OUTDOOR UNIT · 2016-04-10 · tb3 tb2 blk blu breaker circuit grn/ylw tb1 f1 3 ld66b ld62 cn602 5 cn601 1 ld-e1 ld-e2 1 blk blu blk brn blk red orn led1 led2 cn936 outdoor display

HFCutilized

R410A

NOTE: RoHS compliant products have <G> mark on the spec name plate.

PARTS CATALOG (OBB739)

Models

MXZ-2DM40VA - E1 , ET1 , ER1


CONTENTS

1. TECHNICAL CHANGES ··································· 22. PART NAMES AND FUNCTIONS ····················· 33. SPECIFICATION ················································ 44. NOISE CRITERIA CURVES ······························ 65. OUTLINES AND DIMENSIONS ························ 76. WIRING DIAGRAM ············································ 97. REFRIGERANT SYSTEM DIAGRAM ············· 108. PERFORMANCE CURVES ····························· 139. ACTUATOR CONTROL ··································· 19

10. SERVICE FUNCTIONS ···································· 2011. TROUBLESHOOTING ····································· 2412. DISASSEMBLY INSTRUCTIONS ···················· 50

INDOOR UNITS COMBINATION SHEETS

Indoor unit service manualMSZ-DM•VA Series (OBH750)MSZ-HJ•VA Series (OBH647)

MXZ-2DM40VA

SERVICE MANUALNo. OBH739

REVISED EDITION-A

OUTDOOR UNIT

Revision A:• MXZ-2DM40VA - ER1 and MXZ-

3DM50VA - ER1 have been added.

Please void OBH739.

2

<Preparation before the repair service> Prepare the proper tools. Prepare the proper protectors. Provide adequate ventilation. After stopping the operation of the air conditioner, turn off the power-supply breaker and remove the power plug. Discharge the capacitor before the work involving the electric parts.

<Precautions during the repair service> Do not perform the work involving the electric parts with wet hands. Do not pour water into the electric parts. Do not touch the refrigerant. Do not touch the hot or cold areas in the refrigeration cycle. When the repair or the inspection of the circuit needs to be done without turning off the power, exercise great caution not to

touch the live parts.

Use the specifi ed refrigerant onlyNever use any refrigerant other than that specified.Doing so may cause a burst, an explosion, or fire when the unit is being used, serviced, or disposed of.Correct refrigerant is specified in the manuals and on the spec labels provided with our products.We will not be held responsible for mechanical failure, system malfunction, unit breakdown or accidents caused by failure to follow the instructions.

TECHNICAL CHANGES1



1. New model

Revision A:• MXZ-2DM40VA - ER1 and MXZ-3DM50VA - ER1 have been added.

OBH739A

3

PART NAMES AND FUNCTIONS2

ACCESSORIES

MXZ-2DM40VAAir inlet

Air outlet

Drain outlet

Piping

Drain hose

(Back and side)

Model MXZ-2DM40VA MXZ-3DM50VADrain socket 1 1Drain cap 2

Air outlet

Drain outlet

Air inlet(Back and side)

MXZ-3DM50VA

OBH739A

4

SPECIFICATION3

Outdoor model MXZ-2DM40VA

Outdoor unit power supply Single phase230 V, 50 Hz

Sys

tem

Indoor units number 2Piping total length m Max. 30Connecting pipe length m Max. 20Height difference (Indoor ~ Outdoor) m Refer to 7 REFRIGERANT SYSTEM DIAGRAM.Height difference (Indoor ~ Indoor) m Refer to 7 REFRIGERANT SYSTEM DIAGRAM.Function Cooling HeatingCapacity Rated frequency (Min.-Max.) 2 kW 4.0 (1.1 - 4.3) 4.3 (1.0 - 4.7)Breaker capacity A 15

Ele

ctric

al d

ata

Power input (Total) 1, 2 W 1,050 1,160Running current (Total) 1, 2 A 5.1 5.6Power factor (Total) 1, 2 % 90Starting current (Total) 1, 2 A 5.6

Coeffi cient of performance (C.O.P) (Total) 1, 2 3.81 3.71

Com

pres

sor Model KNB092FFDHC

Output W 1,100Current 1, 2 A 4.7 5.2Refrigeration oil (Model) L 0.32 (NEO22)

Fan

mot

or Model RC0J50-FACurrent 1, 2 A 0.19 0.23Dimensions W x H x D mm 800 x 550 x 285Weight kg 32

Spe

cial

rem

arks

Air fl ow (Rated) m3 /h 1,752 1,914Sound level (Rated) dB(A) 48 52Fan speed (Rated) rpm 840 910Refrigerant fi lling capacity (R410A) kg 0.95

1 Measured under rated operating frequency.2 When connected with below indoor units.

MSZ-DM25VA + MSZ-DM25VANOTE: Test conditions are based on ISO 5151. (Refrigerant piping length (one way): 5 m)COOLING INDOOR Dry-bulb temperature 27.0 °C Wet-bulb temperature 19.0 °C OUTDOOR Dry-bulb temperature 35.0 °C Wet-bulb temperature 24.0 °CHEATING INDOOR Dry-bulb temperature 20.0 °C OUTDOOR Dry-bulb temperature 7.0 °C Wet-bulb temperature 6.0 °C

OBH739A

5

Outdoor model MXZ-3DM50VA

Outdoor unit power supply Single phase230 V, 50 Hz

Sys

tem

Indoor units number 2 to 3Piping total length m Max. 50Connecting pipe length m Max. 25Height difference (Indoor ~ Outdoor) m Refer to 7 REFRIGERANT SYSTEM DIAGRAM.Height difference (Indoor ~ Indoor) m Refer to 7 REFRIGERANT SYSTEM DIAGRAM.Function Cooling HeatingCapacity Rated frequency (Min.-Max.) 2 kW 5.0 (2.7 - 6.5) 6.0 (2.4 - 7.5)Breaker capacity A 25

Ele

ctric

al d

ata

Power input (Total) 1, 2 W 1,130 1,310Running current (Total) 1, 2 A 5.0 5.8Power factor (Total) 1, 2 % 99Starting current (Total) 1, 2 A 5.8

Coeffi cient of performance (C.O.P) (Total) 1, 2 4.42 4.58

Com

pres

sor Model SNB130FGBH1T

Output W 1,300Current 1, 2 A 4.5 5.3Refrigeration oil (Model) L 0.7 (NEO22)

Fan

mot

or Model SIC-71FW-F764-1Current 1, 2 A 0.20 0.23Dimensions W x H x D mm 840 x 710 x 330Weight kg 57

Spe

cial

rem

arks

Air fl ow (Rated) m3 /h 2,252 2,379Sound level (Rated) dB(A) 50 53Fan speed (Rated) rpm 630 660Refrigerant fi lling capacity (R410A) kg 2.7

1 Measured under rated operating frequency.2 When connected with below indoor units.

MSZ-DM25VA + MSZ-DM25VA + MSZ-DM25VANOTE: Test conditions are based on ISO 5151. (Refrigerant piping length (one way): 5 m)COOLING INDOOR Dry-bulb temperature 27.0 °C Wet-bulb temperature 19.0 °C OUTDOOR Dry-bulb temperature 35.0 °C Wet-bulb temperature 24.0 °CHEATING INDOOR Dry-bulb temperature 20.0 °C OUTDOOR Dry-bulb temperature 7.0 °C Wet-bulb temperature 6.0 °C

OBH739A

6

90

80

70

60

50

40

30

20

1063 125 250 500 1000 2000 4000 8000

APPROXIMATETHRESHOLD OFHEARING FORCONTINUOUSNOISE

NC-60

NC-50

NC-40

NC-30

NC-20

NC-70

OCT

AVE

BAND

SO

UND

PRES

SURE

LEV

EL, d

B re

0.0

002

MIC

RO B

AR

BAND CENTER FREQUENCIES, Hz

CoolingHigh

FUNCTIONFAN SPEED

HeatingHigh

48

SPL(dB(A))

52

LINE

NOISE CRITERIA CURVES4

MXZ-2DM40VA

90

80

70

60

50

40

30

20

1063 125 250 500 1000 2000 4000 8000

APPROXIMATETHRESHOLD OFHEARING FORCONTINUOUSNOISE

NC-60

NC-50

NC-40

NC-30

NC-20

NC-70

OCT

AVE

BAND

SO

UND

PRES

SURE

LEV

EL, d

B re

0.0

002

MIC

RO B

AR

BAND CENTER FREQUENCIES, Hz

CoolingHigh

FUNCTIONFAN SPEED

HeatingHigh

50

SPL(dB(A))

53

LINEMXZ-3DM50VA

OUTDOOR UNIT

MICROPHONE1m Test conditions

Cooling :Dry-bulb temperature 35°C Wet-bulb temperature 24°C Heating :Dry-bulb temperature 7°C Wet-bulb temperature 6°C

OBH739A

7

OUTLINES AND DIMENSIONS5

MXZ-2DM40VAUnit: mm

OBH739A

8

1.Installation space

Note : Leave front and both sides free of obstruction.

Note : Leave rear, overhead and both sides free of obstruction.

500

or m

ore

100 or more

Note : Leave front and overhead free of obstruction.

100 or more 350 or more

200

or m

ore

500

or m

ore

2.Service space

100

or m

ore

500

or m

ore

350 or more350 or more

100 or moreService space

Liquid pipe : Ø6.35(flared)1/4 C unit connection

B unit connection

A unit connection

Gas pipe : Ø9.52(flared)3/8Liquid pipe : Ø6.35(flared)1/4Gas pipe : Ø9.52(flared)3/8Liquid pipe : Ø6.35(flared)1/4Gas pipe : Ø9.52(flared)3/8

MXZ-3DM50VAUnit: mm

OBH739A

9

WIRING DIAGRAM6


21S4

NAME

4

t°t°

S3

N

L

12-24V

~ 230V

S3

L

N 12-24V

~ 230V

N

L

ACL, ACL2C61~63DB61

F701, 801, 901 F1

IC700, 820, 932IC802

LED1, 2

SYMBOL

/

NOTES:

RT68

TB1~3T801

X63, 64, 6621S4

SYMBOLNAMELEV A, B

MCMF

PTC64, 65RT61RT62RT64RT65

SYMBOLNAME

:Terminal block

1. About the indoor side electric wiring refer to the indoor unit electric wiring diagram for servicing.2. Use copper conductors only. (For field wiring).3. Symbols below indicate.

:Connector

t°t°

MF

-~

+

~

MC

LEV A

X64

PTC64

1

31CN644

4CN641

RT68RT62t°

RT61

CN9357

CN7251

5

M

LEV B

F701

LD61

6 1CN724

6

5

M

PTC65

X63

CN72121

X66

1 3CN722

TO INDOORUNIT No. B

TO INDOORUNIT No. A

POWER SUPPLY~/N230V 50Hz

BLK

BLU

BLK

BLU

RED

ORN

ACL2

TB3

TB2

BLK

BLU

BREAKERCIRCUIT

GRN/YLWTB1

F1

3

LD66B

LD62

CN602

5

CN601

1

LD-E1

LD-E2

1

BLK

BLU

BLK

BRNBLK

BLU

RED

ORN

LED1 LED2

CN936 OUTDOORDISPLAYP.C. BOARD

71

7

3 1

3 1

MS3~

W VU

RED WHT

F901

T801F801

IC802+

C62

+

C61C63

+

ACL

1 2CN642

BRNORN

35

1CN931

MS3~

5 121CN643

RT65RT64

INVERTER P.C. BOARD

IC700

CNMC

P

UVW

NIC932

N

PU

W

V

DB61

IC820

CN9321

3

LD66ALD70

LDW

LDV

LDU

RED

BLK

WHT

RED

BLK WHTBLK

REACTORSMOOTHING CAPACITORDIODE MODULEFUSE (T3.15AL250V)FUSE (T3.15AL250V)POWER MODULEPOWER DEVICELED

EXPANSION VALVE COILCOMPRESSORFAN MOTORCIRCUIT PROTECTORDEFROST THERMISTORDISCHARGE TEMP. THERMISTORFIN TEMP. THERMISTORAMBIENT TEMP. THERMISTOR

OUTDOOR HEAT EXCHANGERTEMP. THERMISTORTERMINAL BLOCKSWITCHING TRANSRELAYREVERSING VALVE COIL


X712 X714

OUTDOORPOWER P.C.BOARD

+

CB1

+

CB2

+

CB3

BLK

CN661

1 8

CN665

21

RT65t°

RT62t°

RT68RT61t°t°

(WHT) (WHT)(RED)CN791CN793

(BLU)CN792

LEV C

M

LEV B

M

LEV A

M

5

1 6

5

1 6

5

1 6

CN621

1

CN611

3

CN601

1

3

5

1

YLW

ORN

BLK

BLU

RED

TO INDOORUNIT No.C S3

LN

YLW

BLU

BLK

TO INDOORUNIT No.B S3

LN

BLU

ORN

BLK

S3TO INDOORUNIT No.A

LN

BLK

RED

BLU

BLK

BLU

TB2

TB3

TB4

BLKBLK

F66

5

CN3

51

F930

MF

5 MS3~

CN7

211

CN904

2

F711

CN7121 2

CN7141 2

CN6231

CN71131

12-24V

12-24V

12-24V

LED1

IC801

1 6

5

4

~ 230V

~ 230V

~ 230V

HPS

CN681

21

CN5

2

CN931

CN702

CN795

1

CN2

S

CN701 1

1

2

7

1

R

1

2

CN801

U

CN9

LD9

3

7

F801

V

1

CN4

4

IPM

LED2

1

T801

PFC

W

21

LED3

1

LD2

t°

2

3

7 LD1LDE1

CN9031

TAB4

2

3

1

X64

5

CN61

CN901

F64

3

1

POWER SUPPLY~/N 230V 50Hz

BLK

WHT

RED

YLW

BLKBLK

BLK

BLKBLKBLK

BLK

L

BLK

BLK

RE

D

WH

T

21S4

BLK

RT64

M

LEV E

MC

MS3~V

BLK

WHT

RED

U

W

BLK

BLUNL

CIRCUITBREAKER

TB1

TAB2

TAB1

F65

GRN/YLW

NOISE FILTER P.C.BOARD

OUTDOOR CONTROL P.C.BOARD

PTC65

PTC64

RELAYREVERSING VALVE SOLENOID COIL

X712,71421S4

SYMBOL SYMBOL SYMBOL SYMBOL SYMBOL NAMENAMENAMENAMENAMECB1~3

F64F65, 66

F711, 801, 930HPS

SMOOTHING CAPACITORFUSE (T2AL250V)FUSE (T6.3AL250V)

FUSE (T3.15AL250V)

HIGH PRESSURE SWITCH

RT64RT65RT68T801

TB1~4X64

FIN TEMP. THERMISTORAMBIENT TEMP. THERMISTOROUTDOOR HEAT EXCHANGER TEMP. THERMISTORTRANSFORMERTERMINAL BLOCKRELAY

MCMF

PFCPTC64, 65

RT61RT62

COMPRESSORFAN MOTORPOWER FACTOR CONTROLLERCIRCUIT PROTECTIONDEFROST THERMISTORDISCHARGE TEMP. THERMISTOR

IC801IPM

LLED1, 2, 3LEV A~C

LEV E

POWER DEVICEPOWER MODULEREACTORLEDEXPANSION VALVE COILEXPANSION VALVE COIL

NOTES: 1. About the indoor side electric wiring refer to the indoor unit electric wiring diagram for servicing. 2. Use copper conductors only (For field wiring). 3. Symbols below indicate. :Terminal block :Connector

OBH739A

10

UNIT: mm (inch)

MXZ-2DM40VA

a

b

Outdoorunit

Indoorunits

15 m

10 m

15 m

Max.Height difference

Outdoor unit union diameterFor

Indoor unit A Liquid 6.35(1/4)Gas 9.52(3/8)

Indoor unit B Liquid 6.35(1/4)Gas 9.52(3/8)

Stop valve(with strainer #100)

LEV A

LEV B

Compressor

Muffler

4-way valveIndoor unit

B

Indoor unitA

Indoor unitA

Indoor unitB

Capillary tube

Capillary tube

Stop valve(with strainer #100)

Refrigerant flow in coolingRefrigerant flow in heating

Dischargetemperaturethermistor RT62

Stop valve(with service port)

Stop valve(with service port)

Strainer#100

Sub muffler

Defrost thermistorRT61

Ambienttemperature thermistor RT65

Outdoor heatexchangertemperaturethermistorRT68

FAN-OUT

HE

X-O

UT

UNIT: mm

REFRIGERANT SYSTEM DIAGRAM7

MAX REFRIGERANT PIPING LENGTHPiping length each indoor unit (a, b) 20 mTotal piping length (a+b) 30 mBending point for each unit 20Total bending point 30It is irrelevant which unit is higher.

ADDITIONAL REFRIGERANT CHARGEOutdoor unit precharged

(g)

Refrigerant piping length (one way, 2 unit total)

20 m 30 m

950 0 200

Calculation: Xg = 20 g/m x (Refrigerant piping length (m) - 20)

Refrigerant pipe diameter is different according to indoor unit to be connected. When using extension pipes, refer to the right table.

When diameter of refrigerant pipe is different from that of outdoor unit union, use optional Different-diameter pipe.

For further information on Different-diameter pipe, refer to "PARTS CATALOG".

OBH739A

11

Strainer#100

Powerreceiver

LEV A

LEV B

LEV C

Oil separator

Compressor

Defrost thermistorRT61

Distributor

Muffler

4-way valve

LEV E

Indoor unitC

Indoor unitB

Indoor unitA

Indoor unitA

Indoor unitB

Indoor unitC

Capillary tube

Capillary tube

Capillary tube

Capillary tube

Capillary tube

Dischargetemperaturethermistor RT62

Strainer#100

Strainer#100

Strainer#100

R.V. coil OFF ON

Refrigerant flow in coolingRefrigerant flow in heating

Ambienttemperature thermistor RT65

Outdoor heatexchangertemperaturethermistorRT68

FAN-OUT

HE

X-O

UT

Strainer#100

Stop valve withservice port

Stop valve

High-pressure switch

UNIT: mm (inch)

UNIT: mmMXZ-3DM50VA

MAX REFRIGERANT PIPING LENGTH

Outdoor unit union diameterFor

Indoor unit A Liquid 6.35(1/4)Gas 9.52(3/8)

Indoor unit B Liquid 6.35(1/4)Gas 9.52(3/8)

Indoor unit C Liquid 6.35(1/4)Gas 9.52(3/8)

a

b

c

Outdoorunit

Indoorunits

15 m

10 m

15 m

Max.Heightdifference

Piping length each indoor unit (a, b, c) 25 mTotal piping length (a+b+c) 50 mBending point for each unit 25Total bending point 50It is irrelevant which unit is higher.

Refrigerant pipe diameter is different according to indoor unit to be connected. When using extension pipes, refer to the right table.

When diameter of refrigerant pipe is different from that of outdoor unit union, use optional Different-diameter pipe.

For further information on Different-diameter pipe, refer to "PARTS CATALOG".

ADDITIONAL REFRIGERANT CHARGEOutdoor unit precharged

(g)

Refrigerant piping length (one way, 3 unit total)

40 m 50 m

2,700 0 200

Calculation: Xg = 20 g/m x (Refrigerant piping length (m) - 40)

OBH739A

12

When relocating or disposing of the air conditioner, pump down the system following the procedure below so that no refrigerant is released into the atmosphere.1) Turn off the breaker.2) Connect the gauge manifold valve to the service port of the stop valve on the gas pipe side of the outdoor unit.3) Fully close the stop valve on the liquid pipe side of the outdoor unit.4) Turn on the breaker.5) Start the emergency COOL operation on all the indoor units.6) When the pressure gauge shows 0.05 to 0 MPa [Gauge] (approximately 0.5 to 0 kgf/cm²), fully close the stop valve on the gas

pipe side of the outdoor unit and stop the operation. (Refer to the indoor unit installation manual about the method for stopping the operation.) * If too much refrigerant has been added to the air conditioner system, the pressure may not drop to 0.05 MPa [Gauge] (approxi-mately 0.5 kgf/cm²), or the protection function may operate due to the pressure increase in the high-pressure refrigerant circuit. If this occurs, use a refrigerant collecting device to collect all of the refrigerant in the system, and then recharge the system with the correct amount of refrigerant after the indoor and outdoor units have been relocated.

7) Turn off the breaker. Remove the pressure gauge and the refrigerant piping.

When pumping down the refrigerant, stop the compressor before disconnecting the refrigerant pipes. The compressor may burst and cause injury if any foreign substance, such as air, enters the pipes.

WARNING

PUMPING DOWN

OBH739A

13

PERFORMANCE CURVES8

The standard specifications apply only to the operation of the air conditioner under normal conditions.Since operating conditions vary according to the areas where these units are installed, the following information has been pro-vided to clarify the operating characteristics of the air conditioner under the conditions indicated by the performance curve.(1) GUARANTEED VOLTAGE 198 - 264 V 50 Hz(2) AIR FLOW Air flow should be set at MAX.(3) MAIN READINGS (1) Indoor intake air wet-bulb temperature : °CWB (2) Indoor outlet air wet-bulb temperature : °CWB (3) Outdoor intake air dry-bulb temperature : °CDB (4) Total input: W (5) Indoor intake air dry-bulb temperature : °CDB (6) Outdoor intake air wet-bulb temperature : °CWB (7) Total input : W

Indoor air wet and dry bulb temperature difference on the left side of the following chart shows the difference between the indoor intake air wet and dry bulb temperature and the indoor outlet air wet and dry bulb temperature for your reference at service.

How to measure the indoor air wet and dry bulb temperature difference1. Attach at least 2 sets of wet and dry bulb thermometers to the indoor air intake as shown in the figure, and at least 2 sets

of wet and dry bulb thermometers to the indoor air outlet. The thermometers must be attached to the position where air speed is high.

2. Attach at least 2 sets of wet and dry bulb thermometers to the outdoor air intake. Cover the thermometers to prevent direct rays of the sun.3. Check that the air filter is cleaned.4. Open windows and doors of room.5. Press the EMERGENCY OPERATION switch once (twice) to start the EMERGENCY COOL (HEAT) MODE.6. When system stabilizes after more than 15 minutes, measure temperature and take an average temperature.7. 10 minutes later, measure temperature again and check that the temperature does not change.

INDOOR UNIT OUTDOOR UNIT

}}

Cooling

Heating

Wet and dry bulbthermometersBACK VIEW

Wet and dry bulbthermometersFRONT VIEW

MXZ-2DM40VA MXZ-3DM50VA

OBH739A

14

8-1. CAPACITY AND THE INPUT CURVES MXZ-2DM40VA

Outdoor intake air Dry-bulb temperature (°C)46454645

Outdoor intake air Dry-bulb temperature (°C)

Indoor intake air Wet-bulb temperature (°C) Indoor intake air Wet-bulb temperature (°C)

6.7

6.1

5.6

5.1

4.6

4.1

25 c

lass

7.4

6.8

6.2

5.6

5.1

4.5

35 c

lass

Indo

or a

ir W

et-b

ulb

tem

pera

ture

diffe

renc

e (°C

)

Outdoor intake air Wet-bulb temperature (°C) Outdoor intake air Wet-bulb temperature (°C)

Indoor intake air Dry-bulb temperature (°C)


20.6

19.0

17.4

15.8

14.3

12.7

11.1

9.5

25 c

lass

22.9

21.1

19.3

17.6

15.8

14.1

12.3

10.5

35 c

lass

Indo

or a

ir Dr

y-bu

lb te

mpe

ratu

redi

ffere

nce

(°C)

Indo

or a

ir W

et-b

ulb

tem

pera

ture

diffe

renc

e (°

C)

Outdoor intake air Dry-bulb temperature (°C)46454645

Outdoor intake air Dry-bulb temperature (°C)

Indoor intake air Wet-bulb temperature (°C) Indoor intake air Wet-bulb temperature (°C)

50 c

lass

7.4

6.8

6.2

5.6

5.1

4.5

6.7

6.1

5.6

5.1

4.6

4.1

10.5

9.6

8.7

7.9

7.1

6.3

35 c

lass

25 c

lass

MXZ-3DM50VA

50 c

lass

24.722.820.919.017.115.213.311.4

35 c

lass

20.619.017.415.814.312.711.19.5

25 c

lass

22.921.119.317.615.814.112.310.5In

door

air

Dry-

bulb

tem

pera

ture

diffe

renc

e (°C

)

Outdoor intake air Wet-bulb temperature (°C) Outdoor intake air Wet-bulb temperature (°C)



OBH739A

15

<COOL>Capacity

FrequencyHz

<COOL>Total input

0 50 100 150

0.5

1.0

1.5

FrequencyHz0 50 100 150

0.5

1.0

1.5

<COOL>Capacity

FrequencyHz

<COOL>Total input

0 50 100 150

0.5

1.0

1.5


0.5

1.0

1.5

<HEAT>Capacity <HEAT>Total input


0.5

1.0

1.5


0.5

1.0

1.5

2.0



0.5

1.0

1.5


0.5

1.0

1.5

25-class unitMXZ-2DM40VA

35-class unit

8-2. CAPACITY AND INPUT CORRECTION BY INVERTER OUTPUT FREQUENCY (single operation)

OBH739A

16

25-class unit<COOL>Capacity

FrequencyHz

<COOL>Total input

0 50 100 150

0.5

1.0

1.5


0.5

1.0

1.5

<COOL>Capacity

FrequencyHz

<COOL>Total input

0 50 100 150

0.5

1.0

1.5


0.5

1.0

1.5

<COOL>Capacity

FrequencyHz

<COOL>Total input

0 50 100 150

0.5

1.0

1.5


0.5

1.0

1.5



0.5

1.0

1.5


0.5

1.0

1.5



0.5

1.0

1.5


0.5

1.0

1.5



0.5

1.0

1.5

2.0


0.5

1.0

1.5

2.0

MXZ-3DM50VA

35-class unit

50-class unit

OBH739A

17

1. Press EMERGENCY OPERATION switch to start COOL or HEAT mode (COOL: Press once, HEAT: Press twice).2. Test run operation starts and continues to operate for 30 minutes.3. Compressor operates at rated frequency.4. Indoor fan operates at High speed.5. After 30 minutes, test run operation finishes and EMERGENCY OPERATION starts (Operation frequency of compressor varies).6. To cancel test run operation or EMERGENCY OPERATION, press EMERGENCY OPERATION switch or any button on remote controller.

8-3. HOW TO OPERATE FIXED-FREQUENCY OPERATION <Test run operation>

Both indoor and outdoor units are under the same temperature/humidity condition.

Operation: TEST RUN OPERATION (Refer to 8-3.)

Dry-bulb temperature ( ) Relative humidity (%)

20 50

25 60

30 70

8-4. OUTDOOR LOW PRESSURE AND OUTDOOR UNIT CURRENT CURVE (single operation)NOTE: The unit of pressure has been changed to MPa on the international system of units (SI unit system). The conversion factor is: 1 (MPa [Gauge]) = 10.2 (kgf/cm2 [Gauge])(1) COOL operation

MXZ-2DM40VA 25-class unit

Out

door

low

pre

ssur

e

(MPa[Gauge])

Out

door

uni

t cur

rent

(A)

Ambient temperature ( )Ambient humidity (%)


50 60 70 (%) (%)50 60 70

42Hz

42Hz

1514

13

12

11

10

9

87

15 20 25 30 350.7

0.8

0.9

1.0

1.1

1.2

1.3

1.4

1.5

15 20 25 30 350

1

2

3

4

5

Out

door

low

pre

ssur

e

(MPa[Gauge])

Out

door

uni

t cur

rent

(A)



50 60 70 (%) (%)50 60 70

42Hz

42Hz

1514

13

12

11

10

9

87

15 20 25 30 350.7

0.8

0.9

1.0

1.1

1.2

1.3

1.4

1.5

15 20 25 30 350

1

2

3

4

5

35-class unit


Out

door

low

pre

ssur

e

(MPa[Gauge])

Out

door

uni

t cur

rent

(A)



50 60 70 (%) (%)50 60 70

40Hz

40Hz

1514

13

12

11

10

9

87

15 20 25 30 350.7

0.8

0.9

1.0

1.1

1.2

1.3

1.4

1.5

15 20 25 30 350

1

2

3

4

5

35-class unit

Out

door

low

pre

ssur

e

(MPa[Gauge])

Out

door

uni

t cur

rent

(A)



50 60 70 (%) (%)50 60 70

40Hz

40Hz

1514

13

12

11

10

9

87

15 20 25 30 350.7

0.8

0.9

1.0

1.1

1.2

1.3

1.4

1.5

15 20 25 30 350

1

2

3

4

5

50-class unit

Out

door

low

pre

ssur

e

(MPa[Gauge])

Out

door

uni

t cur

rent

(A)



50 60 70 (%) 50 60 70

40Hz40Hz

1514

13

12

11

10

9

87

(%)15 20 25 30 350.7

0.8

0.9

1.0

1.1

1.2

1.3

1.4

1.5

15 20 25 30 350

1

2

3

4

5

OBH739A

18

Condition:

Operation: TEST RUN OPERATION (Refer to 8-3.)

(2) HEAT operation

Dry bulb temperature (°C)Indoor20.014.5

21

Outdoor76

1512

20.014.5Wet bulb temperature (°C)


0 5 10 15 20 250

1

2

3

4

5

Ambient temperature ( )

48Hz

Out

door

uni

t cur

rent

(A)

0 5 10 15 20 250

1

2

3

4

5


48Hz

Out

door

uni

t cur

rent

(A)

35-class unit

25-class unit 35-class unitMXZ-3DM50VA

50-class unit

0 5 10 15 20 253

4

5

6

7

8


47Hz

Out

door

uni

t cur

rent

(A)

0 5 10 15 20 253

4

5

6

7

8


47Hz

Out

door

uni

t cur

rent

(A)

0 5 10 15 20 253

4

5

6

7

8


47Hz

Out

door

uni

t cur

rent

(A)

OBH739A

19

ACTUATOR CONTROL9

Relation between main sensor and actuator

Sensor PurposeActuator

Compressor LEV Outdoor fan motor R.V. coil

Discharge temperature thermistor Protection

Indoor coil temperature thermistorCooling: Coil frost preventionHeating: High pressure protection

Defrost thermistor Heating: DefrostingFin temperature thermistor ProtectionAmbient temperature thermistor Control/Protection

Outdoor heat exchanger temperature thermistor Cooling: Control/Protection

Capacity code Control


OBH739A

20

Outdoor display P.C. board

SW1 SW2ON

1 2 3 4 5 6

ON

SERVICE FUNCTIONS10

10-1. THE POSITION OF SWITCHMXZ-2DM40VA MXZ-3DM50VA

MXZ-2DM40VA

ONSW1

ONSW1

Cool/Dry Heat

With this function, you can lock the operation mode of the outdoor unit. Once the operation mode is locked to either COOL/DRY mode or HEAT mode, the air conditioner operates in that mode only.Default setting is required to activate this function. Please explain this function to your customers and ask them whether they want to use it.

[How to lock the operation mode](1) Turn OFF the breaker and make sure that the LED goes off. (2) Set SW1 or SW2 as shown in the figure below. (3) Turn ON the breaker.

10-2. LOCKING THE OPERATION MODE OF THE AIR CONDITIONER (COOL, DRY, HEAT)

MXZ-2DM40VASW1 on the outdoor display P.C. board

ON

5 6

SW2ON

5 6

SW2Cool/Dry Heat

MXZ-3DM50VASW2 on the outdoor control P.C. board

MXZ-3DM50VA

Oudoor control P.C. board

ONSW2

SW871

1 2 3 4 5 6

OBH739A

21

10-3. LOWERING THE OPERATING NOISE OF THE OUTDOOR UNITWith this function, you can lower the operating noise of the outdoor unit when the operation load is small, for example, during night time in COOL mode. However, note that the cooling and heating capacity can also be lowered if this function is activated.Default setting is required to activate this function. Please explain this function to your customers and ask them whether they want to use it.

[How to lower the operating noise](1) Turn OFF the breaker and make sure that the LED goes off. (2) Set the "3" Switch of SW1 to ON to enable this function. (MXZ-2DM40VA) Set the "3" Switch of SW2 to ON to enable this function. (MXZ-3DM50VA)(3) Turn ON the breaker.

ONSW1


ON

5 6

SW2

MXZ-3DM50VASW2 on the outdoor control P.C. board

10-4. AUTOMATIC LINE CORRECTING This outdoor unit has an automatic line correcting function which automatically detects and corrects improper wiring or piping.<MXZ-2DM40VA>Improper wiring or piping can be automatically detected when one indoor unit is operated in COOL mode for 30 minutes.When improper wiring or piping is detected, wiring lines are corrected (A to B/ B to A) with the software.

NOTE: This function may not work due to the condition or environment of the unit, such as the following: - gas leak, closed stop valve - unit failure such as defective LEV - indoor/outdoor temperature

NOTE: This function does not work when the "2" of SW2 on the outdoor display P.C. board is turned OFF.

SW2

<Correct>

Indoor/outdoorconnecting wire

Terminalblock

Refrigerant pipe

Indoor unit B

Liquid/Gas pipe

Indoor unit AOutdoor unit

<Incorrect wiring>

Terminalblock

Indoor unit B

Liquid/Gas pipe


<Incorrect piping>

Terminalblock

Indoor unit B

Liquid/Gas pipe


BA

BA

BA

BA

BA

BA


OBH739A

22

The record of automatic line correcting can be checked in the following way:(1) Turn OFF the breaker and make sure that the LED goes off. (2) Turn ON the "3" of SW2 on the outdoor display P.C. board. (3) Turn ON the breaker. (4) Check the correction state with the LED lamps on the outdoor display P.C. board. (5) Turn OFF the breaker and make sure that the LED goes off. (6) Turn OFF the "3" of SW2 on the outdoor display P.C. board.(7) Turn ON the breaker.

Number of blinksWiring line

LED1 (Red) LED2 (Yellow)Once Once Not corrected

3 times 3 times Corrected SW2

<MXZ-3DM50VA>Improper wiring or piping can be automatically detected by pressing the piping/wiring correction switch (SW871) on the outdoor control P.C. board.When improper wiring or piping is detected, wiring lines are corrected.This will be completed in about 10 to 20 minutes.

[How to activate this function]

1. Check that outside temperature is above 0ºC. (This function does not work when outside temperature is not above 0ºC. )2. Check that the stop valves of the liquid pipe and gas pipe are open.3. Check that the wiring between indoor and outdoor unit is correct. (If the wiring is not correct, this function does not work.)4. Turn ON the breaker and wait at least 1 minute.5. Press the piping/wiring correction switch (SW871) on the outdoor P.C. board. Do not touch energized parts.

LED indication during detection:LED1 (Red) LED2 (Yellow) LED3 (Green)

Lighted Lighted Once

LED indication after detection:LED1 (Red) LED2 (Yellow) LED3 (Green) Indication

Lighted Not lighted Lighted Completed (Problem corrected/Normal)Once Once Once Not completed (Detection failed)

Other indications Refer to "SAFETY PRECAUTIONS WHEN LED FLASHES" located behind the service panel.

Make sure that the valves are open and the pipes are not collapsed or clogged.

6. Press the switch to cancel. LED indication after cancel:

LED1 (Red) LED2 (Yellow) LED3 (Green)Lighted Lighted Not lighted

NOTE: Indoor unit cannot be operated while this function is activated. When this function is activated while indoor unit is operating, the operation will be stopped. Operate indoor unit after the automatic line correcting is finished. Pressing the switch during detection cancels this function.

The record of automatic line correcting can be checked in the following way:Press the switch for more than 5 secondsLED will show the record of automatic correcting for about 30 seconds as shown in the table below:

Number of blinksWiring line

LED1 (Red) LED2 (Yellow) LED3 (Green)Once Once Lighted Not corrected

3 times 3 times Lighted Corrected

NOTE: Activate this function to check the correct wiring after replacing the outdoor P.C. board. (Previous records are deleted when the outdoor control P.C. board is replaced.) The record cannot be shown if automatic line correcting is not cancelled (Refer to "How to activate this function").


OBH739A

23

10-5. PRE-HEAT CONTROL If moisture gets into the refrigerant cycle, or when refrigerant is liquefied and collected in the compressor, it may interfere the start-up of the compressor. To improve start-up condition, the compressor is energized even while it is not operating to generate heat at the winding.The compressor uses about 50 W when pre-heat control is turned ON. Pre-heat control is OFF(MXZ-2DM40VA) / ON (MXZ-3DM50VA) at the default setting.

MXZ-3DM50VA[How to activate pre-heat control](1) Turn OFF the breaker and make sure that the LED goes off. (2) Set the “4” of SW2 as shown figure below to OFF to activate pre-heat control function.(3) Turn ON the breaker.

MXZ-2DM40VA[How to activate pre-heat control](1) Turn OFF the breaker and make sure that the LED goes off. (2) Set the “4” of SW2 as shown figure below to ON to activate pre-heat control function.(3) Turn ON the breaker.

NOTE: Pre-heat control will be turned OFF when the breaker is turned OFF.

SW2 on the outdoor display P.C. boardSwitch Pre-heat control

SW2

Deactivated(Factory setting) Activated

SW2 on the outdoor control P.C. boardSwitch Pre-heat control

SW2

Activated(Factory setting) Deactivated

OBH739A

24

11 TROUBLESHOOTING

3. Troubleshooting procedure1) Check if the OPERATION INDICATOR lamp on the indoor unit is fl ashing on and off to indicate an abnormality. To

make sure, check how many times the OPERATION INDICATOR lamp is fl ashing on and off before starting service work.

2) Before servicing, check that the connector and terminal are connected properly.3) When the P.C. board seems to be defective, check the copper foil pattern for disconnection and the components for

bursting and discoloration.4) Refer to 11-2, 11-3 and 11-4.

11-1. CAUTIONS ON TROUBLESHOOTING1. Before troubleshooting, check the following:

1) Check the power supply voltage.2) Check the indoor/outdoor connecting wire for miswiring.

2. Take care of the following during servicing1) Before servicing the air conditioner, be sure to turn OFF the unit fi rst with the remote controller, and after confi rming

the horizontal vane is closed, turn OFF the breaker and/or disconnect the power plug.2) Be sure to turn OFF the power supply before removing the front panel, the cabinet, the top panel, and the P.C. board.3) When removing the electrical parts, be careful of the residual voltage of smoothing capacitor.4) When removing the P.C. board, hold the edge of the board with care NOT to apply stress on the components.5) When connecting or disconnecting the connectors, hold the connector housing. DO NOT pull the lead wires.

11-2. FAILURE MODE RECALL FUNCTIONThis air conditioner can memorize the abnormal condition which has occurred once.Even though LED indication listed on the troubleshooting check table (11-4.) disappears, the memorized failure details can be recalled.

1. Flow chart of failure mode recall function for the indoor/outdoor unit Refer to the service manual of indoor unit.


Lead wiring Connector housing

<Incorrect> <Correct>

OBH739A

25

2. Flow chart of the detailed outdoor unit failure mode recall function

2.Blinking pattern when outdoor unit is abnormal:

ONOFF

No beep BeepsRepeated cycle

2.5-second OFF 3-second ONBlinking at 0.5-second interval

No beep BeepsRepeated cycle

2.5-second OFF 3-second ONBlinking at 0.5-second interval

Repeated cycle

Does the OPERATION INDICATOR lamp on the indoor unit blink at the interval of 0.5 seconds?Blinks: The outdoor unit is abnormal. Beep is emit-

ted at the same timing as the blinking of the OPERATION INDICATOR lamp. 2

Yes (Blinks)

No (OFF)

The outdoor unit might be abnormal.Check if outdoor unit is abnormal according to the following procedures.

Operational procedure

With the remote controller headed towards the indoor unit, press the TEMPERATURE buttons to adjust the set temperature to 25 °C. 1

1 Regardless of normal or abnormal condition, 2 short beeps are emitted as the signal is received.

The outdoor unit is abnormal.Check the blinking pattern, and make sure that the abnormal point with the outdoor unit failure mode table (11-2.3.).Make sure to check at least 2 consecutive blinking cycles. 2

Repair the failure parts.

The outdoor unit is normal.

Release the failure mode recall function. 3

NOTE: 1. Make sure to release the failure mode recall function after it is set up, otherwise the unit cannot operate properly. 2. If the abnormal condition is not deleted from the memory, the last abnormal condition is kept memorized.

Delete the memorized abnormal condition. 3


3 Refer to the service manual of indoor unit.


Make sure that the remote controller is set to the failure mode recall function.3

OBH739A

26

3. Outdoor unit failure mode tableMXZ-2DMUpper lamp of OPERATION INDICATOR lamp (Indoor

unit)

Abnormal point(Failure mode/protection)

LED indication(Outdoor P.C. board)

Condition Remedy

Indoor/outdoor

unit failure mode recall

function

LED 1 LED 2

OFF None (Normal) Not lighted Not lighted — — —2-time fl ash Outdoor power system Lighted Lighted Overcurrent protection cut-out operates

3 consecutive times within 1 minute after the compressor gets started.Compressor protection cut-out operates 24 consecutive times within 10 seconds after the compressor gets started.

• Check the compressor con-necting wire.

• Refer to 11-6. "Check of inverter/compressor".

• Check the stop valve.○

3-time fl ash Discharge temperature thermistor

Lighted Once Thermistor shorts or opens during compressor running.

• Refer to 11-6. "Check of outdoor thermistors". ○

Defrost thermistor Lighted Once ○Ambient temperature thermistor

Lighted Twice ○Fin temperature thermistor Lighted 3 times ○P.C. board temperature thermistor

Lighted 4 times • Replace the inverter P.C. board. ○

Outdoor heat exchanger temperature thermistor

Lighted 9 times • Refer to 11-6. "Check of outdoor thermistors". ○

4-time fl ash Overcurrent Once Not lighted

The overcurrent fl ows into intelligentpower module.



• Check the stop valve.

—

Compressor Twice Not lighted

The overcurrent fl ows into intelligent power module within 10 seconds after the compressor gets started.( The compressor gets restarted in 15 seconds.)



—

9 times Not lighted

Waveform of compressor current is dis-torted. —

5-time fl ash Discharge temperature Lighted Lighted Discharge temperature exceeds 116ºCduring operation.

• Check the refrigerant circuit and the refrigerant amount.

• Refer to 11-6. "Check of LEV".

—

6-time fl ash High pressure Lighted Lighted The outdoor heat exchanger temperature exceeds 70ºC during cooling or the in-door gas pipe temperature exceeds 70ºC during heating.


• Check the stop valve. —

7-time fl ash Fin temperature 3 times Not lighted

The fi n temperature exceeds 90ºCduring operation.

• Check the around outdoor unit.

• Check the outdoor unit air passage.

—

P.C. board temperature 4 times Not lighted

The P.C. board temperature exceeds80ºC during operation.

• Refer to 11-6. "Check of outdoor fan motor". —

8-time fl ash Outdoor fan motor Lighted Lighted Failure occurs 3 consecutive times within 30 seconds after the fan gets started.

• Refer to 11-6. "Check of outdoor fan motor". —

9-time fl ash Nonvolatile memory data Lighted 5 times Nonvolatile memory data cannot be read properly.

• Replace the inverter P.C. board. ○

Power module 7 times Not lighted

The output of the power module that drove the compressor was shorted or the winding of the compressor wasshorted.

• Refer to 11-6. "Check of inverter/compressor". ○

10-time fl ash Discharge temperature Lighted Lighted The discharge temperature is kept under 50ºC (COOL mode)/40ºC (HEAT mode) for more than 40 minutes.


• Refer to 11-6. "Check of LEV".

—

11-time fl ash Current sensor 8 times Not lighted

The sensor circuit of current of compressor shorts or opens duringcompressor operate.

• Replace the inverter P.C. board. ○

Bus-bar voltage 6 times Not lighted

The bus-bar voltage exceeds 430 V orfalls to 50 V or below during compressor operating.

• Check the power supply.• Replace the inverter P.C.

board. ○14-time fl ash Stop valve Lighted 12 times The current of compressor is power

module is out of order.• Check the stop valve.• Check the refrigerant circuit

and the refrigerant amount.○

17 time fl ash Outdoor refrigerant systemabnormality

Lighted 17 times A closed valve and air trapped in the refrigerant circuit are detected based on the temperature sensed by the indoor and outdoor thermistors and the current of the compressor.

• Check for a gas leak in a con-necting piping etc.

• Check the stop valve.• Refer to 11-6. "Check of

outdoor refrigerant circuit".

○

NOTE: Blinking patterns of this mode differ from the ones of Troubleshooting check table (11-4).

OBH739A

27

The frequency of the compressor is kept 80Hz or more and the discharge temperature is kept under 50°C (cooling)/40°C (heating)for more than 40 minutes.


Condition RemedyIndoor/outdoor

unit failure moderecall function

LED indication(Outdoor P.C. board)LED 1 LED 2

OFF2-time flash

3-time flash

4-time flash

5-time flash

6-time flash

7-time flash

8-time flash

Lighted LightedLighted Lighted

Lighted Once

Lighted OnceLighted TwiceLighted 3 timesLighted 4 times

Lighted 9 times

Once Not lighted

Lighted Lighted

Lighted Lighted

3 times Not lighted

4 times Not lighted

Lighted Lighted

Lighted Lighted

Lighted 5 times9-time flash

10-time flash

Replace the outdoor control P.C. board.


circuit and the refrigerant amount.

Refer to 11-6. "Check of LEV".

Reconnect compressor connector.

Refer to 11-6. "How to check inverter/ compressor".

Check the stop valve.


Check the stop valve.

Refer to 11-6. "Check of outdoor fan motor".



door unit.

air passage. "Check

of outdoor fan motor".

of the compressor connecting wire.

"How to check inverter/compressor".

Refer to 11-6. "Check of outdoor thermistors".


Overcurrent protection cut-out operates 3 consecutive times within 1 minute after the compressor gets started, or converter protection or bus-bar voltage protection cut-out operates 3 consecutive times within 3 minutes after start-up.

Thermistor shorts or opens during compressor running.

28 A current flows into intelligent power module.

Discharge temperature exceeds 116°Cduring operation. Compressor can restart if dischargetemperature thermistor reads 100°C or less 3 minutes later.High-pressure is detected with the high-pressure switch (HPS) during operation.

The outdoor heat exchangertemperature exceeds 70°C during cooling or the indoor gas pipe temperature exceeds 70°C during heating. The fin temperature exceeds 89°Cduring operation.

The P.C. board temperature exceeds 73°C during operation.

Failure occurs 3 consecutivetimes within 30 seconds after the fan gets started.

Nonvolatile memory data cannot be read properly.

Outdoor power system

Discharge temperaturethermistor

Defrost thermistorAmbient temperature thermistorFin temperature thermistorP.C. board temperaturethermistor

Overcurrent

Discharge temperature

High pressure

Fin temperature

P.C. board temperature

Outdoor fan motor

Nonvolatile memory data

Discharge temperature

None (Normal)

Upper lamp of OPERATION INDICATORlamp (Indoor unit)

Outdoor heat exchangertemperature thermistor

NOTE: Blinking patterns of this mode differ from the ones of Troubleshooting check table (11-4).

MXZ-3DM

OBH739A

28

11-time flash

15-time flash

Check the connecting wire between the outdoor control P.C. board and the power P.C. board.

Replace the power P.C. board.

Check the connecting wire between the control P.C. board, the noise filter P.C. board and the power P.C. board.

Check the voltage of the power supply.

power P.C. board.

Check the voltage of the power supply.

control P.C. board.


Check the drain pump of the indoor unit.

The communication between boards protection cut-out operates 2 consecutive times.

Communication error occursbetween the electronic control P.C.board and power board for morethan 10 seconds.

Current sensor protection cut-out operates 2 consecutive times.

A short or open circuit is detected in the current sensor during compressor operating.

The protection cut-out of the zero cross detecting circuit operates 10 consecutive times.

Zero cross signal cannot be detected while the compressor is operating.

A failure is detected in the operation of the converter during operation.

The bus-bar voltage exceeds 400 V or falls to 200 V or below during compressor operating.The bus-bar voltage exceeds 400 V or falls to 50V or below during compressor operating.

Communication errorbetween P.C. boards

Current sensor

Zero cross detecting circuit

Converter

Bus-bar voltage(1)

Bus-bar voltage(2) Even if this protection stop isperformed continuously threetimes, it does not mean theabnormality in outdoor powersystem.

LEV and drain pump

Lighted 6 times

Lighted 7 times

5 times Notlighted

5 times Notlighted

5 times

6 times

Notlighted

Notlighted

The indoor unit detects an abnormality in the LEV and drain pump.

Lighted Lighted


Condition RemedyIndoor/outdoor

unit failure moderecall function

LED indication(Outdoor P.C. board)LED 1 LED 2

Upper lamp of OPERATION INDICATOR

lamp (Indoor unit)

NOTE: Blinking patterns of this mode differ from the ones of "Troubleshooting check table" (11-4).

Operation start

Check the outdoor unitLED indicator.

Refer to 11-6. "Check of power supply".

• Indoor unit serial signal error Refer to 11-6. "How to check miswiring and serial signal error".

• COOL or HEAT operation only Refer to 11-6. "Check of R.V. coil"

• When heating, room does not get warm.• When cooling, room does not cool. Refer to 11-6. "How to check of inverter/compressor". Check mispiping, shortage of capacity

• When cooling, heat exchanger of non- operating indoor unit frosts.• When heating, non operating indoor unit gets warm. Refer to 11-6. "Check of LEV".

• When cooling, dew drops in the non- operating indoor unit. Check of mispiping

Refer to 11-4. "Troubleshooting check table".

Both LED 1 and LED 2 are lighting.

LED 1 or LED 2has blinked.

Both LED 1 and LED 2 are OFF.

11-3. INSTRUCTION OF TROUBLESHOOTING• Check the indoor unit by referring to the indoor unit service manual, and confirm whether there is any problem in the indoor

unit.Then, check the outdoor unit by referring to this page.

OBH739A

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11-4. TROUBLESHOOTING CHECK TABLE MXZ-2DM

No.

1

2

3

4

5

6

9

10

11

12

13

14

15

16

Symptom

'Outdoor unit stops and restarts 3 minutes later' is repeated.

Primary current protection

Secondary current protection

High-pressure protection

Defrosting in cooling

3 times Lighted Discharge temperatureprotection

4 times LightedLow dischargetemperature protection

Check the refrigerant circuit and the refrigerant amount.Refer to 11-6. "Check of LEV".Refer to 11-6. "Check of outdoor thermistors".

Refer to 11-6. "Check of LEV".Check the refrigerant circuit and the refrigerant amount.

These symptoms do not mean any abnormality of theproduct, but check the following points.

Check if indoor filters are clogged.Check if refrigerant is short.Check if indoor/outdoor unit air circulation is short cycled.Twice Lighted

Once Lighted

The discharge temperature exceeds 100°C during operation.

The frequency of the compressor is kept 80 Hz or more and the discharge temperature is kept under 50°C (COOL mode)/40°C (HEAT mode) for more than 40 minutes.

The input current exceeds 10 A.

The current of the compressor exceeds 17 A.

The indoor gas pipe temperature exceeds 45°C during heating.

The indoor gas pipe temperature falls 3°C or below during cooling.

Outdoor unit operates.17

18

19

20

7

8

LED1(Red) LED2(Yellow)

Lighted Twice Outdoor power system

Lighted 3 times Discharge temperaturethermistor


Defrost thermistor

Lighted 7 times Nonvolatile memory data Replace the inverter P.C. board.

Abnormal point / Condition Remedy

A short circuit is detected in the thermistor during operation, or when an open circuit is detected in the thermistor after 5 minutes (in cooling) and 10 minutes (in heating) of compressor start-up.

A short circuit is detected in the thermistor during operation, or when an open circuit is detected in the thermistor after 5 minutes of compressor start-up.

A closed valve and air trapped in the refrigerant circuit are detected based on the temperature sensed by the indoor and outdoor thermistors and the current of the compressor.

Replace the inverter P.C. board.

Indication

Overcurrent protection cut-out operates 3 consecutive timeswithin 1 minute after the compressor gets started.

A short circuit is detected in the thermistor during operation, or when an open circuit is detected in the thermistor after 10 minutes of compressor start-up.

Condition

The nonvolatile memory data cannot be read properly.

Fin temperaturethermistorP.C board temperaturethermistor

Lighted 4 times

Ambient temperaturethermistor

A short or open circuit is detected in the thermistor during operation.

A short or open circuit is detected in the thermistor during operation.

5 timesLighted

Overcurrent

3 times Not lighted Discharge temperatureprotection

Fin temperatureprotection P.C. board temperatureprotection

High-pressureprotection

Replace the inverter P.C. board.Bus-bar voltageprotection

Not lighted Outdoor fan motor

8 times Not lightedCurrent sensorprotection Replace the inverter P.C. board.

Not lighted Compressor

Refer to 11-6. "Check of outdoor fan motor".

Reconnect compressor connector.Refer to 11-6. "How to check inverter/compressor". Check the stop valve.

Check the amount of gas and the refrigerant circuit.Check the stop valve.

Check the amount of gas and the refrigerant circuit.Refer to 11-6. "Check of LEV".

"Check of outdoor fan motor".

Reconnect compressor connector.Refer to 11-6. "How to check inverter/compressor". Check the stop valve.

"Check of outdoor refrigerant circuit".

Twice Not lighted

4 times Not lighted

5 times Not lighted

9 times Not lighted

18 A current flows into intelligent power module.

The bus-bar voltage exceeds 430 V or falls to 50 V or below during compressor operating.

Discharge temperature exceeds 116°C during operation. Compressor can restart if discharge temperature thermistor reads 100°C or less 3 minutes later.

The fin temperature exceeds 90°C during operation.

The P.C. board temperature exceeds 78°C during operation.

Failure occurs 3 consecutive times within 30 seconds after the fan gets started.A short or open circuit is detected in the current sensor duringcompressor operating.

The compressor does not synchronize with the operating power.

The outdoor heat exchanger temperature exceeds 70°C during cooling or indoor gas pipe temperature exceeds 70°C during heating.

Outdoor unit does not operate.

Lighted Once LEV and drain pump

Check the connection of the compressor connecting wire. Refer to 11-6. "How to check inverter/compressor". Check the stop valve.




Refer to 11-6. "Check of LEV". Check the drain pump of the indoor unit.The indoor unit detects an abnormality in the LEV and drain pump.

Lighted 11 times

Lighted 17 times

Stop valveClosed valve

Outdoor refrigerantsystem abnormality

Closed valve is detected by compressor current. Check the stop valve.

13 times

10 times

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30

-

-

9 times Lighted Inverter check mode

Lighted Lighted Normal

The connector of compressor is disconnected. Inverter check mode starts.

-

5 times LightedCooling high-pressureprotection

This symptom does not mean any abnormality of theproduct, but check the following points.

Check if indoor filters are clogged. Check if refrigerant is short.Check if indoor/outdoor unit air circulation is short cycled.

The outdoor heat exchanger temperature exceeds 58°C during operation.21

LED1(Red) LED2(Yellow)Abnormal point / Condition RemedyIndication ConditionNo. Symptom

Outdoor unitoperatesnormally.

23

24

Outdoor unit operates.

Outdoor display P.C. board (Parts side)

Lighted

8 times Lighted Converter protection A failure is detected in the operation of the converter during operation.22 Check the voltage of power supply. Replace the inverter P.C. board.

LED1 LED2

ON

OFF2.5-second OFF 2.5-second OFF

0.5-second ON 0.5-second ON

NOTE: 1. The location of LED is illustrated at the right figure. Refer to 11-7.4. 2. LED is lighted during normal operation. The flashing frequency shows the number of times the LED blinks after every 2.5-second OFF. (Example) The flashing frequency is “2”.

OBH739A

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MXZ-3DM

LED1(Red) LED2(Yellow)

Lighted Twice Outdoor power system

Lighted 3 times Discharge temperaturethermistor


Lighted 7 times Nonvolatile memory data

Lighted 8 times

Lighted 11 times

Lighted 12 times Zero cross detectingcircuit

Remedy

circuit is detected in the thermistor 5 minutes (in cooling) and 10

Indication

Fin temperaturethermistor

thermistor

Lighted 4 times

thermistor

5 timesLighted

3 times Not lightedDischarge temperatureprotection

Fin temperatureprotection

protection

protection

8 times Not lighted

protection (1)

protection (2)

13 times Not lighted

Lighted 8 times protection

Lighted 11 times

Lighted 12 times Zero cross detecting circuitprotection

Twice Not lighted

4 times Not lighted

5 times Not lighted

Not lighted

9 times Not lighted

or less 3 minutes

A short or open circuit is detected in the current sensor while the

Outdoor unit does not Lighted Once

1

2

3

4

5

7

9

8

10

11

12

13

14

15

17

18

19

'Outdoor unit stops and restarts 3 minutes later' is

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Primary current protection

Secondary current protection

High-pressure protection

Defrosting in cooling

3 times Lighted Discharge temperatureprotection

4 times LightedLow dischargetemperature protection

Check the refrigerant circuit and the refrigerant amount.Refer to 11-6. "Check of LEV".Refer to 11-6. "Check of outdoor thermistors".

Refer to 11-6. "Check of LEV".Check the refrigerant circuit and the refrigerant amount.

5 times LightedCooling high-pressureprotection

This symptom does not mean any abnormality of theproduct, but check the following points.

Check the indoor filters are not clogged.Check there is sufficient refrigerant.Check the indoor/outdoor unit air circulation is not short

cycling.

-

-

These symptoms do not mean any abnormality of theproduct, but check the following points.

Check the indoor filters are not clogged.Check there is sufficient refrigerant.Check the indoor/outdoor unit air circulation is not short

cycling.Twice Lighted

Once Lighted

The outdoor heat exchanger temperature exceeds 58°C during operation.

9 times Lighted Inverter check mode

Lighted Lighted Normal

The unit is operated with emergency operation switch.

-

The primary current exceeds 15 A.

The current of the compressor exceeds 12 A.

The indoor gas pipe temperature exceeds 45°C during heating.

The indoor gas pipe temperature falls 3°C or below during cooling.

The discharge temperature exceeds 100°C during operation.

The frequency of the compressor is kept 80 Hz or more and the discharge temperature is kept under 50°C (cooling) /40°C (heating) for more than 40 minutes.

LED1(Red) LED2(Yellow)Abnormal point / Condition RemedyIndication ConditionNo.

20

21

22

23

24

25

26

Outdoor unit operates normally.

Outdoor unit operates.

Symptom

Outdoor control P.C. board(Parts side)LED2 LED1

Lighted

ON

OFF2.5-second OFF 2.5-second OFF

0.5-second ON 0.5-second ON

NOTE: 1. The location of LED is illustrated at the right figure. Refer to 11-7.2. 2. LED is lighted during normal operation. The flashing frequency shows the number of times the LED blinks after every 2.5-second OFF. (Example) The flashing frequency is “2”.

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Part name Check method and criterionDefrost thermistor (RT61)

Fin temperature thermistor (RT64)

Ambient temperature thermistor (RT65)

Outdoor heat exchanger temperaturethermistor (RT68)

Measure the resistance with a tester.

Refer to 11-7. "TEST POINT DIAGRAM AND VOLTAGE" 1. "Inverter P.C. board", 2. "Outdoor control P.C. board " or 3. "Outdoor power P.C. board" for the chart of thermis-tor.

Discharge temperature thermistor (RT62)

Measure the resistance with a tester.Before measurement, hold the thermistor with your hands to warm it up.

Refer to 11-7. "TEST POINT DIAGRAM AND VOLTAGE" 1. "Inverter P.C. board", 2. "Outdoor control P.C. board ", for the chart of thermistor.

Compressor Measure the resistance between terminals with a tester.(Winding temperature: -10 °C - 40 °C)

Normal (Each phase)MXZ-2DM40VA MXZ-3DM50VA1.49 - 1.84 0.86 - 1.06

Outdoor fan motor

MXZ-2DM40VA

Measure the resistance between lead wires with a tester.(Part temperature: -10 °C - 40 °C)

Normal (Each phase)MXZ-2DM40VA

12 - 16

Outdoor fan motorMXZ-3DM50VA

MXZ-3DM50VARefer to 11-6. .

R.V. coil Measure the resistance with a tester. (Part temperature: -10 °C - 40 °C)Normal

MXZ-2DM40VA MXZ-3DM50VA1.2 k - 1.56 k 1.26 k - 1.62 k

Linear expansion valve Measure the resistance with a tester. (Part temperature: -10 °C - 40 °C)Color of lead wire Normal

WHT - RED

37.4 - 53.9 RED - ORNYLW - REDRED - BLU

High pressure switch (HPS)MXZ-3DM50VA MXZ-3DM50VA

Pressure Normal

HPS 3.43 0.15 MPa Close4.41 0.10 MPa Open

W

UVWHT

RED

BLK

LEV

WHT

RED

YLW

ORN

BLU

11-5. TROUBLE CRITERION OF MAIN PARTS MXZ-2DM40VA MXZ-3DM50VA

2 3W

UV

1

WHT RED BLK

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Check of power supply

• When outdoor unit does not operate, LED on outdoor P.C. board is not lighting.11-6. TROUBLESHOOTING FLOW

Turn ON the breaker.

No

Yes

No

Yes

No

Yes

No

Yes

No

Yes

+ -

Check the main power supply circuit for proper connections.

Is there voltage of 230 VAC in the power supply terminal block?

Is there voltage of 230 VAC between LD66B and X64 on the inverter P.C. board?

Check the power supply and correct them.

Replace the outdoor display P.C. board.


Is there voltage of 230 VAC between LD66A and LD70 on the inverter P.C. board?

Replace the reactor.

Is there voltage of 325 VDC between DB61 and DB61 on the inverter P.C. board?


Is there voltage of 5 VDC between CN936 and CN936 on the outdoor display P.C. board?

Check the connected wire between the inverter P.C. board and outdoor display P.C. board and correct it.Replace the inverter P.C. board.

MXZ-2DM40VA

OBH739A

35

MXZ-3DM50VA

Check the main power supply circuit for proper connections.

Is there voltage of 230 VAC in the power supply terminal block?

Is the output voltage from the noise filter P.C. board 230 VAC?

Is the input voltage to the outdoor electronic control P.C. board 325 VDC?

Check the power supply and correct them.


Replace the noise filter P.C. board.

Is the input voltage to the power P.C. board 230 VAC? Replace the reactor.


No

Yes

Yes

No

Yes

No

Yes

No Replace the outdoor power P.C. board.

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LED indication for communication status

Communication status is indicated by the LED.

Unit status NoBlinking: normal communicationLighted: abnormal communication or not connected

seYNot lighted: The outdoor P.C. board is abnormal.NOTE: "Lighted" and "Not lighted" in the table below

does not indicate abnormal. *1 Turn OFF the breaker before replacing the indoor electronic control P.C. board. Refer to indoor unit service manual.

oNoN

Yes

oN A

A

seY

seY

No

Yes

No (Lighted or not lighted)

*1 Turn OFF the breaker before replacing the indoor electronic control P.C. board. Refer to indoor unit service manual.*3 Turn OFF the breaker before replacing the inverter P.C. board. Be careful of residual voltage of smoothing capacitor.*4 Remove the short-circuit between outdoor terminal block S2 and S3. Connect the indoor/outdoor connecting wire.


Is there rated voltagebetween outdoorterminal block S1 and S2?

Check the power supply and correct the problem.

Press the EMERGENCY OPERATION switch once.

Does the OPERATIONINDICATOR lamp lightup? <Confirmation ofthe power to the indoorunit>

Is there ratedvoltage betweenoutdoor terminalblock S1 and S2?

Check the indoor/outdoor connecting wire and correct the problem.

Replace the indoor electronic control P.C. board. *1

Is serial signal errorindicated 6 minuteslater?

Is there any miswiring,poor contact, or wiredisconnection of theindoor/outdoorconnecting wire?

Check the indoor/outdoor connecting wire and correct the problem.

Turn OFF the breaker.


Does the LED on theoutdoor display P.C.board or the outdoor control P.C. board repeat quickBLINKING and OFF? *2

Replace the indoor electronic control P.C. board. *1 *4

*2 The LED indicates the status of serial communication. Check the communication status.

Replace the inverter P.C.board or the outdoor control P.C. board. *3 *4

If the trouble sometimes occurs, possible causes are as follows:

outdoor connecting wireCheck for intermediate connection of the indoor/outdoor connecting wire, loose connection to the terminal block, and cut wire inside the cable. If any of them is found, correct the problem(s).

on the indoor unit If the trouble occurs or does not occur depending on whether the light is on or off, distance the lighting from the indoor unit or apply the glass filter on the receiving part of the indoor unit.

connecting wirePass the indoor/outdoor connecting wire through a different route if the existing wiring is arranged as below:

runs near the power supply cable of other equipment.

is detoured and run long.

Remove the indoor/outdoor connecting wire from the outdoor terminal block connected with the indoor unit on which miswiring or the serial signal error is indicated. Short-circuit between S2 and S3 of the outdoor terminal block.

Outdoor control P.C. board

Blinking

LED3 LED2 LED1

LED 3 LED 1LED 2Pattern

1

2

Unit BstatusLighted Unit A

status

-Not lighted Unit Cstatus

MXZ-3DM50VA

MXZ-2DM40VAOutdoor display P.C. board

LED 1 LED 2Unit A Unit Bstatus status

LED1 LED2

How to check miswiring and serial signal error (when outdoor unit does not work)

• When the indoor unit does not operate, it cannot be operated either with the remote controller or with the EMERGENCY OPERATION switch.

• When the outdoor unit does not operate, the OPERATION INDICATOR lamp on the indoor unit flashes ON and OFF every 0.5-second.

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How to check inverter/compressor

No

No

Yes

Yes

No

Yes

No

Yes

Disconnect the connector (CNMC) between the inverter P.C. board/the outdoor control P.C. board and compressor, or disconnet the terminal of the compressor.3 minutes after turning ON the breaker, start EMERGENCY OPERATION.

Is output balanced? Replace the inverter P.C. board orthe outdoor power P.C. board.

(MXZ-3DM50VA)Is the input voltage to the outdoor control P.C. board 370 VDC or more?

Replace the outdoor power P.C. board.

Replace the compressor.

Measure the voltage between each lead wire leading to the compressor.U (BLK) - V (WHT)V (WHT) - W (RED)W (RED) - U (BLK)Is there voltage of 50 VAC - 250 VAC? * 1, * 2

Turn OFF the breaker, and measure the compressor winding resistance between the compressor terminals.Is there resistance between each terminal normal? (Refer to 11-5.)

Reconnect the lead wire of compressor.3 minutes after turning ON the breaker, start EMERGENCY OPERATION.

Clarify the causes by counting time until the inverter stops.0 to 10 seconds: compressor layer short10 to 60 seconds: compressor lock60 seconds to 5minutes: refrigerant circuit defective 5 minutes or more: normal

* 1 After the outdoor fan starts running, wait for 1 minute or more before measuring the voltage.

The output voltage values have the tolerance of ± 20%.* 2 The output differs depending on the capacity or the

number of indoor units to be operated.

• In heating, the room does not get warm.• In cooling, the room does not get cool.

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Check of outdoor thermistors

• The thermistor is abnormal.

Is the resistance of the thermistor normal? (Refer to 11-5.)

Disconnect the connector in the following table.

Does the unit operate 10 minutes or more withoutshowing thermistor abnormality?

Replace the thermistor except RT64.In case that RT64 is abnormal,replace the inverter P.C. board or theoutdoor power P.C. board since RT64 is combined with this board.

Normal

Replace the inverter P.C. board, outdoor control P.C. board or the outdoor power P.C. board.

Yes

Yes

No

No

Reconnect the connector and disconnect the lead wire leading to the compressor.3 minutes after turning ON the breaker, start EMERGENCY OPERATION.

ThermistorDefrostDischarge temperatureFin temperatureAmbient temperatureOutdoor heat exchanger temperature

SymbolRT61RT62RT64RT65RT68

Connector, Pin No.CN641 pin1 and pin2CN641 pin3 and pin4CN642 pin1 and pin2CN643 pin1 and pin2CN644 pin1 and pin3

Inverter P.C. board

Outdoor control P.C. board

Outdoor power P.C. boardOutdoor control P.C. board

Board

ThermistorDefrostDischarge temperatureFin temperatureAmbient temperatureOutdoor heat exchanger temperature

SymbolRT61RT62RT64RT65RT68

Connector, Pin No.CN661 pin1 and pin2CN661 pin3 and pin4CN9 pin1 and pin2CN665 pin1 and pin2CN661 pin7 and pin8

BoardMXZ-3DM50VA

MXZ-2DM40VA

OBH739A

39

Check of LEV

No

Yes

Yes

No

Turn ON the breaker to the outdoor unit after checking LEV coil is mounted to the LEV body securely.

Is "click - click" sound heard?Or, do you feel vibration of LEV coil with your hand?

Disconnect the connectors.MXZ-2DM40VACN724: LEV A, CN725: LEV BMXZ-3DM50VACN791: LEV A, CN792: LEV B, CN793: LEV C, CN795: LEV E

Normal

Is the resistance of the LEV coil normal? (Refer to 11-5.)

Replace the inverter P.C. board or the outdoor control P.C. board.

Replace LEV coil.

• In cooling, the heat exchanger of non-operating indoor unit has frosted.• In heating, non-operating indoor unit gets warm.

MXZ-2DM40VA MXZ-3DM50VACN724CN725 Inverter P.C. board ―

CN791CN792CN793CN795

― Outdoor control P.C. board

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Check of outdoor fan motor

• Fan motor does not operate or stops operating shortly after starting the operation.

Disconnect CN932 and measure the resistance of the outdoor fan motor.

Turn ON the breaker.Rotate the outdoor fan motor manually and measure the voltage of CN931.Between (+) and (-)Between (+) and (-)Between (+) and (-)

Is the resistance of outdoor fan motor normal? (Refer to 11-5.)

Does the outdoor fan motor rotate smoothly?

Does the voltage between each terminal become 5 VDC and 0 VDC repeatedly?

Replace the outdoor fan motor.Replace the inverter P.C. board or the outdoor control P.C. board.

No

Yes

YesNo

Yes

No

MXZ-2DM40VA

CN931CN932 Inverter P.C. board

OBH739A

41

MXZ-3DM50VA

No

Yes

No

Yes

No

Yes

No

Yes

No

Yes

Disconnect CN931 and measure the resistance of the outdoor fan motor.

Is the resistance of outdoor fan motor normal? (Refer to right table)

Turn on the power supply to start operation and measure the voltage of connector CN931.

Turn OFF the power supply and connect the connector CN931.Turn ON the power supply and measure the voltage of connector CN931 while rotating the motor by the hand.

Does the outdoor fan motor rotate smoothly?

Replace the outdoor fan motor. ResistanceMeasuring points

* To measure the resistance, connect the negative (-) end of the tester to pin4.

* To measure the voltage, connect the negative (-) end of the tester to pin4.* Voltage between pin4 and 6 should be measured within 1 minute after the operation starts.

pin1 - pin4pin5 - pin4pin6 - pin4pin7 - pin4

Voltage

15 VDC325 VDC

1 - 5 VDC

CN931pin1 - pin4pin5 - pin4pin6 - pin4

Is the voltage of connector CN931normal? (Refer to right table.) Replace the outdoor control P.C. board.

Does the voltage between pin7 and pin4 of connector CN931 repeat 0 VDC and 5 VDC? Replace the outdoor fan motor.

Does the fan motor operate for about 5 seconds? Replace the outdoor fan motor.

Replace the outdoor fan motor.


Start operation.

CN931 Outdoor control P.C. board

OBH739A

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Check of R.V. coil

No

Yes

No

Yes

Yes

No

1. Disconnect the lead wire leading to the compressor.2. 3 minutes after turning ON the breaker, start EMERGENCY OPERATION in HEAT mode.

Is there voltage of 230 VAC between pin1 and pin2 at connector CN721?

Turn OFF the breaker. Disconnect the connector CN721.


Replace the 4-way valve.

Replace the R.V. coil.Is there normal resistanceto R.V. coil? (Refer to 11-5.)

1. Disconnect the lead wire leading to the compressor.2. 3 minutes after turning ON the breaker, start EMERGENCY OPERATION in COOL mode.

Is there voltage of 230 VAC between pin1 and pin2 at connector CN721? Replace the inverter P.C. board.


The cooling operation or the heating operation does not operate.

MXZ-2DM40VA CN721 Inverter P.C. board

OBH739A

43

No

Yes

No

Yes

No

Yes

No

Yes

1. Disconnect the lead wire leading to the compressor.2. 3 minutes after turning ON the breaker, start EMERGENCY OPERATION in HEAT mode.

Is there voltage of 230 VAC between pin1 and pin2 at connector CN712?

Turn OFF the breaker.Disconnect the connector CN712.



Replace the R.V. coil.

Is there voltage 230 VAC between the pin1 and pin3 atconnector CN711?

Replace the noise filter P.C. board.

Is there normal resistance to R.V. coil? (Refer to 11-5.)

1. Disconnect the lead wire leading to the compressor.2. 3 minutes after turning ON the breaker, start EMERGENCY OPERATION in COOL mode.

Is there voltage of 230 VAC between pin1 and pin2 at connector CN712? Replace the 4-way valve.


CN711CN712 Outdoor control P.C. board

MXZ-3DM50VA

OBH739A

44

Check of HPS

Infinity

Yes

No

1. Disconnect the connector CN681.2. Check the resistance of HPS 1 minute after the outdoor unit breaker was turned OFF.

Check the resistance between each terminal.

Reconnect CN681.Turn ON the breaker to the indoor and the outdoor units.3 minutes later, start EMERGENCY OPERATION.

Is HPS protection displayed immediately after compressor starts?

Replace HPS.


Normal

• When the operation frequency does not go up from lowest frequency.

MXZ-3DM50VA CN681 Outdoor control P.C. board

OBH739A

45

The other cases

Check of outdoor refrigerant circuit

Indoor unit does not operate. (different operating models in multi system)

• When you try to run 2 indoor units simultaneously, one for cooling and the other for heating, the unit which transmits signal to the outdoor unit first decides the operation mode.

• When the above situation occurs, set all the indoor units to the same mode, turn OFF the indoor units, then turn them back ON.

• Though the top of the indoor unit sometimes gets warm, this does not mean malfunction. The reason is that the refrigerant gas continuously flows into the indoor unit even while it is not operating.

Check of bus-bar voltage

•Check the voltage of power supply. •Confi rm outdoor unit failure mode recall function. (Refer to 11-2.2.)

Blink 5 times

Confi rm LED1 indication lamp on the outdoor control P.C. board.


Blink 9 times


Turn OFF the breaker before removing P.C. board.


Turn ON the breaker. Start operation.

Blink 6 times

Replace the outdoor control P.C. board .

Lighting


Blink 9 times



Turn ON the breaker. Start operation.

NormalLighting Lighting

MXZ-3DM50VA

Has the operation stopped during pump down?

Was the operation started with the stop valve closed, and was it opened during operation?No

Yes

The operation has stopped to pre-vent the diesel explosion caused by air trapped in the refrigerant circuit. Close the stop valve, and disconnect the power plug or turn the breaker OFF.

The unit occasionally stops when the stop valve is opened or closed during operation. Open the stop valve and start the cooling operation again.

Yes

No

The refrigerant gas amount may be 60% or less than the normal amount. Identify where the gas is leaking from, and fi x the leak.

CAUTION: Do not start the opera-tion again to prevent hazards.

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11-7. TEST POINT DIAGRAM AND VOLTAGE

MXZ-2DM40VA1. Inverter P.C. board

Back side of unit

Connect tooutdoor dis-play P.C. board(CN935)

Fin temperaturethermistor/RT64 (CN642)

Ambient temperature thermistor /RT65 (CN643)

Discharge temperature thermistor/RT62 (CN641)

Defrost thermistor/RT61 (CN641)

230 VAC (LD66A, LD70)

Front side of unit

250 - 325 VDC(DB61(+), (-))

Output to drive compressor(LDU, LDV, LDW)

FUSE (F801)T3.15AL250V


Signal of outdoor fan motor (CN931)

Outdoor heat exchanger temperature thermistor /RT68 (CN644)

Smoothing capacitor(C61, C62, C63)

R.V. coil (CN721)


230 VAC (X64 , LD66B)

230 VAC (LD61, LD62)

230 VAC (CN601 , )Serial signal A(CN601 , )Serial signal B(CN601 , CN602 ,)

Output to driveoutdoor fan motor (CN932)

LEV A coil (CN724)LEV B coil

(CN725)

Temperature (°C)


0

100

200

300

400

500

600

700

800

0 10 20 30 40 50 60 70 80 90 100 110 120-20 -10 0 10 20 30 400

10

20

30

40

50

60

70

80

90

100

Temperature (°C)

Defrost thermistor(RT61)Ambient temperature thermistor(RT65)Outdoor heat exchanger temperature thermistor(RT68)

0 10 20 30 40 50 60 70 800

20

40

60

80

100

120

140

160

180

200Fin temperature thermistor(RT64)

Res

ista

nce(

k )

Res

ista

nce(

k )

Temperature (°C)

OBH739A

47

2. Outdoor control P.C. board

LED 1LED 2

CN801Bus-bar voltage325 - 370 VDC Input

(

LEV

Roo

m

A(

12 V

DC

puls

e w

ave

(

LEV

Roo

m

B(

12 V

DC

puls

e w

ave

(

LEV

Roo

m

C(

12 V

DC

puls

e w

ave

(Hi

gh p

ress

ure

switc

h

Def

rost

ther

mis

tor (

RT6

1)D

isch

arge

tem

pera

ture

ther

mis

tor (

RT6

2)

Out

door

hea

t exc

hang

er

tem

pera

ture

ther

mis

tor (

RT6

8)

( ((+)

(–)

(+)

(–)

(

CN

661

Sig

nal t

rans

mis

sion

(To

pow

er P

.C. b

oard

)5

VD

C p

ulse

wav

e

LEV

E((+)

(–) ((+)

(–) ((+)

(–) ( CN

791

CN

792

CN

793

CN

681

( ( (

F801 FUSET3.15AL250V

(

Am

bien

t tem

pera

ture

ther

mis

tor (

RT6

5)C

N66

5

Serial signal Room C12 - 24 VDC

Serial signal Room B12 - 24 VDC

Serial signal Room A12 - 24 VDC

CN621

CN611

CN601

Input

SW2

CN

795

12 V

DC

puls

e w

ave

Temperature (°C)


0

100

200

300

400

500

600

700

800

0 10 20 30 40 50 60 70 80 90 100 110 120-20 -10 0 10 20 30 40

100

90

80

70

60

50

40

30

20

10

0

Defrost thermistor (RT61)Ambient temperature thermistor (RT65)Outdoor heat exchanger temperature thermistor (RT68)

Temperature (°C)

Res

ista

nce

(kΩ

)

MXZ-3DM50VA

CN

701

15V

15V

(+)

(–)

(S

igna

l rec

eptio

n(F

rom

pow

er P

.C. b

oard

)5

VD

C p

ulse

wav

e

CN

702

F930 FUSET3.15AL250V

CN931To Fan motor

CN

931

Bus

-bar

vol

tage

325

- 370

VD

CIn

put

15 V

DC

Rot

ate

inst

ruct

ion

Rot

ate

sign

al

230 VAC

CN711230 VAC

F711 FUSE T3.15AL250V

CN712R.V .coil

SW871

LED 3

(–)

OBH739A

48

MXZ-3DM50VA3. Outdoor power P.C. board

Connect to the compressorVoltage among phases: 5V to 180V

Connect to the earth

CN5Primary current detection(Connect to the noise filter)

CN2Connect to the controller board(+)1-5(–): Signal transmission (To electronic control P.C. board) 5 VDC pulse wave(+)2-5(–): Zero cross signal 3-4 : Not used(+)6-5(–): 15V(+)7-5(–): 15V

325 - 370 VDCOutput

(Red)

(White)

(+)

(–)

1

3

0 10 20 30 40 50 60 70 80

200

180

160

140

120

100

80

60

40

20

0

Res

ista

nce

(kΩ

)

Temperature (°C)

Fin temperature thermistor (RT64)

Signal reception (From electronic control P.C. board) 5 VDC pulse wave

(

CN9Fin temperature thermistor RT64

MXZ-2DM40VA4. Outdoor display P.C. board

SW1

GND5V

LED2LED1

To inverter P.C. board (CN936))

SW2

OBH739A

49

MXZ-3DM50VA5. Noise filter P.C. board

230 VACOutput

F64 FUSET2AL250V

{

CN901To powerP.C. board{

CN904To power P.C. board

CN903To power P.C. board

CN62To outdoor control P.C. board

F65FUSET6.3AL250V

CN61230 VAC Output

{

OBH739A

12-1. MXZ-2DM40VANOTE: Turn OFF the power supply before disassembly.

OPERATING PROCEDURE PHOTOS1. Removing the cabinet and the panels

(1) Remove the screw fixing the service panel.(2) Pull down the service panel and remove it.(3) Disconnect the power supply and indoor/outdoor con-

necting wire.(4) Remove the screws fixing the top panel.(5) Remove the top panel.(6) Remove the screws fixing the cabinet.(7) Remove the cabinet.(8) Remove the screws fixing the back panel.(9) Remove the back panel.

50

DISASSEMBLY INSTRUCTIONS12

(1) Slide the sleeve and check if there is a locking lever or not. (2) The terminal with this connector has the locking mechanism.

Slide the sleeve. Pull the terminal while pushing the locking lever.

Hold the sleeve, and pull out the terminal slowly.

The terminal which has the locking mechanism can be detached as shown below.There are 2 types ( Refer to (1) and (2)) of the terminal with locking mechanism.The terminal without locking mechanism can be detached by pulling it out.Check the shape of the terminal before detaching.

<"Terminal with locking mechanism" Detaching points>

Connector

Sleeve

Locking lever

Photo 1

Screws of the Service panel

Screws of the top panel

Screws of the cabinet

Screws of the terminal block support and the back panel

Photo 2

HooksPhoto 3

Screws of the back panel

Direction to remove

OBH739A

OPERATING PROCEDURE PHOTOS2. Removing the inverter assembly and the inverter

P.C. board(1) Remove the service panel, the top panel and the cabi-

net (Refer to 1).(2) Disconnect the power supply and indoor/outdoor con-

necting wire and remove the back panel (Refer to 1).(3) Disconnect all connectors and lead wires on the

inverter P.C. board.(4) Remove the compressor connector (CNMC).(5) Remove the screws fixing the heat sink support and

the separator.(6) Remove the screws of the terminal block support and

the back panel. (Photo 2)(7) Remove the inverter assembly.(8) Remove the screw of the earth wire and screws of the

terminal block support.(9) Remove the hooks of the heat sink support and

remove the heat sink support from the P.C. board support.

(10) Remove the screw fixing the inverter P.C. board and remove the inverter P.C. board from the P.C. board support.

3. Removing the R.V. coil (1) Remove the service panel, the top panel and the cabi-


necting wire and remove the back panel (Refer to 1).(3) Remove the inverter assembly (Refer to 2).(4) Remove the R.V. coil.

4. Removing the discharge temperature thermistor, defrost thermistor and outdoor heat exchanger temperature thermistor (1) Remove the service panel, the top panel and the cabi-


necting wire and remove the back panel (Refer to 1).(3) Remove the inverter assembly (Refer to 2).(4) Pull out the discharge temperature thermistor from its holder.(5) Pull out the defrost thermistor from its holder (Photo 7).(6) Pull out the outdoor heat exchanger temperature ther-

mistor from its holder (Photo 7).

51

Photo 6

Photo 4

Photo 5

Screws of the heat sink support and the separator


Reactor (ACL)

Screws of the terminalblock support

Reactor (ACL2)

Compressorconnector

Inverterassembly

Hooks of the heat sink support

P.C. board support

Screw of the earth wireScrew of the inverter P.C. board

R.V. coil

OBH739A

OPERATING PROCEDURE PHOTOS5. Removing the outdoor fan motor

(1) Remove the service panel, the top panel and the cabi-net (Refer to 1).

(2) Disconnect the power supply and indoor/outdoor con-necting wire.

(3) Disconnect the connectors for outdoor fan motor.(4) Remove the propeller fan nut. (5) Remove the propeller fan.(6) Remove the screws fixing the fan motor.(7) Remove the fan motor.

6. Removing the compressor and the 4-way valve(1) Remove the service panel, the top panel and the cabi-


necting wire and remove the back panel (Refer to 1).(3) Remove the inverter assembly (Refer to 2).(4) Recover gas from the refrigerant circuit.NOTE: Recover gas from the pipes until the pressure

gauge shows 0 kg/cm2 (0 MPa).(5) Detach the brazed part of the suction and the dis-

charge pipe connected with compressor.(6) Remove the nuts of compressor legs.(7) Remove the compressor.(8) Detach the brazed part of pipes connected with 4-way

valve.

52

Defrostthermistor (RT61)

Ambient temperaturethermistor (RT65)

Photo 9

Photo 8Screws of the fan motor

Outdoor heatexchangertemperaturethermistor (RT68)

Propeller fan

Brazed parts of 4-way valve

Propeller fan nut

Photo 7

Photo 10

Suction pipe brazed part

Discharge pipe brazed part

Compressor nuts

OBH739A

12-2. MXZ-3DM50VANOTE: Turn OFF the power supply before disassembly.

OPERATING PROCEDURE PHOTOS1. Removing the cabinet and the panels

(1) Remove the screws of the service panel, and remove the service panel.

(2) Remove the screws of the top panel, and remove the top panel.

(3) Disconnect the power supply and indoor/outdoor con-necting wire.

(3) Remove the screws of the cabinet, and remove the cabinet.

(4) Remove the screws of the back panel, and remove the back panel (Photo 3).

53

Photo 2

Photo 1


Screws of the top panel

Screw of the cabinet


Screws of the service panel

Screw of the top panel



Screws of thesub panel

Photo 3 Screw of the rear guard





OBH739A

OPERATING PROCEDURE PHOTOS2. Removing the outdoor control P.C. board, the

outdoor power P.C. board and the noise filter P.C. board(1) Remove the service panel (Refer to 1).(2) Remove the top panel, the cabinet, and the back

panel (Refer to 1).(3) Disconnect all connectors and lead wires on the out-

door control P.C. board.(4) Remove the outdoor control P.C. board.(5) Remove the screws fixing the outdoor power P.C.

board.(6) Disconnect all connectors and lead wires on the out-

door power P.C. board.(7) Pull up the power P.C. board and remove it upward.(8) Disconnect all connectors and lead wires on the noise

filter P.C. board.(9) Remove the noise filter P.C. board.

3. Removing the reactor(1) Remove the service panel (Refer to 1).(2) Remove the top panel, cabinet, back panel, and the

electrical parts (Refer to 1 and 2).(3) Disconnect the reactor lead wire from the terminal of

the reactor.(4) Remove the screws of the reactor, and remove the

reactor.

4. Removing the fan motor(1) Remove the service panel, the top panel, and the

cabinet (Refer to 1).(2) Disconnect the connector CN931 on the outdoor con-

trol P.C. board.(3) Remove the propeller fan.(4) Remove the fan motor.

54

Photo 7Screws of the outdoor fan motor

Propeller fan Propeller fan nut Separator

Sound proof felt

Photo 4

Screws of the electrical parts

Photo 5

Screws of the outdoor power P.C. board

Photo 6

Screws of the reactor

OBH739A

OPERATING PROCEDURE PHOTOS5. Removing the compressor and the 4-way valve

(1) Remove the service panel (Refer to 1).(2) Remove the top panel, the cabinet, and the back

panel (Refer to 1).(3) Recover gas from the refrigerant circuit.NOTE: Recover gas from the pipes until the pressure

gauge shows 0 kg/cm2 (0 MPa).(4) Disconnect the compressor lead wire from terminal of

the compressor (U, V, W).(5) Disconnect the outdoor control P.C. board connectors: CN661, CN665, CN681 CN711, CN712, CN791,

CN792, CN793, CN795, CN931(6) Remove the screws of the electrical parts, and remove

the electrical parts (Photo 4).(7) Remove the propeller fan.(8) Remove the screws of the separator, and remove the

separator (Photo 7).(9) Remove the sound proof felt (Photo 7).(10) Detach the brazed parts of the compressor suction

and discharge pipes.(11) Remove the compressor nuts and remove the com-

pressor.(12) Detach the brazed parts of 4-way valve and pipe.

6. Removing the expansion valve(1) Remove the service panel (Refer to 1).(2) Remove the top panel, the cabinet, and the back

panel (Refer to 1). (Gas recovery is not required if the unit is pumped down.)(3) Remove the electrical parts for removing LEV E (Photo

4, 8).(4) Remove the LEV coils.(5) Detach the brazed parts of expansion valves and

pipes.

55

Photo 8R.V. coil 4 way valve LEV coil E

Expansion valve E

Suction pipebrazed part


Discharge pipe brazed part

Compressor nuts

4-way valve

R.V. coil

Expansion valves

Photo 9

Photo 10

LEV coils

Brazed parts

Defrost thermistor (RT61)

Ambient temperaturethermistor (RT65)

Outdoor heatexchangertemperaturethermistor (RT68)

OBH739A

MXZ-2DM40VA COOLINGCurrent Power

Unit A Unit B (A) factor(%)

( 0.90 - 2.80 ) ( 0.147 - 0.686 )

( 0.90 - 3.15 ) ( 0.147 - 0.830 )

( 1.10 - 4.30 ) ( 0.275 - 1.424 )

( 1.10 - 4.40 ) ( 0.275 - 1.460 )

Indoor units Cooling capacity (kW) Outdoor unitcombination Total power consumption(kW)

90

35 3.15 -3.15 0.830

4.01 90

25 2.50 -2.50 0.617

2.98

90

25+35 1.67 2.334.00 1.014

4.90 90

25+25 2.00 2.004.00 1.014

4.90

1/4OBH739_COMBINATION

MXZ-2DM40VA HEATINGCurrent Power

Unit A Unit B (A) factor(%)

( 0.90 - 4.00 ) ( 0.136 - 1.123 )

( 0.90 - 4.30 ) ( 0.131 - 1.235 )

( 1.00 - 4.70 ) ( 0.176 - 1.250 )

( 1.00 - 4.80 ) ( 0.181 - 1.282 )

Indoor units Heating capacity (kW) Outdoor unitcombination Total power consumption(kW)

90

35 3.60 -3.60 0.939

4.54 90

25 3.15 -3.15 0.770

3.72

1.1155.39 90

25+25 2.15 2.154.30 1.120

5.41 90

25+35 1.79 2.514.30


MXZ-3DM50VA COOLINGCurrent Power

Unit A Unit B Unit C (A) factor(%)

( 1.90 - 3.30 ) ( 0.571 - 0.847 )

( 2.00 - 4.30 ) ( 0.585 - 1.204 )

( 3.60 - 5.60 ) ( 1.110 - 1.693 )

( 1.90 - 5.70 ) ( 0.537 - 1.271 )

( 1.90 - 6.50 ) ( 0.537 - 2.620 )

( 1.90 - 6.50 ) ( 0.547 - 2.610 )

( 1.90 - 6.50 ) ( 0.537 - 2.620 )

( 1.90 - 6.50 ) ( 0.557 - 2.595 )

( 2.70 - 6.50 ) ( 0.666 - 2.296 )

( 2.70 - 6.50 ) ( 0.666 - 2.296 )

Indoor units Cooling capacity (kW) Outdoor unitcombination Total power consumption(kW)

-4.60 1.149

5.05

99

50 5.00 -5.00 1.604

7.04 99

25 2.50 -2.50 0.671

2.95-

-

-

2.30

99

35 3.15 -3.15 0.838

3.68 99

25+50 1.67 -5.00 1.264

5.55

99

25+35 2.08 -5.00 1.264

5.55 99

25+25 2.30

99

35+35 2.50 -5.00 1.264

5.55 99

35+50 2.06 -5.00 1.261

5.54

2.92

3.33

2.50

2.94

1.47

4.73 9925+25+25 1.67 1.67 1.675.00 1.076

9925+25+35 1.47 2.065.00 1.076

4.73


MXZ-3DM50VA HEATINGCurrent Power

Unit A Unit B Unit C (A) factor(%)

( 3.15 - 4.50 ) ( 0.956 - 1.238 )

( 3.60 - 4.50 ) ( 1.108 - 1.268 )

( 3.70 - 7.90 ) ( 1.005 - 2.216 )

( 1.70 - 7.50 ) ( 0.484 - 1.852 )

( 1.70 - 7.50 ) ( 0.484 - 1.852 )

( 1.70 - 7.50 ) ( 0.484 - 1.828 )

( 1.70 - 7.50 ) ( 0.484 - 1.852 )

( 1.70 - 7.50 ) ( 0.484 - 1.788 )

( 2.40 - 7.50 ) ( 0.590 - 1.660 )

( 2.40 - 7.50 ) ( 0.590 - 1.660 )

Indoor units Heating capacity (kW) Outdoor unitcombination Total power consumption(kW)

4.20 99

35 3.60 - -3.60 1.108

4.87 99

25 3.15 - -3.15 0.956

6.42 99

25+25 2.90 2.90 -5.80 1.309

5.75 99

50 5.40 - -5.40 1.462

5.75 99

25+50 1.93 3.87 -5.80 1.259

5.53 99

25+35 2.42 3.38 -5.80 1.309

5.75 99

35+50 2.39 3.41 -5.80 1.182

5.19 99

35+35 2.90 2.90 -5.80 1.309

5.49 99

25+25+35 1.76 1.76 2.476.00 1.250

5.49 99

25+25+25 2.00 2.00 2.006.00 1.250


Copyright 2015 MITSUBISHI ELECTRIC CORPORATIONDistributed in Mar. 2016. No.OBH739 REVISED EDITION-ADistributed in Dec. 2015. No.OBH739Made in Japan

New publication, effective Mar. 2016Specifications are subject to change without notice.

HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN

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