Outsourcing-Insourcing Criteria

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    Outsourcingmeans transferring resources to another company to meet a need

    and be able to focus more effectively on the core competences of the Company.

    Source: NEVI

    Insourcing means to do with own resources the tasks that are now being

    performed by an outside provider.

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    INSOURCING

    ADVANTAGES DISADVANTAGES

    Ownership of Know How More control over production, lead times and

    quality Application of continuous improvement No risk of losing the supplier

    Investment required (startup, maintenance andimprovement)

    Specialized teams with limited use In-house competence non-existing or difficult

    to create (loss of competitiveness over time)

    OUTSOURCINGADVANTAGES DISADVANTAGES

    Flexibility Turning fixed costs into variable costs Productivity increase Economies of scale Access to new technologies without need to

    invest Focus on the companys core business

    Free up human resources

    Loss of know how Communication and coordination issues

    Loss of control over timetable, process and

    quality. Risk of losing the external supplier, once the

    in-house competence has been lost The objective of the supplier is to bill more, while

    the objective of our company is to spend less.

    The supplier is not interested in applying

    continuous improvements to extend the useful

    lives of the customers subassemblies (it bills less).

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    PROCESS

    TECHNOLOGY

    CORE

    MARKETSTUDY

    COMPETITIVE

    ANALYSIS

    RISKSTUDY

    OUTSOURCING

    INSOURCING

    ANALYSIS MODEL

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    CORE

    It is the strategic focus at corporate level

    It is the root cause of the companys competitiveness

    The core produces a significant contribution (value-add) to the benefits perceived by the customer

    It represents the collective learning of the organization

    CORE Maintenance at Siderar:

    - Availability of operating lines at low cost

    Extend periods between programmed repairs

    Decrease infant mortality

    Increase the useful lives of subassemblies that would cause unplanned stops or scheduled interventions Reduce the duration of extraordinary repairs and extend frequency

    Increase productivity of own and outsourced labor

    Reduce the parts stock in the warehouse

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    PROCESS TECHNOLOGY

    weak intermediate high weak intermediate high weak intermediate high

    Growing

    Mature

    Competitiveness of the Technological Process

    Maturityoftechnologicalprocess

    Emerging

    Low today High today High in the future

    Significance of the technological process as a competitive advantage

    BUY

    MAKE

    BUY MARGINAL

    DEVELOP

    COMPETENCE

    IN-HOUSE

    DEVELOPSUPPLIER

    MAKE

    MARGINAL

    The process technology should be analyzed based on three fundamental criteria:

    The maturity of the technological process in the industries around us

    The importance of the technological process as a competitive advantage

    The competitive position of the Company vis--vis its competitors.

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    MARKET STUDY

    When studying the market that surrounds our company, consider:

    If there are suppliers that dominate the process technology

    If there arent, if a supplier can be developed

    If the supplier can meet the needs in terms of quantity, quality and lead time

    If they cannot meet the needs, if they could invest to meet the needs

    If the supplier can apply economies of scale

    Note: Make sure the supplier can apply economies of scale. If they cant, our company would be paying

    for their fixed costs, and the profits of our supplier are losses for the company.

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    COMPETITIVE STUDY (Costs)

    It is important to compare the total cost with that of providers and classify costs as follows:

    Own costs 25% higher than the best alternative

    Own costs 0 to 25% higher or lower than the best alternative

    Own costs 25% lower than the best alternative

    Outsourcing: The company, the processes and the equipment are not competitive. There will be a competitive

    disadvantage if the decision is to make in-house. The activity can be outsourced to more competitive suppliers.

    Outsourcing: If it is not strategic (core), it should be outsourced when the need arises to invest, in order to increase

    competitiveness. Investment is not justified because better options are available externally.

    Insourcing: It provides clear competitive advantages. It becomes the strategic focus for future investments and

    continuous improvement efforts.

    Note: 25% is considered as value of reference to minimize changes in external conditions.

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    RISK ANALYSIS

    (1) Loss of strategic skills

    After implementing outsourcing, some companies find that their suppliers are unable or unwilling

    to meet their requirements.

    The problem occurs when, faced with this situation, the company no longer has the capability of

    resuming the task that has been outsourced, and has failed to develop alternative suppliers

    (1) Loss of control over a supplier

    Control may be lost when the priorities of the supplier are no longer aligned with the priorities of

    the customer, either because the product / service ceases to be attractive to the supplier due

    to changes in the market, or because it goes bankrupt / out of business.