OSISoft PI Integration with PharmaSuite MES...Proficy CIMPLICITY Proficy iFIX Proficy Historian. Consulting Concepts Qualification MES process design Realization Design Interfaces

#PIWorld ©2019 OSIsoft, LLC

OSISoft PI Integration with PharmaSuite MES

Michael Muehlfriedel, HME AGHarald Hermann, Rockwell Automation

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© C op yr ight 2014 OSIso f t , LLC .

An automatic Golden Batch analysis

while the current batch is still running- phase by phase.

Receive a notification

if the current batch is not running ideal.

CPV tools can be utilized not just product specific, but

holisticly.

Imagine

A Continued Process Verification Report ready

soon the batch is finished.

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Agenda

• Introduction HME AG

• Introduction Rockwell Automation

• PI System and Pharmasuite – What are the synergies?

• Overview OSIsoft Interface for Rockwell Pharmasuite

• How can the interface make life easier

• Roadmap

• Q&A

Agenda

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HME AG

SCADA / DCS

Field Level

MES / Data Intelligence

Interfaces to ERP-Systems

Automation / PLC

IT/OT Solutions

Serialization

About HMEFounded 1974

35 experts

Engineering & Consulting

Local & International Projects

References, Global Projects

150+ satisfied long-time customers2,000+ Projects

1,000,000+ Hours Engineering

ConsultingQualification

InterfacesSupport

PI System Integrator

20+ Years of PI Experience

Conceptualize

Realization

Design

Global rolloutsTraining

Partnerships

Siemens Solution Partner

Certified Siemens Specialist WinCC

Certified Siemens Specialist PCS7

Emerson DeltaV System Integrator

Zenon COPADATA Registered Partner

Schneider Registered Alliance

System Integrator

Solution Provider of GE Intelligent

PlatformsProficy CIMPLICITYProficy iFIXProficy Historian

Consulting Concepts

RealizationQualification MES process design

Design

Interfaces Global rolloutsTrainingSupport

MES

Recognized System Integrator for Information / MES PharmasuiteYour SI in Switzerland for MES Pharmasuite by Rockwell Automation


Rockwell Automation


80+COUNTRIES

23,000$6.7BFISCAL 2018 SALES

Rockwell Automation

EMPLOYEES

OUR STRATEGY IS TO BRING THE CONNECTED ENTERPRISE TO LIFE

We integrate control and information across the enterprise to help industrial

companies and their people be more productive.

at A GLANCE

VALUE CREATIONABOVE-MARKET GROWTH | PRODUCTIVITY | INTELLECTUAL CAPITAL

TOTAL SHAREOWNER

RETURN HISTORY S&P 500 Index0

1000


Long Term Partnership- established 2006

• Leadership in Automation and Information Solutions

• Integrated Control and Information Platform

• Global Solution Provider

• Scalable offering from products to solutions

• Enterprise Data Infrastructure

• Performance Management

Software Products

• Initially a Technology Provider,

now Encompass™ partner

• Focuses on value of data driven

decision making

Market leaders joining together to provide winning solutions

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MES and PI – Synergies


Weigh/Dispense

Material Tracking

Equipment Lifecycle

Operator Guidance

Recipe Management

IPC and Manual Data

Genealogy

Batch Context on PI Data

PI interface for PharmaSuite

Connectivity

Real Time Data Analysis

Enterprise Data Repository

Long Term Data Storage

Share Data with Everyone

Non GMP Data

Time Series Data

PharmaSuite®Recipe ManagementTime Series DataOperator Guidance

ConnectivityEquipment LifecycleReal Time Data AnalysisWeigh/DispenseEnterprise Data Repository

Material TrackingLong Term Data StorageIPC and Manual DataNon GMP DataGenealogyShare Data with EveryoneBatch Context on PI Data

Data Historian and MES- Synergies?

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Pharmasuite Interface


SISoft Interface for Rockwell MES/BES - Data

Equipment

LogbooksBatch Record

Assets

EventFrames

Business Intelligence, Statistical Analysis,

Root Cause Analysis,OEE, Trends in MES

...

Material

OSISoft Interface for Rockwell Pharmasuite- Data

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OSISoft Interface for Rockwell Pharmasuite - Design

Open Technology

Scalable

Transformable

Managed by MES Configurable

OSIsoft Interface for Rockwell Pharmasuite - Design

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General Representation

• S88 Equipment Classes

• S88 Equipment Entities

• Station

• WorkCenter

• Locations

• Executed Batch Record

• S88 Equipment Logbook

• Order Status

General Representation

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Interface Preview


PI Interface for PharmaSuite Batch Preview

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PI Interface for PharmaSuite Batch PreviewPI Interface for PharmaSuite Batch Preview

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How can the interfacemake life easier


Report Creation Steps

Data Acquisition

Data Reconciliation

Data

AnalysisConclusions

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Golden Batch

Just got a

notification from

our PI system.

Its not ideal.

Talking to the

operators…

Realtime Golden Batch Monitoring

How is the

batch

running?

Golden Batch

upper treshold

Golden Batch

lower treshold

Get batch

context on

your PI

data!

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Golden BatchGolden Batch

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Benefits of realtime batch monitoring vs retrospective batch monitoring

Improved performance

Higher yields

Higher product quality


CPV

Three individual products One shared process

Continued Process Verification

Critical

Quality

Attribute

L01

C02

F04

A1

D01

F01

A2

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CPV – by product

Do we have a

trend in CQA

for ABC?

A little low, but no

trend

CPV – by product

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CPV – by product

Do we have a

trend in CQA

for DEF?

No, looks

fine.

CPV – by product

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CPV – by product

Do we have a

trend in CQA

for XYZ?

A little high,

but no trend

CPV – by product

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CPV – holistic

Do we have a

trend in CQA

on the A1 unit?ohoh

CPV - holistic

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Possible violation

within the next 2

batches


CPV – holisticCPV - holistic

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What are the consequences:

• Lost Batch because of OOS

• Stop of production

• Deviation investigation

• Quarantined batches

• Lower OEE

• Lost sales

Benefits of the automated CPV:

Awareness ahead of time

Extra time to find the root cause

No lost batch

No quarantined batches

OEE remains at high level

Reduced costs


Roadmap


Roadmap

When will the interface be released?

It was tested using a few selected customer projects

Demanded by various OSIsoft and RA customers

Roadmap

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Finishing the development, last stages


Contact Information

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• Harald Hermann

• Global Enterprise Account Manager

• Rockwell Automation

• [email protected]

• +49 721 9650 756

• Michael Muehlfriedel

• Solution Architect

• HME AG

• [email protected]

• +41 79 198 2721

mailto:[email protected]:[email protected]


Questions?

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the microphone

State your

name & company

Please remember to…

Complete Survey!Navigate to this session in

mobile agenda for survey

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Documents

OSISoft PI Integration with PharmaSuite MES...Proficy CIMPLICITY Proficy iFIX Proficy Historian. Consulting Concepts Qualification MES process design Realization Design Interfaces