6
Overload relays B11/38 1 6 5 2 7 3/4 & 8 LR9 D01...110S DB418880.eps Description: LR9D01, 02, 08 and 32 These self-powered electronic thermal overload relays are designed for direct mounting to contactors LC1D09 through LC1D38. LR9D110S self-powered electronic thermal overload relay is designed for separate mounting only. In addition to the protection provided by the TeSys D thermal overload relays (see page B11/31), they offer the following additional features: b protection against phase imbalance b choice of starting class b protection of unbalanced circuits b protection of single-phase circuits 1 Adjustment dial Ir. 2 Test button. 3 Stop button. 4 Reset button. 5 Trip indicator. 6 Setting locked by sealing the cover. 7 Class 5/10/20/30 dipswitches. 8 Reset mode selector. Relay type LR9D01, 02, 08, 32 and LR9D110S Environment Conforming to standards IEC 60947-4-1, CSA C22.2, GB 14048.4 and UL 60947-4-1 Product certifications CCC, CSA, UL, TUV Degree of protection Conforming to IEC 60529 and VDE 0106 IP 20 on front panel Ambient air temperature around the device (Conforming to IEC 60255-8) Storage °C -55 to +80 Normal operation °C -25 to +70 Maximum operating altitude Without derating m 2000 Operating positions without derating In relation to normal vertical mounting plane Any position Shock resistance Permissible acceleration conforming to IEC 60068-2-7 15 g (11ms) Vibration resistance Permissible acceleration conforming to IEC 60068-2-6 6 g (10-150 Hz) Dielectric strength at 50 Hz Conforming to IEC 60255-5 kV 6 Surge withstand, common mode Conforming to IEC 61000-4-5 kV 2 Resistance to electrostatic discharge Conforming to IEC 61000-4-2 kV 8 Immunity to radiated radio-frequency disturbances Conforming to IEC 61000-4-3 and NF C 46-022 V/m 10 Immunity to fast transient currents Conforming to IEC 61000-4-4 kV 2 Electromagnetic compatibility Draft EN 50081-1 and 2, EN 50082-2 Meets requirements Electrical characteristics of auxiliary contacts Conventional thermal current A 5 Max. sealed consumption of the operating coils of controlled contactors (Occasional operating cycles of contact 95-96) a.c. supply V 24 48 110 220 380 600 VA 100 200 400 600 600 600 d.c. supply V 24 48 110 220 W 100 100 50 45 Protection against short-circuits By gG or BS fuses or by circuit breaker GB2 A 5 Cabling Flexible cable without cable end 1 or 2 conductors mm 2 (AWG) 1 to 2.5 (18 to 14) Tightening torque Nm (lb-in) 0.8 (7) Description, characteristics References: page B11/10 Dimensions, mounting: page B11/42 Schemes: page B11/43 TeSys protection components TeSys LR9D electronic thermal overload relays

Overload relays - RS Components

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Page 1: Overload relays - RS Components

Overload relays

B11/38

1

6

527

3/4 & 8

LR9 D01...110S

DB

4188

80.e

ps

Description: LR9D01, 02, 08 and 32These self-powered electronic thermal overload relays are designed for direct mounting to contactors LC1D09 through LC1D38. LR9D110S self-powered electronic thermal overload relay is designed for separate mounting only.

In addition to the protection provided by the TeSys D thermal overload relays (see page B11/31), they offer the following additional features:

b protection against phase imbalance b choice of starting class b protection of unbalanced circuits b protection of single-phase circuits

1 Adjustment dial Ir.2 Test button.3 Stop button.4 Reset button.5 Trip indicator.6 Setting locked by sealing the cover.7 Class 5/10/20/30 dipswitches.8 Reset mode selector.

Relay type LR9D01, 02, 08, 32 and LR9D110S

EnvironmentConforming to standards IEC 60947-4-1, CSA C22.2, GB 14048.4 and UL 60947-4-1Product certifications CCC, CSA, UL, TUVDegree of protection Conforming to IEC 60529

and VDE 0106IP 20 on front panel

Ambient air temperature around the device(Conforming to IEC 60255-8)

Storage °C -55 to +80Normal operation °C -25 to +70

Maximum operating altitude Without derating m 2000Operating positions without derating

In relation to normal vertical mounting plane

Any position

Shock resistance Permissible acceleration conforming to IEC 60068-2-7

15 g (11ms)

Vibration resistance Permissible acceleration conforming to IEC 60068-2-6

6 g (10-150 Hz)

Dielectric strength at 50 Hz Conforming to IEC 60255-5 kV 6Surge withstand, common mode

Conforming to IEC 61000-4-5 kV 2

Resistance to electrostatic discharge

Conforming to IEC 61000-4-2 kV 8

Immunity to radiatedradio-frequency disturbances

Conforming to IEC 61000-4-3 and NF C 46-022

V/m 10

Immunity to fast transient currents

Conforming to IEC 61000-4-4 kV 2

Electromagnetic compatibility Draft EN 50081-1 and 2, EN 50082-2

Meets requirements

Electrical characteristics of auxiliary contactsConventional thermal current A 5Max. sealed consumption of the operating coils of controlled contactors (Occasional operating cycles of contact 95-96)

a.c. supply V 24 48 110 220 380 600VA 100 200 400 600 600 600

d.c. supply V 24 48 110 220 – –W 100 100 50 45 – –

Protection against short-circuits

By gG or BS fuses or by circuit breaker GB2

A 5

CablingFlexible cable without cable end

1 or 2 conductors mm2

(AWG)1 to 2.5 (18 to 14)

Tightening torque Nm (lb-in)

0.8 (7)

Description,characteristics

References:page B11/10

Dimensions, mounting: page B11/42

Schemes: page B11/43

TeSys protection componentsTeSys LR9D electronic thermal overload relays

Page 2: Overload relays - RS Components

B11/39

Ove

rlo

ad

rela

ys

Overload relays

B11/39

Characteristics

References:page B11/10

Dimensions, mounting: page B11/42

Schemes: page B11/43

TeSys protection componentsTeSys LR9D electronic thermal overload relays

Relay type LR9D01 LR9D02 LR9D08 LR9D32 LR9D110S

Electrical characteristics of power circuitTripping class Conforming to IEC/EN 60947-4-1 5, 10, 20, 30

Conforming to UL 60947-4-1 10, 20, 30

Rated insulation voltage (Ui) Conforming to IEC 60947-4-1 V AC 1000Rated operational voltage (Ue) Conforming to IEC 60947-4-1 V AC 690

Conforming to UL/CSA V AC 600

Rated impulse withstand voltage kV 6Frequency limits Of the operating current Hz 50…60 Setting range A 0.1...0.5 0.4...2 1.6...8 6.4...32 22...110Power circuit connections Wire size mm2

(AWG)1 to 16 (14 to 6)

4 to 50 (10 to 1/0)

Tightening torque Nm (lb-in)

3.1 (28)

9 (80)

Operating characteristicsConsumption mW < 300Tripping thresholds Conforming to IEC 60947-4-1 A 1.25 InSensitivity to phase unbalance

Conforming to IEC 60947-4-1 Phase difference > 40%, tripping in 3 s

Current setting ratio 5:1

LR9 D01, 02, 08, 32, LR9110S tripping curvesClass 5 Trip curve Class 10 Trip curve

1000

100

10

1

0,10 1 2 3 4 5 6 7 8

DB

4188

41.e

ps

Tripping time in seconds

x the setting current (Ir)

1000

100

10

1

0,10 1 2 3 4 5 6 7 8

DB

4188

42.e

ps

Tripping time in seconds

x the setting current (Ir)

Class 20 Trip curve Class 30 Trip curve

1000

100

10

1

0,10 1 2 3 4 5 6 7 8

DB

4188

43.e

ps

Tripping time in seconds

x the setting current (Ir)

1000

100

10

1

0,10 1 2 3 4 5 6 7 8

DB

4188

79.e

ps

Tripping time in seconds

x the setting current (Ir)

Cold status Hot status Phase low and Phase unbalance

Cold status Hot status Phase low and Phase unbalance

Cold status Hot status Phase low and Phase unbalance

Cold status Hot status Phase low and Phase unbalance

Page 3: Overload relays - RS Components

Overload relays

B11/40

Ir(A)

15090

127107

NO 9798 NC95 96

2

3

1

45

6LR9 D5367…D5569

DF5

6797

9_1.

eps

Description: LR9D5367, LR9D5569, LR9D67, LR9D69These electronic thermal overload relays are designed for use with contactors LC1 D115 and D150.

In addition to the protection provided by TeSys D thermal overload relays (see page B11/29), they offer the following special features:

b protection against phase imbalance b choice of starting class b protection of unbalanced circuits b protection of single-phase circuits b alarm function to avoid tripping by load shedding.

1 Adjustment dial Ir.2 Test button.3 Stop button.4 Reset button.5 Trip indicator.6 Setting locked by sealing the cover.7 Class 10/class 20 selector switch.8 Selector for balanced load /unbalanced load

Alarm NO 9798 NC95 96

1

782

34

6

5Ir(A)

15090

127107

+ 24 V - / 103 104

10

20Class Load

LR9 D67 and D69

DF5

6798

0_1.

eps

Relay type LR9D5367, LR9D5569, LR9D67, LR9D69

EnvironmentConforming to standards IEC 60947-4-1, 255-8, 255-17, VDE 0660 and EN 60947-4-1Product certifications UL 508 , CSA 22-2Degree of protection Conforming to IEC 60529

and VDE 0106IP 20 on front panel with protective covers LA9 D11570p or D11560p

Protective treatment Standard version “TH”Ambient air temperature around the device(Conforming to IEC 60255-8)

Storage °C - 40…+ 85Normal operation °C - 20…+ 55 (1)

Maximum operating altitude Without derating m 2000Operating positions without derating

In relation to normal vertical mounting plane

Any position

Shock resistance Permissible acceleration conforming to IEC 60068-2-7

13 gn - 11 ms

Vibration resistance Permissible acceleration conforming to IEC 60068-2-6

2 gn - 5…300 Hz

Dielectric strength at 50 Hz Conforming to IEC 60255-5 kV 6Surge withstand Conforming to IEC 61000-4-5 kV 6Resistance to electrostatic discharge

Conforming to IEC 61000-4-2 kV 8

Immunity to radiatedradio-frequency disturbances

Conforming to IEC 61000-4-3 and NF C 46-022

V/m 10

Immunity to fast transient currents

Conforming to IEC 61000-4-4 kV 2

Electromagnetic compatibility Draft EN 50081-1 and 2, EN 50082-2

Meets requirements

Electrical characteristics of auxiliary contactsConventional thermal current A 5Max. sealed consumption of the operating coils of controlled contactors (Occasional operating cycles of contact 95-96)

a.c. supply V 24 48 110 220 380 600VA 100 200 400 600 600 600

d.c. supply V 24 48 110 220 440 –W 100 100 50 45 25 –

Protection against short-circuits

By gG or BS fuses or by circuit breaker GB2

A 5

CablingFlexible cable without cable end

1 or 2 conductors mm2 Minimum c.s.a.: 1Maximum c.s.a.: 2.5

Tightening torque Nm 1.2

(1) For operating temperatures up to 70 °C, please consult your Regional Sales Office.

Description,characteristics

References:pages B11/4 to B11/7

Dimensions, mounting: pages B11/35 to B11/38

Schemes: page B11/39

TeSys protection componentsTeSys LR9D electronic thermal overload relays

Page 4: Overload relays - RS Components

B11/41

Ove

rlo

ad

rela

ys

Overload relays

B11/41

Characteristics

Relay type LR9D5367, LR9D5569, LR9D67, LR9D69

Electrical characteristics of power circuitTripping class Conforming to UL 508,

IEC 60947-4-1A 10 or 20

Rated insulation voltage (Ui) Conforming to IEC 60947-4-1 V 1000Conforming to UL, CSA V 600

Rated impulse withstand voltage(Uimp)

Hz 8

Frequency limits Of the operating current Hz 50…60 (1)

Setting range Depending on model A 60…150Power circuit connections Width of terminal lug mm 20

Clamping screw M8Tightening torque N.m 18

Operating characteristicsTemperature compensation °C - 20…+70Tripping thresholds Conforming to IEC 60947-4-1

Alarm A 1.05 ±0.06 InTrip A 1.12 ±0.06 In

Sensitivity to phase failure Conforming to IEC 60947-4-1 Tripping in 4 s ±20 % in the event of phase failure

Alarm circuit characteristicsRated supply voltage d.c. supply V 24Supply voltage limits V 17…32Current consumption No-load mA y 5Switching capacity mA 0…150Protection Short-circuit and overload Self protectedVoltage drop Closed state V y 2.5Cabling Flexible cable

without cable endmm2 0.5…1.5

Tightening torque N.m 0.45

(1) For other frequencies and for applications involving the use of these overload relays with soft starters or variable speed drives, please consult your Regional Sales Office.

LR9D5367, LR9D5569, LR9D67, LR9D69 tripping curves

1

1000

100

10

10

1,122 3 4 5 6 7 8 9 10 11 12

12

Tripping time in seconds

x the setting current (Ir)

DF5

6798

3_1.

eps Average operating time related to multiples of the setting current

1 Cold state curve2 Hot state curve

References:pages B11/4 to B11/7

Dimensions, mounting: pages B11/35 to B11/38

Schemes: page B11/39

TeSys protection componentsTeSys LR9D electronic thermal overload relays

Page 5: Overload relays - RS Components

Overload relays

B11/42

Dimensions, mounting

TeSys protection componentsTeSys LR9D electronic thermal overload relays

LR9D01, 02, 08, 32 LR9D110Sb

80

c

DB

4188

46.e

ps

45

DB

4188

47.e

ps

114

120

51,5

d

DB

4188

81.e

ps 65

75/8

7

50= =

2xØ4,5

DB

4188

82.e

ps

LC1 D09...D18 D25...D38b 130 140c See pages B8/65 and B8/66

LR9D01...32

286.1

37,5

85

LAD 7B205

DB

4188

50.e

ps

45

DB

4188

51.e

ps

505

35 10

6

15

DB

4188

52.e

ps

LR9D53pp, LR9D55pp, LR9D67, LR9D69 LR9DDirect mounting beneath contactors LC 1D115 and D150 “Reset” by flexible cable

LA7 D305 and LAD 7305Mounting with cable straight

132 120d

174

255

136

DF5

3358

8.ep

s

AM1 DP200 and DR200 DE200 and EDppp

d 2.5 10.5

ce

DF5

3359

7.ep

s

e: up to 20 mm / c: up to 550 mm

Mounting with cable bent

M10x1e

DF5

3359

8.ep

s

e: up to 20 mm

References:page B11/10

Characteristics: pages B11/38 to B11/39

Schemes: page B11/43

Page 6: Overload relays - RS Components

B11/43

Ove

rlo

ad

rela

ys

Overload relays

B11/43

LR9D01, 02, 08, 32, LR9 D110S

1 3 5

2 4 6

979896

95Test

Stop

Auto

Man.Reset

DF5

6494

3.ep

s

LR9D01, 02, 08, 32, LR9 D110S LR9D5ppp

6/T

3

4/T

2

2/T

1

5/L3

97 95

98 96

3/L2

1/L1

KM1KM1

KM1

30 A

2 4 6

M

L1 L2 L3

3

Stop

Start

LR9D●●●

DB

4188

45.e

ps

95

97

6/T

3

4/T

2

2/T

1

96 98

5/L3

3/L2

1/L1

M

A

1314

KM

KM1

12

34

56

M

L1 L2 L3

(1) KM

A1

A2

(4)

(2)

N

(3)

3

(3)

_

_

_

_

_

u112%

TestStop

Man. reset.

DF5

3782

8.ep

s

(1) Tripped.(2) Overload.

(3) Setting current.(4) Specialised circuit.

LR9 D67 and LR9 D69

95

97

6/T

3

4/T

2

2/T

1

96 98

5/L3 10

3

104

3/L2

1/L1

M

A

1314

KM

KM1

12

34

56

M

L1 L2 L3

(1) KM

A1

A2

(4)

(2)(5)

N

(3)

3

(3)

(5)

++

0 V

_

_

_

_

_

u112%u105%

TestStop

Man. reset.

DF5

3782

9.ep

s

(1) Tripped.(2) Overload.(3) Setting current.

(4) Specialised circuit.(5) Alarm.

Schemes

References:page B11/10

Characteristics: pages B11/38 to B11/39

Dimensions: page B11/42

TeSys protection componentsTeSys LR9D electronic thermal overload relays