our range of services

our range of services

Being a dynamic, customer focused company enables us to tailor each of our services to particular clients. This also allows us to offer you new ways of thinking about practical and efficient solutions for a wide range of challenges. Our comprehensive experience and knowledge means no problem or project is too large or too small.

Repair & MaintenanceGood maintenance enhances the reliability of your plant and lowers the cost of running it. MII offer tailor-made facilities management programmes with the chief aim of reducing downtime whilst maintaining comprehensive planned preventative maintenance schedules along with support on all shutdowns. Our team of engineers always remain flexible and can be mobilised in a very short time to support any emergency breakdown, day or night. We strive to be reliable and competent in our clients’ times of need.

Your advantages:• Single point of contact for planning and execution • Round-the-clock support • Know-how and experience

ElectricalKnowledge, experience and know-how backed up with proven reliability are key elements in energy management. With the ever-increasing costs in utilities, our clients can rely on us to survey, support and install new equipment that not only pays for itself but also offers long term solutions for the reduction of energy bills. We are involved in system upgrade programmes which span many phases and years, illustrating the continued positive working relationships we have with all our customers.

Fabrication, Pipework & Project ManagementWith a large, fully equipped dynamic fabrication facility we can offer all our customers bespoke tailor-made solutions from design, fabrication, test, installation and maintenance through to future modification. The services are handled by our professional engineering personnel who have many years’ combined experience in all aspects of modern project management, including computerised project management systems and all CDM regulation requirements (safety plans, method statement, risk assessment, quality plans and procedures) thus ensuring that each project is completed on time, within budget and with minimum disruption to the customer’s existing plant or operations.

Established in 2002 the Electrical Division has grown to become widely respected in both the commercial & industrial contract management fields. The synergies of many of the Mechanical and Electrical activities which we offer can produce real time savings, with consequent cost savings. Overall Project Management of turnkey projects with an in-house, multi-disciplined team also maximises the flexibility of our skilled resource.

Our project engineers have access to software programmes in order to perform cable and lighting calculations, cable and instrument scheduling, and overall contract programming and scheduling to ensure efficient management of any contract.

Services

The range of services offered by the Electrical Division includes the design, project management, procurement, installation, commissioning, testing, hand-over documents and maintenance of the following:

• Installation of cable support systems.• Power, instrumentation and control cabling systems.• Instrumentation and small bore pipework.• Installation of low, medium and high voltage equipment.• Fibre optic cabling, termination and testing.• Process control systems, PLC, Scada and DCS.• Earthing systems.• Lightning protection schemes.• Internal and external lighting systems.• Laser machine shaft alignment.• Pat testing.

Our expertise and resources, combined with our partnership approach, continues to enable us to meet all our clients’ needs and expectations while maintaining a cost effective, quality & reliable service from design to contract completion, with the added benefit of then offering future system maintenance & support.

Like the rest of the group, the Electrical Division has a proven track record in delivering these works to blue chip clients, including: Corus, Siemens, ABB, Scottish Power, EON, Celsa Manufacturing and has maintained an exemplary safety record in doing so.

Certification

MII are certified as an Approved Contractor by the “National Inspection Council for Electrical Installation Contracting” (NICEIC). In addition our engineers are trained in the requirements of the HSE for safe working practices, the Electricity at Work Act and the most recent edition of the IEE Wiring Regulations (17th Edition).

ELECTRICAL

ELECTRICAL

Unit 20, Pant Glas Industrial Estate Bedwas, Caerphilly, CF83 8DRTel: +44 (0) 2920 857800 Fax: +44 (0) 2920 857839 www.mii.co.uk

MII have fully equipped purpose-built workshop facilities based in Bedwas, Caerphilly with good access to the M4 corridor and thus a link to all major motorways across the UK. We pride ourselves on offering a high quality, cost efficient service. Large bays each housing their own overhead gantry crane enable us to manage a broad range of product sizes and complexities. Our adjacent building houses a stainless steel bay, along with a large yard with plenty of room to manufacture & store clients’ batch requirements before shipping & installation.

Bedwas Facility

With fully qualified welding personnel coded to suit project & customers’ requirements, a comprehensive quality system, complete welding procedures and full time welding inspector, our facility offers a one-stop-shop for your bespoke or production fabrication requirements.

• Centralised Head Office and fabrication workshops.• Approximately 30,000 square feet of workshop area complete with

overhead gantry cranes.• Large yard area for storage of plant, equipment and product.• Fabrication facility for structural steelwork, pipework, HP

header manufacture & any bespoke customer requirements (large or small).

• Dedicated stainless steel shop.• Fully trained quality workforce that has the ability to transfer

to site as and when required in support of client installations (approximately 50+personnel).

• Off-site facility which will allow pre-shutdown preparation for plant outages & project works.

• All managers and engineers are based in one location enabling improved communication and response to the customers.

• Electrical & design facilities available at Bedwas to support customer/project needs.

• Industrial building refurbishment and repairs.

GENERAL FAB

RICATIONS

GENERALFABRICATIONS

Unit 20, Pant Glas Industrial Estate Bedwas, Caerphilly, CF83 8DRTel: +44 (0) 2920 857800 Fax: +44 (0) 2920 857839 www.mii.co.ukUnUnit 222000,0, Pant GGlas Industrial Estaate Bedwas, Caerphilly, CF83 8DRTel:l:l:: +44 (0) 2920 857800 Fax: +44 (0) 2920 857839 www.mii.co.uk

The original MII was established in 1984 and has grown to become one of the leading installation companies in the UK. We continue to work closely with our clients and drive further positive performance in this challenging sector. We believe that working on a wide range of project installations, repairs & maintenance and plant outages gives us the unique position of offering an individually tailored service which our clients demand to remain dynamic and cost effective.

A local company of strong history:

1984 Original establishment of Mii

1993 Development of Maintenance Capability Awarded ISO 9001

2000 First formalised maintenance contract Awarded ISO 14001

2001 Development of Pipe Work Capability

2003 Developed Electrical Installation Capabilities World Record rebuild of No. 5 Blast Furnace

2004 First Facilities Contract Awarded BS OHSAS 18001

2006 First Energy from Waste Plant

2009 Awarded BS OHSAS 18000:2007 Upgrade

MECH

ANICAL IN

STALLATIONS

MECHANICALINSTALLATIONS

Unit 20, Pant Glas Industrial Estate Bedwas, Caerphilly, CF83 8DRTel: +44 (0) 2920 857800 Fax: +44 (0) 2920 857839 www.mii.co.uk

MECH

ANICAL IN

STALLATIONS

MECHANICALINSTALLATIONSInstallation Services

Using our comprehensive experience and knowledge in a wide range of installations, we work closely with clients to deliver bespoke solutions in the following areas of expertise:

• Installation of all types of plant and machinery.• Removal of all types of plant and machinery and then reinstallation in other locations or countries.• Provision of site management & supervisory personnel as well as all grades & disciplines of skilled tradesmen who can work on behalf of, or represent the client, as required.• Full range of facilities management services including refurbishment.• Electrical design and installation facility.• Pipework design, fabrication and installation.• Project management from design to manufacture as required.

MII Ltd have the capabilities of delivering complete or part project solutions from fabrication to installation working in stainless steel, carbon steel, high & low alloy & other specialist material grades including jacketed, PTFE lined, rubber lined, polypropylene socket & fusion, ABS, PVC, PVDF, high nickel alloys, duplex, super duplex, low temperature A333 & other materials to meet the specific needs of our customers.

Post weld heat treatment, painting, cleaning, galvanising, radiological & hydrostatic / pneumatic testing & inspection operations can all be undertaken. We can also offer full guidance on material specification and assistance in designing pipe routes, support requirements and pressure equipment directive (PED) implications management.We have full in-house capability to produce detailed piping isometric drawings and can carry out full project management as required.

Welding personnel are coded to suit the customer’s & material requirements, generally with procedures in place to undertake manufacturing to construction codes such as PED, BSEN 13480, ASME B31.1 power piping and ASME B31.3, chemical plant and petroleum refinery piping. Size ranges from ½” to 54” with up to 2” wall thickness.

We can also offer in-house NDE comprising of radiography, magnetic particle inspection, dye penetrant inspection and hydraulic testing. Pre and post heat treatment of welds also offered as required.All welding is undertaken by highly experienced coded welders to British, American and some European Standards.

Both vessel design and vessel fabrication including installation services are available to suit many different operational and process requirements. We have full in-house capability of providing a quality, cost effective off-site vessel fabrication and on-site installation service utilising a variety of different materials.

Industries served are: • Power Generation• Steel Making• Nuclear • Defence • Pharmaceutical • Petrochemical • Process • Utilities

PIPEWORK FAB

RICATION &

INSTALLATION

PIPEWORKFABRICATION &INSTALLATION

Our facilities for fabricating from a range of materials include:• Carbon Steel• Inconel• Duplex• Stainless Steel• Chrome Molybdenum• Monel• Hastelloy• Super Duplex• Aluminium• Low Temperature Carbon Steel

Unit 20, Pant Glas Industrial Estate Bedwas, Caerphilly, CF83 8DRTel: +44 (0) 2920 857800 Fax: +44 (0) 2920 857839 www.mii.co.ukUnUnit 222000,0, Pant GGlas Industrial Estaate Bedwas, Caerphilly, CF83 8DRTeel:l:l:l: +44 (0) 2920 857800 Fax: +44 (0) 2920 857839 www.mii.co.uk

Our facilities for fabricating from a range of materials include:• Detail design drawings, iso-metric, layout & schematics. • Design and fabrication of pipe supports. • Pipework fabrication to design & isometrics drawings. • Stainless steel pipework fabrications.• Hygienic stainless pipework & fabrications.• Jacketed pipework. • Pipe bending and manipulation services. • Structural steelwork calculations.• Structural steelwork fabrications.• Manufacture of tanks and vessels. • Manufacture of pre-assembled units, pre-assembled racks, skid units and process plant modules.• Manufacture of tanks.• Welding services (TIG, MIG & MMA processes). • Pressure vessel manufacture. • Pressure testing services. • Material only packages. • Shop testing in accordance with the design and applicable codes.

The services are handled by our engineering staff and personnel who have experience in all aspects of modern professional project management, including computerised project management systems and all CDM regulation requirements (including safety plans, method statement, risk assessment, quality plans and procedures) to ensure that each project is completed on time, within budget and with minimum disruption to the client’s existing plant or operations.

MII Ltd specialises in the erection, repair, alteration and maintenance of utility, industrial, and commercial boilers, equipment in steel mills, chemical plants, and most industrial facilities. We are proficient in the erection, alteration, repair and replacement of all mechanical components in boilers and ancillary boiler equipment. Precipitators, baghouses, scrubbers, breaching, ductwork, smoke stacks, heat exchangers, pressure vessels, chemical columns, furnaces, tanks and associated piping are just a general list of equipment that we install, repair and maintain.

PIPEWORK FAB

RICATION &

INSTALLATION

PIPEWORKFABRICATION &INSTALLATION

At MII we are totally committed to delivering measurable quality. Accordingly, our quality management system has been certified to the requirements of ISO 9001. The success and reputation of MII can be measured by the high standing of its customers. A policy of continuous self-appraisal and attention to detail has ensured the expansion of our customer base.

MII has full commitment to the principles of quality assurance and recognises the necessity for the involvement and co-operation of all its employees in achieving quality in all services and in striving for continual improvement.

The Managing Director has committed to the development and improvement of the Quality Management System by:

• Communicating to all staff the importance of meeting customer as well as statutory and regulatory requirements.• Establishing the quality policy and quality objectives.• Conducting management reviews.• Ensuring the availability of resources.

MII has implemented procedures to ensure the effective planning, operation and control of its processes in the form of written or visual reference standards of acceptability and verification methods at various stages of the process which may arise from:

• Contractual requirements from the customer or other interested parties.• Acceptance of international, national, regional and industry sector standards.• Relevant standards, statutory and regulatory requirements.

Measurement and monitoring of processes takes place through internal auditing, resulting in improvements in the quality management system. Audits are objective and provide recommendations for improvements.

Controls are imposed to ensure that the latest copies of all documentation relevant to the accomplishment of work are available at the time and place of work to ensure effective functioning of the organisation’s quality management system.

MII identifies and determines the competency needs for personnel performing activities affecting quality, and provides training to satisfy those needs. Employees are given job descriptions, are made aware of the relevance and importance of their activities and how they contribute to the achievement of quality objectives whilst performing their duties.

QUALITY ASSU

RANCE

QUALITYASSURANCE

Unit 20, Pant Glas Industrial Estate Bedwas, Caerphilly, CF83 8DRTel: +44 (0) 2920 857800 Fax: +44 (0) 2920 857839 www.mii.co.ukUnUnit 22222000,0, Pant GGlas Industrial Estaate Bedwas, Caerphilly, CF83 8DRTeel:l:l:l: +44 (0) 2920 857800 Fax: +44 (0) 2920 857839 www.mii.co.uk

All purchasing processes are controlled to ensure purchased product or services conform to requirements. All suppliers have successfully passed an evaluation and selection process.

Data is effectively collected and analysed to determine the suitability and effectiveness of the quality management system and to evaluate where continual improvement of the quality management system can be made. This includes data generated as a result of monitoring and measurement and from other relevant sources. Data is also analysed to provide information on customer satisfaction, conformance to customer, product or service requirements, characteristics and trends of processes, products and services including opportunities for preventive action.

A corrective action programme is established and maintained to eliminate the cause of non-conformities in order to prevent recurrence. Corrective action appropriate to the impact of the problems encountered is carried out.

QHS&ESafety is paramount in all MII’s activities. Our proactive management system is certified to 18001. Our key principle in development was to draw valuable knowledge & experience from the wide range of industries in which we work. The success has been our workforce’s commitment in embracing our systems and safe working practices which always remain robust and yet dynamic in their approach to safety. Too often safety systems are black & white; our policies & procedures strive to evolve in our multi-colour world.

We actively promote positive personal responsibilities throughout the whole company, from MD to the apprentices, and strongly believe in teamwork whilst promoting the positive safety message that it’s good to challenge & be challenged, learn from others, share new ideas and support the growth of knowledge & understanding.

We always adhere to the highest standards in safe project & contract management. We strengthen our business by making health & safety issues an integral part of our everyday activities, by continuously improving and aligning our business with that of our staff & clients’ requirements. Positive safety management at work means together we can achieve more.

As a company we are committed to training; we continually strive to have fully trained individuals in all aspects of safe working procedures. All our company employees are listed within a company training matrix. The matrix enables us to ensure that only individuals with the correct skills and training are utilised on specific jobs.

QUALITY ASSURANCE

QUALITYASSURANCE

QHS&

E

MII Operational services provide professional repair and maintenance support that can be individually configured to match customers’ existing and future requirements. We have extensive experience operating across a broad spectrum of industries. We maintain and develop a positive, challenging philosophy which endeavours to continually improve our services.

Our professional and comprehensive range of Repair & Maintenance services offer full back up and support from design, installation, commissioning, testing and inspection across a wide range of industries from power stations to process manufacturing.

We have comprehensive experience and knowledge of all facilities services and equipment. We can offer a service support option tailored specifically to our customers’ requirements. We offer small or full works packages for repair, maintenance and comprehensive refurbishment. In our industry a full complement of system accreditation 9001, 2000, 18001 & 14001 is both vital and expected as it supports the Management Systems in delivering customer consistency, visibility, traceability and confidence.

We routinely work in:

• Metals sectors: steel, aluminum, stainless, special alloys & precious metals recovery. • Paper & plastics.• Automotive.• Aerospace.• Cement, aggregates & minerals.• Food.• Power & utilities.• Pharmaceutical.• Chemical (COMAH).• Health care. What our clients rely on & receive from us is:

• A history that dates from 1985, offering experience in traditional and modern manufacturing plants.

• A strong financial foundation to fully support and resource small to large companies and businesses with engineering and maintenance requirements.

• An extensive range of engineering experience to support cost effective repair & maintenance which extends to the life of the equipment and upgrades.

REPAIR & M

AINTEN

ANCE

REPAIR &MAINTENANCE

Unit 20, Pant Glas Industrial Estate Bedwas, Caerphilly, CF83 8DRTel: +44 (0) 2920 857800 Fax: +44 (0) 2920 857839 www.mii.co.uk

The potential to improve operational efficiency is uppermost in every Plant Manager’s mind and MII Ltd offers the expertise, capability, flexibility and resources to implement and deliver a maintenance strategy, specifically tailored to your company needs. Our focused, flexible, planned and preventative maintenance approach will improve plant performance resulting in a positive impact on your financial performance.

Typical Planned Shutdowns and Execution requirements:

• Review of clients needs.• Quality assurance of all spares required for down period

(quality plans).• Detailed planned programmes of work (Microsoft project Primavera).• General planning and co-ordination. • Preparation of Risk Assessments and Job Methods.• Work load labour assessment and resource requirements.• Preparation of test and inspection plans.• Interface control.

REPAIR & M

AINTEN

ANCE

REPAIR &MAINTENANCE

Unit 20, Pant Glas Industrial Estate Bedwas, Caerphilly, CF83 8DRTel: +44 (0) 2920 857800 Fax: +44 (0) 2920 857839 www.mii.co.uk