ORTABLE AIR COMPRESSOR 225H AND - … LIST R00 7 27 02250152-936 1 Kit, 50 Hour Maintenance 28 02250153-478 1 Kit, 250 Hour Maintenance (Caterpillar) 29 02250182-020 1 Kit, 250 Hour

The information in this manual is currentas of its publication date, and applies tocompressor serial number:

and all subsequent serial numbers.

02250177-849 R00

200812090000

PORTABLE AIR COMPRESSOR225H AND 260

Failure to follow the instructions and procedures in this manual or,

misuse of this equipement will VOID its warranty!

WARRANTY NOTICE

PART NUMBER:

KEEP FORFUTURE REFERENCE

PARTS LIST MANUAL

©SULLAIR CORPORATION

CATERPILLAR, DEUTZ AND JOHN DEERE

AIR CARE SEMINAR TRAININGSullair Air Care Seminars are courses that provide hands-on instruction for the proper operation, maintenance,and servicing of Sullair products. Individual seminars on portable compressors and compressor electricalsystems are offered at regular intervals throughout the year at Sullair’s corporate headquarters training facilitylocated at Michigan City, Indiana.

Instruction includes training on the function and installation of Sullair service parts, troubleshooting commonfaults and malfunctions, and actual equipment operation. These seminars are recommended for maintenance,contractor maintenance, and service personnel.

For detailed course outlines, schedule, and cost information contact:

SULLAIR CUSTOMER CARE TRAINING DEPARTMENT

1-888-SULLAIR or219-879-5451 (ext. 5623)

www.sullair.com

- Or Write -Sullair Corporation

3700 E. Michigan Blvd.Michigan City, IN 46360

Attn: Service Training Department.

PAGE SECTION DESCRIPTION PAGE SECTION DESCRIPTION

TABLE OF CONTENTS

5 1.1 PROCEDURE FOR ORDERING PARTS

6 1.2 RECOMMENDED SERVICE PARTS LIST

8 1.3 ENGINE, COMPRESSOR & PARTS 225H CAT

10 1.4 ENGINE, COMPRESSOR & PARTS 260 CAT

14 1.5 ENGINE, COMPRESSOR & PARTS 225H JD

18 1.6 ENGINE, COMPRESSOR & PARTS 260 JD

22 1.7 ENGINE, COMPRESSOR & PARTS 225H DEUTZ

26 1.8 ENGINE, COMPRESSOR & PARTS 260 DEUTZ

30 1.9 AIR INLET & EXHAUST 225H-260 CAT

32 1.10 AIR INLET & EXHAUST 225H-260 JD

34 1.11 AIR INLET & EXHAUST 225H-260 DEUTZ

36 1.12 COOLING SYSTEM & PARTS

40 1.13 DISCHARGE SYSTEM 225H

44 1.14 DISCHARGE SYSTEM 260

48 1.15 MANIFOLD REGULATOR/BLOWDOWN 225H

50 1.16 MANIFOLD REGULATOR/BLOWDOWN 260

52 1.17 FUEL SYSTEM CAT

54 1.18 FUEL SYSTEM JD

56 1.19 FUEL SYSTEM DEUTZ

58 1.20 ELECTRICAL SYSTEM PARTS

60 1.21 FRAME RUNNING GEAR & PARTS DPQ’S

64 1.22 FRAME & PARTS LRG’S

68 1.23 CANOPY & PARTS

72 1.24 DECAL & PARTS

76 1.25 INSTRUMENT PANEL & PARTS

78 1.26 INSTRUMENT PANEL PARTS STANDARD GAUGE

80 1.27 INSTRUMENT PANEL PARTS FULL GAUGE

82 1.28 OPTIONAL DUEL HOSE REELS & OILERS

84 1.29 OPTIONAL SINGLE HOSE REELS & OILERS

88 1.30 OPTIONAL SINGLE ONE PINT OILER

90 1.31 OPTIONAL OILER – SEPARATOR

TABLE OF CONTENTS (CONTINUED)PAGE SECTION DESCRIPTION PAGE SECTION DESCRIPTION

92 1.32 OPTIONAL CANADIAN LIGHTS 94 1.33 DRAWBAR INSTALLATION

PARTS LIST R00

5

1.1 PROCEDURE FOR ORDERING PARTS

Parts should be ordered from the nearest Sullair Representative or theRepresentative from whom the compressor was purchased. If for anyreason parts cannot be obtained in this manner, contact the factorydirectly at the address, phone numbers or fax numbers below.

When ordering parts always indicate the Serial Number of thecompressor. This can be obtained from the Bill of Lading for thecompressor or from the Serial Number Plate located on thecompressor. See Figure 1-1: Serial Plate / Serial Number Location.

The genuine Sullair service parts listed meet or exceed the demands ofthis compressor. Use of replacement parts other than those approvedby Sullair Corporation may lead to hazardous conditions over whichSullair Corporation has no control. Such conditions include, but are notlimited to, bodily injury and compressor failure.

SULLAIR CORPORATION3700 East Michigan BoulevardMichigan City, Indiana 46360 U.S.Awww.sullair.comTelephone: 1-800-SULLAIR (U.S.A. only)Fax: 219-874-1273

CUSTOMER CARE for PARTSand SERVICE1-888-SULLAIR (785-5247)219-874-1835

SULLAIR ASIA, LTD.Sullair Road, No. 1Chiwan, ShekuoShenzhen, Guangdong PRV.PRC POST CODE 518068Telephone: 755-6851686Fax: 755-6853473www.sullair-asia.com

SULLAIR EUROPE, S.A.Zone Des Granges BP 8242602 Montbrison, FranceTelephone: 33-477968470Fax: 33-477968499

www.sullaireurope.com

CHAMPIONCOMPRESSORS, LTD. Princess HighwayHallam, Victoria 3803AustrailiaTelephone: 61-3-9796-4000Fax: 61-3-9703-8053

www.championcompressors.com.au

Figure 1-1: Serial Plate / Serial Number Location

RECOMMENDED SERVICE PARTS LIST

6

1.2 RECOMMENDED SERVICE PARTS LIST

KEY NO. ORDER PART NO. QTY DESCRIPTION NOTE1 02250125-372 2 Element, Primary for Air Filter1 02250125-372 2 Element, Primary for Air Filter2 02250122-817 2 Element, Seconday for Air Filter (optional)3 02250115-271 2 Replacement, Air Filter Dust Evacuator Valve4 250028-032 1 Element for Compressor Fluid Filter5 250034-112 1 Element for Air/Fluid Separator 225H6 02250078-031 1 Element for Air/Fluid Separator 2607 02250153-904 1 Element for Engine Fuel/Water Separator8 02250147-737 1 Kit Repair for Regulator/Blowdown Valve Manifold 225H-2609 250019-453 1 Kit, Repair Hi Presssure Regulator Valve 225H10 02250109-683 1 Kit, Element for Compressor Fluid Thermal Valve11 241772 1 Repair Kit for Separator Return Line Strainer12 02250178-739 1 Replacement, Engine/Compressor Drive Coupling 225H-260 Deutz13 02250178-942 1 Replacement, Taperlock Bushing Drive Coupling 225H-225h Deutz14 043577 1 Replacement, Taperlock Bushing Drive Coupling 260 Deutz15 02250103-596 1 Kit, Drive Coupling Replacement 225H JD & Cat16 02250099-930 1 Kit, Drive Coupling Replacement 260 JD & Cat17 02250145-097 1 Kit for compressor Inlet Valve Rebuild 225H18 02250138-090 1 Kit for Compressor Inlet Valve Repair 225H19 02250155-970 1 Kit for Compressor Inlet Valve Rebuild 26020 02250155-971 1 Kit for Compressor Inlet Valve Repair 26021 02250150-119 1 Element for Engine Oil Filter (Caterpillar)22 02250182-018 1 Element for Engine Oil Filter (Deutz)23 02250144-815 1 Element for Engine Oil Filter (John Deere)24 02250150-120 1 Element for Engine Fuel Filter (Caterpillar)25 02250182-019 1 Element for Engine Fuel Filter (Deutz)26 02250144-814 1 Element for Engine Fuel Filter (John Deere)

PLEASE NOTE: WHEN ORDERING PARTS,INDICATE SERIAL NUMBER OF COMPRESSOR

PARTS LIST R00

7

27 02250152-936 1 Kit, 50 Hour Maintenance28 02250153-478 1 Kit, 250 Hour Maintenance (Caterpillar)29 02250182-020 1 Kit, 250 Hour Maintenance (Deutz)30 02250153-480 1 Kit, 250 Hour Maintenance (John Deere)31 02250153-479 1 Kit, 1500 Hour Maintenance (Caterpillar)32 02250182-021 1 Kit, 1500 Hour Maintenance (Deutz)33 02250153-481 1 Kit, 1500 Hour Maintenance (John Deere)34 02250159-777 1 Switch, Compressor High Temperature Shutdown35 02250150-295 1 Switch, High Coolant Temperature Shutdown (Caterpillar)36 02250138-107 1 Switch, High Coolant Temperature Shutdown (Deutz)37 02250138-107 1 Switch, High Coolant Temperature Shutdown (John Deere)38 02250130-668 1 Switch, Engine Low Oil Pressure Shutdown (Caterpillar)39 02250182-022 1 Switch, Engine Low Oil Pressure Shutdown (Deutz)40 02250130-668 1 Switch, Engine Low Oil Pressure Shutdown (John Deere41 02250153-875 1 Relay, Engine Starter42 02250144-353 1 Relay, Engine Glow Plug43 02250155-383 1 Relay, Low Fuel Shutdown (Optional)44 250030-757 1 Sullair AWF Fluid-5 Gallons (18.9 Liters)45 250030-758 1 Sullair AWF Fluid-55 Gallon Drum (208 Liters)46 250023-146 1 Manual, CIMA Safety

KEY NO. ORDER PART NO. QTY DESCRIPTION NOTE

PLEASE NOTE: WHEN ORDERING PARTS,INDICATE SERIAL NUMBER OF COMPRESSOR

CAUTIONMixing of other lubricants within the com-pressor unit will void all warranties.

ENGINE, COMPRESSOR & PARTS 225H CAT

8

1.3 ENGINE, COMPRESSOR & PARTS 225H CAT

02250182-181 R00

PARTS LIST R00

9

1.3 ENGINE, COMPRESSOR & PARTS 225H CAT

KEY NO. PART NO.

QTY

DESCRIPTION

1 02250064-594 1 spacer, brake lever 250p 2 02250097-138 1 conn, female pipe 1/8-27 npt 3 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m4 02250103-559 1 bshg,tpr qd sd 38mm bore 185q 5 02250124-065 1 spring, extension 3.0lg 4.52lb/in .313od6 02250125-471 6 washer, snubbing vibration mount7 02250125-472 4 mount, vibration isolator 1858 02250138-698 1 tee, male branch 3/8”tube x 1/8”npt9 02250139-776 1 hose,parkrimp 3/4 x 32

10 02250142-248 1 valve,check 1/8 female - male11 02250146-146 2 support, engine l&r 185h-260 pe12 02250146-479 1 spacer, fan 1.5” lg 185h-260 pe13 02250146-549 1 fan, 18” blower 185h-260 pe14 02250148-086 1 rod,speed ctl 185dpq jd15 02250150-197 1 cover, eng pto 185h-260 cat16 02250150-198 1 gasket, eng pto 185h-260 cat17 02250168-586 1 connector, str 1-7/8” x 1-5/8”18 02250172-482 1 tabulation,speed control 185-260 ca/pe19 02250174-367 1 support,spd cyl 185-260 ca t320 027443 1 orifice,.062 brass 1/4mnpt21 040513 1 clamp, hose 13/16” to 1-1/2”22 250011-578 1 joint, ball female 1/4” l.h. 23 250011-597 1 joint, ball female 1/4” r.h. 24 250018-429 1 elbow, 90 1/4”tube x 1/8”npt 25 250024-272 1 cylinder, speed 3/4 x 1 stroke26 250034-921 1 coupling, eng-compr lord 250 27 250035-041 8 pin, drive coupling 250 jd 28 250041-287 1 elbow, 90d 1/4” tube x 1/4”fnpt29 825504-145 2 nut,hex locking 1/4-2030 825508-262 2 nut,hex locking 1/2-13

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

31 828006-016 1 capscrew,hex 8.8 m6 x 16mm32 828008-065 4 capscrew,hex 8.8 m8 x 65mm33 828010-025 2 capscrew,hex 8.8 m10 x 25mm34 828010-035 12 capscrew,hex 8.8 m10 x 35mm35 828012-025 8 capscrew,hex 8.8 m12 x 25mm36 828012-075 2 capscrew,hex 8.8 m12 x 75mm37 829108-325 2 capscrew,hex gr5 1/2-13 x 3 1/438 829310-040 8 screw, socket iso 4762 m10 x 40mm39 838208-112 2 washer, pl-b reg pltd 1/240 838808-200 4 washer, spr lock-metric pltd m841 838810-220 14 washer, spr lock-metric pltd m1042 842115-075 5 hose,heater 3/4 (ft)43 865210-040 1 key,paral iso r773 10x8x4044 866604-164 1 nut, hex jam lh pltd 1/4-2845 867304-100 1 capscrew, ferry head hd pltd 1/4-20 x 146 867304-150 1 capscrew, ferry head hd pltd 1/4-20 x 1 1/247 868204-164 2 nut, hex jam rh pltd 1/4-2848 870024-020 1 reducer,str thrd viton 1 1/2 x 1 1/449 870612-012 1 connector,90d str x jic 1 1/16 x 1 1/1650 877202-012 1 adapter, pipe male 7/16 orng x 1/851 878608-077 8 washer, nord-lock pl 1/2”52 CONSULT

CUSTOMER CARE1 engine, diesel ca 804-33t 185h/260

53 CONSULT CUSTOMER CARE

1 compressor & part,dxx102147e

SEE DISCHARGE SYSTEM DRAWING P/N 02250160-719FOR CONTROL TUBE LEGEND/ROUTING.

KEY NO. PART NO.

QTY

DESCRIPTION


ENGINE, COMPRESSOR & PARTS 260 CAT

10

1.4 ENGINE, COMPRESSOR & PARTS 260 CAT

02250182-182 R00

PARTS LIST R00

11


KEY NO. PART NO.

QTY

DESCRIPTION

1 02250060-568 1 key,.375 x .312 x 1.80 class #2

2 02250064-594 1 spacer, brake lever 250p

3 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m

4 02250124-065 1 spring, extension 3.0lg 4.52lb/in .313od

5 02250125-471 6 washer, snubbing vibration mount

6 02250125-472 4 mount, vibration isolator 185

7 02250138-698 1 tee, male branch 3/8”tube x 1/8”npt

8 02250142-248 1 valve,check 1/8 female - male

9 02250146-146 2 support, engine l&r 185h-260 pe

10 02250146-479 1 spacer, fan 1.5” lg 185h-260 pe

11 02250146-549 1 fan, 18” blower 185h-260 pe

12 02250148-086 1 rod,speed ctl 185dpq jd

13 02250150-197 1 cover, eng pto 185h-260 cat

14 02250150-198 1 gasket, eng pto 185h-260 cat

15 02250160-636 1 angle, unit supt new 12s 260dpq

16 02250160-637 2 spacer, unit new 12s 260dpq

17 02250172-482 1 tabulation,speed control 185-260 ca/pe

18 02250174-367 1 support,spd cyl 185-260 ca t3

19 02250177-546 1 hose, hydraulic 3/4” jic x 36”lg

20 027443 1 orifice,.062 brass 1/4mnpt

21 040513 1 clamp, hose 13/16” to 1-1/2”

22 250011-578 1 joint, ball female 1/4” l.h.

23 250011-597 1 joint, ball female 1/4” r.h.


24 250018-430 1 elbow, 90 1/4t pls x 1/4 npt m

25 250024-272 1 cylinder, speed 3/4 x 1 stroke

26 250034-403 1 housing, adapter (250034-402c)

27 250034-920 1 bushing,taper wood-sd 1.75

28 250034-921 1 coupling, eng-compr lord 250

29 250035-041 8 pin, drive coupling 250 jd

30 250041-287 1 elbow, 90d 1/4” tube x 1/4”fnpt

31 825305-283 2 nut,hex f pltd 5/16-18

32 825504-145 2 nut,hex locking 1/4-20

33 825508-262 4 nut,hex locking 1/2-13

34 828006-016 1 capscrew,hex 8.8 m6 x 16mm






40 829108-325 2 capscrew,hex gr5 1/2-13 x 3 1/4

Continued on page 13

KEY NO. PART NO.

QTY

DESCRIPTION


ENGINE, COMPRESSOR & PARTS 260 CAT

12

1.4 ENGINE, COMPRESSOR & PARTS 260 CAT (CONTINUED)

02250182-182 R00

PARTS LIST R00

13


KEY NO. PART NO.

QTY

DESCRIPTION

41 829108-400 2 capscrew,hex gr5 1/2-13 x 4

42 829310-040 8 screw, socket iso 4762 m10 x 40mm

43 829705-100 2 screw, hex ser washer 5/16-18 x 1

44 838208-112 4 washer, pl-b reg pltd 1/2

45 838808-200 4 washer, spr lock-metric pltd m8


47 842115-075 5 hose,heater 3/4 (ft)

48 866604-164 1 nut, hex jam lh pltd 1/4-28

49 867304-100 1 capscrew, ferry head hd pltd 1/4-20 x 1

50 867304-150 1 capscrew, ferry head hd pltd 1/4-20 x 1 1/2

51 868204-164 2 nut, hex jam rh pltd 1/4-28

52 868900-005 1 bushing,red hex pltd 1/4 x 1/8

53 878608-077 10 washer, nord-lock pl 1/2”

54 888833-016 1 elbow,met st thd m33 x 1 5/16

55 888916-075 1 connector,37 fl 1”m x 3/4”f


1 compressor, 12s consult factory


1 engine, cat/pe consult factory

ENGINE CRANKCASE VENT CHECK VALVE TO BE MOUNTED STRAIGHT UP.

SEE DISCHARGE SYSTEM ID P/N 02250160-720FOR CONTROL TUBE LEGEND/ROUTING


ENGINE, COMPRESSOR & PARTS 225H JD

14

1.5 ENGINE, COMPRESSOR & PARTS 225H JD

02250149-639 R06

PARTS LIST R00

15


KEY NO. PART NO.

QTY

DESCRIPTION

1 02250097-138 1 conn, female pipe 1/8-27 npt

2 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m

3 02250103-559 1 bshg,tpr qd sd 38mm bore 185q




7 02250139-776 1 hose,parkrimp 3/4 x 32


9 02250146-143 1 support, eng frt rh 185h-260 jd

10 02250146-144 1 support, eng frt lh 185h-260 jd


12 02250148-089 1 cylinder, speed air 1-1/16 bore 1’ stk

13 02250148-091 1 support, low rpm stop 185 jd

14 02250148-498 1 fan, 18” blwr cw 185h-260 jd

15 02250148-791 1 valve, eng oil drain m22x1.5

16 02250148-826 1 spacer, fan 3.50lg 2.5bc 185h jd

17 02250152-418 1 clip,spring spd ctl 185-260

18 02250152-439 1 support,spd ctl 185-260 jd

19 02250166-052 1 shield, alternator 185-260jd

20 02250166-186 1 spring,throttle 210h jd

21 02250168-586 1 connector, str 1-7/8” x 1-5/8”


23 040136 1 rod end, spherical rh 5/16


24 043197 1 clamp, hose 1/2”


26 250018-429 1 elbow, 90 1/4”tube x 1/8”npt




30 825204-226 1 nut,hex pltd 1/4-20

31 825305-283 1 nut,hex f pltd 5/16-18

32 825504-145 2 nut,hex locking 1/4-20

33 825508-262 2 nut,hex locking 1/2-13






39 829104-100 1 capscrew,hex gr5 1/4-20 x 1

40 829108-325 2 capscrew,hex gr5 1/2-13 x 3 1/4


KEY NO. PART NO.

QTY

DESCRIPTION


ENGINE, COMPRESSOR & PARTS 225H JD

16

1.5 ENGINE, COMPRESSOR & PARTS 225H JD (CONTINUED)

02250149-639 R06

PARTS LIST R00

17


KEY NO. PART NO.

QTY

DESCRIPTION






46 842115-062 1 hose,heater 5/8 (ft)

47 865210-040 1 key,paral iso r773 10x8x40







54 870024-020 1 reducer,str thrd viton 1 1/2 x 1 1/4

55 870612-012 1 connector,90d str x jic 1 1/16 x 1 1/16

56 877202-012 1 adapter, pipe male 7/16 orng x 1/8



1 engine, diesel jd5030tf270 83hp


1 compressor & part,dxx102147e

SEE DISCHARGE SYSTEM ID P/N 02250160-719FOR CONTROL TUBE LEGEND/ROUTING.


ENGINE, COMPRESSOR & PARTS 260 JD

18

1.6 ENGINE, COMPRESSOR & PARTS 260 JD

02250160-715 R03

PARTS LIST R00

19


KEY NO. PART NO.

QTY

DESCRIPTION

1 02250060-568 1 key,.375 x .312 x 1.80 class #2

2 02250064-594 1 spacer, brake lever 250p

3 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m





8 02250146-143 1 support, eng frt rh 185h-260 jd

9 02250146-144 1 support, eng frt lh 185h-260 jd


11 02250148-089 1 cylinder, speed air 1-1/16 bore 1’ stk

12 02250148-091 1 support, low rpm stop 185 jd

13 02250148-166 1 spring, extension spd ctl 185 jd

14 02250148-498 1 fan, 18” blwr cw 185h-260 jd


16 02250148-826 1 spacer, fan 3.50lg 2.5bc 185h jd

17 02250152-418 1 clip,spring spd ctl 185-260

18 02250152-439 1 support,spd ctl 185-260 jd







24 043197 1 clamp, hose 1/2”


26 250018-430 1 elbow, 90 1/4t pls x 1/4 npt m


28 250034-920 1 bushing,taper wood-sd 1.75




32 825204-226 1 nut,hex pltd 1/4-20

33 825305-283 2 nut,hex f pltd 5/16-18

34 825504-145 1 nut,hex locking 1/4-20

35 825508-262 4 nut,hex locking 1/2-13







KEY NO. PART NO.

QTY

DESCRIPTION


ENGINE, COMPRESSOR & PARTS 260 JD

20

1.6 ENGINE, COMPRESSOR & PARTS 260 JD (CONTINUED)

02250160-715 R03

PARTS LIST R00

21


KEY NO. PART NO.

QTY

DESCRIPTION


42 829104-100 1 capscrew,hex gr5 1/4-20 x 1

43 829108-325 2 capscrew,hex gr5 1/2-13 x 3 1/4

44 829108-400 2 capscrew,hex gr5 1/2-13 x 4






50 842115-062 1 hose,heater 5/8 (ft)











61 888916-075 1 connector,37 fl 1”m x 3/4”f


1 compressor, 12s consult factory



1 engine, jd consult factory

SEE DISCHARGE SYSTEM ID P/N 02250160-720FOR CONTROL TUBE LEGEND/ROUTING

KEY NO. PART NO.

QTY

DESCRIPTION


ENGINE, COMPRESSOR & PARTS 225H DEUTZ

22

1.7 ENGINE, COMPRESSOR & PARTS 225H DEUTZ

02250181-068 R01

PARTS LIST R00

23


KEY NO. PART NO.

QTY

DESCRIPTION

1 02250060-568 1 key,.375 x .312 x 1.80 class #2

2 02250097-138 1 conn, female pipe 1/8-27 npt -

3 02250099-622 1 elbow, 90 3/8”tube x 1/8”npt m

4 02250112-337 1 spring, extension .31 x 7.5#/in






10 02250168-586 1 connector, str 1-7/8” x 1-5/8”

11 02250170-040 1 engine, diesel deutz td2011l04


13 02250174-856 1 spacer, fan .63” lg 225h=260 deutz t3

14 02250174-857 1 support, engine r.h. 225h-260 dtz

15 02250174-858 1 support, engine l.h. 225h-260 dtz t3

16 02250178-739 1 coupling, dr 225h-260 dz3

17 02250178-942 1 bushing,taperlock 2012 38mm

18 02250181-728 1 lever,throttle 225h-260 dz3

19 02250181-730 1 support,throt cbl 225h dz3

20 02250181-731 1 support,speed cyl 225h-260 dz3

21 02250181-733 1 cable,throttle 225h-260 dz3

22 02250182-588 1 support,thrt cable eng 225h dz3

23 02250182-894 1 cylinder, spd ctl 225h-260 dz3


24 02250185-189 1 fan,plstc 18” blr 225h dz3



27 043197 1 clamp, hose 1/2”

28 250011-597 1 joint, ball female 1/4” r.h. -

29 250018-429 1 elbow, 90 1/4”tube x 1/8”npt -


31 824605-195 1 nut,jam rh unfin 5/16-24

32 825304-236 2 nut,hex f pltd 1/4-20

33 825305-283 2 nut,hex f pltd 5/16-18

34 825504-145 3 nut,hex locking 1/4-20

35 825508-262 1 nut,hex locking 1/2-13






41 829104-075 2 capscrew,hex gr5 1/4-20 x 3/4

42 829104-100 1 capscrew,hex gr5 1/4-20 x 1

43 829108-325 2 capscrew,hex gr5 1/2-13 x 3 1/4


45 829704-075 2 screw, hex ser washer 1/4-20 x 3/4


KEY NO. PART NO.

QTY

DESCRIPTION


ENGINE, COMPRESSOR & PARTS 225H DEUTZ

24

1.7 ENGINE, COMPRESSOR & PARTS 225H DEUTZ (CONTINUED)

02250181-068 R01

PARTS LIST R00

25


KEY NO. PART NO.

QTY

DESCRIPTION







52 842115-062 1 hose,heater 5/8 (ft)


54 870024-020 1 reducer,str thrd viton 1 1/2 x 1 1/4


56 877202-012 1 adapter, pipe male 7/16 orng x 1/8


58 SEE 1 compressor & part,dxx102147e

SEE DISCHARGE SYSTEM DRAWING 02250160-719FOR CONTROL TUBE LEGEND/ROUTING


ENGINE, COMPRESSOR & PARTS 260 DEUTZ

26

1.8 ENGINE, COMPRESSOR & PARTS 260 DEUTZ

02250181-067 R01

PARTS LIST R00

27


KEY NO. PART NO.

QTY

DESCRIPTION

1 02250060-568 1 key,.375 x .312 x 1.80 class #2

2 02250099-622 1 elbow, 90 3/8”tube x 1/8”npt m

3 02250112-337 1 spring, extension .31 x 7.5#/in








11 02250170-040 1 engine, diesel deutz td2011l04


13 02250174-856 1 spacer, fan .63” lg 225h=260 deutz t3

14 02250174-857 1 support, engine r.h. 225h-260 dtz

15 02250174-858 1 support, engine l.h. 225h-260 dtz t3


17 02250178-739 2 coupling, dr 225h-260 dz3

18 02250181-728 1 lever,throttle 225h-260 dz3

19 02250181-730 1 support,throt cbl 225h dz3

20 02250181-731 1 support, spd cyl225h-260 dz

21 02250181-733 1 cable,throttle 225h-260 dz3

22 02250182-588 1 support,thrt cable eng 225h dz3

23 02250182-894 1 cylinder, spd ctl 225h-260 dz3


24 02250185-189 1 fan,plstc 18” blr 225h dz3



27 043197 1 clamp, hose 1/2”

28 043577 1 bushing taperlock 2012 1.75

29 250011-597 1 joint, ball female 1/4” r.h. -

30 250018-430 1 elbow, 90 1/4t pls x 1/4 npt m



33 824605-195 1 nut,jam rh unfin 5/16-24

34 825304-236 2 nut,hex f pltd 1/4-20

35 825305-283 4 nut,hex f pltd 5/16-18

36 825504-145 3 nut,hex locking 1/4-20

37 825508-262 4 nut,hex locking 1/2-13







44 829104-075 2 capscrew,hex gr5 1/4-20 x 3/4

45 829104-100 1 capscrew,hex gr5 1/4-20 x 1


KEY NO. PART NO.

QTY

DESCRIPTION


ENGINE, COMPRESSOR & PARTS 260 DEUTZ

28

1.8 ENGINE, COMPRESSOR & PARTS 260 DEUTZ (CONTINUED)

02250181-067 R01

PARTS LIST R00

29


KEY NO. PART NO.

QTY

DESCRIPTION

46 829108-325 4 capscrew,hex gr5 1/2-13 x 3 1/4

47 829108-400 2 capscrew,hex gr5 1/2-13 x 4










57 842115-062 1 hose,heater 5/8 (ft)






63 888916-075 1 connector,37 fl 1”m x 3/4”f

64 CONSULT 1 v. compressor, 12 series

SEE DISCHARGE SYSTEM DRAWING 02250160-720FOR CONTROL TUBE LEGEND/ROUTING.


AIR INLET & EXHAUST 225H-260 CAT

30

1.9 AIR INLET & EXHAUST 225H-260 CAT

02250160-716 R02

PARTS LIST R00

31

1.9 AIR INLET & EXHAUST 225H-260 CAT

KEY NO. PART NO.

QTY

DESCRIPTION

1 02250109-423 1 elbow, 90m 5/16”tube x 1/8”npt

2 02250116-163 1 muffler, exhaust 185-8f cat

3 02250116-227 1 clamp, muffler 3/8 bent rod

4 02250122-797 1 filter, air 8” plastic 250q

5 02250146-126 1 support, filter compr 185h-260dpq

6 02250146-127 1 support, filter eng’s 185h-260dpq

7 02250146-129 1 hose, air inl unit 185hdpq

8 02250146-134 1 hose, air inlet 185h-260dpq pe

9 02250146-137 1 filter, air 8” plastic 185h-260

10 02250146-155 1 tube,exhaust 185h-260dpq pe

11 02250146-416 1 support,muffler 185h-260dpq pe

12 02250149-406 1 gasket, exhaust 185h-260 pe/cat

13 02250153-017 1 support, air fltrs 185h-210h

14 02250153-696 1 hose, rubber inl unit 260 duq

15 02250178-049 1 shield, heat exh 185h-260 pe/cat

16 040083 1 clamp, hose 1 13/16” x 2 3/4” adj.

17 043203 1 clamp, exhaust 2-1/2”

18 044135 1 clamp,exhaust 2”

19 250018-550 3 clamp, hose 2-13/16 to 3-3/4”

20 408300-005 1 clamp, hose 5/8” i.d.

21 825305-283 6 nut,hex f pltd 5/16-18

22 825506-198 2 nut,hex locking 3/8-16

23 825908-125 3 nut,hex metric m8 x 1.25






28 865408-170 11 washer, metric-iso7089- 8

29 866900-005 1 plug, pipe 1/8” 3000# stl plt

A1 - 225H MACHINES ONLY

A2 - 260 MACHINES ONLY

A3 - HOSE FROM BLOWDOWN AT

REGULATOR/BLOWDOWN MANIFOLD

KEY NO. PART NO.

QTY

DESCRIPTION


AIR INLET & EXHAUST 225H-260 JD

32

1.10 AIR INLET & EXHAUST 225H-260 JD

02250160-717 R01

PARTS LIST R00

33

1.10 AIR INLET & EXHAUST 225H-260 JD

KEY NO. PART NO.

QTY

DESCRIPTION

1 02250109-423 1 elbow, 90m 5/16”tube x 1/8”npt



4 02250137-896 1 clamp, v-band jd 4024t 185dpq




8 02250146-131 1 hose, air inlet 185h-260 jd

9 02250146-137 1 filter, air 8” plastic 185h-260

10 02250146-159 1 muffler, exhaust 185h-260 jd

11 02250146-429 1 support, muffler 185h-260dpq jd

12 02250150-280 1 tube,exhaust 185h-260 jd



15 040083 1 clamp, hose 1 13/16” x 2 3/4” adj.

16 043713 1 clamp. exhaust 3”

17 250018-550 3 clamp, hose 2-13/16 to 3-3/4”

18 408300-005 1 clamp, hose 5/8” i.d.

19 825305-283 4 nut,hex f pltd 5/16-18

20 825506-198 2 nut,hex locking 3/8-16







26 866900-005 1 plug, pipe 1/8” 3000# stl plt

A1 - 260 MACHINES ONLY

A2 - 225H MACHINES ONLY

A3 - HOSE FROM BLOWDOWN AT

REGULATOR/BLOWDOWN MANIFOLD

KEY NO. PART NO.

QTY

DESCRIPTION


AIR INLET & EXHAUST 225H-260 DEUTZ

34

1.11 AIR INLET & EXHAUST 225H-260 DEUTZ

02250181-069 R01

PARTS LIST R00

35

1.11 AIR INLET & EXHAUST 225H-260 DEUTZ

KEY NO. PART NO.

QTY

DESCRIPTION

1 02250109-423 1 elbow, 90m 5/16”tube x 1/8”npt








9 02250177-064 1 hose,eng air inl 225h dz3

10 02250177-068 1 support, muffler frt 225h-260 dz3

11 02250185-298 1 muffler, exhst 225h-260 dz3

12 02250185-300 1 support,muffler frt 225h-260 dz3

13 02250185-301 1 tube,exhaust 225h-260 dz3

14 02250185-303 1 tube,exhaust out 225h-260 dz3

15 040083 1 clamp, hose 1 13/16” x 2 3/4” adj.

16 043203 2 clamp, exhaust 2-1/2”

17 250018-550 3 clamp, hose 2-13/16 to 3-3/4”

18 408300-005 1 clamp, hose 5/8” i.d.

19 825305-283 4 nut,hex f pltd 5/16-18

20 825506-198 4 nut,hex locking 3/8-16







26 866900-005 1 plug, pipe 1/8” 3000# stl plt

27 888308-020 5 capscrew,hex 8.8 m8 x 20mm ss

28 888408-200 5 washer, spr lock-metric m8 ss

A1 - 225H MACHINES

A2 - 260 MACHINES

KEY NO. PART NO.

QTY

DESCRIPTION


COOLING SYSTEM & PARTS

36

1.12 COOLING SYSTEM & PARTS

02250160-718 SH1 R05

PARTS LIST R00

37


KEY NO. PART NO.

QTY

DESCRIPTION

1 02250083-466 1 bucket,radiator fluid recovery

2 02250107-492 1 hose,parkrimp 3/4 x 26

3 02250107-494 1 hose,hydparkrimp 3/4 x 88

4 02250112-141 1 guard, fan 20” (110-130 & 185h)

5 02250124-404 1 element, therm vlv 160deg setting

6 02250126-681 1 hose,parkrimp 3/4 x 66

7 02250132-254 1 manifold, thrm by-pass 185 bdr

8 02250139-776 1 hose,parkrimp 3/4 x 32

9 02250142-907 1 cooler, oil 185h-260 t2

10 02250143-199 1 hose,radiator lower 185h jd 5030

11 02250143-200 1 hose,radiator upper 185h jd

12 02250146-070 1 hose,radiator upper 185h-260 pe/cat

13 02250146-074 1 baffle, clr/rad lower 185h-260dpq

14 02250146-075 1 support,clr/rad mid 185h-260dpq

15 02250146-140 1 support, thermo valve 185h-260

16 02250146-478 1 shroud, rad/oil clr 185h-260 cat

17 02250146-566 1 hose,radiator low 185h-260 pe

18 02250148-825 1 shroud, rad/oil clr 185h-260jd

19 02250149-985 1 radiator,185h-260dpq high tank

20 02250149-990 1 baffle, clr/rad rh 185h-260

21 02250149-991 1 baffle, clr/rad lh 185h-260dpq

22 02250149-992 1 baffle, clr/rad top 185h-260dpq

23 02250153-099 1 support,thermo vlv 185h-260


24 02250160-675 1 hose, hydraulic 3/4x36 3/4jisx3/4fsl90

25 02250165-862 5 trim, clip on

26 02250174-853 1 hose,rad low 225h-260 dtz t3

27 02250174-854 1 hose,rad up 225h-260 dtz t3

28 02250174-855 1 shroud, fan 18” 185h-260 deutz

29 02250179-908 1 wrap,sprial hose 1” id blk

30 040014 3 clamp, hose 1 5/16” to 2 1/4” adj.

31 040061 1 drainlock, 1/4”

32 040083 1 clamp, hose 1 13/16” x 2 3/4” adj.

33 040162 3 grommet,rubber 1” hole

34 250025-914 1 adapter, oil filter .970-20 x 3/4-16

35 250026-982 1 element,fluid filter (ref 250025-523 tab)

36 250041-174 6 weatherstrip, 1”thick x 1”wide (ft)

37 250042-623 1 plug,str thd 3/4-16 sae vit

38 408300-005 2 clamp, hose 5/8” i.d.

39 408300-009 1 clamp, hose 1 13/16” i.d.

40 825304-236 6 nut,hex f pltd 1/4-20


KEY NO. PART NO.

QTY

DESCRIPTION


COOLING SYSTEM & PARTS

38

1.12 COOLING SYSTEM & PARTS (CONTINUED)

02250160-718 SH2 R05

PARTS LIST R00

39


KEY NO. PART NO.

QTY

DESCRIPTION

41 825305-283 30 nut,hex f pltd 5/16-18

42 826502-128 1 o-ring, viton 1 1/2 x 3/32”

43 829106-075 2 capscrew,hex gr5 3/8-16 x 3/4




47 837806-094 2 washer, spr lock reg pltd 3/8


49 842315-025 4 hose,fuel line 1/4 (ft)

50 866900-020 1 plug, pipe 1/2” 3000# stl plt

51 870016-012 1 reducer,str thrd viton 1 x 3/4

52 870112-012 3 connector, straight x jic 1 1/16 x 1 1/16

53 870512-012 1 connector,45 deg str x jic 1 1/16 x 1 1/16


EXPLODED VIEW NOTE:

A1: USED WITH DEUTZ ENGINES.

A2: USED WITH CAT ENGINES.

A3: USED WITH JD ENGINES.

A4: TO RECEIVER.

A5: 225H.

A6: 260.


A7: 225H TO UNIT.

A8: 260DPQ TO UNIT.

A9: POSITION AROUND HOSE - ABOVE FAN SHROUD CORNER.

A10: NOT USED ON ALL RADIATORS.

KEY NO. PART NO.

QTY

DESCRIPTION


DISCHARGE SYSTEM 225H

40

1.13 DISCHARGE SYSTEM 225H

02250160-719 R03

PARTS LIST R00

41


KEY NO. PART NO.

QTY

DESCRIPTION

1 02250052-841 2 insert, nylon tubing 1/4”od

2 02250054-860 3 tube,nyl .25 od x 040w wht(ft)

3 02250054-861 4 tube, nylon .25”od x .04w black (ft)

4 02250081-220 4 tube,5/16 od x .040 wall

5 02250083-049 1 valve,1-1/4” npt min press chk

6 02250097-611 1 plug,sight glass 1-7/8” sae

7 02250099-052 5 insert, nyl tubing 3/8”od

8 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m

9 02250108-700 1 connector, tube oil return 1/4 x 1/4

10 02250139-950 5 tbg, nylon 3/8”od red

11 02250139-951 7 tbg, nylon-11 3/8”od yellow

12 02250139-952 5 tbg ,nylon 3/8”od green

13 02250139-953 5 tbg, nylon 3/8”od blue

14 02250139-954 6 tbg, nylon 3/8”od orange

15 02250142-844 1 valve, drain 1-1/16-12unf o-ring

16 02250146-978 1 hose,1-1/2 x 18” 185h-260dpq

17 02250146-980 1 hose,1” x 18” w/37deg swvls

18 02250150-360 1 sub assembly,reg/bd vlv 185h-210h

19 02250151-338 1 panel, frame frt 185h tab w/cutouts

20 02250159-777 1 switch, temp n.c. 250°, single pole

21 02250168-584 1 connector, 90° 1-7/8” x 1-5/8”

22 02250174-703 1 tank, air-oil 49hp-225 p-u t3

23 040029 1 plug,o-ring boss sae 1 1/4


24 040383 2 coupling, 3/4” female npt

25 040513 1 clamp, hose 13/16” to 1-1/2”

26 241771 1 strainer, v-type 300psix1/4

27 250004-043 1 tube,ss 1/4”od oil siphon 185

28 250006-938 1 valve,pressure relief 200 psig

29 250018-428 1 connector,1/4t x 1/4 npt str

30 250019-916 1 valve, double ball 3/4” x 1”

31 250034-143 1 element,sep-fin 10 25/30

32 810204-025 1 connector, tube-m 1/4 x 1/4

33 825506-198 3 nut,hex locking 3/8-16

34 829106-125 3 capscrew,hex gr5 3/8-16 x 1 1/4




38 842115-075 1 hose,heater 3/4 (ft)

39 860016-100 1 elbow, 37fl 45m 1 x 1

40 860116-100 1 connector,37 fl/mpt pltd 1 x 1


KEY NO. PART NO.

QTY

DESCRIPTION


DISCHARGE SYSTEM 225H

42

1.13 DISCHARGE SYSTEM 225H (CONTINUED)

02250160-719 R03

PARTS LIST R00

43


KEY NO. PART NO.

QTY

DESCRIPTION

41 866408-000 1 nipple,pipe-xs plt 1/2 x cl

42 866416-000 2 nipple,pipe-xs plt 1 x cl

43 866416-020 1 nipple,pipe-xs plt 1 x 2

44 866900-005 1 plug, pipe 1/8” 3000# stl plt

45 867030-020 1 elbow, pipe 90 deg 300# plt 1/2”

46 867030-040 1 elbow, pipe 90 deg 300# plt 1”

47 867105-040 2 bushing,red pltd 1 1/4 x 1


49 871800-106 1 tee, straight thd m-rn viton 1 1/16”

A1 - START/RUN WARMUP VALVE

A2 - TO PRESSURE GAUGE

A3 - HI-LOW PRESSURE VALVE

A4 - HIGH PRESSURE MACHINES ONLY 185H-210H

AA - SHOWN 3/8” OD TUBING BLUE

BB - TO START RUN VALVE (END TEE) 3/8 OD TUBING RED

CC - TO UNIT OIL RETURN PORT 1/4” OD TUBING WHITE

DD - TO START RUN VALVE (SIDE) PORT 3/8” OD TUBING ORANGE

EE - TO INLET VALVE (TEE) 3/8” OD TUBING YELLOW

GG - TO UNIT FILTER 5/16” OD WHITE

HH - TO UNIT (BELOW INLET VALVE) 1/4 BLACK

JJ - TO HI-LOW VALVE (END PORT TEE) 3/8” OD TUBING GREEN


KK - TO HI-LOW VALVE (SIDE PORT) 3/8” OD TUBING YELLOW

XX - SHOWN ON ENGINE & PARTS DWG INLET VALVE TEE TO SPEED

CYLINDER 3/8” OD TUBING GREEN

KEY NO. PART NO.

QTY

DESCRIPTION


DISCHARGE SYSTEM 260

44

1.14 DISCHARGE SYSTEM 260

02250160-720 R05

PARTS LIST R00

45


KEY NO. PART NO.

QTY

DESCRIPTION

1 02250052-841 2 insert, nylon tubing 1/4”od

2 02250054-860 3 tube,nyl .25 od x 040w wht(ft)

3 02250054-861 4 tube, nylon .25”od x .04w black (ft)

4 02250078-029 1 element, sep 100-250/100, 185/150

5 02250081-220 4 tube,5/16 od x .040 wall

6 02250083-049 1 valve,1-1/4” npt min press chk

7 02250097-611 1 plug,sight glass 1-7/8” sae

8 02250099-052 4 insert, nyl tubing 3/8”od

9 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m


11 02250114-091 1 tube, oil siphon 1/4”od 110-185

12 02250139-950 5 tbg, nylon 3/8”od red

13 02250139-951 3 tbg, nylon 3/8”od yellow

14 02250139-953 5 tbg, nylon 3/8”od blue

15 02250139-954 5 tbg, nylon 3/8”od orange

16 02250142-844 1 valve, drain 1-1/16-12unf o-ring

17 02250146-980 1 hose,1” x 18” w/37deg swvls

18 02250149-628 1 sub assembly,reg/bd manifold 260dpq

19 02250152-810 1 flange, kit sae split 2” m12-1.75 bolt

20 02250162-906 1 hose, hydraulic assy 260dq discharge

21 02250174-709 1 tank, air/oil260dp & duq o-ring

22 040029 1 plug,o-ring boss sae 1 1/4

23 040383 2 coupling, 3/4” female npt


24 040513 1 clamp, hose 13/16” to 1-1/2”

25 241771 1 strainer, v-type 300psix1/4

26 250006-938 1 valve,pressure relief 200 psig

27 250018-428 1 connector,1/4t x 1/4 npt str

28 250019-916 1 valve, double ball 3/4” x 1”

29 250040-099 8 washer, .500 hardened

30 810204-025 1 connector, tube-m 1/4 x 1/4

31 825508-262 3 nut,hex locking 1/2-13

32 828208-150 8 capscrew,hex gr8 1/2-13 x 1 1/2

33 829108-150 3 capscrew,hex gr5 1/2-13 x 1 1/2


35 837208-112 6 washer, pl-b reg unfin 1/2



38 842115-075 1 hose,heater 3/4 (ft)

39 860016-100 1 elbow, 37fl 45m 1 x 1



KEY NO. PART NO.

QTY

DESCRIPTION


DISCHARGE SYSTEM 260

46

1.14 DISCHARGE SYSTEM 260 (CONTINUED)

02250160-720 R05

PARTS LIST R00

47


KEY NO. PART NO.

QTY

DESCRIPTION



43 866420-000 1 nipple,pipe-xs plt 1 1/4 x cl


45 867105-040 1 bushing,red pltd 1 1/4 x 1



48 871800-106 1 tee, straight thd m-rn viton 1 1/16”

A1 - REGULATOR/BLOWDOWN VALVE 260

A2 - START/RUN WARMUP VALVE

A3 - TO PRESSURE GAUGE

A4 - FOR REFERENCE ONLY

A5 - SUPPLIED WITH TANK ASSY

AA - SHOWN 3/8” OD TUBING BLUE

BB - TO START RUN VALVE (END TEE) 3/8 OD TUBING RED

CC - TO UNIT OIL RETURN PORT 1/4” OD TUBING WHITE

DD - TO START RUN VALVE (SIDE) PORT 3/8” OD TUBING ORANGE

EE - TO INLET VALVE (TEE) 3/8” OD TUBING YELLOW

GG - TO UNIT FILTER 5/16” OD WHITE

HH - TO UNIT (BELOW INLET VALVE) 1/4 BLACK

XX - SHOWN ON ENGINE & PARTS DWG INLET VALVE TEE TO SPEED


CYLINDER 3/8” OD TUBING GREEN

KEY NO. PART NO.

QTY

DESCRIPTION


MANIFOLD REGULATOR/BLOWDOWN 225H

48

1.15 MANIFOLD REGULATOR/BLOWDOWN 225H

02250150-361 R00

PARTS LIST R00

49

1.15 MANIFOLD REGULATOR/BLOWDOWN 225H

KEY NO. PART NO.

QTY

DESCRIPTION

1 02250081-219 1 connector,5/16”tube x 1/4”npt

2 02250099-615 1 tee,m run 3/8”tube x 1/4”npt

3 02250099-626 2 elbow, 90 3/8”tube x 1/4”npt m

4 02250148-188 1 connector,3/8 tube x 1/4npt

5 02250151-201 1 manifold, press reg/bd 150psi 185h

6 250017-280 1 valve, pressure regulator


8 866815-010 1 tee, pipe 150# plt 1/4

9 867102-010 1 bushing,red pltd 1/2 x 1/4

10 868504-025 2 nipple,pipe-hx pltd 1/4 x 1/4


MANIFOLD REGULATOR/BLOWDOWN 260

50

1.16 MANIFOLD REGULATOR/BLOWDOWN 260

02250149-098 R01

PARTS LIST R00

51

1.16 MANIFOLD REGULATOR/BLOWDOWN 260

KEY NO. PART NO.

QTY

DESCRIPTION



3 02250129-957 1 connector,3/8tube x 1/2npt

4 02250148-188 1 connector,3/8 tube x 1/4npt

5 02250151-201 1 manifold,press reg/bd 100psi 185



FUEL SYSTEM CAT

52

1.17 FUEL SYSTEM CAT

02250148-847 R03

PARTS LIST R00

53

1.17 FUEL SYSTEM CAT

KEY NO. PART NO.

QTY

DESCRIPTION

1 02250075-714 4 adaptor,1/2str oring x 1/4 fnpt

2 02250101-614 4 seal,weatherstrip 1/2” x 1/2”

3 02250116-339 1 cap, fuel tank w/ga 375

4 02250118-494 1 filter, ass’y fuel/water sep

5 02250118-524 4 plug,fuel/water sep 1/2-20 unf

6 02250118-809 2 connector, tube oil return 5/16x1/4

7 02250123-128 1 support, fuel filter mtg. 250

8 02250139-885 1 tube, fuel pick-up 185dpq 60hp

9 02250139-886 1 tube, fuel return 185dpq jd

10 02250146-112 1 tank, fuel 34 gallon 185h-260dpq

11 02250146-113 2 strap, fuel tank hold 185h-260

12 02250149-381 1 support, fuel fltr 185h-260 pe/ca

13 02250152-163 1 adapter, fuel pickup 185 60hp

14 02250162-229 1 ventilator,fuel tank

15 02250162-230 1 cap, fuel fill buttress thread

16 043258 3 connector, hose 5/16”hose x 1/4”npt

17 047235 11 clamp, hose 3/8”

18 250004-752 1 gasket, fuel gauge neoprene

19 406615 2 elbow, 5/16”hose x 1/4”npt

20 408300-009 1 clamp, hose 1 13/16” i.d.

21 825305-283 10 nut,hex f pltd 5/16-18

22 825505-166 4 nut,hex locking 5/16-18



24 829705-125 2 screw, hex ser washer 5/16-18 x 1 1/4

25 837802-047 5 washer, spr lock reg pltd #10


27 842315-031 6 hose,fuel line 5/16 (ft)

28 866900-005 1 plug, pipe 1/8” 3000# stl plt

29 876002-075 5 screw,rnd phillips 10-24 x 3/4”

EXPLODED VIEW NOTES:

A1- CUT TO 5” LENGTH AND SECURE TO FUEL RETURN

LINE WITH CABLE TIE.

A2- FROM ENGINE FUEL RETURN.

A3- TO ENGINE FUEL INJECTION PUMP.

A4- FILTER/PUMP SUPPLIED WITH CATERPILLAR ENGINES.

A5- FOR USE ON STANDARD MACHINES.

A6- USE ON MACHINES WITH GAUGE CAP OPTION.

A7- INSTALL WEATHERSTRIP (ITEM <W!35086@CALLOUT>) UNDERNEATH THE TANK ALONG THIS EDGE.

KEY NO. PART NO.

QTY

DESCRIPTION


FUEL SYSTEM JD

54

1.18 FUEL SYSTEM JD

02250149-635 R02

PARTS LIST R00

55

1.18 FUEL SYSTEM JD

KEY NO. PART NO.

QTY

DESCRIPTION



3 02250102-573 1 tube,fuel return 1/4” jd 185q


5 02250116-339 1 cap, fuel tank w/ga 375




9 02250123-128 1 support, fuel filter mtg. 250








17 047235 9 clamp, hose 3/8”


19 406615 1 elbow, 5/16”hose x 1/4”npt

20 825305-283 6 nut,hex f pltd 5/16-18

21 825505-166 4 nut,hex locking 5/16-18





25 842315-025 4 hose,fuel line 1/4 (ft)

26 842315-031 4 hose,fuel line 5/16 (ft)


A1- CUT TO 9” LENGTH AND SECURE TO FUEL RETURN LINE WITH CABLE TIE.





A6- INSTALL WEATHERSTRIP (ITEM 2) UNDERNEATH THE TANK ALONG THIS EDGE.

KEY NO. PART NO.

QTY

DESCRIPTION


FUEL SYSTEM DEUTZ

56

1.19 FUEL SYSTEM DEUTZ

02250181-770 R00

PARTS LIST R00

57

1.19 FUEL SYSTEM DEUTZ

KEY NO. PART NO.

QTY

DESCRIPTION



3 02250102-573 1 tube,fuel return 1/4” jd 185q


5 02250116-339 1 cap, fuel tank w/ga 375










15 02250181-732 1 support,fuel fltr 225h dz3


17 047235 9 clamp, hose 3/8”


19 406615 1 elbow, 5/16”hose x 1/4”npt

20 825305-283 4 nut,hex f pltd 5/16-18

21 825505-166 4 nut,hex locking 5/16-18





25 842315-025 4 hose,fuel line 1/4 (ft)

26 842315-031 4 hose,fuel line 5/16 (ft)


EXPLODED VIEW NOTES:

A1- CUT TO 9” LENGTH AND SECURE TO FUEL RETURN LINE WITH CABLE TIE.





A6- INSTALL WEATHERSTRIP (ITEM <W!36395@CALLOUT>) UNDERNEATH THE TANK ALONG THIS EDGE.

KEY NO. PART NO.

QTY

DESCRIPTION


ELECTRICAL SYSTEM PARTS

58

1.20 ELECTRICAL SYSTEM PARTS

02250148-879 R02

PARTS LIST R00

59

1.20 ELECTRICAL SYSTEM PARTS

KEY NO. PART NO.

QTY

DESCRIPTION

1 02250086-448 1 channel, extruded rubber “u” .25”w (ft)

2 02250092-169 2 washer, external serrated m10

3 02250101-258 1 cable, ground 4-gauge strap

4 02250104-192 1 battery, grp 31 760 cca

5 02250104-193 2 hold-down, battery 11” j-bolt

6 02250119-646 1 harness, wire std light 4-wire 185

7 02250119-658 1 lamp,license plate std

8 02250119-678 1 bracket, license plate lamp

9 02250130-668 1 switch, engine oil pressure n.o.

10 02250138-107 1 switch,engine hi-temp, 225f nc

11 02250144-784 1 cable,battery red 54” 1ga

12 02250146-116 1 support, battery hold 185h-260dpq

13 02250150-295 1 switch, engine hi-temp, 225f nc m16

14 02250159-777 1 switch, temp n.c. 250°, single pole

15 02250182-022 1 switch,oil press n.o. 225h-260 dz3

16 02250182-900 1 switch, eng temp 230f nc 14mm o-ring

17 041561 2 boot, battery terminal

18 250004-618 1 adapter, 1/8npt x 1/8jap pt

19 250006-076 4 nut,plastic square license plate

20 250019-104 1 angle, hold-down battery

21 250019-480 1 cable, batt 0 ga x 15” black

22 250023-996 1 fuse, blade type atc 30amp

23 250028-415 2 lamp,tail/turn/stop (shock mtg)


24 250030-047 1 cable,batt 0 ga x 54 red

25 825305-283 1 nut,hex f pltd 5/16-18

26 825502-083 2 nut,hex locking #10-24


28 843200-025 8 wrap,tie nylon tf4-8

29 843201-272 2 wrap,tie nylon ty 272mx


31 866815-005 1 tee, pipe 150# plt 1/8

32 866900-005 1 plug, pipe 1/8” 3000# stl plt


A1 - CATERPILLAR ENGINES ONLY

A2 - JOHN DEERE ENGINES ONLY

A3 - DEUTZ ENGINES ONLY

KEY NO. PART NO.

QTY

DESCRIPTION


FRAME RUNNING GEAR & PARTS DPQ’S

60

1.21 FRAME RUNNING GEAR & PARTS DPQ’S

02250155-667 SH1 R04

PARTS LIST R00

61


KEY NO. PART NO.

QTY

DESCRIPTION

1 02250052-701 2 reflector, red 3” truck-lite

2 02250052-702 2 reflector,yellow 3” truck-lite

3 02250094-269 1 chain, 1/4 x 72 w/2 ez3 hooks

4 02250100-538 1 connector,delta-shaped chain 1/4”

5 02250101-234 1 tire,assembly f78-15 (c)

6 02250101-983 1 anl, can supt lift bail 185q8e

7 02250105-978 2 supt, lifting bail l&r 185q 8f

8 02250106-068 2 plug,4” round black plastic

9 02250107-053 1 axle, assembly 3500# 55”tr x 41.5sc

10 02250116-794 1 jack, hd w/pad 185-425 std

11 02250133-864 1 drawbar, std pivot 185dpq

12 02250133-984 1 support,shipping 185 pivot drbar

13 02250141-183 1 support, dr-bar swivel 185q

14 02250146-077 1 frame, assembly 185h-260dpq

15 02250146-111 2 fender,15” wheel 185h-260dpq

16 02250146-123 1 baffle, front inlet 185h-260dpq

17 02250147-120 1 insulation,frm frt rh 185h-260

18 02250147-121 1 insulation,frm frt 185h-260

19 02250147-122 1 insulation,frm rear 185h-260

20 02250147-123 1 insulation,toolbox rear 185h-260

21 02250147-125 2 insulation,frm side out r&l 185h

22 02250147-126 2 insulation,clr baff fill 185h

23 02250147-127 1 insulation,toolbox pnl 185h-260


24 02250147-129 1 insulation,baff frt 185h-260

25 02250149-137 1 supt, lifting bail 185h-260

26 02250149-684 3 striker,latch frt-bk-sides 185h-260

27 02250150-049 1 plate, lifting bail eye 185h-260

28 02250150-086 1 panel, toolbox w/cut 185h-260dpq

29 02250150-087 1 panel, filter access 185h-260

30 02250150-221 1 bumper,baf 185h-260 dpq tab


32 02250151-341 1 panel, frame lh w/outlet 185h tab

33 02250151-398 1 panel, frame rh w/outlet 185h tab

34 02250151-921 1 panel, frame rear 185h-260 dpq tab

35 02250153-887 4 strap,machine hold-down-aust.

36 02250153-894 0 bumper,baf 185h-260 australia

37 02250177-065 2 support, lift bail 225h dz3

38 02250177-066 1 support, lift bail cent 225h dz3

39 040162 1 grommet,rubber 1” hole

40 250002-070 2 bracket, spring hanger rear


KEY NO. PART NO.

QTY

DESCRIPTION


FRAME RUNNING GEAR & PARTS DPQ’S

62

1.21 FRAME RUNNING GEAR & PARTS DPQ’S (CONTINUED)

02250155-667 SH2 R04

PARTS LIST R00

63


KEY NO. PART NO.

QTY

DESCRIPTION

41 250002-071 2 bracket, spring hanger front

42 250002-221 1 eye, 3” lunette demountable

43 250002-968 1 kit, hdwr 175/185 running gear

44 250022-436 16 weatherstrip, 3/16 x 3/8 ft

45 407514 2 screw, #12 wing head

46 407515 2 retainer, screw assy

47 407516 2 recepticle, clip on

48 825305-283 22 nut,hex f pltd 5/16-18

49 825501-070 4 nut,hex locking #8-32

50 825502-083 6 nut,hex locking #10-24

51 825505-166 2 nut,hex locking 5/16-18

52 825508-262 8 nut,hex locking 1/2-13

53 825510-329 2 nut,hex locking 5/8-11

54 829105-100 5 capscrew,hex gr5 5/16-18 x 1

55 829108-125 30 capscrew,hex gr5 1/2-13 x 1 1/4

56 829108-175 4 capscrew,hex gr5 1/2-13 x 1 3/4

57 829110-475 2 capscrew,hex gr5 5/8-11 x 4 3/4






63 838305-071 1 washer, pl-b wide pltd 5/16


64 861405-092 13 nut,retainer 5/16-18 .092

65 875608-125 8 capscrew, hex gr5 1/2-13 x 1 1/4 plt

66 875901-075 4 screw,flt phillips 8-32 x 3/4”



A1 - AUSTRALIAN MACHINES ONLY.

A2 - DEUTZ MACHINES ONLY

KEY NO. PART NO.

QTY

DESCRIPTION


FRAME & PARTS LRG’S

64

1.22 FRAME & PARTS LRG’S

02250151-314 SH1 R02

PARTS LIST R00

65


KEY NO. PART NO.

QTY

DESCRIPTION

1 02250044-205 2 channel, utility mount 100-250
























24 02250155-687 1 panel, frame rear 210h-260 dlq tab



27 250022-436 16 weatherstrip,ribbed 3/16” x 3/8” (ft)




31 825305-283 22 nut,hex f pltd 5/16-18

32 825502-083 6 nut,hex locking #10-24

33 825505-166 2 nut,hex locking 5/16-18

34 825508-262 4 nut,hex locking 1/2-13

35 829105-100 5 capscrew,hex gr5 5/16-18 x 1

36 829108-125 12 capscrew,hex gr5 1/2-13 x 1 1/4

37 829108-175 4 capscrew,hex gr5 1/2-13 x 1 3/4






43 861405-092 13 nut,retainer 5/16-18 .092



KEY NO. PART NO.

QTY

DESCRIPTION


FRAME & PARTS LRG’S

66


02250151-314 SH2 R02

PARTS LIST R00

67


KEY NO. PART NO.

QTY

DESCRIPTION

1 02250044-205 2 channel, utility mount 100-250
























24 02250155-687 1 panel, frame rear 210h-260 dlq tab



27 250022-436 16 weatherstrip,ribbed 3/16” x 3/8” (ft)




31 825305-283 22 nut,hex f pltd 5/16-18

32 825502-083 6 nut,hex locking #10-24

33 825505-166 2 nut,hex locking 5/16-18

34 825508-262 4 nut,hex locking 1/2-13

35 829105-100 5 capscrew,hex gr5 5/16-18 x 1

36 829108-125 12 capscrew,hex gr5 1/2-13 x 1 1/4

37 829108-175 4 capscrew,hex gr5 1/2-13 x 1 3/4






43 861405-092 13 nut,retainer 5/16-18 .092



KEY NO. PART NO.

QTY

DESCRIPTION


CANOPY & PARTS

68

1.23 CANOPY & PARTS

02250151-313 SH1 R03

PARTS LIST R00

69

1.23 CANOPY & PARTS

KEY NO. PART NO.

QTY

DESCRIPTION

1 02250107-837 3 catch,pivot slam pad lck blk

2 02250146-104 2 hinge, side doors 185h-260dpq

3 02250146-684 1 baffle, canopy frt rh 185h-260

4 02250146-685 1 baffle, canopy frt lh 185h-260


6 02250147-128 1 insulation,air fltr brkt 185h

7 02250147-130 1 insulation,can door frt 185h-260

8 02250147-131 2 insulation,can door sides 185h-260

9 02250147-136 1 insul can roof lh 185h-260

10 02250147-138 1 insulation,can rear lh 185h-260

11 02250147-139 2 insulation,baff frt rear l&r 185h

12 02250147-140 2 insulation,baff frt side l&r 185h

13 02250147-141 1 insulation,roof frt 185h-260

14 02250147-142 1 insulation,roof rear 185h-260

15 02250147-157 1 insulation,can side rear rh 185h

16 02250149-691 1 hinge, canopy door frt 185h-260dpq

17 02250150-056 1 support, insullation roof 185h

18 02250150-057 1 support, insull roof mid 185h

19 02250150-225 2 panel, canopy door sides 185hdpq tab

20 02250150-227 1 door, canopy frt 185h-260 dpq tab

21 02250151-316 1 panel, canopy rear lh 185h-260 tab

22 02250151-348 1 panel, canopy frt 185h-260dpq tab

23 02250151-402 1 panel, canopy frt rh 185h-260dpq tab


24 02250151-407 1 panel, canopy rear rh 185h-260dpq tab

25 02250151-830 1 panel, canopy roof 185h-260 dpq tab

26 02250151-835 1 panel, canopy rear bolt-on 185h tab

27 02250151-906 1 insulation,can door rear 185h-260

28 02250154-659 1 trim,clip-on grip 185-260duq


30 250025-692 36 screw, mach phill #10-24 x 1/2

31 250033-828 3 hook,door latch male ss

32 250033-829 3 catch, door latch female ss

33 250034-538 12 insert, 1/4-20 blind

34 250035-095 5 bumper,rubber 1/2 dia

35 825304-236 6 nut,hex f pltd 1/4-20

36 825502-083 36 nut,hex locking #10-24

37 825504-145 15 nut,hex locking 1/4-20

38 829104-050 27 capscrew,hex gr5 1/4-20 x 1/2




42 861405-092 13 nut,retainer 5/16-18 .092

KEY NO. PART NO.

QTY

DESCRIPTION


CANOPY & PARTS

70

1.23 CANOPY & PARTS

02250151-313 SH2 R03

PARTS LIST R00

71

1.23 CANOPY & PARTS

KEY NO. PART NO.

QTY

DESCRIPTION

1 02250107-837 3 catch,pivot slam pad lck blk

2 02250146-104 2 hinge, side doors 185h-260dpq

3 02250146-684 1 baffle, canopy frt rh 185h-260

4 02250146-685 1 baffle, canopy frt lh 185h-260


6 02250147-128 1 insulation,air fltr brkt 185h

7 02250147-130 1 insulation,can door frt 185h-260

8 02250147-131 2 insulation,can door sides 185h-260

9 02250147-136 1 insul can roof lh 185h-260

10 02250147-138 1 insulation,can rear lh 185h-260

11 02250147-139 2 insulation,baff frt rear l&r 185h

12 02250147-140 2 insulation,baff frt side l&r 185h

13 02250147-141 1 insulation,roof frt 185h-260

14 02250147-142 1 insulation,roof rear 185h-260

15 02250147-157 1 insulation,can side rear rh 185h

16 02250149-691 1 hinge, canopy door frt 185h-260dpq

17 02250150-056 1 support, insullation roof 185h

18 02250150-057 1 support, insull roof mid 185h

19 02250150-225 2 panel, canopy door sides 185hdpq tab

20 02250150-227 1 door, canopy frt 185h-260 dpq tab

21 02250151-316 1 panel, canopy rear lh 185h-260 tab


23 02250151-402 1 panel, canopy frt rh 185h-260dpq tab


24 02250151-407 1 panel, canopy rear rh 185h-260dpq tab

25 02250151-830 1 panel, canopy roof 185h-260 dpq tab

26 02250151-835 1 panel, canopy rear bolt-on 185h tab

27 02250151-906 1 insulation,can door rear 185h-260

28 02250154-659 1 trim,clip-on grip 185-260duq



31 250033-828 3 hook,door latch male ss

32 250033-829 3 catch, door latch female ss

33 250034-538 12 insert, 1/4-20 blind


35 825304-236 6 nut,hex f pltd 1/4-20

36 825502-083 36 nut,hex locking #10-24

37 825504-145 15 nut,hex locking 1/4-20

38 829104-050 27 capscrew,hex gr5 1/4-20 x 1/2




42 861405-092 13 nut,retainer 5/16-18 .092

KEY NO. PART NO.

QTY

DESCRIPTION


DECAL & PARTS

72

1.24 DECAL & PARTS

02250182-099 R00

PARTS LIST R00

73

1.24 DECAL & PARTS

KEY NO. PART NO.

QTY

DESCRIPTION

1 --- 1 nameplate s/n

2 02250052-701 2 reflector, red 3” truck-lite

3 02250052-702 2 reflector,yellow 3” truck-lite

4 02250057-624 1 decal,iso 9001 blk 3.44x5.75

5 02250059-054 3 decal,”sullair” 2.50 x 20.0

6 02250075-046 2 decal,earth ground

7 02250075-540 1 decal,pe designation

8 02250097-455 1 decal,5 year warranty

9 02250118-638 1 decal,lead warn. prop. 65

10 02250127-644 1 decal,”260 sullair” front

11 02250133-511 1 decal, operator procedure start stop 185

12 02250140-925 1 decal,”need an air tool?” sml

13 02250142-050 1 decal,drwbr instl 185q pe std

14 02250142-530 1 decal,caution- do not overfill

15 02250144-396 1 decal, wiring diagram 375 cat tier ii w/ssam

16 02250144-447 1 decal, wiring diagram 185 pe/cat/jd tier ii

17 02250149-908 1 decal,rated 2500 idle 1800

18 02250150-041 2 decal,”260” 2.5” tall black

19 02250150-110 1 decal,maint 185h-260 cat

20 02250150-111 1 decal,maint 185h-260 jd t2

21 02250163-748 1 decal,rated 2500 idle 1900

22 02250166-414 1 decal,”225h sullair” front

23 02250166-415 2 decal,”225h” 2.5” tall black


24 02250171-788 2 decal,do not oper w/o grd #2

25 02250171-789 1 decal,do not oper w/o grd #3

26 02250171-794 2 decal,tie down

27 02250171-795 1 decal,diesel fuel

28 02250171-800 4 decal,do not oper w/doors ope

29 02250171-808 2 decal,pressurized vessel

30 02250171-814 1 decal,corrosive

31 02250171-815 3 decal,read instruction manual

32 02250171-821 1 decal, towing bar/commencing

33 02250172-064 2 decal,axle lubrication instr

34 02250172-088 1 decal,manual container

35 02250172-089 1 decal,engine coolant

36 02250172-271 8 decal,warning hot surfaces

37 02250172-275 1 decal,battery disconnect

38 02250172-276 1 decal,rad fill/hot/see manual

39 02250172-282 1 decal, compressor oil sullair awf

40 02250172-292 3 decal,water drain


KEY NO. PART NO.

QTY

DESCRIPTION


DECAL & PARTS

74

1.24 DECAL & PARTS (CONTINUED)

02250182-099 R00

PARTS LIST R00

75

1.24 DECAL & PARTS

KEY NO. PART NO.

QTY

DESCRIPTION

41 02250172-453 1 decal,warning electrical shock

42 02250172-457 2 decal,warning exhaust gases

43 02250172-459 1 decal,warning

44 02250172-460 5 decal,warning crush/pinch point

45 02250172-590 4 decal, warning side door t-latch

46 02250172-828 1 decal,do not group 185-375 t3

47 02250173-353 2 decal, caution do not mix

48 02250175-422 1 decal, warning low sulfur fuel only

49 02250179-647 2 decal,compr fil w/mobil delvac

50 02250182-787 1 decal,maint 225h-260 deutz t3

51 040103 4 reflector, red 1.68 x 4.25

52 049463 1 decal,noise emission control

53 250034-319 2 reflector, amber 1.68 x 4.25

54 825501-070 4 nut,hex locking #8-32

55 843102-038 4 rivet, pop 1/8 x 3/8


DECAL PLACEMENT NOTES:

A1: ALL JOHN DEERE POWERED MACHINES.

A2: ALL CATERPILLAR POWERED MACHINES.

A3: 225H.

A4: 260.


A5: NEAR ENGINE OIL FILL.

A6: NEAR BATTERY.

A7: NOT USED ON LESS RUNNING GEAR MACHINES.

A8: LOCATED INSIDE OF INSTRUMENT PANEL DOOR.

A9: ON ENGINE NEAR DRAIN.

A10: ON REAR BAFFLE NEAR RADIATOR DRAIN.

A11: ON RECEIVER NEAR FLUID FILL CAP.

A12: ON SIDE OF FAN SHROUD.

A13: ON ALTERNATOR.

A14: SIDE OF LIFTING BAIL.

A15: NEAR OVERFLOW BOTTLE.

A16: OVERHEAD VIEW.

A17: ALL DUETZ POWERED MACHINES.

A18: NEAR FUEL TANK FILL.

KEY NO. PART NO.

QTY

DESCRIPTION


INSTRUMENT PANEL & PARTS

76

1.25 INSTRUMENT PANEL & PARTS

02250155-668 R02

PARTS LIST R00

77

1.25 INSTRUMENT PANEL & PARTS

KEY NO. PART NO.

QTY

DESCRIPTION

1 02250103-623 1 hinge, instrument panel door 185q-8f

2 02250112-009 4 screw,phil pan hd #6-32 x3/8

3 02250125-511 1 catch,locking instrument panel

4 02250138-181 1 door,instrument panel 185 60hp





9 825500-102 4 nut,hex locking #6-32

10 825501-070 1 nut,hex locking #8-32

11 825615-002 2 nut,acorn pltd #8-32

12 838200-045 4 washer, pl-b reg pltd #6




1 el panel, instrument

02250154-335 PANEL, INSTRUMENT STD 210H DPQ CAT T3

02250154-440 PANEL, INSTRUMENT STD 210H DPQ JD T2

02250154-336 PANEL, INSTRUMENT GA 210H DPQ CAT T3

02250154-441 PANEL, INSTRUMENT GA 210H DPQ JD T2

02250154-337 PANEL, INSTRUMENT STD 260 CAT T3

02250154-442 PANEL, INSTRUMENT STD 260 JD T2

02250154-338 PANEL, INSTRUMENT FULL GA 260 CAT T3


02250154-443 PANEL, INSTRUMENT FULL GA 260 JD T2

02250177-216 PANEL, INSTRUMENT STD 225H DEUTZ T3

02250177-217 PANEL, INSTRUMENT FULL GA 225H DEUTZ T3

02250177-218 PANEL, INSTRUMENT STD 260 DEUTZ T3

02250177-219 PANEL, INSTRUMENT FULL GA 260 DEUTZ T3

KEY NO. PART NO.

QTY

DESCRIPTION


INSTRUMENT PANEL PARTS STANDARD GAUGE

78

1.26 INSTRUMENT PANEL PARTS STANDARD GAUGE

02250177-216 R00

PARTS LIST R00

79

1.26 INSTRUMENT PANEL PARTS STANDARD GAUGE

KEY NO. PART NO.

QTY

DESCRIPTION

1 02250044-361 1 gauge, pressure air 0-300 2”

2 02250050-517 1 hour-meter, 12-24vdc 10000hr 2”


4 02250099-626 2 elbow, 90 3/8”tube x 1/4”npt m

5 02250099-630 2 tube,nylon .375”od x .050w black (ft)

6 02250126-682 1 controller, 185/375 shutdown module (ssam)

7 02250129-189 1 lense, cliplite led

8 02250129-190 1 panel, instrument plastic ssam

9 02250130-630 1 decal,dual pressure 185-375 ssam

10 02250130-631 1 decal,starting aid 185-375 cat

11 02250131-485 1 decal,group std panel (ssam)

12 02250132-883 1 switch, engine ignition 12-volt

13 02250136-999 2 valve, ball 2-way 1/4”npt

14 02250137-033 1 elbow, 90 f 3/8”tube x 1/4”npt

15 02250137-265 1 cover, access ssam molded abs

16 02250139-296 1 controller,ssam 185-60hp

17 02250154-334 1 harness,wiring 210h-260 cat t2

18 02250154-439 1 harness,wiring 210h-260 jd t2

19 02250177-215 1 harness, eng/compr 225h-260 dz3

20 040038 1 switch, starter push-button

21 835700-050 2 screw, tc-f rd hd #6-32 x 1/2




A1-PART OF P/N 040038

A2-PART OF P/N 02250136-999

A3-PART OF P/N 02250050-517

A4-PART OF P/N 02250044-361

A5-WARM-UP CONTROL

A6-PRESSURE SELECTOR

A7-CATERPILLAR ONLY

A8-JOHN DEERE ONLY

A9-DEUTZ ONLY

KEY NO. PART NO.

QTY

DESCRIPTION


INSTRUMENT PANEL PARTS FULL GAUGE

80

1.27 INSTRUMENT PANEL PARTS FULL GAUGE

02250177-217 R00

PARTS LIST R00

81

1.27 INSTRUMENT PANEL PARTS FULL GAUGE

KEY NO. PART NO.

QTY

DESCRIPTION

1 02250044-361 1 gauge, pressure air 0-300 2”

2 02250044-366 1 gauge, volt-meter 12 volt 2”

3 02250050-516 1 gauge, pressure mech 0-100psi 2”

4 02250050-517 1 hour-meter, 12-24vdc 10000hr 2”


6 02250099-626 2 elbow, 90 3/8”tube x 1/4”npt m

7 02250099-630 2 tube,nylon .375”od x .050w black (ft)

8 02250102-619 1 gauge, temp mech 48” 140-300°

9 02250126-682 1 controller, 185/375 shutdown module (ssam)

10 02250129-189 1 lense, cliplite led

11 02250129-190 1 panel, instrument plastic ssam

12 02250130-630 1 decal, dual pressure 185-375 ssam hp

13 02250130-631 1 decal, starting aid 185-375 cat

14 02250130-635 1 harness, voltmeter 125-425 jd/cat

15 02250131-486 1 decal,group full gauge (ssam)

16 02250132-883 1 switch, engine ignition 12-volt

17 02250136-999 2 valve, ball 2-way 1/4”npt

18 02250137-033 1 elbow, 90 f 3/8”tube x 1/4”npt

19 02250137-265 1 cover, access ssam molded abs

20 02250139-296 1 controller,ssam 185-60hp

21 02250143-278 1 gauge, temp mech 8ft 140-300°

22 02250154-334 1 harness,wiring 210h-260 cat t2

23 02250154-439 1 harness,wiring 210h-260 jd t2


24 02250155-384 1 adaptor,red 1/2-14 npt murphy thrd

25 02250177-215 1 harness, eng/compr 225h-260 dz3

26 040038 1 switch, starter push-button

27 835700-050 2 screw, tc-f rd hd #6-32 x 1/2



A1-PART OF P/N 040038

A2-PART OF P/N 02250136-999

A3-PART OF P/N 02250143-278

A4-PART OF P/N 02250050-513

A5-PART OF P/N 02250044-366

A6-PART OF P/N 02250050-517

A7-PART OF P/N 02250044-361

A8-WARM-UP CONTROL

A9-PRESSURE SELECTOR

A10-CATERPILLAR ONLY

A11-JOHN DEERE ONLY

A112-DEUTZ ONLY

KEY NO. PART NO.

QTY

DESCRIPTION


OPTIONAL DUEL HOSE REELS & OILERS

82

1.28 OPTIONAL DUEL HOSE REELS & OILERS

02250141-690 R02

PARTS LIST R00

83

1.28 OPTIONAL DUEL HOSE REELS & OILERS

KEY NO. PART NO.

QTY

DESCRIPTION

1 02250048-573 1 support, hose reel manifold 110-250

2 02250048-574 1 support, hose reel 110-250 portables

3 02250054-969 2 hose, medium pressure 1”jic x 32”long

4 02250136-247 1 draw-bar, long pivot 185dpq

5 02250141-183 1 support, dr-bar swivel 185q

6 040170 2 reel, hose 100ft 3/4”hose x 3/4”npt

7 040885 2 hose,assembly 5/8”id x 18”long

8 043480 2 valve, air velocity flow 3/4”npt

9 045241 2 adapter, swivel 90deg 3/4”h x 3/4”p

10 250002-145 1 support, service manifold

11 250005-016 1 oiler,1qt microfog nogren

12 250008-322 2 u-bolt,hose reel mount 110-250

13 250019-865 3 valve, ball 3/4” service

14 250031-648 3 coupling, 3/4” male npt am7

15 251315 1 lubricator, cf 1 pt 1” 30cf

16 405403 1 oiler,line 2-quart 1” npt

17 825304-236 4 nut,hex f pltd 1/4-20

18 825305-283 4 nut,hex f pltd 5/16-18

19 825506-198 12 nut,hex locking 3/8-16

20 829106-100 8 capscrew,hex gr5 3/8-16 x 1







26 860216-100 1 elbow, 37fl 90m 1 x 1




30 866900-040 1 plug, pipe 1” 3000# stl plt


32 867104-030 3 bushing,red pltd 1 x 3/4

33 867430-040 1 coupling,pipe 1 300# plt

34 867830-040 1 cross, pipe 1” plt

35 868030-040 1 union,pipe-brs seat 1 300# plt

36 868304-100 2 u-bolt,1/4” x 1” pipe pltd

37 868305-125 1 u-bolt,5/16” x 1 1/4” pipe pltd

38 868430-040 1 tee, pipe pltd 1

39 869015-040 1 coupling, pipe 1 150# plt

KEY NO. PART NO.

QTY

DESCRIPTION


OPTIONAL SINGLE HOSE REELS & OILERS

84

1.29 OPTIONAL SINGLE HOSE REELS & OILERS

02250151-192 R01

PARTS LIST R00

85


KEY NO. PART NO.

QTY

DESCRIPTION

1 02250054-447 1 support, manifold single hose reel

2 02250054-969 1 hose, medium pressure 1”jic x 32”long

3 02250136-247 1 draw-bar, long pivot 185dpq

4 040170 1 reel, hose 100ft 3/4”hose x 3/4”npt

5 040885 1 hose,assembly 5/8”id x 18”long

6 043480 1 valve, air velocity flow 3/4”npt

7 045241 1 adapter, swivel 90deg 3/4”h x 3/4”p



10 250008-322 2 u-bolt,hose reel mount 110-250




14 405403 1 oiler,line 2-quart 1” npt

15 825304-236 4 nut,hex f pltd 1/4-20

16 825305-283 4 nut,hex f pltd 5/16-18

17 825506-198 8 nut,hex locking 3/8-16

18 829106-100 4 capscrew,hex gr5 3/8-16 x 1







24 860216-100 1 elbow, 37fl 90m 1 x 1





29 866900-040 1 plug, pipe 1” 3000# stl plt



KEY NO. PART NO.

QTY

DESCRIPTION


OPTIONAL SINGLE HOSE REELS & OILERS

86

1.29 OPTIONAL SINGLE HOSE REELS & OILERS (CONTINUED)

02250151-192 R01

PARTS LIST R00

87


KEY NO. PART NO.

QTY

DESCRIPTION



33 867430-040 1 coupling,pipe 1 300# plt


35 868304-100 2 u-bolt,1/4” x 1” pipe pltd

36 868305-125 1 u-bolt,5/16” x 1 1/4” pipe pltd

37 868430-040 2 tee, pipe pltd 1

NOTE: THIS DRAWING REPRESENTS FOUR CONFIGURATIONS

1) SINGLE HOSE REEL ONLY

2) SINGLE HOSE REEL WITH 1 PINT OILER

3) SINGLE HOSE REEL WITH 1 QT OILER

4) SINGLE HOSE REEL WITH 2 QT OILER


OPTIONAL SINGLE ONE PINT OILER

88

1.30 OPTIONAL SINGLE ONE PINT OILER

02250151-189 R00

PARTS LIST R00

89

1.30 OPTIONAL SINGLE ONE PINT OILER

KEY NO. PART NO.

QTY

DESCRIPTION





5 825304-236 1 nut,hex f pltd 1/4-20

6 825305-283 1 nut,hex f pltd 5/16-18












18 868104-075 1 elbow, red 1 x 3/4 plt

19 868304-100 1 u-bolt,1/4” x 1” pipe pltd

20 868430-040 1 tee, pipe pltd 1


OPTIONAL OILER – SEPARATOR

90

1.31 OPTIONAL OILER – SEPARATOR

02250151-191 R00

PARTS LIST R00

91

1.31 OPTIONAL OILER – SEPARATOR

KEY NO. PART NO.

QTY

DESCRIPTION

1 02250127-121 1 separator, moisture





6 825304-236 2 nut,hex f pltd 1/4-20

7 825305-283 2 nut,hex f pltd 5/16-18












19 868104-075 1 elbow, red 1 x 3/4 plt

20 868304-100 1 u-bolt,1/4” x 1” pipe pltd

21 868430-040 1 tee, pipe pltd 1


NOTE: THIS DRAWING REPRESENTS THREE CONFIGURATIONS.1) 1 QT LINE OILER ONLY

2) MOISTURE SEPARATOR ONLY

3) MOISTURE SEPARATOR WITH 1 QT OILER

KEY NO. PART NO.

QTY

DESCRIPTION


OPTIONAL CANADIAN LIGHTS

92

1.32 OPTIONAL CANADIAN LIGHTS

02250150-874 R01

PARTS LIST R00

93

1.32 OPTIONAL CANADIAN LIGHTS

KEY NO. PART NO.

QTY

DESCRIPTION

1 02250101-371 1 nameplate, vin can dual lang

2 02250101-403 1 cover, vin canada

3 02250122-197 1 harness, wirinr clearance lts

4 02250129-278 4 reflector, 3” dia adhs mtg red

5 02250129-279 2 reflector, 3” dia yellow

6 02250139-569 2 lamp,side clearance red

7 02250139-570 2 lamp,side clearance yellow

8 02250139-571 4 holder,lamp side clearance blk

9 825502-083 8 nut,hex locking #10-24



DRAWBAR INSTALLATION

94

1.33 DRAWBAR INSTALLATION

02250141-874-R00

PARTS LIST R00

95

1.33 DRAWBAR INSTALLATION

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE


2 875608-125 1 capscrew, hex gr5 1/2-13 x 1 1/4 plt



NOTES

96

NOTES

WORLDWIDE SALES AND SERVICE

SULLAIR ASIA, LTD.Sullair Road, No. 1

Chiwan, ShekuoShenzen, Gunagdong PRV.PRC POST CODE 518068Telephone: 755-6851686

Fax: 755-6853473www.sullair-asia.com

Champion Compressors, LTD.Princess Highway

Hallam, Victoria 3803Australia

Telephone: 61-3-9703-8000Fax: 61-3-9703-8053

www.championcompressors.com.au

SULLAIR CORPORATION3700 East Michigan Boulevard

Michigan City, Indiana, 46360 U.S.A.www.sullair.com

Telephone: 1-800-SULLAIR (U.S.A. only)Fax: 219-874-1273

CUSTOMER CAREfor PARTS and Service

1-888-SULLAIR (7855247)219-874-1835

SULLAIR EUROPE, S.A.Zone Des Granges BP 8242602 Montbrison, FranceTelephone: 33-477968470

Fax: 33-477968499www.sullaireurope.com

Printed in the U.S.A.Specifications subject to

change without prior notice.E09EP

Documents

ORTABLE AIR COMPRESSOR 225H AND - … LIST R00 7 27 02250152-936 1 Kit, 50 Hour Maintenance 28 02250153-478 1 Kit, 250 Hour Maintenance (Caterpillar) 29 02250182-020 1 Kit, 250 Hour