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“To produce and supply defect free Gears, Gear Boxes
& Machined Components at the most competitive price
as and when required by our Valued Customers.”
“Our Mission is to adequately empower individual worker, supervisor, staff to significantly increase his Performance
Capability in order to achieve the desired goal through
mutual understanding and centered leadership”.
Mission
CEO
Mr. Vishram Jamdar
MD / Marketing
Mr. Shree Jamdar
Head Conventional M/c
Shop and Maintenance Head Quality
Head CNC
M/c Shop and PPC Head Accounts
Head Heat
Treatment
WE ARE PRODUCING 84 PARTS FOR VARIOUS
APPLICATIONS, VIZ. HEAVY VEHICLE GEAR
BOXES, ENGINES, FARM EQUIPMENTS ETC.
CM GEAR FOR ZF GEAR BOX
TAILOR MADE SPIRAL BEVEL GEARS
ZF 9S GEAR BOX BEARING PLATE
ZF 9S GEAR BOX WASHER
NEPTUNE ENGINE SHAFT ZF GB TACHO PINION FOR
MECHANICAL SPEEDO
ZF GB PULSE SENSOR FOR ELECTRONIC SPEEDO
ZF GB GEAR SHIFT PLUNGER
ZF GB SLEEVE FOR SELECTOR ASSLY.
ZF GB GEAR SHIFT PLATE
HINO ENGINE SPLINE BUSH
THRUST WASHER FOR AGB
HINO ENGINE FIP SHAFT
AGB MECHANICAL SPEEDO SHAFT CAM
ZF GEAR BOX SYNCHRO CLUTCH DISC
ZF GEAR BOX REV. IDLER GEAR
STOPER FOR FARM EQUIPMENTS
GEAR SHIFTING LEVER
ZF GB MECHANICAL SPEEDO WORM
ZF 9S GEAR SHIFT FINGER
ZF GEAR BOX SELECTOR ARM NEPTUNE ENGINE
PULSE SENSOR
HINO ENGINE FIP COUPLING
Capacity Z=810mm , X & Y = 510 mm
With Dell-cam programming facility.
SN Machine Make Qty
1 VMC 850 with 24 ATC Jyoti 1
2 VMC 640 with APC & 24 ATC Jyoti 1
3 VMC Px40 With 24 ATC Jyoti 4
4 VMC Px10 With 24 ATC Jyoti 6
VERTICAL MACHINING CENTER
VERTICAL MACHINING CENTER WITH 4th AXIS
SN Machine Make Qty
1 VMC 850 with 24 ATC &
KITIGAVA 4th Axis
Jyoti 1
Capacity, Z = 810mm , X & Y = 510 mm
With Dell-cam programming facility.
Capacity : Ø10mm to Ø1600mm
& from 1.5DP to 52DP.
SN Machine Qty
1 Gear Hobbing Machines 7
GEAR HOBBING MACHINE GEAR GRINDING MACHINE
SN Machine Qty
1 Gear Grinding Machines 1
Capacity : Module – 5, 300 mm
Accuracy : DIN CLASS 6
Capacity:- Ø 350mm x 800mm Length
SN Machine Qty
1 CNC Turning Centers 15
CNC TURNING CENTRE
SN Machine Qty
1 CNC DX 100 – Bar
feeder
1
GEAR SHAPING MACHINE – 4 NOS.
MILLING MACHINE – 2 NOS.
SURFACE GRINDING MACHINE – 2 NOS.
CYLINDRICAL GRINDING – 4 NOS.
MURATA MAKE TWIN SPINDLE CNC – 1 NO.
CYLINDRICAL GRINDING MACHINE – 1 NO.
Machines added by Al Support
HEAT TREATMENT FACILITIES Fully equipped Heat treatment shop approved by
Ashok Leyland & Mahindra & Mahindra with
following facilities:-
Gas Carburizing
Through Hardening
Induction Hardening
Sursulf Nitriding + Oxynit process
PPT Hardening for non-ferrous
ISO Thermal annealing
Normalizing
GAS CARBURIZING FURNACE
Temperature Control Panel &
Oxygen probe panel
Methanol & acetone Tank with necessary Installation.
Flow Meter
INDUCTION HARDENING MACHINE – 2 NOS
Power Rating : 75 Kw , IGBT Base PLC controlled scanner
Range – ø10mm to ø110mm
SUPERFICIAL CUM ROCKWELL
HARDNESS TESTER
MICRO VICKERS HARDNESS TESTER
with 100X & 400X magnification
Metallurgical Microscope 100x ~ 1000x Magnification with 5 MP camera
16MnCr5 Soft
16MnCr5 Hard
EN 8D (Hard)
Space Available – 1000 sq.mtr.
20% Excess Machining capacity is available
and can be utilized as per customer demand.
New and bigger space is identified and
finalized for shifting under one roof. Shifting
is expected by Dec-19.
Incoming Inspection
Set Up Change Approval In process Inspection Statistical Process Control (SPC)
Final Inspection at Q-Gate / Firewall
We strive to achieve not just CUSTOMER SATISFACTION
But “CUSTOMER DELIGHT”
“PROCESS APPROACH” is the base of work
culture and we follow quality practices such as
Quality Documents / Records maintained
PPAP of all the parts.
Incoming inspection reports
Material Test reports
Set Up Change Approval reports
Inprocess Inspection reports
Calibration records
Gauge History Cards
SPC reports
Final Inspection at Q-Gate / Firewall reports
WIS / SOP’s
Master Lists
Internal Rejection Analysis & record
Customer Complaint record
CAPA reports
RED tag Campaign
5S
Fixed point photography
Worst point photography
OEE
SMED
3M (Muda, Mura, Muri)
Autonomous Maintenance etc…
Value Stream Mapping
Out of 34 selected Ashok Leyland suppliers, our project ranked first in West Zone and in top 3 for national level competition in FY 16-17
Heading towards IATF 16949 certification. Consultant is
identified and the activities will commence from July-19.
Purchasing 3D CMM (Mitutoyo CRYSTA-Apex S574
(Multiwire)) : To be installed at new place immediately after
shifting. Order is raised.