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Defence
A
erospace
Marine
Fittings
Valves
Piping
Ballistic Protection Towed Wire Antenna Composites Titanium Nickel Alloys
FFbegan 20 years ago as a specialty forging company providing custom technical solutions in specialty materials to solve our clients most demanding requirements. We have since expanded our areas of operation, but all are under-pinned by our core expertise in material sourcing, precision manufacturing, advanced quality controls and the delivery of technically superior, forward looking custom solutions in exotic materials.
We pride ourselves in our customer service and sterling reputation in the market.
We are an ISO 9001:2008 certified manufacturer as well as AS 9100 Rev C, ASME U-Stamp, and OHSAS 18001 approved. We have over 250,000 square feet of manufac-turing facilities around the globe.
Our sub-units, JVs and collaborations include:• FFPL (Flash Forge Private Limited) Custom solutions for Power, Marine, Aero-
space and Defence FF Coyard Custom valves for critical application
• FF Process Equipment Custom fabrication of Heat Exchangers, Piping, and Pressure Vessels
• FF Composite Resin Developments (CRD) Industry leading composite fittings, valves, pumps and custom solutions
• FF Optimal Armour Premiere composite anti-ballistic solutions• FF USA Bringing our products to the Americas • Nereides Supply and maintenance of buoyant cable antennae
We provide custom technology solutions to clients in the Power, Marine, Aerospace and Defence sectors. We design, manufacture, and supply innovative products of the highest quality through our extensive in-house capabilities, which include concep-tual engineering practices, design, rigorous quality control, type testing, and reverse engineering.
Partnerships and Technology Transfer• First Indian company selected by DCNS to participate in Scorpene Submarine
program• JV with Coyard of France• Partnership with Nereides of France• Acquisition of Optimal Armour of UK
Manufacturing Achievements• Manufacture and supply of NAB valves for the Indian Navy• Fabrication and installation of Titanium piping for AC and auxiliary systems in
India’s EKM submarines• Manufacture and supply of proprietary Composite Anti-Ballistic Helicopter seats
for Boeing’s Chinook program• First Indian company to be short listed by the Indian Navy for indiginsation of
end-fittings• Supply of complete range of Nickel Alloy, Cupro-Nickel, Monel and Hastelloy
connectors, as well as large scale Hastelloy manufacture and supply• Manufacture and supply of Titanium and Stainless Steel 321 (low cobalt for
Nuclear applications) fittings for INS Arihant• Maraging Steel MDN 250 forged domes for DRDL• First Indian company to develop HP air fittings for Project 17 of Mazgaon Dock
Ltd, supplied after DNV type testing• First Indian company to indigenously develop Titanium 6AI 4V components for
the Indian Navy. 20 Tonne ATV project order for Titanium components com-pleted ahead of schedule
• Approved for P91 fabrication by BHEL• First to develop and supply triple finned elbows for super critical boilers• First to develop and supply seamless bifurcates for boilers of BHEL• High wall thickness (16” x 65mm) P22 CSDH header for Thermax Ltd, in a record
time of 30 days• Successfully forged very thick fittings (up to 137 mm) for boiler headers
Milestones
FFPL provides custom technology solutions to clients through collaborations, Joint Ventures, and our five divisions:
• Fittings• Piping• FF Process Equipment• Marine
FittingsOur fitting division manufactures a wide variety of fittings for Power, Oil and Gas, and other industries. Our extensive sourcing and manufacturing experience allows us to supply a wide variety of sizes and materials. Recent orders include large quantities of Hastelloy C-276 fittings, including Flanges, Paddle Blinds, Figure 8 Blinds and much more, ranging in size from 8” to 36”.
PipingOur piping division supplies amongst other products:
• High Pressure piping for power• Special alloy fabricated piping spools and systems
• Heavy wall thickness (up to 137mm) seamless pipe fittings• Piping manifolds• Steam headers• Boiler components like bifurcates, triple finned elbows and so on
Process EquipmentOur Process Equipment division manufactures specialty equipment with our ASME U-Stamp. We work in a wide variety of materials. Amongst other products we manu-facture:
• Air Cooled Heat Exchangers• Shell and Tube Heat Exchangers
• Pressure vessels • Columns • Strainers
Aerospace and DefenceThe Aerospace and Defence division has significant experience in the manufacture, installation and maintenance of Defence components for the various arms of the Indian military.
We are Aerospace approved and amongst other things forge and machine Titanium components for aircraft. Products include:
• High pressure (400 bar) Titanium gas bottles• Maraging steel nose cones• Domes• Missile shell sections• Landing gear components• Sukhoi engine components
MarineOur Marine division works extensively with the Indian Navy, and has facilities in three major defence shipyards. Products include:
• Integrated piping system installation in Titanium, Cupro Nickel and other spe-cial alloys
• Customized piping products• Titanium exhaust trunkings and buffer tanks• Towed Wire Antenna (TWA) installation and maintenance• NAB and Titanium valves• HP air manifold• On line fittings for nuclear applications• Hydraulic manipulators• Combat ventilation heads• GT smothering tanks
We have been working with the Indian Navy since the early 1990’s, providing a wide variety of highly specialized products and solutions. We have well-established facili-ties, infrastructure and trained personnel at three of the major Defence shipbuild-ing yards in India, and a track-record of recognized success on the most difficult of projects.
FF Coyard is a Joint Venture with Coyard of France, to manufacture and market cus-tom valves, from France as well as from our manufacturing facility in India. We offer our customers a wide and complete range of valves, with exceptional customization options, traceability, design capabilities, and specialty alloys from our own Casting and Forging facility.
Coyard was established in 1926, and is today one of the worlds leading companies in valve manufacture for Defence, Oil & Gas, Power, Chemical, Marine, Desalination and Heavy industry.
Coyard holds API and ISO certifications, and extensive references, including with the French Navy.
We supply, on a fast track basis, custom made products, requiring a high degree of technical knowledge, designed to transport all manner of corrosive media at any pressure or temperature.
We have over 150,000 sqft of manufacturing facilities in France, and 80,000 sqft in India.
We control our manufacturing process from start to finish, offering the unusual capability of in-house Casting and Forging, providing our clients with un-paralleled traceability and quality control.
Our Mechanical department is equipped with modern and high performance numeric mills and machining equipment, such as electro-erosion machines, allowing us to process jobs with the highest accuracy, quality & productivity regardless of quantities required.
We design new products daily, further augmenting our reputation as one of the worlds premier high tech, high performance valve manufacturers.
Our products are tested according to all applicable standards, customer specifica-tions and/or according to contract specifications, additional tests can be performed upon request.
FF Optimal Armour is a specialized Composite solution designer and manufacturer, an ISO 9001:2008 company, and has, since 2006 designed, manufactured and delivered industry leading Anti-Ballistic products from its headquarters in the UK. Products include:
• Anti-ballistic helicopter seats• Naval gun shields• Anti-ballistic materials for armoured vehicles• Appliqué armour• Anti-ballistic shields• Body armour to NIJ & STANAG Level IV and higher• Helmets• Anti-cut bars for banks and security establishments
Our products meet and exceed the most demanding requirements of clients who depend on them to perform in the most critical of situations, with zero tolerance for failure.
FF acquired Optimal Armour to bring Optimal’s cutting edge products, technologies, intellectual property, manufacturing and research capabilities to the Indian market for the first time, complimented by FF’s well established local capabilities.
FF Optimal Armour is designing and developing new lightweight, high performance composite armour solutions whilst continuing to deliver existing anti-ballistic prod-ucts for the military, law enforcement and pseudo military markets.
FF Optimal Armour is proud to count many of the world’s most demanding consumers of Anti-Ballistic and Ceramic solutions as clients, including:
Nereides manufactures, supplies and maintains Submarine Towed Wired Antennas for the Indian Navy.
Our Towed Wire Antennas are technologically sophisticated, industry leading, real world tested communication solutions allowing communication at great depths.
Buoyant Wire Antenna
Clients
Mexico City MumbaiHouston VizagBirmingham
Flash ForgeVizag
Plot 237, D-Block, Autonagar Industrial Area, Visakhapatnam – 530 012,
Andhra Pradesh, India
T +91 891 329 2232 / 270 9373 F +91 891 276 8281
Mumbai 72, Udyog Bhavan,
Sonawala Road, Goregaon (E) Mumbai - 400 063 India
T +91 22 4276 9696 / 3244 7119 F +91 22 2685 0341 E [email protected]
