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Overload relays
B11/38
1
6
527
3/4 & 8
LR9 D01...110S
DB
4188
80.e
ps
Description: LR9D01, 02, 08 and 32These self-powered electronic thermal overload relays are designed for direct mounting to contactors LC1D09 through LC1D38. LR9D110S self-powered electronic thermal overload relay is designed for separate mounting only.
In addition to the protection provided by the TeSys D thermal overload relays (see page B11/31), they offer the following additional features:
b protection against phase imbalance b choice of starting class b protection of unbalanced circuits b protection of single-phase circuits
1 Adjustment dial Ir.2 Test button.3 Stop button.4 Reset button.5 Trip indicator.6 Setting locked by sealing the cover.7 Class 5/10/20/30 dipswitches.8 Reset mode selector.
Relay type LR9D01, 02, 08, 32 and LR9D110S
EnvironmentConforming to standards IEC 60947-4-1, CSA C22.2, GB 14048.4 and UL 60947-4-1Product certifications CCC, CSA, UL, TUVDegree of protection Conforming to IEC 60529
and VDE 0106IP 20 on front panel
Ambient air temperature around the device(Conforming to IEC 60255-8)
Storage °C -55 to +80Normal operation °C -25 to +70
Maximum operating altitude Without derating m 2000Operating positions without derating
In relation to normal vertical mounting plane
Any position
Shock resistance Permissible acceleration conforming to IEC 60068-2-7
15 g (11ms)
Vibration resistance Permissible acceleration conforming to IEC 60068-2-6
6 g (10-150 Hz)
Dielectric strength at 50 Hz Conforming to IEC 60255-5 kV 6Surge withstand, common mode
Conforming to IEC 61000-4-5 kV 2
Resistance to electrostatic discharge
Conforming to IEC 61000-4-2 kV 8
Immunity to radiatedradio-frequency disturbances
Conforming to IEC 61000-4-3 and NF C 46-022
V/m 10
Immunity to fast transient currents
Conforming to IEC 61000-4-4 kV 2
Electromagnetic compatibility Draft EN 50081-1 and 2, EN 50082-2
Meets requirements
Electrical characteristics of auxiliary contactsConventional thermal current A 5Max. sealed consumption of the operating coils of controlled contactors (Occasional operating cycles of contact 95-96)
a.c. supply V 24 48 110 220 380 600VA 100 200 400 600 600 600
d.c. supply V 24 48 110 220 – –W 100 100 50 45 – –
Protection against short-circuits
By gG or BS fuses or by circuit breaker GB2
A 5
CablingFlexible cable without cable end
1 or 2 conductors mm2
(AWG)1 to 2.5 (18 to 14)
Tightening torque Nm (lb-in)
0.8 (7)
Description,characteristics
References:page B11/10
Dimensions, mounting: page B11/42
Schemes: page B11/43
TeSys protection componentsTeSys LR9D electronic thermal overload relays
B11/39
Ove
rlo
ad
rela
ys
Overload relays
B11/39
Characteristics
References:page B11/10
Dimensions, mounting: page B11/42
Schemes: page B11/43
TeSys protection componentsTeSys LR9D electronic thermal overload relays
Relay type LR9D01 LR9D02 LR9D08 LR9D32 LR9D110S
Electrical characteristics of power circuitTripping class Conforming to IEC/EN 60947-4-1 5, 10, 20, 30
Conforming to UL 60947-4-1 10, 20, 30
Rated insulation voltage (Ui) Conforming to IEC 60947-4-1 V AC 1000Rated operational voltage (Ue) Conforming to IEC 60947-4-1 V AC 690
Conforming to UL/CSA V AC 600
Rated impulse withstand voltage kV 6Frequency limits Of the operating current Hz 50…60 Setting range A 0.1...0.5 0.4...2 1.6...8 6.4...32 22...110Power circuit connections Wire size mm2
(AWG)1 to 16 (14 to 6)
4 to 50 (10 to 1/0)
Tightening torque Nm (lb-in)
3.1 (28)
9 (80)
Operating characteristicsConsumption mW < 300Tripping thresholds Conforming to IEC 60947-4-1 A 1.25 InSensitivity to phase unbalance
Conforming to IEC 60947-4-1 Phase difference > 40%, tripping in 3 s
Current setting ratio 5:1
LR9 D01, 02, 08, 32, LR9110S tripping curvesClass 5 Trip curve Class 10 Trip curve
1000
100
10
1
0,10 1 2 3 4 5 6 7 8
DB
4188
41.e
ps
Tripping time in seconds
x the setting current (Ir)
1000
100
10
1
0,10 1 2 3 4 5 6 7 8
DB
4188
42.e
ps
Tripping time in seconds
x the setting current (Ir)
Class 20 Trip curve Class 30 Trip curve
1000
100
10
1
0,10 1 2 3 4 5 6 7 8
DB
4188
43.e
ps
Tripping time in seconds
x the setting current (Ir)
1000
100
10
1
0,10 1 2 3 4 5 6 7 8
DB
4188
79.e
ps
Tripping time in seconds
x the setting current (Ir)
Cold status Hot status Phase low and Phase unbalance
Cold status Hot status Phase low and Phase unbalance
Cold status Hot status Phase low and Phase unbalance
Cold status Hot status Phase low and Phase unbalance
Overload relays
B11/40
Ir(A)
15090
127107
NO 9798 NC95 96
2
3
1
45
6LR9 D5367…D5569
DF5
6797
9_1.
eps
Description: LR9D5367, LR9D5569, LR9D67, LR9D69These electronic thermal overload relays are designed for use with contactors LC1 D115 and D150.
In addition to the protection provided by TeSys D thermal overload relays (see page B11/29), they offer the following special features:
b protection against phase imbalance b choice of starting class b protection of unbalanced circuits b protection of single-phase circuits b alarm function to avoid tripping by load shedding.
1 Adjustment dial Ir.2 Test button.3 Stop button.4 Reset button.5 Trip indicator.6 Setting locked by sealing the cover.7 Class 10/class 20 selector switch.8 Selector for balanced load /unbalanced load
Alarm NO 9798 NC95 96
1
782
34
6
5Ir(A)
15090
127107
+ 24 V - / 103 104
10
20Class Load
LR9 D67 and D69
DF5
6798
0_1.
eps
Relay type LR9D5367, LR9D5569, LR9D67, LR9D69
EnvironmentConforming to standards IEC 60947-4-1, 255-8, 255-17, VDE 0660 and EN 60947-4-1Product certifications UL 508 , CSA 22-2Degree of protection Conforming to IEC 60529
and VDE 0106IP 20 on front panel with protective covers LA9 D11570p or D11560p
Protective treatment Standard version “TH”Ambient air temperature around the device(Conforming to IEC 60255-8)
Storage °C - 40…+ 85Normal operation °C - 20…+ 55 (1)
Maximum operating altitude Without derating m 2000Operating positions without derating
In relation to normal vertical mounting plane
Any position
Shock resistance Permissible acceleration conforming to IEC 60068-2-7
13 gn - 11 ms
Vibration resistance Permissible acceleration conforming to IEC 60068-2-6
2 gn - 5…300 Hz
Dielectric strength at 50 Hz Conforming to IEC 60255-5 kV 6Surge withstand Conforming to IEC 61000-4-5 kV 6Resistance to electrostatic discharge
Conforming to IEC 61000-4-2 kV 8
Immunity to radiatedradio-frequency disturbances
Conforming to IEC 61000-4-3 and NF C 46-022
V/m 10
Immunity to fast transient currents
Conforming to IEC 61000-4-4 kV 2
Electromagnetic compatibility Draft EN 50081-1 and 2, EN 50082-2
Meets requirements
Electrical characteristics of auxiliary contactsConventional thermal current A 5Max. sealed consumption of the operating coils of controlled contactors (Occasional operating cycles of contact 95-96)
a.c. supply V 24 48 110 220 380 600VA 100 200 400 600 600 600
d.c. supply V 24 48 110 220 440 –W 100 100 50 45 25 –
Protection against short-circuits
By gG or BS fuses or by circuit breaker GB2
A 5
CablingFlexible cable without cable end
1 or 2 conductors mm2 Minimum c.s.a.: 1Maximum c.s.a.: 2.5
Tightening torque Nm 1.2
(1) For operating temperatures up to 70 °C, please consult your Regional Sales Office.
Description,characteristics
References:pages B11/4 to B11/7
Dimensions, mounting: pages B11/35 to B11/38
Schemes: page B11/39
TeSys protection componentsTeSys LR9D electronic thermal overload relays
B11/41
Ove
rlo
ad
rela
ys
Overload relays
B11/41
Characteristics
Relay type LR9D5367, LR9D5569, LR9D67, LR9D69
Electrical characteristics of power circuitTripping class Conforming to UL 508,
IEC 60947-4-1A 10 or 20
Rated insulation voltage (Ui) Conforming to IEC 60947-4-1 V 1000Conforming to UL, CSA V 600
Rated impulse withstand voltage(Uimp)
Hz 8
Frequency limits Of the operating current Hz 50…60 (1)
Setting range Depending on model A 60…150Power circuit connections Width of terminal lug mm 20
Clamping screw M8Tightening torque N.m 18
Operating characteristicsTemperature compensation °C - 20…+70Tripping thresholds Conforming to IEC 60947-4-1
Alarm A 1.05 ±0.06 InTrip A 1.12 ±0.06 In
Sensitivity to phase failure Conforming to IEC 60947-4-1 Tripping in 4 s ±20 % in the event of phase failure
Alarm circuit characteristicsRated supply voltage d.c. supply V 24Supply voltage limits V 17…32Current consumption No-load mA y 5Switching capacity mA 0…150Protection Short-circuit and overload Self protectedVoltage drop Closed state V y 2.5Cabling Flexible cable
without cable endmm2 0.5…1.5
Tightening torque N.m 0.45
(1) For other frequencies and for applications involving the use of these overload relays with soft starters or variable speed drives, please consult your Regional Sales Office.
LR9D5367, LR9D5569, LR9D67, LR9D69 tripping curves
1
1000
100
10
10
1,122 3 4 5 6 7 8 9 10 11 12
12
Tripping time in seconds
x the setting current (Ir)
DF5
6798
3_1.
eps Average operating time related to multiples of the setting current
1 Cold state curve2 Hot state curve
References:pages B11/4 to B11/7
Dimensions, mounting: pages B11/35 to B11/38
Schemes: page B11/39
TeSys protection componentsTeSys LR9D electronic thermal overload relays
Overload relays
B11/42
Dimensions, mounting
TeSys protection componentsTeSys LR9D electronic thermal overload relays
LR9D01, 02, 08, 32 LR9D110Sb
80
c
DB
4188
46.e
ps
45
DB
4188
47.e
ps
114
120
51,5
d
DB
4188
81.e
ps 65
75/8
7
50= =
2xØ4,5
DB
4188
82.e
ps
LC1 D09...D18 D25...D38b 130 140c See pages B8/65 and B8/66
LR9D01...32
286.1
37,5
85
LAD 7B205
DB
4188
50.e
ps
45
DB
4188
51.e
ps
505
35 10
6
15
DB
4188
52.e
ps
LR9D53pp, LR9D55pp, LR9D67, LR9D69 LR9DDirect mounting beneath contactors LC 1D115 and D150 “Reset” by flexible cable
LA7 D305 and LAD 7305Mounting with cable straight
132 120d
174
255
136
DF5
3358
8.ep
s
AM1 DP200 and DR200 DE200 and EDppp
d 2.5 10.5
ce
DF5
3359
7.ep
s
e: up to 20 mm / c: up to 550 mm
Mounting with cable bent
M10x1e
DF5
3359
8.ep
s
e: up to 20 mm
References:page B11/10
Characteristics: pages B11/38 to B11/39
Schemes: page B11/43
B11/43
Ove
rlo
ad
rela
ys
Overload relays
B11/43
LR9D01, 02, 08, 32, LR9 D110S
1 3 5
2 4 6
979896
95Test
Stop
Auto
Man.Reset
DF5
6494
3.ep
s
LR9D01, 02, 08, 32, LR9 D110S LR9D5ppp
6/T
3
4/T
2
2/T
1
5/L3
97 95
98 96
3/L2
1/L1
KM1KM1
KM1
30 A
2 4 6
M
L1 L2 L3
3
Stop
Start
LR9D●●●
DB
4188
45.e
ps
95
97
6/T
3
4/T
2
2/T
1
96 98
5/L3
3/L2
1/L1
M
A
1314
KM
KM1
12
34
56
M
L1 L2 L3
(1) KM
A1
A2
(4)
(2)
N
(3)
3
(3)
_
_
_
_
_
u112%
TestStop
Man. reset.
DF5
3782
8.ep
s
(1) Tripped.(2) Overload.
(3) Setting current.(4) Specialised circuit.
LR9 D67 and LR9 D69
95
97
6/T
3
4/T
2
2/T
1
96 98
5/L3 10
3
104
3/L2
1/L1
M
A
1314
KM
KM1
12
34
56
M
L1 L2 L3
(1) KM
A1
A2
(4)
(2)(5)
N
(3)
3
(3)
(5)
++
0 V
_
_
_
_
_
u112%u105%
TestStop
Man. reset.
DF5
3782
9.ep
s
(1) Tripped.(2) Overload.(3) Setting current.
(4) Specialised circuit.(5) Alarm.
Schemes
References:page B11/10
Characteristics: pages B11/38 to B11/39
Dimensions: page B11/42
TeSys protection componentsTeSys LR9D electronic thermal overload relays