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ADV3604 PAGE 0
Overview of BAE SYSTEMS Platform Solutions
ADV3604
ADV3604 PAGE 1
BAE SYSTEMS plc
Systems, defense, and aerospace
Global business in a global market
Turnover $18 billion
Nearly 100,000 employees
ADV3604 PAGE 2
BAE SYSTEMS — A Global Systems, Defense, and Aerospace Company
U.S. 25,000
U.K. 50,000
Saudi 5,000
Australia 3,000
Italy 4,000
Sweden 6,500
Germany 3,500
France 4,500
P0804
Mike Turner Chief Executive
Mark Ronald COO & President
BAE SYSTEMS NA
Executive Council
Steve Mogford COO
Sir Charles Masefield Vice-Chairman
Alastair Imrie Group HR Director
George Rose Group Finance Director
Michael Lester Group Legal Director
Mike Rouse Group Marketing Director
Sir Richard Evans Chairman
Ian King GMD CS&S
Jim McDowell CEO BAE SYSTEMS
Australia
Stephen Henwood GMD International
Partnerships
Mike O’Callaghan MD Operations
Clive Richardson MD RO Defence
Nigel Stewart MD CVF Prime
Contract Terence Black
MD BAE SYSTEMS Capital
Nick Franks GMD Avionics
Alastair Imrie GMD Shared Services
& Ventures
Chris Geoghegan COO
MD BAE SYSTEMS
Andrew DaviesGroup Strategy Director
Hugh Colver Group Communications Director
George MayhewChief of Staff
Grenville HodgeDirector of Audit
Kevin Taylor MD Military Air
Solutions & Support
Peter Wilson MD
International Programmes
Neil Masom MD Operational
Services Rory Fisher
MD Land and Sea
Harry Bradford MD CS&S Australia
Marshall Banker President Information
Systems
Jim Scanlon President Platform Solutions
Galen Ho President Information &
Electronic Systems Integration (IESI)
Robert Murphy President
Technology Solutions
Nigel Whitehead GMD Air
Phill Blundell GMD C4ISR
Alison Wood GMD Network Enabled Capability & NITEworks
Brian Phillipson GMD Major Programmes
Assurance
Vic Emery MD Naval Ships
Murray Easton MD Submarines
Andy Williams MD Underwater
Systems
BAE SYSTEMS plc
ADV3604 PAGE 4
BAE SYSTEMS North America
ADV3604 PAGE 5
Leadership
Sr. VP Finance & CFO
Gary Slack
ExecutiveVice President
Walt Havenstein
Sr. VP Operations
Gary Mucha
Sr. VP Engineering &
Technology
Bob Stow
Sr. VP
Sr. VP Acquisitions &
Strategy
Lucy Reilly Fitch
BAE SYSTEMS North America
Mark Ronald President & CEO
Platform Solutions
Sector
Jim Scanlon President
Information Systems
Sector
Marshall Banker President
Info & Elect Sys Integration
Sector
Galen Ho President
Technology Solutions
Sector
Bob Murphy President
Sr. VP Gov’t Relations &
Marketing
Bob Fitch
Sr. VP Human Resources
Curtis Gray
Sr. VP Export Marketing
Tony Ennis
Sr. VP & General Counsel
Sheila Cheston
ADV3604 PAGE 6
~$4 billion in annual revenue for North American group
$2 billion in annual revenue for other company activities in North America
More than 25,000 employees
Major operations in 30 U.S. states, District of Columbia, and U.K.
85% of business in defense market
90% of sales domestic in U.S.
Core competencies in defense electronics, information technology and systems engineering
BAE SYSTEMS North America Profile
ADV3604 PAGE 7
BAE SYSTEMS North America
Industry leader in electronic warfare systems, such as the electronic combat suite for the F-22 and the Joint Strike Fighter, and the Band 9/10 jammer for the EA-6B
World leader in full-authority digital engine controls and an industry leader in flight control systems
The world’s premier developer and producer of IFF systems
A leading developer of command, control, communications, intelligence, and surveillance systems and subsystems
A leader in avionics upgrade and modernization
ADV3604 PAGE 8
A major systems engineering and technical service support supplier to all branches of the U.S. DoD, the FAA, and NASA
A leader in sensor-to-shooter systems, providing mission planning systems for every U.S. military stealth vehicle
An leader in high-quality exploitation systems for mapping, charting, and geodesy applications
BAE SYSTEMS North America
ADV3604 PAGE 9
Naval Systems Design, integration, and test of shipboard combat systems; provides major acquisition program management support
Land and Information Systems Designs, integrates, fabricates, and tests real-time command and control systems
Technical Services Operation and maintenance of test ranges; design, fabrication, and installation of range instrumentation radar
Electronic Systems Software engineering, reengineering, and migration
Systems engineering, in-service engineering, and base operations support to DoD, FAA, and NASA
Ordnance Systems Manufacture, storage, and shipment of military high explosives
Headquarters: Rockville, MD 6,800 employees
Technologies Services Sector
ADV3604 PAGE 10
Integrated Systems Large-scale system of systems architecture, design, development, and system integration, including large-scale site operations
Information Systems Sector
Imagery and Geospatial Systems Image management and exploitation systems for mapping, charting, geodesy, intelligence, and map production
Enterprise Systems Full-service provider of information technology solutions, including work-group integration and network operations
Talisin Commercial Products Photogrammetry, intelligence analysis, and 3-D visualization of geospatial data
Test and Space Systems Test solutions for advanced electronic systems, including aircraft, munitions, spacecraft, and telecommunications
Imagery and Information Systems Image processing, mission management, and sensor-to-shooter technologies
Software and systems for imagery, mission planning, and IT applications
Headquarters: San Diego 3,300 employees
ADV3604 PAGE 11
Integrated Defense Solutions Systems integration, chemical detection, camouflage, expendable countermeasures, dispensers, low-cost precision guidance; aircraft modification, testing, and installation; drone conversions
Communication, Navigation, Identification, and Reconnaissance Link 16 data links, wideband communications, C4I, doppler navigation, and precision landing systems
Advanced Systems Identification of Friend or Foe — transponders, interrogators, and systems; airborne display systems; and acoustic underwater decoys
Information and Electronic Warfare Systems Aircraft self-protection systems; tactical surveillance and intelligence systems; microwave, mission, and space electronics; infrared imaging; and automated mission planning systems
Reconnaissance and Surveillance Systems Information and electronic warfare systems; reconnaissance and navigation systems; visible and infrared focal planes for medical, space, and military use
Information & Electronic Systems Integration Sector
Hardware systems and systems integration for defense and aerospace applications
Headquarters: Nashua, NH 9,000 employees
ADV3604 PAGE 12
Platform Solutions Sector
Aerospace Controls Provides aircraft flight controls, avionics, mission computers, and space controls
Power Systems Provides electronic controls for aircraft, and hybrid propulsion and power management systems for land vehicles
Integrated Solutions Provides integrated systems for military and commercial fixed- and rotary-wing air vehicles and UAVs
Inertial Products Provides inertial systems for the control, navigation, and guidance of fixed- and rotary-wing aircraft, missiles, UAVs, target/drones, tanks, and fighting vehicles
Provides inertial systems for the control, navigation, and guidance of
wing aircraft, missiles, UAVs, target/drones,
Avionic Systems Supplier of avionic displays, including head-up and helmet-mounted displays; video systems; flight controls; integrated platform management control systems; and UAV systems
Control subsystems for aerospace, ground, and marine applications; man-machine interface systems; and inertial measurement products Headquarters: Johnson City, NY 6,200 employees
ADV3604 PAGE 13
BAE SYSTEMS North America Sites
Rome, NY
Ft. Monmouth/Pennsauken, NJ Wayne, NJ
Mt. Vernon, NY
New London/Groton, CT Newport, RI Braintree, MA Boston, MA
Bath, ME
Lansdale, PA Pittsburgh, PA
Corporate Headquarters, Rockville, MD
Nashua, NH
Palmdale, CA
Ontario, CA
San Diego, CA
Ventura, CA
Pasadena, CA
Mojave, CA
Redmond, WA
Keyport/ Silverdale, WA Bayview, ID
Holloman AFB/ White Sands, NM
Austin, TX
Dallas/Ft. Worth, TX
Hawaii Gautier, MS
Eglin AFB/ Ft. Walton Beach, FL
Kings Bay, GA
Norcross, GA
Butler, GA
Omaha, NE
Wellington, KS St. Louis,
MO
Charleston, SC
Holston AAP Kinsgport, TN
Fayetteville, NC
Dahlgren, VA Chesapeake, VA
California, MD Maryland/North VA/DC
Marlton/Lakehurst, NJ
Atlanta, GA
Los Angeles, CA
Seattle, WA
Johnson City, NY
500-999 >1000
Corporate Headquarters
BAE SYSTEMS North America No. of employees = 22,000
10-49 50-99
100-499 Regional Marketing
Offices
Sector Headquarters
Long Island, NY
Colorado Springs, CO
Ft. Wayne, IN Hawthorne, NV
Montgomery, AL Westlake Village, CA
Cheshire, CT
Heath, OH
UK Sites Edinburgh Plymouth Rochester
ADV3604 PAGE 14
Platform Solutions Sector
ADV3604 PAGE 15
Operations Dave Herr
Vice President
Engineering William M. Berical
Vice President
General Counsel Lyle F. Nyberg Vice President
Human Resources Mary E. Vohringer
Vice President
Strategic Development Ehtisham U. Siddiqui
Vice President
Aerospace Controls Michael L. Austill
Vice President
Integrated Solutions Thomas Herring
Vice President
Finance Gregory J. White
Vice President
Power Systems Henry J. McGlynn
Vice President
President James D. Scanlon
Inertial Products Art Siegel
Vice President
Avionic Systems Sue Wood
Managing Director
Platform Solutions
Business Development Dean McCumiskey
Vice President
ADV3604 PAGE 16
Facilities
Ontario, California
Johnson City, New York • Platform Solutions Sector
headquarters • Design, development,
production, test - Aerospace Controls - Power Systems
Los Angeles • Design, development, production, test – Integrated Solutions
Westlake Village, California • Design, development, production, test – Inertial Products
Heath, Ohio •USAF guidance system depot
Cheshire, Connecticut •Inertial Products production
• SEI Level 2/3/5• ISO 9001-registered• ISO 14001-registered• FAA/JAA-certified• D1-9000A-certified
Redmond, Washington
Wayne, New Jersey • Design, development,
production, test – Inertial Products
Fort Wayne, Indiana • Production • Aftermarket service
United Kingdom
Plymouth• Design, development,
production, test – Inertial Products
Rochester and Edinburgh •Design, development production, and test displays, flight controls, avionics
ADV3604 PAGE 17
Core Competencies
Vehicle management and control systems
Flight-critical software and certification
Power and analog electronics
Subsystems for severe operating environments
Subsystems integration and innovative solutions
Precision inertial systems
Avionics and man- machine interface
ADV3604 PAGE 18
Platform Solutions’ Global Reach
• 280 airlines
• 30 OEMs
• 25 Air Forces
• In more than 100 countries
Worldwide sales, service, and support
ADV3604 PAGE 19
Breakdown by Business Area
Aerospace Controls
15%
Power Systems
17%
Inertial Products
23%
Integrated Solutions
10% Avionic
Systems 35%
ADV3604 PAGE 20
Power Systems
ADV3604 PAGE 21
Engine Controls
Aircraft Signals
Alternator
Sensors
Actuators
Valves
Ignition Excitation
Pump Fuel
Control Unit
Fuel Nozzles
Full-Authority Digital Engine Control
ADV3604 PAGE 22
Engine Controls Products
Supervisory electronic control with hydromechanical control
CFM56-5C FADEC (A340)
F110 DEC (F16) F414-400 FADEC (F-18 E/F) T700 DEC (APACHE)
RB211 (B757)
Primary electronic control with hydromechanical backup
Dual-channel full-authority digital engine control with flow body
FJ44 (Premier1)
• F-18 • F-117 • AH-64• H-60 • B-1B • VC-25A (AF1) • KC-135R • E-6A • E-3 • A-10 • S-3 • SH-2G • AH-1W • Bell 214 • JAS 39
• F-16 • B-2 • SK-60 • LCA • F-14D • F-2 • U-2
• F/A-18 E/F • YF-23 • YF-22 • T-50 • X-45
Military Engine Controls
Commercial Engine Controls
• A300 • A319 • A320 • A321 • A330 • A340 • B717 • B737 • B747 • B767 • B777 • CRJ-700 • EMB-170 • EMB-190 • MD11
Aircraft with BAE SYSTEMS Engine Controls
• B737 • B747 • B757 • B767 • A300 • A310 • RB211 • S340 • CN235 • CRJ • DC-8R • CL-601 • H-2G • TU-204
Military Commercial Military Commercial
• Premier I • SJ-30
Military Commercial
ADV3604 PAGE 23
Commercial Engine Controls
GE90 FADEC II (CFM56/CF6) FADEC I (CFM56/CF6) CF34
CF6-80C Power Management Computer
CF6-80A Power Management Computer
CFM56 Power Management Computer
RB211 FJ44 BR715
ADV3604 PAGE 24
Mission Success — Commercial Fleet
Aircraft in Service
Flights per Month
Engine Hours per Month Cum Hours
FADEC 3108 341K 1833K 112M Total Fleet 7897 844K 3315K 380M
FADEC dispatch reliability > 99.99% FADEC IFSD (per million hours) < 0.6
(03/02)
A successful aircraft departure every 3 seconds
ADV3604 PAGE 25
HybriDriveTM Propulsion System
ADV3604 PAGE 26
Hybrid Transit Bus Market Leader
700,000 revenue-service miles
Significant improvements in emissions, fuel economy
325 buses on order for MTA New York City Transit
Many other cities considering hybrids; closely watching New York program
18 buses in demonstration service from coast to coast
– New York
– Boston
– San Francisco
– Fresno
– Torrance
ADV3604 PAGE 27
Family Medium Tactical Vehicles Demonstration
Energy Storage & Management System
Master Propulsion Control System
AC Induction Motors
PM Generator
Forward Axle Motor Control
Future Combat System Platform Attribute Demonstration • Program sponsored by FCS LSI (Boeing/SAIC), U.S. Army, and NAC
• Demonstrate durability and maturity of HEV technology to support the Milestone B decision process
• FMTV vehicle utilizes Platform Solutions’ commercial HybriDrive™ propulsion system
• Demonstration is approximately 6 weeks at Aberdeen Proving Grounds with objective of 4,000+ miles
• Vehicle fully instrumented to assess fuel economy benefits and potential reduction to logistics footprint
HybriDrive™ propulsion system demonstrated in a military platform
ADV3604 PAGE 28
Military Unmanned Vehicles — UGCV
UGCV power management and propulsion subsystems
• Program sponsored by DARPA as a technology demonstration to support U.S. Army’s Future Combat System
• Objective: to develop and demonstrate a prototype unmanned ground vehicle with enhanced mobility
• Power Systems is responsible for the UGCV’s power management and hybrid electric propulsion subsystems
DARPA Unmanned Ground Combat Vehicle Program
ADV3604 PAGE 29
Locomotive Products
Logic Power Supply (1 per loco)
Phase Controller (3 per loco)
Cycle Skipper (3 per loco)
EFI (1 per loco)
ADV3604 PAGE 30
Aerospace Controls
ADV3604 PAGE 31
Aerospace Controls
Pilot Stick & Throttle
Actuators
Cockpit Displays
Sensors
ADV3604 PAGE 32
Military Aircraft Products
Cockpit Panels
Actuator Remote Terminals
Side Stick Controller
Flight Control Computers
Solid State Rate Gyro Assembly
ADV3604 PAGE 33
C-17
Core Integrated Processor
Video Integrated Processor
Electronic Flight Control System
ADV3604 PAGE 34
C-17 System Controllers and Cockpit Indicators
Caution Aural Warning System Hydraulic System
Controller
Subsystem Utilities
Overhead Panel Set
Aerial Delivery Controllers
ADV3604 PAGE 35
Joint Strike Fighter
Active Throttle Assembly
Solid State Rate Gyro Assembly (SSRGA)
VMC
ADV3604 PAGE 36
F-22
Line-Replaceable Modules (51 per Shipset)
Vehicle Management Subsystem – Actuator Interface Module – Analog Discrete Interface Module – Linear Discrete Interface Module
Solid-State Rate Gyro Assemblies
ADV3604 PAGE 37
F-15E
Rate Gyro Assembly
Engaging Panel
Assembly
Stick Force Sensor
Flight Control Computer
Accelerometer Sensor Assembly
Pressure Sensor
Assembly
ADV3604 PAGE 38
V-22
Vehicle Management System
ADV3604 PAGE 39
F/A-18
F414 FADEC
Electronic Flight Control System
ADV3604 PAGE 40
Solid State Rate Gyro Assembly (SSRGA)
Acceleration Sensor Assembly
(ASA)
Digital Flight Control Computer (DFCC)
Throttle Quadrant System Active Control Stick
Assemblies (2)
Flight Control Panel
Handling Qualities Simulator
Flight Test/Flutter
Control Panel
T/A-50
Engine Controls
ADV3604 PAGE 41
B-2
Flight Control Computer
Actuator Remote Terminals
ADV3604 PAGE 42
P-3
Control Panel Control Panel
Baro Altimeter Baro Altimeter Pitch, Roll, Yaw Monitor Computer
Rate Gyro Rate Gyro
Lateral Accelerometer Normal Accelerometer
Force Wheel Force Wheel
ADV3604 PAGE 43
Fly-By-Wire Flight Control Computer
DIGITAL COMPUTER
PEDAL POSITION SENSORS
CANARD SERVOS
LEADING EDGE FLAP SYSTEM WING SERVOS
RUDDER SERVO ACCELEROMETERS,
GYROS
JAS 39
ADV3604 PAGE 44
Navigation Interface Autopilot Computer
Flight Control Computer
Autopilot Control Panel
Flight Control Systems Panel
F-117
ADV3604 PAGE 45
ALX
Autopilot Control Panel
Flight Control
Computer
Actuator
ADV3604 PAGE 46
Indigenous Defensive Fighter
Digital Flight Control Computer Flight Control Panel
Side Stick Controller
ADV3604 PAGE 47
F-16
Quad Redundant Side Stick Controller
Quad-Redundant Fly-by-Wire Flight Control Computer
H/W
ADV3604 PAGE 48
KTX-1
AHRS
Engaging Panel
Trim Control Unit
ADV3604 PAGE 49
F-5
ADV3604 PAGE 50
Atlas V Controls
URCU (1 per vehicle) ORCA (4 per vehicle)
RRGU (2 per vehicle) BRCU (1 per vehicle)
ADV3604 PAGE 51
Titan IV Solid Rocket Motor Upgrade
• Building three electronic controls: - High-Energy Firing Unit - Signal Conditioning Unit - Power Switch Assembly
ADV3604 PAGE 52
Inertial Products
ADV3604 PAGE 53
Inertial Products Business Area
Composed of:
– Heritage Condor Pacific Industries Westlake Village, CA Cheshire, CT Heath, OH
– Inertial systems portion of BAE SYSTEMS Communication, Navigation, & Identification business unit
– BAE SYSTEMS Inertial Systems Division
ADV3604 PAGE 54
Heritage Condor Pacific Industries
Major supplier of gyroscopic devices for military applications
Sales: 20% commercial; 80% military
Facilities: 230,000 sq. ft. (Westlake Village and Cheshire) – 10 assembly clean rooms – Modern manufacturing areas – Full engineering department, all disciplines
ADV3604 PAGE 55
Westlake Site — Production
170 employees
72,000 sq. ft. of production, engineering, support
Delivers about 4,500 inertial systems and sensors per year
Production areas encompass: – 3 clean rooms supporting dry and floated gyro assembly
– Sensor and system test areas
– Environmental test areas
– Machine shop
– Materials and processing lab
– Incoming material inspection lab
ADV3604 PAGE 56
Westlake Site — Quality
Quality system is compliant to MIL-I-45208A & MIL-Q-9858A – Work to ISO 9001
Quality assurance manual and procedures
Internal and supplier audits
Calibration of test equipment
Failure Action Report (FAR) provided for all field returns
– Verification of reject, cause, corrective action, implementation, as required
ADV3604 PAGE 57
Cheshire Site — Production
380 employees
160,000 sq. ft. production site with: – Clean rooms supporting dry and floated gyro assembly
– Sensor and system test areas
– Machine shop
– Materials and processing lab
– Winding areas
– Precision inspection lab
– Plating / heat treat / air abrade
– Tool shop
ADV3604 PAGE 58
Product Base (Westlake & Cheshire)
Instruments – STARS/STAARS
– Rate and rate integrating gyro
– Dynamically tuned gyro
– Gas-displacement gyro
– Gas-bearing gyro
Systems – Rate gyro package (two- and three-axis)
– Inertial sensor assembly (three-axis)
– Inertial measurement unit (rate and acceleration)
ADV3604 PAGE 59
Major Customers Rate Gyros, Rate Integrating Gyros, Tuned Gyros Gas Displacement Gyros, Gas Bearing Gyros
Sikorsky Aircraft
Bell Helicopter
Lockheed Martin
Boeing
Northrop Grumman
Rockwell Collins
HR Textron
General Dynamics
Elbit
Korea
Taiwan
General Motors
U.S. Army/Navy/Air Force
Honeywell
BAE SYSTEMS
Astrium
Thales
Gyro Data
Inertial Sciences
Alenia
Rafael
ADV3604 PAGE 60
Platforms/Applications Rate Gyros, Rate Integrating Gyros, Tuned Gyros Gas Displacement Gyros, Gas Bearing Gyros
YRS-65 FCS M1 ABRAMS TANK F-4, F-5, F-14, F-15, F-16, F-18, F-22
UH 6O BLACKHAWK BRADLEY FIGHTING VEHICLE
IDF
SH 60 SEAHAWK KI TANK JAS 39
CH 53 SEA STALLION AVENGER KC-10, KC-135
AH-1W SUPER COBRA M-60 TANK P-3
AH-64 APACHE A-4, A-6, A-10, AV-8B RR TRACK SURVEY
212/412 HELICOPTERS BQM 74E, BQM 34 BOREHOLE SURVEY
0H-58 KIOWA C5, C-130 SPACE VEHICLES
S-76 HELICOPTER EA-6B, E-2C RECONNAISSANCE SYSTEMS
ADV3604 PAGE 61
STARS/STAARS
AMRAAM
AIM-9X IMU
TOW FIRE & FORGET IMU
LONGBOW IMU
JASSM RATE SENSORS
BAT P3I RATE SENSOR
MISSILE RATE SENSOR PACKAGE
MISSILE RATE SENSOR PACKAGE
MISSILE RATE SENSOR PACKAGE
MISSILE GYRO
POINTING & STABILIZATION GYRO
RAYTHEON MS
RAYTHEON MS
RAYTHEON MS
NORTHROP GRUMMAN
LOCKHEED MARTIN
NORTHROP GRUMMAN
RAFAEL
OTO MELARA
ELBIT
TAIWAN
ALENIA
APPLICATIONS MAJOR CUSTOMERS
ADV3604 PAGE 62
STAARS IMU Products
ADV3604 PAGE 63
4 cu in STAARS IMU Configuration
ADV3604 PAGE 64
SiGRS Sensor Assembly
ADV3604 PAGE 65
SiIUM02 Programs
SiIMU02 Architecture – 4 cu in gun hard IMU, software configurable for program specifics
– BAE SYSTEMS inductive resonator
– Software-controlled digital gyro loops
– Endevco 7500 series accelerometers
– Potential to use BAE SYSTEMS accelerometer
SiIMU02 Product Family – Generic configurable SiIMU02, Longbow SiIMU
– Proposed for XM982 IMU
– Potential retrofit into SiIMU01, and SiARS programs
ADV3604 PAGE 66
Heath Site
Located in Heath, Ohio,OH, at the former Newark AFB (now Central Ohio Aerospace & Technical Center)
50 employees
Primary business — USAF Guidance and Metrology Depot – Currently a Boeing (host) facility comprising numerous OEMs consisting
of Bionetics, Condor Pacific, Draper Labs, Honeywell, Northrop Grumman, Singer Kearfott, Smiths Industries
Multiple long-term contracts; secret, NOFRN, need-to-know basis
ADV3604 PAGE 67
Heath Overview
Core competencies: – High-accuracy (sub-nautical mile) guidance components total
weapons system support Core focus: – Engineering services (design, analysis, test) – Engineering design (technology enhancements and infusion
of advanced concepts) – Manufacturing (process assessment / control, fault isolation /
cause analysis, statistical process assessment / control, metrics management, technician training, production control)
– Customer satisfaction 94% customer satisfaction rating Team used by customer to benchmark others resulting in continued
contract growth / market penetration Proven team capabilities resulting in a four-fold MTBF increase
to >350,000 hours
ADV3604 PAGE 68
Inertial Products — Wayne Site
• Located in Wayne, NJ
• $56M sales of inertial products
• 275 employees
Products: • Gyros • Inertial
measurement units
ADV3604 PAGE 69
Technical Capabilities
Core Capabilities – Software development, integration, and test
Real-time, embedded functions Simulators and network controllers Broad range of languages and operating systems
– Low-cost navigation and inertial sensor systems Doppler Navigation, Altimeters, and Precision
Landing Precision Weapon Guidance Packages
Processes (ISO-900-certified) – Software: SEI/CMM L-3, Fagan early defect detection – Hardware: DSSM trained and implemented – Customer Focus: Internal and external satisfaction
assessments
ADV3604 PAGE 70
Operations Capabilities
Manufacture, assembly, and test complex electronic systems– RF and digital circuit card assembly and test – Chassis assembly and test – LRU Integration and test – Full environmental test capability
Procurement – Electronic components through complete assemblies – Integrated procurement quality assurance
Logistics – Depot repairs– ILS manuals– Training and field service
Support – Product assurance – Concurrent engineering – Process development
Information Technology – Integrated business system on line
ADV3604 PAGE 71
Navigation for Smart Weapons
Inertial Measurement Units (IMUs) – WCMD – Enhanced Paveway III – Longbow – Brimstone – BAT – JASSM
Instruments
– Javelin – Paveway – Longbow GRS – AGM-130 – TWGSS
Rate Sensor Packages – FLIR – Felix – ESSM – Starstreak
Seeker stabilization, mid-course guidance and control
ADV3604 PAGE 72
Covers Pick-off Sub-Assembly
Header/Electronics Sub-Assembly
Case Extender
Motor Sub-Assembly
Inertial Facilities More than 65,000 instruments and 5,000 IMUs shipped to date Current rate exceeds 1,500 instruments and 450 IMUs per month
Dedicated multisensor assembly and test facility contains 16,500+ square feet of manufacturing space
IMU Integration facility contains 6,500+ square feet of manufacturing space
ADV3604 PAGE 73
Inertial Products – Plymouth, UK, Site
Plymouth Plymouth Site
Overseas office: – Fort Worth, Texas
ADV3604 PAGE 74
Plymouth — Key Facts and Figures
• Facilities – 21,000 m2 of factory and office space – 13,000 m2 of assembly area– 2,250 m2 of clean room facility
• 700 employees
ADV3604 PAGE 75
Solid-State Aerospace and Products
A world leader in silicon micro-machined (MEMS) inertial sensors and systems
Technology
Products
Market Navigation, guidance, platform stabilization, attitude, and heading systems for military and high-performance commercial applications
High-performance solid-state MEMS rate sensors, inertial measurement units, and navigation systems providing small, low-cost, highly reliable solutions
ADV3604 PAGE 76
Navigation — Systems and Technologies
TERPROM ® — the world’s leading digital terrain system
Integrated INS/GPS/GPWS*
Mission planning systems
* Inertial Navigation System/Global Positioning System/Ground Proximity Warning System
ADV3604 PAGE 77
Rotating Sensor Gyros and Subsystems
Major Defense Programs
Rapier ALARM Sea Dart
Sea Skua Seawolf Apache
Longbow Penguin
Products
Mechanical gyros Vibrating structure gyros
3-axis gyro systems Inertial measurement units
Missile actuation Flight data recorders
ADV3604 PAGE 78
Solid-State Commercial — Inertial MEMS Technology
A world leader in silicon micro-machined (MEMS) inertial sensors, designed and developed at Plymouth In volume production through Silicon Sensing Systems, a joint venture with Sumitomo Precision Products of Japan
Technology
Commercial
Automotive Inertial sensing products for automotive braking and safety applications Innovative design and application of inertial sensors to provide total vehicle dynamics data, enhancing safety and stability
A range of innovative inertial sensor products for commercial markets, including transport, marine, medical, antenna stabilisation, and consumer goods A range of off-the-shelf products, plus world-class inertial systems design capability
Segway Human Transport
ADV3604 PAGE 79
Integrated Solutions
ADV3604 PAGE 80
Large Aircraft — Flight Control Systems
Actuator Control Electronics
777
Spoiler Control Electronics
717
ADV3604 PAGE 81
Regional Aircraft — Flight Control Products
CRJ-700
Nose Wheel Control
LearJet 45
Spoiler & Nose Wheel Steering Electronic Control Unit
ADV3604 PAGE 82
NAV/FLIGHT MANAGEMENT SYSTEM MCDU
WITH GPS (OPTIONAL)
VHF VOR VOR DME ILS/MB ADF XPNDR
PANEL MOUNTED RADIO TUNING UNIT (RTU)
COM/NAVCOM ARINC-429/CSDB)
ARINC 429 BUS (HS) (ATTITUDE/HDG & AIR DATA)
ARINC 429 BUS (LS) (NAV/COM) (FROM RADIOS/NAV COM)
COM/NAVCOM
ARINC 429 BUS (ATTITUDE/HDG & AIR DATA)
ARINC 429 BUS (NAV/COM) (FROM RADIOS/NAV COM)
DISPLAYS/COCKPIT INTEGRATED
SENSOR UNIT
SYNCHRO 3 WIRE
DC ANALOG
BARO-CORRECTION (ALTIMETER): ARINC-429
AOA (RIGHT) SYNCHRO TAT (TEMP) Ps, Pt MAD/FLUX VALVE
AHRS AIR DATA • •
ALT-4000 RADIO ALTIMETER R/T
STALL WARNING/ DETECTION SYSTEM
VHF 422 VHF COMM
TRANSCEIVER
WEATHER RADAR
EMERGENCY LOCATOR
TRANSMITTER
ALTIMETER ANTENNA
GLIDESLOPE ANTENNA
MARKER BEACON ANTENNA
COMM/NAV ANTENNA
VIR-432 NAVIGATION RECEIVER
VIR-32 NAVIGATION RECEIVER
VHF COMM TRANSCEIVER
COMBINED CVR/FDR
TDR-94 TRANSPONDER
ADF-462 ADF RECEIVER
EGPWS
DME-462 DME R/T
AUTOPILOT/ FLIGHT
DIRECTOR
XPDR ANTENNA
ADF ANTENNA
DME ANTENNA
AIL SERVO ELE SERVO RUD SERVO TRIM SERVO PILOT CONTROLLER
DISPLAYS/COCKPIT
BARO-CORRECTION (ALTIMETER):
ARINC-429
AOA (LEFT) SYNCHRO
TAT (TEMP) Ps, Pt
MAD/FLUX VALVE
AHRS AIR DATA • •
SYNCHRO 3 WIRE
DC ANALOG
INTEGRATED SENSOR
UNIT
Avionics Integration
ADV3604 PAGE 83
Eclipse 500 twin-engine jet offers breakthrough technology and price – Leverages on latest commercial technology advancements
– 1/4 price of nearest competition
– Enables lower-cost, point-to-point travel to more than 10,000 U.S. airports
Eclipse’s first flight successfully accomplished in August 2002BAE SYSTEMS supplies avionics, engine control, and navigation systems
Aircraft Integrated
Electronic Unit
Integrated Sensor
Unit
Business Jet Subsystems — Eclipse 500
ADV3604 PAGE 84
Integrated Systems – M346
Control Stick and Pedal Assembly (Front and Rear)
Cockpit Control Panels• FCS Status Control• Control Surface Display• FCS Sel/Trim Control• TE Flap Control
Aileron Actuators (L and R)
Airbrake Actuator Rudder
Actuator
Horizontal Tail Actuator
Trailing Edge Flap Power Drive Unit
and Actuator
Flight Control Computers (4)
Aircraft Transducer
Units (4)
Air Data Sensors • Pressure • Flow Angles • TAT
Leading Edge Flap Power Drive Unit and Actuator
FCS Selection/Trim Control Panel
Aircraft Transducer
Units FCS Status Control Panel Flight
Control Computer
Actuator
ADV3604 PAGE 85
Magnetic Flux Valve
Flight Control Panel
Engine Control Panel (2)
Multi-Axis Control Stick
Digital Flight Control Computer
Rotary-Wing Aircraft Systems RAH-66
Integrated Engine Control Unit
ADV3604 PAGE 86
Fuel Management Computer
DC Fuel Probes
Flap Controller Solid State
Magnetometer
Integrated Sensor Unit Flight Control Computers
Integrated Flight/ Engine Control Panel
Altitude/Heading Reference System (AHRS)
Integrated Flight/Propulsion Control System
Fuel Quantity Management System
BA609
ADV3604 PAGE 87
Fuel Management Systems
U.S. Army UH-60 Auxiliary Fuel Management
System (AFMS)
USAF KC-135R Fuel Savings Advisory System
(FSAS)
DC fuel probes Low-weight wiring
harnesses
Instrumented panel-mounted integrated control/display unit
Fuel Management Advisory Computer
Interface/Fuel Management Panel
ADV3604 PAGE 88
Integrated Nav/Guidance/Control System
AIR DATA MODULES
JAS-39 JSF
BA609
AFDS BQM-74 Pioneer Hunter
IMU
GPS RECEIVER
I/F CARD (OPTIONAL)
POWER SUPPLY MODULE
CPU/IO CARD
MIAG
MAGNETOMETER
DPNSU
NSU
ADV3604 PAGE 89
Solid-State Rate Gyro Assemblies
P0833
Best value for rate gyro assemblies
A-7
B-777
JSF
S-3
AH-1
UH-1
T/A-50
P-3
F-15
SSRGA
Form-fit-function replacement or new designs
• Leading-edge technology used for solid-state gyro assembly • Long-term BAE SYSTEMS commitment • Flight control system-level expertise • 2-level maintenance reduces logistics costs • No cooling required
• Low-risk F3I solution • Designed to accept evolving technology sensors • No moving parts • Fully qualified • Aircraft carrier suitability tested • Available in single, dual, and triplex configurations
• MTBF greater than 45,000 hours. Typically outlasts operating aircraft.
• DMS greater than 20 years
• Growth capability for processing & added functions
• Low acquisition cost
• Low life cycle cost • No technical/
management risk • Minimum spares
required • No cooling required • No periodic
maintenance required
Applications: For new aircraft and retrofits
F-22
ADV3604 PAGE 90
System Integration
Gyrostabilized VTOL UAV Eagle ARV
Unmanned Aerial Vehicle Systems
ADV3604 PAGE 91
Avionics Systems — UAVs and Targets
KMR-30E Mirach 100-5 Pioneer
Skyeye® BQM-74 Q-4 AFCC
ADV3604 PAGE 92
Autonomous Free-Flight Dispenser System
Unpowered free flight
GPS/IMU guidance system
Low- to high-altitude deployment
7.5 — 34 kilometer standoff
Large release basket
MIL-STD data bus compatible
Autonomous all-weather
Variety of submunitions available
ADV3604 PAGE 93
ILS, MLS, GPS NAVIGATION AIDS
ALG TRANSITION POINT
VISUAL TRANSITION POINT
LANDING OR TAKE-OFF
MISSED APPROACH
ALG PROCESSOR
HUD PROCESSOR
CURSIVE/RASTER HEAD-UP DISPLAY
94 GHz ANTENNA/TRANSCEIVER
Autonomous Landing Guidance Concept
ADV3604 PAGE 94
HUD symbology & MMW radar image Cockpit camera
Low Visibility at Oakland International Airport February 1999
Approximate 200 Foot AGL Recorded During C-130 Flight Test
Autonomous Landing Guidance (cont’d)
ADV3604 PAGE 95
ADV3604 PAGE 96
DDG-51 APU AAFARS
MAGS AGSS
Support Systems
ADV3604 PAGE 97
Ground Systems
P0791
Advanced Land Navigation System
Air Defense Surveillance Radar Family
AN/UPS-3, ADSR-40, ADSR-60
Mark V Muzzle Velocity Radar
ADV3604 PAGE 98
Composite Fabrication
EMI Shielding Custom Shroud
Coil Dish & Inner Tail Cone
Resin Transfer Molded Computer Case
Bellmouth for Boeing 777 APU
Radar Absorbing Structural Ballistic Panels
ADV3604 PAGE 99
Avionic Systems
ADV3604 PAGE 100
Main office: Rochester, U.K.
Employment: 2,500
Principal products – Head-up displays – Helmet-mounted displays – Video systems – Flight controls – Platform management
controls – UAV systems
About Avionic Systems
Edinburgh 350 employees
Rochester 2,150 employees
ADV3604 PAGE 101
People
Avionic Systems employs 2,500 people, of whom
– 1,100 are in Engineering
– 700 are in Operations and Procurement, of whom
400 are skilled or semi-skilled shop floor employees
A further 100 Business Acquisition and Customer Relations staff support the Marketing, Sales, and Commercial functions
ADV3604 PAGE 102
Business Acquisition and Customer Relations
Capability Management (Including Technology)
Operational Framework
Vehicle Mgmt
Systems MMI
Displays MMI
Helmets Mission Systems
Engineering, Project Management and Quality, Operations / Procurement, Facilities/ Business Improvement, Finance, HR
Support
ADV3604 PAGE 103
Equipment Platform Customer Flight Control Computer Hardware Eurofighter EADS Flight Control Computer Software EADS Stick Sensor Interface Control Assembly EADS Wing Pylon Station Unit Alenia AER Spoiler Electronic Control Unit RJ 200 Bombardier Slat Flap Control Computer Airbus A3XX Series Liebherr Aerospace
Primary Flight Computer Boeing 777 Boeing Active Inceptor System JSF Lockheed Martin Integrated Fuel Management Computer KC-135 BAE SYSTEMS Aircraft Controls Side Stick Controller Assembly F-22 Lockheed Martin Helicopter Electronic Actuation Technology EH-101 Westlands Automatic Flight Control System Lynx Westlands Stores Management System Tornado BAE SYSTEMS Warton Weapons Interface Unit Tornado Teldix
Eurofighter
Eurofighter Eurofighter
Vehicle Management Systems
ADV3604 PAGE 104
Equipment Platform Customer British MOD BWB (German MOD)
Eurofighter Helmet Electronics Assembly
Eurocopter TIGER Integrated Helmet Sight System
Other Helmet
Eurofighter Helmet Electronics Assembly
Gentex US NAVY Crusader Helmet
Man-Machine Interface Helmets
ADV3604 PAGE 105
Equipment Platform Customer BAE SYSTEMS Warton Eurofighter Head Up Display BAE SYSTEMS Warton Eurofighter Electronic Control Symbol Generator BOEING C-17 Head Up Display LOCKHEED F-16 Head Up Display LOCKHEED F-16 Advanced Electronics Unit LOCKHEED F-22 Head Up Display SSM (Turkish MoD) DSTA (Singapore MoD)
F-5 Head Up Display
HONEYWELL Gulfstream Visual Guidance System Other Displays
Head Up Display F-5
Man-Machine Interface Displays
ADV3604 PAGE 106
Equipment Platform Customer Open Systems Video Map Generator Harrier ES (Air) RAF Wyton Global Digital Map Unit C130 Lockheed Martin Digital Moving Map Super Puma Singapore Technologies Aerospace Ltd TV Tabulated Display Tornado MoD - DLO Wyton
Hawk BAE SYSTEMS (Operations) Ltd Mission Computer Crash Survivable Memory Unit Eurofighter Marconi Selenia Communications Adv. Radar/Map Display Integ. Subsystem Tornado ES (Air) RAF Wyton EFA2000 HUD Camera Eurofighter AS Rochester Cockpit TV System F16 Lockheed Martin F-22 Camera Redesign F-22 Lockheed Martin - via AS Rochester ASTA Facsimile MHDD 6"x6" Eurofighter BAE SYSTEMS (Operations) Ltd
Mission Systems
ADV3604 PAGE 107
Key customers – Ministry of Defense (land, sea, and air), BAE SYSTEMS,
Panavia/Tornado – Lockheed, U.S. Navy, Boeing – Boeing, Bombardier, Airbus, Gulfstream, Civil Airlines
Key products – Tech pubs and training services – Contractors logistics support augmented logistics support – Post-development support – Spares and repairs– Printed circuit board center of excellence
Key platforms – Eurofighter, Tornado, Phoenix UAV, Harrier, VC10, Hawk, Jaguar,
Merlin, Sea King, Nimrod, Lynx, Jindivik, RB199, frigates, submarines – JSF, F-14, F-16, F-22, F-5, C-17, C-130 – Boeing, Airbus, Bombardier, Gulfstream aircraft
Support
ADV3604 PAGE 108
Global customer base — civil and military
Widespread product range covering many technologies
Many customer support initiatives under way
Lots of potential for working together on programs
Summary
ADV3604 PAGE 109
Points of Contact James D. Scanlon President Platform Solutions Sector (607) 770-3200 [email protected] Sue Wood Managing Director Avionic Systems +44 1634 205252 [email protected] Hank McGlynn Vice President Power Systems (607) 770-2500 [email protected] Art Siegel Vice President Inertial Products (607) 770-2048 [email protected]
Michael L. Austill Vice President Aerospace Controls (607) 770-2197 [email protected] Tom Herring Vice President Integrated Solutions (323) 298-6310 [email protected] Dave Herr Vice President Operations (260) 434-5100 [email protected] Dean McCumiskey Vice President Business Development [email protected] +44 1634 205064