were competing mechanisms

and where also strain hardening effects were also taken into account.

Understanding and modelling the processes in the grain boundaries such as segregation, pre-melting,

wetting and penetration is crucial for intergranular fracture but also for transgranular fracture when

cracks are initiated at grain boundaries through for instance dislocation pile-up. As mentioned above

recent developments for LME have focussed on the processes in grain boundaries [43,44,46-50].

The experimental observations, mainly limited to single liquid/solid couples, seem to be in support

of basic assumptions by Glickman and Gordon. One important observation is that experiments on bi-

crystals underestimate the effect of LME as compared to a polycrystal. For polycrystals the thickness

and penetration of grain bodies is characterized by jumps in the growth caused by intergranular

crack-line channels induced by relaxation and grain boundary sliding from interacting grains and

grain boundaries [46]. A fundamental question is then to what extent we can model the processes

and if more standards thermo-dynamics methods are sufficient or if specific physics-based models

are needed, and finally how to integrate this into larger-scale models. Examples of multiscale models

include molecular dynamics for penetration [49] and density functional theory, phase-field methods

and continuum approaches for segregation, wetting and penetration respectively [50]. It should be

explored to what extent and how grain boundary models and experimental results could support the

further development of the classical models.

Figure 10 Multi-scale approach for grain boundary processes: segregation, wetting and penetration addressed by models with increasing time and length-scales [50]

For the fracture mechanics part possible new approaches seem somewhat clearer. One approach

could be to use cohesive zone models that are suitable for de-cohesion of interfaces and can

incorporate details of the separation process [44] and relate the separation law directly to the

surface and grain boundary energies. The fracture also depends on the microstructure at the crack

tip, which can be addressed by modelling the individual grains using crystal plasticity [51].

Relaxation of the crack tip stresses is not included in the models but could clearly play a role, for

instance relaxation increases with temperature it could be a contributor to the brittle-to-ductile

transition.

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All models require data that may be very difficult to

get or for which there is a large uncertainty range.

Figure 11 shows the surface energy for BiPb liquid

with copper solid as function of the lead content

where the surface energy is reduced by increasing

Bismuth, which promotes LME. The problem of

getting data is particularly true when both the liquid

and solid are alloys as compared to single element

couples which is often used for materials tests to

support model development. Data may come from

specific tests (diffusion coefficient), microstructural

characterization and post evaluation (grain size,

cleavage vs micro-plasticity), phase diagrammes

(solubility) or from ab-initio calculations. Some

parameters such as the blunting distance in Glickman's GALOP model must be inferred from some

good judgement.

For the understanding of the LME phenomenon we need mechanistic models and for the design and

operation of heavy liquid metal reactors we need engineering methods. For LME assessments it is

difficult to separate the mechanistic and engineering approach as the LME effect is inherently

coupled with the embrittler transport and the fracture mechanism.

All models need to be assessed thoroughly against the tests to be performed in GEMMA. The

experimental observations should be the first step in assessing models. A through microstructural

analysis that addresses the relevant length scale is necessary (high magnification SEM or TEM, EBSD,

AFM).

The most straightforward approach to assess LME would be to apply perform fracture toughness

tests and use the reduced fracture toughness in LME as a material property and apply this in a

fracture assessment for a components with a prescribed defect. But the transferability between LME

for a Standards test and component is questionable: the reduction in fracture toughness is clearly

lined to the embrittler transport mechanism which may be quite different between components and

standard tests.

As engineering model, the Robertson-Glickman (Eq. (10) and (11)) seems attractive as it can be

related the stress intensity factor and incorporated both the characteristic threshold and plateau. In

this case formation energy, U, would be a major uncertainty. A major issue is that it does not give the

correct predictions for solubility and temperature effects.

The adsorption induced reduction in cohesion could also be transferred into engineering model as

the stresses can be directly related to a stress intensity factor or stress concentration factor for a

blunted crack. But in order to relate the stress intensity factor to the crack growth rate requires that

the reduction in cohesive strength is related to the rate of adsorption, which is still not available.

The enhanced dislocation emission model has strong experimental support, also for T91/LBE, but

equations to relate dislocation emission and the associated shear crack growth must be established

first.

Figure 11 Specific surface energy at the solid/liquid interface in the system with solid Cu and lead-bismuth melts (BiX/Pb1-X [28]

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LME requires wetting of the solid surface. If an oxide film is formed on the surface then wetting will

not occur. The formation of an oxide film is one of the design principles. The slip-

dissolution/oxidation model, but adjusted for the LME conditions, where an oxide film at the crack

tip is formed and rupture in a repetitive manner and the relevant LME degradation mechanism is

only operational after film rupture. In that case the imperfect oxide layer would provide a delayed

crack growth.

At high temperatures some stress relaxation is expected, which also contribute to brittle-to-ductile

transition. This is not included in any of the models but seems to be feasible.

Of the planned tests in GEMMA (slow strain rate (SSRT), fracture toughness and creep tests), the

fracture toughness test is the most suitable as it contains a well-defined defect. The prediction of

LME for SSRT and creep tests using fracture mechanics requires that an initial defect is included. The

creep test would be the most suitable to test to assess incubation (assuming that it controls the total

creep life).

It is also clearly very important that microstructural analyses accompany the mechanical tests to for instance check the fracture mechanism, level of wetting, segregation, microstructure etc.

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4 Concluding Remarks

The liquid-metal embrittlement problem has been known for a century. A number of different models have been proposed but there still is no consensus on which methods to use with respect to basic to understanding basic mechanisms or engineering applications. The main reason is the complexity since it is needed to model:

The physics-chemical processes for the interaction between the liquid and solid and

transport of embrittling atoms. The mass transport and surface interaction of the embrittling

atoms is in most cases expected to control the rate at which cracks propagate. The two main

mechanisms are adsorption of liquid atoms at stress concentrators and dissolution and

condensation of solid atoms. "Adsorption of liquid atoms at the crack tip" is generally more

accepted than "dissolution-diffusion-re-precipitation of the solid atoms" and has been more

successful in predicting LME. A better understanding and consensus of these processes is

first priority. The level at which needs to be done and how is an open issue.

The changes in the solid's physical and mechanical properties induced by the liquid/solid

interaction. This could for instance be the change in cohesive strength or shear strength. The

reviewed models do not address this specifically.

The formation and propagation of a crack. The models reviewed address mainly this. Of the

reviewed LME models only the GBEPM model addresses crack initiation and could be used as

a starting point provided cracking is intergranular. For the crack propagation the two main

approaches are cleavage by reduction in cohesive strength and micro-plasticity adsorption

dislocation mission (AIDE) with micro-void coalescence (MVC). For the latter mathematical

equations need to be developed. In addition there is also the dissolutions-condensation

mechanism (DCM), which would be more suitable as an engineering tool as it can be related

to stress intensity factors with a threshold value and upper limit for maximum crack growth.

Model developments could include a competition between cleavage and micro-plasticity.

Other model developments include cohesive zone models and modelling of individual grains

through crystal plasticity.

The liquid metal embrittlement is a complex phenomenon which strongly depends on the specific solid/liquid couple. Moreover the LME for given solid/liquid couple may invoke several and competing mechanisms. Initially all models should be considered.

As thorough microstructural analysis of tested specimens using the methodology at the relevant length-scale should be the first step in assessing models. The knowledge of fracture surfaces and microstructure is also needed to develop models.

A better understanding and models for grain boundaries is needed for polycrystals, and for this more recent R&D should be considered.

Common to all models is the need for data for model parameters. This is a very tricky issue. Data could come from literature (e.g. grain boundary segregation data), specific tests or lower-scale models.

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