Original Instructions - Keep this manual with the machine ... manual/Operation_3121297Englis… · Original Instructions - Keep this manual with the machine at all times. Boom Lift

ANSI ®

Operation and Safety ManualOriginal Instructions - Keep this manual with the machine at all times.

Boom Lift Models600S660SJS/N 0300171769 to Present

3121297October 7, 2013

NOTE: This manual also applies to machines with the followingSerial Numbers: 0300170082 and 0300170091.

FOREWORD

a

l times.

lessors, and lessees with the precautions anderation for its intended purpose.

erves the right to make specification changesformation.

3121297 – JLG Lift –

FOREWORD

This manual is a very important tool! Keep it with the machine at al

The purpose of this manual is to provide owners, users, operators,operating procedures essential for the safe and proper machine op

Due to continuous product improvements, JLG Industries, Inc. reswithout prior notification. Contact JLG Industries, Inc. for updated in

FOREWORD

b 3121297

SIGNAL WORDS

INDIAVOWIL

INDAVODEC

OTENTIALLY HAZARDOUS SITUATION. IF NOTRESULT IN MINOR OR MODERATE INJURY. IT MAYINST UNSAFE PRACTICES. THIS DECAL WILL HAVE AOUND.

RMATION OR A COMPANY POLICY THAT RELATESDIRECTLY TO THE SAFETY OF PERSONNEL OR PRO-PERTY.

the potential personalymbol to avoid possible

– JLG Lift –

SAFETY ALERT SYMBOLS AND SAFETY

CATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOTIDED, WILL RESULT IN SERIOUS INJURY OR DEATH. THIS DECALL HAVE A RED BACKGROUND.

ICATES A POTENTIALLY HAZARDOUS SITUATION. IF NOTIDED, COULD RESULT IN SERIOUS INJURY OR DEATH. THISAL WILL HAVE AN ORANGE BACKGROUND.

INDICATES A PAVOIDED, MAY ALSO ALERT AGAYELLOW BACKGR

INDICATES INFODIRECTLY OR INTECTION OF PRO

This is the Safety Alert Symbol. It is used to alert you toinjury hazards. Obey all safety messages that follow this sinjury or death

FOREWORD

c

act:

uct Safety and Reliability Department Industries, Inc.4 Fountainhead Plaza

erstown, MD 21742

our Local JLG Office addresses on inside of manual cover)

A:

Free: 877-JLG-SAFE (877-554-7233)

ide USA:

ne: 240-420-2661 301-745-3713ail: [email protected]

ent Reporting

ct Safety Publica-

nt Owner Updates

tions Regarding ct Safety

• Standards and Regulations Compliance Information

• Questions Regarding Spe-cial Product Applications

• Questions Regarding Prod-uct Modifications

3121297 – JLG Lift –

THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE-TINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZEDJLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY-RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THISPRODUCT.

JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THEOWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES,INC. TO ENSURE THAT THE CURRENT OWNER RECORDS AREUPDATED AND ACCURATE.

JLG INDUSTRIES, INC. MUST BE NOTIFIED IMMEDIATELY IN ALLINSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN ANACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL ORWHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROP-ERTY OR THE JLG PRODUCT.

Cont

ProdJLG1322HagUSA

or Y(See

In US

Toll

Outs

PhoFax:E-m

For:• Accid

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FOREWORD

d 3121297

O

R

– JLG Lift –

REVISION LOG

riginal Issue - April 9, 2013

evised - October 7, 2013

TABLE OF CONTENTS

3121 i

SEC - PARAGRAPH, SUBJECT PAGE

SEC

SECPRE

LIMIT SWITCH FUNCTIONAL CHECK . . . . . . . . . . 2-6General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

- 3 - MACHINE CONTROLS AND INDICATORS

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1CONTROLS AND INDICATORS . . . . . . . . . . . . . . . 3-1

Ground Control Station . . . . . . . . . . . . . . . . . . . . 3-2Ground Control Indicator Panel . . . . . . . . . . . . . 3-7Platform Station . . . . . . . . . . . . . . . . . . . . . . . . . 3-10Platform Control Indicator Panel . . . . . . . . . . . . 3-16

- 4 - MACHINE OPERATION

DESCRIPTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1OPERATING CHARACTERISTICS AND

LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

ENGINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . 4-4Starting Procedure . . . . . . . . . . . . . . . . . . . . . . . 4-4Shutdown Procedure . . . . . . . . . . . . . . . . . . . . . 4-5Fuel Reserve / Shut-Off System . . . . . . . . . . . . . 4-6

TRAVELING (DRIVING) . . . . . . . . . . . . . . . . . . . . . . 4-6Traveling Forward and Reverse . . . . . . . . . . . . . 4-7

297 – JLG Lift –

TION - PARAGRAPH, SUBJECT PAGE SECTION

TION - 1 - SAFETY PRECAUTIONS

1.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11.2 PRE-OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

Operator Training and Knowledge. . . . . . . . . . . 1-1Workplace Inspection. . . . . . . . . . . . . . . . . . . . . 1-2Machine Inspection . . . . . . . . . . . . . . . . . . . . . . 1-2

1.3 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3Trip and Fall Hazards . . . . . . . . . . . . . . . . . . . . . 1-3Electrocution Hazards . . . . . . . . . . . . . . . . . . . . 1-4Tipping Hazards . . . . . . . . . . . . . . . . . . . . . . . . . 1-6Crushing and Collision Hazards. . . . . . . . . . . . . 1-7

1.4 TOWING, LIFTING, AND HAULING . . . . . . . . . . . . .1-81.5 ADDITIONAL HAZARDS / SAFETY . . . . . . . . . . . . .1-9

TION - 2 - USER RESPONSIBILITIES, MACHINE PARATION, AND INSPECTION

2.1 PERSONNEL TRAINING . . . . . . . . . . . . . . . . . . . . .2-1Operator Training . . . . . . . . . . . . . . . . . . . . . . . . 2-1Training Supervision. . . . . . . . . . . . . . . . . . . . . . 2-1Operator Responsibility . . . . . . . . . . . . . . . . . . . 2-1

2.2 PREPARATION, INSPECTION, AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2Pre-Start Inspection . . . . . . . . . . . . . . . . . . . . . . 2-4Function Check. . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

2.3

SECTION

3.13.2

SECTION

4.14.2

4.3

4.4

TABLE OF CONTENTS

ii 3121297

SECTIO RAGRAPH, SUBJECT PAGE

4.54.6

4.7

4.84.9

4.104.114.12

4.13

DOWN AND LIFTING . . . . . . . . . . . . . . . . . . . .4-17

EMERGENCY PROCEDURES

ERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1IDENT NOTIFICATION . . . . . . . . . . . . . . . . . . . .5-1RGENCY OPERATION . . . . . . . . . . . . . . . . . . .5-1

perator Unable to Control Machine . . . . . . . . . 5-1atform or Boom Caught Overhead . . . . . . . . . 5-2RGENCY TOWING PROCEDURES . . . . . . . . .5-2

GENERAL SPECIFICATIONS & OPERATOR E

ODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1RATING SPECIFICATIONS. . . . . . . . . . . . . . . .6-1

imensional Data . . . . . . . . . . . . . . . . . . . . . . . . 6-2apacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3gine Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

res . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4ydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4ritical Stability Weights . . . . . . . . . . . . . . . . . . . 6-7rial Number Locations . . . . . . . . . . . . . . . . . . 6-8RATOR MAINTENANCE . . . . . . . . . . . . . . . . .6-15S & WHEELS . . . . . . . . . . . . . . . . . . . . . . . . .6-22

re Inflation . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22re Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22

– JLG Lift –

N - PARAGRAPH, SUBJECT PAGE SECTION - PA

STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Platform Level Adjustment . . . . . . . . . . . . . . . . 4-10Platform Rotation . . . . . . . . . . . . . . . . . . . . . . . 4-10

BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10Swinging the Boom . . . . . . . . . . . . . . . . . . . . . 4-11Raising and Lowering the Main Boom . . . . . . 4-11Telescoping the Main Boom . . . . . . . . . . . . . . 4-11

SHUT DOWN AND PARK . . . . . . . . . . . . . . . . . . . 4-11OSCILLATING AXLE LOCKOUT TEST

(IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12STEER/TOW SELECTOR (IF EQUIPPED). . . . . . . 4-12TOWING (IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . 4-12AUXILIARY POWER . . . . . . . . . . . . . . . . . . . . . . . . 4-15

Activating from the Platform Control Station . . 4-15Activating from the Ground Control Station . . 4-15

DUAL FUEL SYSTEM (GAS ENGINE ONLY) . . . . 4-16Changing From Gasoline to LP Gas . . . . . . . . 4-16Changing From LP Gas to Gasoline . . . . . . . . 4-16

4.14 TIE

SECTION - 5 -

5.1 GEN5.2 INC5.3 EME

OPl

5.4 EME

SECTION - 6 - MAINTENANC

6.1 INTR6.2 OPE

DCEnTiHCSe

6.3 OPE6.4 TIRE

TiTi

TABLE OF CONTENTS

3121 iii

SEC - PARAGRAPH, SUBJECT PAGE

SEC

LIST OF FIGURES

Basic Nomenclature - 600S . . . . . . . . . . . . . . . . . . 2-9Basic Nomenclature - 660SJ . . . . . . . . . . . . . . . . 2-10Daily Walk-Around Inspection Diagram . . . . . . . . 2-11Daily Walk-Around Inspection Points - Sheet 1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

Daily Walk-Around Inspection Points - Sheet 2 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

Ground Control Station - 600S . . . . . . . . . . . . . . . . 3-3Ground Control Station - 660SJ . . . . . . . . . . . . . . . 3-4Ground Control Indicator Panel . . . . . . . . . . . . . . . 3-8Platform Control Console . . . . . . . . . . . . . . . . . . . 3-11Platform Control Indicator Panel . . . . . . . . . . . . . 3-17Position of Least Backward Stability . . . . . . . . . . . 4-2Position of Least Forward Stability . . . . . . . . . . . . . 4-3Grade and Sideslope . . . . . . . . . . . . . . . . . . . . . . . 4-9Towbar Connecting Points . . . . . . . . . . . . . . . . . . 4-13Drive Disconnect Hub. . . . . . . . . . . . . . . . . . . . . . 4-14Lifting Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18Decal Installation - Sheet 1 of 4 . . . . . . . . . . . . . . 4-19Decal Installation - Sheet 2 of 4 . . . . . . . . . . . . . . 4-20Decal Installation - Sheet 3 of 4 . . . . . . . . . . . . . . 4-21Decal Installation - Sheet 4 of 4 . . . . . . . . . . . . . . 4-22Serial Number Locations . . . . . . . . . . . . . . . . . . . . 6-8Engine Operating Temperature Specifications - Deutz

297 – JLG Lift –

TION - PARAGRAPH, SUBJECT PAGE SECTION

Tire Replacement . . . . . . . . . . . . . . . . . . . . . . . 6-22Wheel Replacement . . . . . . . . . . . . . . . . . . . . . 6-23Wheel Installation . . . . . . . . . . . . . . . . . . . . . . . 6-23

6.5 OSCILLATING AXLE LOCKOUT TEST (IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . .6-25

6.6 PROPANE FUEL FILTER REPLACEMENT. . . . . . .6-26Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27

6.7 PROPANE FUEL SYSTEM PRESSURE RELIEF . .6-276.8 SUPPLEMENTAL INFORMATION . . . . . . . . . . . . .6-28

TION - 7 - INSPECTION AND REPAIR LOG

2-1.2-2.2-3.2-4.

2-5.

3-1.3-2.3-3.3-4.3-5.4-1.4-2.4-3.4-4.4-5.4-6.4-7.4-8.4-9.4-10.6-1.6-2.

TABLE OF CONTENTS

iv 3121297

SECTIO RAGRAPH, SUBJECT PAGE

6-3.

6-4.

6-5.

6-6.6-7.

1-11-22-14-14-26-16-26-36-46-56-66-76-86-9

n Univis HVI 26 Specs . . . . . . . . . . . . . . . . . . 6-6tolubric 888-46 . . . . . . . . . . . . . . . . . . . . . . . . 6-6

cal Stability Weights - 600S . . . . . . . . . . . . . . . 6-7cal Stability Weights - 660SJ . . . . . . . . . . . . . . 6-7rication Specifications . . . . . . . . . . . . . . . . . . 6-15el Torque Chart . . . . . . . . . . . . . . . . . . . . . . . 6-24ection and Repair Log . . . . . . . . . . . . . . . . . . . 7-1

– JLG Lift –

N - PARAGRAPH, SUBJECT PAGE SECTION - PA

- Sheet 1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10Engine Operating Temperature Specifications - Deutz - Sheet 2 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11

Engine Operating Temperature Specifications - GM - Sheet 1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

Engine Operating Temperature Specifications - GM - Sheet 2 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13

Operator Maintenance & Lubrication Diagram . . . 6-14Filter Lock Assembly . . . . . . . . . . . . . . . . . . . . . . . 6-26

LIST OF TABLES

Minimum Approach Distances (M.A.D.) . . . . . . . . . 1-5Beaufort Scale (For Reference Only) . . . . . . . . . . 1-10Inspection and Maintenance Table . . . . . . . . . . . . . 2-3600S Decal Legend . . . . . . . . . . . . . . . . . . . . . . . . 4-23660SJ Decal Legend . . . . . . . . . . . . . . . . . . . . . . . 4-27Operating Specifications . . . . . . . . . . . . . . . . . . . . . 6-1Dimensional Data. . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3Deutz D2011L04 Specifications. . . . . . . . . . . . . . . . 6-3GM 3.0L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4Tire Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4Mobilfluid 424 Specs . . . . . . . . . . . . . . . . . . . . . . . . 6-5Mobil DTE 13M Specs . . . . . . . . . . . . . . . . . . . . . . . 6-5

6-10 Exxo6-11 Quin6-12 Criti6-13 Criti6-14 Lub6-15 Whe7-1 Insp

SECTION 1 - SAFETY PRECAUTIONS

1-1

CAUTIONS

E-OPERATION

Training and Knowledged and understand this manual before operating thehine.

not operate this machine until complete training is per-ed by authorized persons.

y authorized and qualified personnel can operate thehine.

3121297 – JLG Lift –

SECTION 1. SAFETY PRE

1.1 GENERALThis section outlines the necessary precautions for properand safe machine operation and maintenance. For propermachine use, it is mandatory that a daily routine is estab-lished based on the content of this manual. A maintenanceprogram, using the information provided in this manual andthe Service and Maintenance Manual, must also be estab-lished by a qualified person and followed to ensure themachine is safe to operate.

The owner/user/operator/lessor/lessee of the machine shallnot operate the machine until this manual has been read,training is accomplished, and operation of the machine hasbeen completed under the supervision of an experiencedand qualified operator.

If there are any questions with regard to safety, training,inspection, maintenance, application, and operation, pleasecontact JLG Industries, Inc. (“JLG”).

FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED INTHIS MANUAL COULD RESULT IN MACHINE DAMAGE, PROPERTY DAM-AGE, PERSONAL INJURY OR DEATH.

1.2 PR

Operator• Rea

mac

• Do form

• Onlmac


1-2 3121297

Wo

pection achine operation, perform inspections and func-

hecks. Refer to Section 2 of this manual for instructions.

perate this machine until it has been serviced anded according to requirements specified in theand Maintenance Manual.

the footswitch and all other safety devices areg properly. Modification of these devices is aolation.

R ALTERATION OF AN AERIAL WORK PLATFORMNLY WITH WRITTEN PERMISSION FROM THE MANU-

perate any machine on which safety or instruction or decals are missing or illegible.

ny buildup of debris on the platform floor. Keep, grease, and other slippery substances from foot-d platform floor.

– JLG Lift –

• Read, understand, and obey all DANGERS, WARNINGS,CAUTIONS, and operating instructions on the machineand in this manual.

• Use the machine in a manner which is within the scope ofits intended application set by JLG.

• All operating personnel must be familiar with the emer-gency controls and emergency operation of the machineas specified in this manual.

• Read, understand, and obey all applicable employer,local, and governmental regulations as they pertain tooperation of the machine.

rkplace Inspection• The operator is to take safety measures to avoid all haz-

ards in the work area prior to machine operation.

• Do not operate or raise the platform while on trucks, trail-ers, railway cars, floating vessels, scaffolds or other equip-ment unless approved in writing by JLG.

• Do not operate the machine in hazardous environmentsunless approved for that purpose by JLG.

• Be sure that the ground conditions are able to support themaximum load shown on the decals located on themachine.

Machine Ins• Before m

tional cdetailed

• Do not omaintainService

• Be sureoperatinsafety vi

MODIFICATION OSHALL BE MADE OFACTURER

• Do not oplacards

• Avoid amud, oilwear an


1-3

plies or tools which extend outside the platform arehibited unless approved by JLG.

en driving, always position boom over rear axle in line the direction of travel. Remember, if boom is over thet axle, steer and drive functions will be reversed.

not assist a stuck or disabled machine by pushing,ing, or by using boom functions. Only pull the unit the tie-down lugs on the chassis.

not place boom or platform against any structure tody the platform or to support the structure.

w boom and shut off all power before leaving machine.

Fall Hazards operation, occupants in the platform must wear a fullarness with a lanyard attached to an authorized lan-

nchorage point. Attach only one (1) lanyard per lan-nchorage point.

3121297 – JLG Lift –

1.3 OPERATION

General • Do not use the machine for any purpose other than posi-

tioning personnel, their tools, and equipment.

• Never operate a machine that is not working properly. If amalfunctions occurs, shut down the machine.

• Never slam a control switch or lever through neutral to anopposite direction. Always return switch to neutral andstop before moving the switch to the next function. Oper-ate controls with slow and even pressure.

• Do not allow personnel to tamper with or operate themachine from the ground with personnel in the platform,except in an emergency.

• Do not carry materials directly on platform railing. ContactJLG for approved material handling accessories.

• When two or more persons are in the platform, the opera-tor shall be responsible for all machine operations.

• Always ensure that power tools are properly stowed andnever left hanging by their cord from the platform workarea.

• Suppro

• Whwithfron

• Do pullfrom

• Do stea

• Sto

Trip and Duringbody hyard ayard a


1-4 3121297

reme caution when entering or leaving platform. that the boom is fully lowered. It may be neces-elescope out to position the platform closer to thefor entry/exit. Face the machine, maintain “threentact” with the machine, using two hands and one

o feet and one hand during entry and exit.

n Hazardschine is not insulated and does not provide pro-rom contact or proximity to electrical current.

– JLG Lift –

• Before operating the machine, make sure all gates areclosed and fastened in their proper position.

• Keep both feet firmly positioned on the platform floor at alltimes. Never use ladders, boxes, steps, planks, or similaritems on platform to provide additional reach.

• Never use the boom assembly to enter or leave the plat-form.

• Use extBe suresary to tground point cofoot or tw

Electrocutio• This ma

tection f


1-5

in a clearance of at least 10 ft. (3m) between any part machine and its occupants, their tools, and their

ent from any electrical line or apparatus carrying up00 volts. One foot additional clearance is required for

additional 30,000 volts or less.

1-1. Minimum Approach Distances (M.A.D.)

oltage Rangease to Phase)

MINIMUM APPROACH DISTANCEin Feet (Meters)

0 to 50 KV 10 (3)

r 50KV to 200 KV 15 (5)

200 KV to 350 KV 20 (6)

350 KV to 500 KV 25 (8)

500 KV to 750 KV 35 (11)

50 KV to 1000 KV 45 (14)

This requirement shall apply except whereemployer, local or governmental regulationsare more stringent.

3121297 – JLG Lift –

• Maintain distance from electrical lines, apparatus, or anyenergized (exposed or insulated) parts according to theMinimum Approach Distance (MAD) as shown in Table 1-1.

• Allow for machine movement and electrical line swaying.

• Maintaof theequipmto 50,0every

Table

V(Ph

Ove

Over

Over

Over

Over 7

NOTE:


1-6 3121297

•

DO ZONENE

ardsr must be familiar with the surface before driving.exceed the allowable sideslope and grade while

– JLG Lift –

The minimum approach distance may be reduced if insulat-ing barriers are installed to prevent contact, and the barriersare rated for the voltage of the line being guarded. Thesebarriers shall not be part of (or attached to) the machine. Theminimum approach distance shall be reduced to a distancewithin the designed working dimensions of the insulatingbarrier. This determination shall be made by a qualified per-son in accordance with the employer, local, or governmentalrequirements for work practices near energized equipment

NOT MANEUVER MACHINE OR PERSONNEL INSIDE PROHIBITEDE (MAD). ASSUME ALL ELECTRICAL PARTS AND WIRING ARERGIZED UNLESS KNOWN OTHERWISE.

Tipping Haz• The use

Do not driving.


1-7

oom assembly or platform is in a position that one ore wheels are off the ground, all persons must beoved before attempting to stabilize the machine. Usees, forklift trucks, or other appropriate equipment toilize machine.

and Collision Hazardsroved head gear must be worn by all operating and

und personnel.

ck work area for clearances overhead, on sides, andom of platform when lifting or lowering platform, anding.

ing operation, keep all body parts inside platform rail-

3121297 – JLG Lift –

• Do not elevate platform or drive with platform elevatedwhile on a sloping, uneven, or soft surface.

• Before driving on floors, bridges, trucks, and other sur-faces, check allowable capacity of the surfaces.

• Never exceed the maximum platform capacity. Distributeloads evenly on platform floor.

• Do not raise the platform or drive from an elevated posi-tion unless the machine is on firm, level and smooth sur-faces.

• Keep the chassis of the machine at least 2 ft. (0.6m) fromholes, bumps, drop-offs, obstructions, debris, concealedholes, and other potential hazards on the floor/surface.

• Do not push or pull any object with the boom.

• Never attempt to use the machine as a crane. Do not tie-off machine to any adjacent structure.

• Do not elevate the machine when wind conditions exceed28 mph (12.5 m/s). Refer to Table 1-2, Beaufort Scale (ForReference Only).

• Do not increase the surface area of the platform or theload. Increase of the area exposed to the wind willdecrease stability.

• Do not increase the platform size with unauthorized deckextensions or attachments.

• If bmorremcranstab

Crushing• App

gro

• Chebottdriv

• During.


1-8 3121297

G, LIFTING, AND HAULINGllow personnel in platform while towing, lifting, or

chine should not be towed, except in the event ofcy, malfunction, power failure, or loading/unload-

er to the Emergency Procedures section of thisfor emergency towing procedures.

boom is in the stowed position and the turntablerior to towing, lifting or hauling. The platform mustletely empty of tools.

ting machine, lift only at designated areas of the. Lift the unit with equipment of adequate capac-

the Machine Operation section of this manual forormation.

– JLG Lift –

• Use the boom functions, not the drive function, to positionthe platform close to obstacles.

• Always post a lookout when driving in areas where visionis obstructed.

• Keep non-operating personnel at least 6 ft. (1.8m) awayfrom machine during all driving and swing operations.

• Limit travel speed according to conditions of ground sur-face, congestion, visibility, slope, location of personnel,and other factors which may cause collision or injury topersonnel.

• Be aware of stopping distances in all drive speeds. Whendriving in high speed, switch to low speed before stop-ping. Travel grades in low speed only.

• Do not use high speed drive in restricted or close quartersor when driving in reverse.

• Exercise extreme caution at all times to prevent obstaclesfrom striking or interfering with operating controls and per-sons in the platform.

• Be sure that operators of other overhead and floor levelmachines are aware of the aerial work platform’s pres-ence. Disconnect power to overhead cranes.

• Warn personnel not to work, stand, or walk under a raisedboom or platform. Position barricades on floor if neces-sary.

1.4 TOWIN• Never a

hauling.

• This maemergening. Refmanual

• Ensure locked pbe comp

• When lifmachineity.

• Refer tolifting inf


1-9

not refuel the machine with the engine running.

tery fluid is highly corrosive. Avoid contact with skin clothing at all times.

rge batteries only in a well ventilated area.

3121297 – JLG Lift –

1.5 ADDITIONAL HAZARDS / SAFETY• Do not use machine as a ground for welding.

• When performing welding or metal cutting operations,precautions must be taken to protect the chassis fromdirect exposure to weld and metal cutting spatter.

• Do

• Batand

• Cha


1-1 3121297

DO NMPH

Only)

Land Conditions

ertically

n smoke

skin. Leaves rustle

wigs in constant motion

r raised. Small branches begin to move.

tion. Whistling heard in overhead wires. es difficult.

n. Effort needed to walk against the wind.

ees. Cars veer on road.

ge.

0 – JLG Lift –

OT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED 28 (12.5 M/S).

Table 1-2. Beaufort Scale (For Reference

Beaufort Number

Wind SpeedDescription

mph m/s

0 0 0-0.2 Calm Calm. Smoke rises v

1 1-3 0.3-1.5 Light air Wind motion visible i

2 4-7 1.6-3.3 Light breeze Wind felt on exposed

3 8-12 3.4-5.4 Gentle breeze Leaves and smaller t

4 13-18 5.5-7.9 Moderate breeze Dust and loose pape

5 19-24 8.0-10.7 Fresh breeze Smaller trees sway.

6 25-31 10.8-13.8 Strong breeze Large branches in moUmbrella use becom

7 32-38 13.9-17.1 Near Gale/Moderate Gale Whole trees in motio

8 39-46 17.2-20.7 Fresh Gale Twigs broken from tr

9 47-54 20.8-24.4 Strong Gale Light structure dama

CHINE PREPARATION, AND INSPECTION

2-1

PREPARATION, AND INSPECTION

e safest means to operate the machine where over-ad obstructions, other moving equipment, and obsta-

es, depressions, holes, dropoffs.

eans to avoid the hazards of unprotected electricalnductors.

ecific job requirements or machine application.

Supervisiong must be done under the supervision of a qualified in an open area free of obstructions until the traineeveloped the ability to safely control and operate the

ne.

Responsibilityerator must be instructed that he/she has the respon-

and authority to shut down the machine in case of action or other unsafe condition of either the machinejob site.

SECTION 2 - USER RESPONSIBILITIES, MA

3121297 – JLG Lift –

SECTION 2. USER RESPONSIBILITIES, MACHINE

2.1 PERSONNEL TRAININGThe aerial platform is a personnel handling device; so it isnecessary that it be operated and maintained only by trainedpersonnel.

Persons under the influence of drugs or alcohol or who aresubject to seizures, dizziness or loss of physical control mustnot operate this machine.

Operator TrainingOperator training must cover:

1. Use and limitations of the controls in the platform and atthe ground, emergency controls and safety systems.

2. Control labels, instructions, and warnings on themachine.

3. Rules of the employer and government regulations.

4. Use of approved fall protection device.

5. Enough knowledge of the mechanical operation of themachine to recognize a malfunction or potential mal-function.

6. Thhecl

7. Mco

8. Sp

Training Traininpersonhas demachi

OperatorThe opsibilitymalfunor the

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION

2-2 3121297

2.2, INC. RECOGNIZES A FACTORY-QUALIFIED SERVICEA PERSON WHO HAS SUCCESSFULLY COMPLETED TRAINING SCHOOL FOR THE SPECIFIC JLG PRODUCT

– JLG Lift –

PREPARATION, INSPECTION, AND MAINTENANCE

The following table covers the periodic machine inspectionsand maintenance recommended by JLG Industries, Inc.Consult local regulations for further requirements for aerialwork platforms. The frequency of inspections and mainte-nance must be increased as necessary when the machine isused in a harsh or hostile environment, if the machine isused with increased frequency, or if the machine is used in asevere manner.

JLG INDUSTRIESTECHNICIAN AS THE JLG SERVICEMODEL.


2-3

nce Table

ryibility

Service Qualification

Reference

or User or Operator Operator and Safety Manual

or User Qualified JLG Mechanic

Service and Maintenance Manual and applicable JLG inspection form



or User Factory-Qualified Service Technician



Service and Maintenance Manual

ance Manual to perform inspections.


3121297 – JLG Lift –

Table 2-1.Inspection and Maintena

Type FrequencyPrima

Respons

Pre-Start Inspection Before using each day; or whenever there’s an Operator change.

User or Operat

Pre-Delivery Inspection (See Note)

Before each sale, lease, or rental delivery. Owner, Dealer,

Frequent Inspection In service for 3 months or 150 hours, whichever comes first; orOut of service for a period of more than 3 months; orPurchased used.

Owner, Dealer,

Annual Machine Inspection Annually, no later than 13 months from the date of prior inspection.

Owner, Dealer,

Preventative Maintenance At intervals as specified in the Service and Main-tenance Manual.

Owner, Dealer,

NOTE: Inspection forms are available from JLG. Use the Service and Mainten


2-4 3121297

Pre stic only) is enclosed in the weather resistante container.

-Around” Inspection – Refer to Figure 2-3. thru 2-5.

y – Charge as required.

ombustion Engine Powered Machines) – Add the fuel as necessary.

e Oil Supply - Ensure the engine oil level is at the ark on the dipstick and the filler cap is secure.

ulic Oil – Check the hydraulic oil level. Ensurelic oil is added as required.

sories/Attachments - Reference the Operationafety Manual of each attachment or accessoryd upon the machine for specific inspection, oper-

and maintenance instructions.

– JLG Lift –

-Start InspectionThe Pre-Start Inspection should include each of the follow-ing:

1. Cleanliness – Check all surfaces for leakage (oil, fuel,or battery fluid) or foreign objects. Report any leakage tothe proper maintenance personnel.

2. Structure - Inspect the machine structure for dents,damage, weld or parent metal cracks or other discrep-ancies.

3. Decals and Placards – Check all for cleanliness andlegibility. Make sure none of the decals and placards aremissing. Make sure all illegible decals and placards arecleaned or replaced.

4. Operators and Safety Manuals – Make sure a copy ofthe Operator and Safety Manual, AEM Safety Manual(Domestic only), and ANSI Manual of Responsibilities

(Domestorag

5. “WalkFigure

6. Batter

7. Fuel (Cproper

8. EnginFull m

9. Hydrahydrau

10. Accesand Sinstalleation,

Parent Metal Crack Weld Crack


2-5

om the platform control console:

. Ensure that the control console is firmly secured inthe proper location;

. Check that all guards protecting the switches orlocks are in place;

. Operate all functions and check all limiting and cut-out switches;

. Ensure that all machine functions are disabledwhen the Emergency Stop Button is pushed in.

ith the platform in the transport (stowed) position:

. Drive the machine on a grade, not to exceed therated gradeability, and stop to ensure the brakeshold;

. Check the tilt sensor alarm to ensure proper opera-tion.


3121297 – JLG Lift –

11. Function Check – Once the “Walk-Around” Inspectionis complete, perform a functional check of all systems inan area free of overhead and ground level obstructions.Refer to Section 4 for more specific instructions.

IF THE MACHINE DOES NOT OPERATE PROPERLY, TURN OFF THEMACHINE IMMEDIATELY! REPORT THE PROBLEM TO THE PROPERMAINTENANCE PERSONNEL. DO NOT OPERATE THE MACHINE UNTIL ITIS DECLARED SAFE FOR OPERATION.

Function CheckPerform the Function Check as follows:

1. From the ground control panel with no load in the plat-form:

a. Check that all guards protecting the switches orlocks are in place;

b. Operate all functions and check all limiting and cut-out switches;

c. Check auxiliary power (or manual descent);

d. Ensure that all machine functions are disabledwhen the Emergency Stop Button is activated.

2. Fr

a

b

c

d

3. W

a

b


2-6 3121297

2.3

TO WHEFROMAC

NOT

NOT

main boom, extend and retract telescope. Checklayed movement of fly section, indicating loose.

turntable to LEFT and RIGHT a minimum of 45s. Check for smooth motion.

the chassis out of level indicator located on them control console by driving, with the machine inosition, up a suitable ramp of at least 5° slope. the out of level indicator, with the machine on theIf the light does not illuminate, return the machinevel surface, shut down the machine, and contact ad technician before resuming operation.

& 7 cover 600S ANSI market machines with dualies (500 & 1000 lb. [227 kg for ANSI markets and for CE and Australia markets & 454 kg for ANSI and 450 kg for CE and Australia markets]).

capacity limit switch as follows:

Length Switch.

ise boom to horizontal (place angle indicator onse boom between boom pivot pin and lift cylinder

tach pin).

– JLG Lift –

LIMIT SWITCH FUNCTIONAL CHECK

AVOID COLLISION AND INJURY IF PLATFORM DOES NOT STOPN A CONTROL SWITCH OR LEVER IS RELEASED, REMOVE FOOT

M FOOTSWITCH OR USE EMERGENCY STOP TO STOP THEHINE.

E: Perform checks from ground controls first, then from plat-form controls.

1. Operate machine from ground control.

E: For adjustments see Service Manual - Limit Switch Adjust-ments.

2. Check elevation limit switch as follows:

a. Lift boom up to 2 degrees to 7 degrees above hori-zontal. The switch should activate at this point.

b. Lift boom down to 2.5 degrees to 7.5 degreesbelow horizontal. The switch should reset at thispoint.

3. Raise for decables

4. Swingdegree

5. Checkplatforlevel pCheckramp. to a lequalifie

NOTE: Steps 6capacit230 kgmarkets

6. Check

Boom

a. Rabaat


2-7

. Lift boom up until 1000 lb. (454 kg for ANSI marketsand 450 kg for CE and Australia markets) lightcomes on. Boom angle should be 55 degrees to 64degrees.

imit switch settings need to be changed, you will needrecheck that the 500 lb. (227 kg for ANSI markets and0 kg for CE and Australia markets) light comes on at 45grees to 50 degrees when lifting down.

heck capacity limit switch as follows:

ain Boom Length Switch.

. Lift main boom to approximately horizontal.

. Telescope boom out until 500 lb. (227 kg for ANSImarkets and 230 kg for CE and Australia markets)light comes on (may need to used auxiliary powerto position boom correctly).

. Mark the wear pad location on the main fly boom.

. Telescope the main boom to full extension.

. Measure from the mark on the fly boom to the wearpad. The dimension should be 125" to 127" (317.5to 322.5 cm).


3121297 – JLG Lift –

b. Telescope boom out until 500 lb. (227 kg for ANSImarkets and 230 kg for CE and Australia markets)light comes on (may need to used auxiliary powerto position boom correctly).

c. Mark wear pad location on the fly and mid booms.

d. Telescope boom out to full extension.

e. Measure from the mark on the fly boom to the wearpad and measure from mark on the mid boom tothe wear pad.

f. Add These two numbers together (they should beapproximately equal) they should measure 137" to139" (348 to 353 cm).

Boom Angle Switch.

a. Telescope boom to full extension.

b. Lift boom up until 1000 lb. (454 kg for ANSI marketsand 450 kg for CE and Australia markets) lightcomes on.

c. Lift boom down using auxiliary power until 500 lb.(227 kg for ANSI markets and 230 kg for CE andAustralia markets) light comes on. Boom anglemust be 45 degrees to 50 degrees (place angleindicator on base boom between boom pivot pinand lift cylinder attach pin).

d

NOTE: If lto 23de

7. C

M

a

b

c

d

e


2-8 3121297

ft main boom down until 500 lb. (227 kg for ANSIarkets and 230 kg for CE and Australia markets)ht comes on. The boom angle at this point should 45 degrees to 50 degrees.

witch settings need to be changed, you will needeck that the 500 lb. (227 kg for ANSI markets andfor CE and Australia markets) light comes on at 45s to 50 degrees when lifting down.

– JLG Lift –

Main Boom Angle Switch.

a. Lift main boom to approximately horizontal.

b. Telescope boom out until 500 lb. (227 kg for ANSImarkets and 230 kg for CE and Australia markets)light comes on (may need to used auxiliary powerto position boom correctly).

c. Lift main boom up until 1000 lb. (454 kg for ANSImarkets and 450 kg for CE and Australia markets)light comes on. The boom angle at this point shouldbe 55 degrees to 60 degrees.

d. Limligbe

NOTE: If limit sto rech230 kg degree


2-9

. Rear Drive Wheels0. Platform Leveling Cylinder1. Foot Switch

- 600S


3121297 – JLG Lift –

1. Platform2. Platform Control Box3. Rotator4. Fly Boom

5. Mid Boom6. Base Boom7. Turntable8. Front Drive/Steer Wheels

911

Figure 2-1. Basic Nomenclature


2-1 3121297

els

nder

13. Jib Lift Cylinder14. Foot Switch

J

0 – JLG Lift –

1. Platform2. Platform Control Box3. Rotator4. Jib

5. Fly Boom6. Mid Boom7. Base Boom8. Turntable

9. Front Drive/Steer Whe10. Rear Drive Wheels11. Swing Bearing12. Platform Leveling Cyli

Figure 2-2. Basic Nomenclature - 660S


2-11

ection Diagram


3121297 – JLG Lift –

Figure 2-3. Daily Walk-Around Insp


2-1 3121297

Ge

T

Equipped) - See Inspection Note.

r Track - See Inspection Note.

draulic Cylinders - See Inspection Note.

Motor, Brake, and Hub - See Inspection Note.

l/Tire Assemblies - Properly secured, no missinguts. Inspect for worn tread, cuts, tears or otherpancies. Inspect wheels for damage and corro-

d and Steering Linkage - See Inspection Note.

ble Lock - Operable.

- Sheet 1 of 2

2 – JLG Lift –

neralBegin the "Walk-Around Inspection" at Item 1, as noted onthe diagram. Continue checking each item in sequence forthe conditions listed in the following checklist.

O AVOID POSSIBLE INJURY BE SURE MACHINE POWER IS OFF.

INSPECTION NOTE: On all components, make sure thereare no loose or missing parts, that they are securely fas-tened, and no visible damage, leaks or excessive wearexists in addition to any other criteria mentioned.

1. Platform Assembly and Gate - Footswitch works prop-erly, not modified, disabled or blocked. Latch and hinges in working condition.

2. Platform & Ground Control Consoles - Switches andlevers return to neutral, decals/placards secure andlegible, control markings legible.

3. Rotator - See Inspection Note.

4. Jib (If

5. Powe

6. All Hy

7. Drive

8. Wheelug ndiscresion.

9. Tie Ro

10. Turnta

Figure 2-4. Daily Walk-Around Inspection Points


2-13

attery - Proper electrolyte levels if adjustable; cablesht, no visible damage or corrosion.

ydraulic Pump - See Inspection Note.

rntable - See Inspection Note.

ame - See Inspection Note.

ain Boom Sections - See Inspection Note.

ints - Sheet 2 of 2


3121297 – JLG Lift –

11. Auxiliary Power Pump - See Inspection Note.

12. Swing Drive Motor and Brake - See Inspection Note.

13. Main Control Valve - See Inspection Note.

14. Turntable Bearing - Evidence of proper lubrication. Noevidence of loose bolts or looseness between bearingand structure.

15. Fuel Tank - See Inspection Note.

16. Hood Assemblies - See Inspection Note.

17. Btig

18. H

19. Tu

20. Fr

21. M

Figure 2-5. Daily Walk-Around Inspection Po


2-1 3121297
4 – JLG Lift –
NOTES:

MACHINE CONTROLS AND INDICATORS

3-1

AND INDICATORSe indicator panels use different shaped symbols to alert operator to different types of operational situationst could arise. The meaning of those symbols arelained below.

Indicates a potentially hazardous situation, whichif not corrected, could result in serious injury ordeath. This indicator will be red.

Indicates an abnormal operating condition,which if not corrected, may result in machineinterruption or damage. This indicator will be yel-low.

Indicates important information regarding theoperating condition, i.e. procedures essential forsafe operation. This indicator will be green withthe exception of the capacity indicator which willbe green or yellow depending upon platformposition.

SECTION 3 -

3121297 – JLG Lift –

SECTION 3. MACHINE CONTROLS

3.1 GENERAL

THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINEAPPLICATION AND OPERATION. THE USER AND OPERATOR ARERESPONSIBLE FOR CONFORMING WITH GOOD SAFETY PRACTICES.

This section provides the necessary information needed tounderstand control functions.

3.2 CONTROLS AND INDICATORS

NOTE: All machines are equipped with control panels that usesymbols to indicate control functions. On ANSI machinesrefer to decal located on the control box guard in front ofthe control box or by the ground controls for these sym-bols and the corresponding functions.

NOTE: Ththethaexp

SECTION 3 - MACHINE CONTROLS AND INDICATORS

3-2 3121297

Gro

(S

NOT

PLATFORM LEVELING OVERRIDE FUNCTION FOR OF THE PLATFORM. INCORRECT USE COULD CAUSEANT TO SHIFT OR FALL. FAILURE TO DO SO COULD OR SERIOUS INJURY.

m Leveling Override

e position switch allows theor to adjust the automatic selfg system. This switch is usedust platform level in situationsas ascending/descending a

Equipped)

itch provides raising and low-f the jib.

– JLG Lift –

und Control Station

ee Figure 3-1. and Figure 3-2.)

E: The Function Enable switch must be helddown in order to operate Telescope, Swing,Lift, Jib Lift, Platform Level Override, andPlatform Rotate functions.

1. Platform Rotate

Provides rotation of the platform.

ONLY USE THE SLIGHT LEVELINGTHE LOAD/OCCUPRESULT IN DEATH

2. Platfor

A threoperatlevelinto adjsuch grade.

3. Jib (If

This swering o


3-3

- 600S

SECTION 3 -

3121297 – JLG Lift –

Figure 3-1. Ground Control Station

1. Platform Rotate2. Platform Leveling Override3. Not Used4. Power/Emergency Stop5. Engine Start/Auxiliary Power/Function Enable6. Boom Lift7. Hourmeter8. Platform/Ground Select Switch9. Swing10. Boom Telescope


3-4 3121297

SJ

– JLG Lift –

Figure 3-2. Ground Control Station - 660

1. Platform Rotate2. Platform Leveling Override3. Jib4. Power/Emergency Stop5. Engine Start/Auxiliary Power/Function Enable6. Boom Lift7. Hourmeter8. Platform/Ground Select Switch9. Swing10. Boom Telescope


3-5

gine Start/ Auxiliary Power Switch /Func-n Enable

start the engine, the switch must be held "Up" untile engine starts.

use auxiliary power, the switch must beld “Down” for duration of auxiliary pumpe.

hen the engine is running, the switchust be held "Down" to enable all boomntrols.

ATING ON AUXILIARY POWER, DO NOT OPERATE MOREUNCTION AT A TIME. (SIMULTANEOUS OPERATION CANHE AUXILIARY PUMP MOTOR.)

SECTION 3 -

3121297 – JLG Lift –

NOTE: When Power/Emergency Stop switch is in the “On” posi-tion and engine is not running, an alarm will sound, indi-cating Ignition is “On”.

WHEN THE MACHINE IS SHUT DOWN THE MASTER/EMERGENCY STOPSWITCH MUST BE POSITIONED TO THE “OFF” POSITION TO PREVENTDRAINING THE BATTERY.

NOTE: On machines with diesel engines, when Glow Plug Indi-cator is lighted (Yellow), wait until light goes out beforecranking engine.

4. Power/Emergency Stop Switch

A two-position red mushroom shapedswitch supplies power to Platform/GroundSelect switch when pulled out (on). Whenpushed in (off), power is shut off to the Platform/GroundSelect switch.

5. Entio

Toth

Toheus

Wmco

WHEN OPERTHAN ONE FOVERLOAD T


3-6 3121297

he Platform/Ground Select Switch isenter position, power is shut off to

ntrols at both operating stations.e the key to prevent the controls fromctuated. The key is removable in the position on CE specification

es. The key must be available to ground personnelvent of an emergency.

m/Ground Select Switch

ree position, key operated switches power to the platform controlle when positioned to Platform. Withitch key turned to the Ground posi-ly ground controls are operable.

– JLG Lift –

6. Lift Control

Provides raising and lowering of theboom.

7. Hourmeter

Registers the amount of time themachine has been in use, withengine running. By connecting intothe oil pressure circuit of the engine, only engine runhours are recorded. The hourmeter registers up to9,999.9 hours and cannot be reset.

NOTE: When tin the cthe coRemovbeing aplatformmachinin the e

8. Platfor

The thsuppliconsothe swtion on


3-7

ontrol Indicator Panel

re 3-3.)

o Alternator Output Indicator

dicates a problem in the charging circuit,d service is required.

gine Oil Pressure Indicator

dicates that engine oil pressure is belowrmal and service is required.

igh Engine Coolant Temperature Indicatoriquid Cooled Engines)

dicates that engine coolant temperature abnormally high and service is required.

gine Oil Temperature Indicator (Deutz)

dicates that the temperature of the enginel, which also serves as engine coolant, isnormally high and service is required.

SECTION 3 -

3121297 – JLG Lift –

NOTE: Lift, Swing, Platform Level, Telescope, Platform Rotatorand Auxiliary control switches are spring-loaded and willautomatically return to neutral (off) when released.

WHEN OPERATING THE BOOM ENSURE THERE ARE NO PERSONNELAROUND OR UNDER PLATFORM.

TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CON-TROL LEVERS OR TOGGLE SWITCHES CONTROLLING PLATFORMMOVEMENT DO NOT RETURN TO THE OFF POSITION WHEN RELEASED.

9. Swing Control

Provides 360 degrees continuousturntable rotation.

10. Telescope Control

Provides extension and retraction ofthe boom.

Ground C

(See Figu

1. N

Inan

2. En

Inno

3. H(L

Inis

4. En

Inoiab


3-8 3121297

ssit to Startloadr Disable

Panel

– JLG Lift –

1. No Alternator Output2. Low Engine Oil Pressure3. High Engine Coolant Temp.4. Engine Oil Temp.

5. System Distre6. Glow Plug Wa7. Platform Over8. Drive and Stee

Figure 3-3. Ground Control Indicator


3-9

atform Overload Indicator. (If Equipped)

dicates the platform has been over-aded.

rive and Steer Disable Indicator (Ifuipped)

dicates the Drive and Steer Disable func-n has been activated.

SECTION 3 -

3121297 – JLG Lift –

5. System Distress Indicator

The light indicates that the JLG ControlSystem has detected an abnormal condi-tion and a Diagnostic Trouble Code hasbeen set in the system memory. Refer to the ServiceManual for instructions concerning the trouble codesand trouble code retrieval.

The system distress indicator light will illuminate for 2-3seconds when the key is positioned to the on position toact as a self test.

6. Glow Plug/ Wait to Start Indicator

Indicates the glow plugs are on. The glowplugs are automatically turned on with theignition circuit and remain on for approxi-mately seven seconds. Start the engine only after thelight goes out.

7. Pl

Inlo

8. Deq

Intio


3-1 3121297

Pla

(S

TO ATROMOVWHE

elect (If Equipped)

equipped with four wheel steering,tion of the steering system is operatorble. The center switch position gives

ntional front wheel steering with the rear wheelscted. This is for normal driving at maximums. The forward position is for “crab” steering.in this mode both front and rear axles steer in thedirection, which allows the chassis to move side-s it goes forward. This can be used for position- machine in aisle ways or against buildings. Thewitch position is for “coordinated” steering. In thisthe front and rear axles steer in the opposite

ons to produce the tightest turning circle forvering in confined areas.

ynchronize the front and rear axles, position theive wheels to the forward drive position by select-ther crab or compound steer, then select front(center switch position) to operate the normalg function.

0 – JLG Lift –

tform Station

ee Figure 3-4.)

VOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CON-L LEVERS OR TOGGLE SWITCHES CONTROLLING PLATFORMEMENT DO NOT RETURN TO THE OFF OR NEUTRAL POSITIONN RELEASED.

1. Drive Speed/Torque Select

The machine has a three posi-tion switch - The forward posi-tion gives maximum drivespeed. The back position givesmaximum torque for rough ter-rain and climbing grades. Thecenter position allows the machine to be driven as qui-etly as possible.

2. Steer S

When the acselectaconveunaffespeedWhen same ways aing theback smode directimaneu

To re-srear dring eisteer steerin


3-11

uch Overrideuch Indicator

rm Rotate

16. Function Speed17. Main Lift/Swing

nsole

SECTION 3 -

3121297 – JLG Lift –

1. Drive Speed2. Steer Select3. Platform Leveling Override4. Horn5. Power/Emergency Stop

6. Start/Aux. Power7. Fuel Select8. Drive Orientation Override9. Drive/Steer10. Telescope

11. Lights12. Jib13. Soft To14. Soft To15. Platfo

Figure 3-4. Platform Control Co


3-1 3121297

ONLSLIGTHERES

uxiliary Power

pushed forward, the switch ener-he starter motor to start the engine.

uxiliary Power control switch ener-the electrically operated hydraulic (Switch must be held on for durationiliary pump use.)

xiliary pump functions to provide sufficient oil flowrate the basic machine functions should the mainor engine fail. The auxiliary pump will operateoom lift, main telescope and swing.

elect (Dual Fuel Engine Only) (Ifed)

ne or liquid propane fuel may bed by moving the switch to the appropriate posi-

is unnecessary to purge the fuel system beforeing fuels, so there is no waiting period whening fuels while the engine is running.

2 – JLG Lift –

Y USE THE PLATFORM LEVELING OVERRIDE FUNCTION FORHT LEVELING OF THE PLATFORM. INCORRECT USE COULD CAUSE

LOAD/OCCUPANTS TO SHIFT OR FALL. FAILURE TO DO SO COULDULT IN DEATH OR SERIOUS INJURY.

3. Platform Leveling Override

A three position switch allows the operatorto adjust the automatic self leveling system.This switch is used to adjust platform levelin situations such as ascending/descending a grade.

4. Horn

A push-type Horn switch supplies electrical power to an audible warning device when pressed.

5. Power/Emergency Stop Switch

A two-position red mushroom shapedswitch furnishes power to Platform Controlswhen pulled out (on). When pushed in (off),power is shut off to the platform functions.

6. Start/A

When gizes t

The Agizes pump.of aux

The auto opepump main b

7. Fuel SEquipp

Gasoliselectetion. Itswitchswitch


3-13

, Swing, and Drive control levers are spring-loaded andl automatically return to neutral (off) position wheneased.

RIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CON-S OR TOGGLE SWITCHES CONTROLLING PLATFORMDO NOT RETURN TO THE OFF OR NEUTRAL POSITIONSED.

operate the Drive joystick, pull up on theking ring below the handle.

SECTION 3 -

3121297 – JLG Lift –

8. Drive Orientation Override

When the boom is swung over the rear tiresor further in either direction, the Drive Ori-entation indicator will illuminate when thedrive function is selected. Push and release the switch,and within 3 seconds move the Drive/Steer control toactivate drive or steer. Before driving, locate the black/white orientation arrows on both the chassis and theplatform controls. Move the drive controls in a directionmatching the directional arrows.

NOTE: Liftwilrel

TO AVOID SETROL LEVERMOVEMENT WHEN RELEA

NOTE: To loc


3-1 3121297

NOT Equipped)

forward to lift up, pull back to lift Variable lift speed is using the Func-eed Control.

Touch Override Switch (Ifed)

witch enables the functions thatut out by the Soft Touch system to operate againp speed, allowing the operator to move the plat-way from the obstacle that caused the shutdownn.

uch Indicator (If Equipped)

tes the Soft Touch bumper ist an object. All controls are cuttil the override button is pushed, at which timels are active in the Creep Mode.

4 – JLG Lift –

E: The Drive joystick is spring loaded and will automaticallyreturn to neutral (off) position when released.

9. Drive/Steer

Push forward to drive forward,pull back to drive in reverse.Steering is accomplished via athumb-activated rocker switchon the end of the steer handle.

10. Telescope

Provides extension and retraction of themain boom.

11. Lights (If Equipped)

This switch operates control console panellights and head lights if the machine is soequipped. The ignition switch does not have to be on tooperate the lights, so care must be taken to avoid drain-ing the battery if left unattended. The master switch and/ or the ignition switch at the ground control will turn offpower to all lights.

12. Jib (If

Push down.tion Sp

13. Soft equipp

This swere cat creeform asituatio

14. Soft To

Indicaagainsout uncontro


3-15

operate the Main Boom Lift/Swing joy-k, pull up on the locking ring below the

ndle.

e Main Boom Lift/Swing joystick is springded and will automatically return to neu-l (off) position when released.

ain Lift/Swing Controller

ovides main lift and swing.sh forward to lift up, pullckward to boom down.

ove right to swing right, moveft to swing left. Moving theystick activates switches toovide the functions selected.

SECTION 3 -

3121297 – JLG Lift –

15. Platform Rotate

Provides rotation of the platform when posi-tioned to the right or left.

DO NOT OPERATE MACHINE IF DRIVE SPEED /TORQUE SELECT ORFUNCTION SPEED SWITCHES OPERATE WHEN BOOM IS ABOVE HORI-ZONTAL.

16. Function Speed Control

This control affects the speed of tele-scope and platform rotate. Turning theknob all the way counterclockwise until itclicks puts drive, main lift and swing intocreep mode.

NOTE: To sticha

NOTE: Thloatra

17. M

PrPubaMlejopr


3-1 3121297

Pla

(S

IF TEXTREPBOO

NOT

m Overload (If equipped)

tes the platform has been over-.

ity Indicator

tes the maximum platform capacity current position of the platform. ted capacities are permitted at

ted platform positions (shorter boom s and higher boom angles).

the capacity decals on the machinericted and unrestricted platform capacities.

6 – JLG Lift –

tform Control Indicator Panel

ee Figure 3-5., Platform Control Indicator Panel)

1. Tilt Alarm Warning Light and Alarm

This illuminator indicates that the chassis ison a slope. An alarm will also sound whenthe chassis is on a slope and the boom isabove horizontal. If lit when boom is raised or extended,retract and lower to below horizontal then repositionmachine so that it is level before continuing operation. Ifthe boom is above horizontal and the machine is on aslope, the tilt alarm warning light will illuminate and analarm will sound and CREEP is automatically activated.

ILT WARNING LIGHT IS ILLUMINATED WHEN BOOM IS RAISED ORENDED, RETRACT AND LOWER TO BELOW HORIZONTAL THENOSITION MACHINE SO THAT IT IS LEVEL BEFORE EXTENDINGM OR RAISING BOOM ABOVE HORIZONTAL.

E: When the tilt sensor alarm is activated the Drive functionwill be disabled if the boom is elevated above horizontal.

2. Platfor

Indicaloaded

3. Capac

Indicafor theRestricrestriclength

NOTE: Refer tofor rest


3-17

AC GeneratorDrive OrientationCreep

tor Panel

SECTION 3 -

3121297 – JLG Lift –

1. Tilt2. Overload3. Capacity4. Cable Service

5. Enable6. Glow Plug7. Low Fuel8. Malfunction

9.10.11.

Figure 3-5. Platform Control Indica


3-1 3121297

IF TPLAAND

itch/Enable Indicator

erate any function, the footswitchbe depressed and the functiond within seven seconds. The enable

tor shows that the controls are enabled. If a func- not selected within seven seconds, or if a sevend lapse between ending one function and begin-e next function, the enable light will go out andtswitch must be released and depressed again to the controls.

ing the footswitch removes power from all con-nd applies the drive brakes.

US INJURY, DO NOT REMOVE, MODIFY OR DISABLE BY BLOCKING OR ANY OTHER MEANS.

ST BE ADJUSTED IF FUNCTIONS ACTIVATE WHENERATES WITHIN LAST 1/4" OF TRAVEL, TOP OR BOT-

8 – JLG Lift –

4. Cable Service Indicator (If Equipped)

When illuminated, the light indicates theboom cables are loose or broken andmust be repaired or adjusted immediately.

HE CABLE SERVICE INDICATOR IS ILLUMINATED, RETURN THETFORM TO THE STOWED POSITION, SHUT DOWN THE MACHINE, HAVE THE BOOM CABLES INSPECTED.

5. Footsw

To opmust selecteindication isseconning ththe fooenable

Releastrols a

TO AVOID SERIOTHE FOOTSWITCH

FOOTSWITCH MUSWITCH ONLY OPTOM.


3-19

Generator (If Equipped)

dicates the generator is in operation.

rive Orientation Indicator

hen the boom is swung beyond the rearive tires or further in either direction, therive Orientation indicator will illuminatehen the drive function is selected. This is a signal fore operator to verify that the drive control is being oper-ed in the proper direction (i.e. controls reversed situa-ns).

reep Speed Indicator

hen the Function Speed Control is turned the creep position, the indicator acts as aminder that all functions are set to theowest speed.

SECTION 3 -

3121297 – JLG Lift –

6. Glow Plug/Wait to Start Indicator

Indicates the glow plugs are operating.After turning on ignition, wait until light goesout before cranking engine.

NOTE: Refer to Fuel Reserve/Shut-Off System in Section 4 formore detailed information concerning the Low Fuel Indi-cator.

7. Low Fuel Indicator (Yellow)

Indicates the fuel tank is 1/8 full or less.When the light first turns on, there areapproximately four usable gallons of fuelremaining.

8. System Distress Indicator

The light indicates that the JLG ControlSystem has detected an abnormal condi-tion and a Diagnostic Trouble Code hasbeen set in the system memory. Refer to the ServiceManual for instructions concerning the trouble codesand trouble code retrieval.

9. AC

In

10. D

WdrDwthattio

11. C

Wtoresl


3-2 3121297
0 – JLG Lift –
NOTES:

SECTION 4 - MACHINE OPERATION

4-1

PERATION

ERATING CHARACTERISTICS AND ITATIONS

es

om can be raised above horizontal with or without any platform, if:

achine is positioned on a smooth, firm and level sur-ce.

ad is within manufacturer’s rated capacity.

l machine systems are functioning properly.

oper tire pressure.

achine is as originally equipped from JLG.

3121297 – JLG Lift –

SECTION 4. MACHINE O

4.1 DESCRIPTIONThis machine is a self-propelled hydraulic personnel liftequipped with a work platform on the end of an elevatingand rotating boom.

The primary operator control station is in the platform. Fromthis control station, the operator can drive and steer themachine in both forward and reverse directions. The opera-tor can raise or lower the main or tower boom or swing theboom to the left or right. Standard boom swing is 360 degreecontinuous left and right of the stowed position. The machinehas a Ground Control Station which will override the PlatformControl Station. Ground Controls operate Boom Lift andSwing, and are to be used in an emergency to lower the plat-form to the ground should the operator in the platform beunable to do so.

4.2 OPLIM

Capaciti

The boload in

1. Mfa

2. Lo

3. Al

4. Pr

5. M


4-2 3121297

Sta

TO MAC

4-1. Position of Least Backward Stability

– JLG Lift –

bility

Machine stability is based on two positions which are calledFORWARD and BACKWARD stability. The machines positionof least FORWARD stability is shown in Figure 4-2., Positionof Least Forward Stability, and its position of least BACK-WARD stability is shown in Figure 4-1., Position of LeastBackward Stability.

AVOID FORWARD OR BACKWARD TIPPING, DO NOT OVERLOADHINE OR OPERATE THE MACHINE ON AN OUT-OF-LEVEL SURFACE.

Figure


4-3

ard Stability

3121297 – JLG Lift –

Figure 4-2. Position of Least Forw


4-4 3121297

4.3

NOT

Sta

IF EEXTSTASEV

NOT

ey of Platform/Ground Select switchund.

e Power/Emergency Stop switch to

the Engine Start switch until engine

O WARM-UP FOR A FEW MINUTES AT LOW SPEEDG ANY LOAD.

ngine has had sufficient time to warmush in the Power/Emergency Stop and shut engine off.

latform/Ground Select switch to Plat-

– JLG Lift –

ENGINE OPERATION

E: Initial starting should always be per-formed from the Ground Control sta-tion.

rting Procedure

NGINE FAILS TO START PROMPTLY, DO NOT CRANK FOR ANENDED TIME. SHOULD ENGINE FAIL TO START AGAIN, ALLOWRTER TO “COOL OFF” FOR 2-3 MINUTES. IF ENGINE FAILS AFTERERAL ATTEMPTS, REFER TO ENGINE MAINTENANCE MANUAL.

E: Diesel engines only: After turning on ignition,operator must wait until glow plug indicatorlight goes out before cranking engine.

1. Turn kto Gro

2. Pull thOn.

3. Push starts.

ALLOW ENGINE TBEFORE APPLYIN

4. After eup, pswitch

5. Turn Pform.


4-5

sh Power/Emergency Stop switch in.

rn Platform/Ground Select switch to Off.

to Engine Manufacturer’s manual ford information.

3121297 – JLG Lift –

6. From Platform, pull Power/Emergency Stopswitch out.

7. Push the Engine Start switch until enginestarts.

NOTE: Footswitch must be in released (up) position beforestarter will operate. If starter operates with footswitch inthe depressed position, DO NOT OPERATE MACHINE.

Shutdown Procedure

IF AN ENGINE MALFUNCTION CAUSES AN UNSCHEDULED SHUTDOWN,DETERMINE THE CAUSE AND CORRECT IT BEFORE RESTARTING THEENGINE.

1. Remove all load and allow engine to operate at lowspeed for 3-5 minutes; this allows further reduction ofinternal engine temperature.

2. Pu

3. Tu

Refer detaile


4-6 3121297

Fue

NOT

e Restart - When the engine shuts down, the opera-ill be permitted to cycle power and restart the engine

pproximately 2 minutes of run time. After the 2 min-of run time is complete, the operator may cycle powerrestart the engine for an additional 2 minutes of run. The operator can repeat this process until there is no fuel available.

LIFIED JLG MECHANIC IF THE MACHINE NEEDSR NO MORE FUEL IS AVAILABLE.

e Stop - When the engine shuts down, no restartse permitted until fuel is added to the tank.

LING (DRIVING)

., Grade and Sideslope

the Operating Specifications table for Gradeabil-Sideslope ratings.

gs for Gradeability and Sideslope are based uponchine’s boom being in the stowed position, fully, and retracted.

limited by two factors:

– JLG Lift –

l Reserve / Shut-Off System

E: Reference the Service and Maintenance Manual along with aqualified JLG Mechanic to verify your machine setup.

The Fuel Shutoff System monitors the fuel in the tank and senseswhen the fuel level is getting low. The JLG Control System auto-matically shuts the engine down before the fuel tank is emptiedunless the machine is set up for Engine Restart.

If fuel level reaches the Empty range, the Low Fuellight will begin to flash once a second and there willbe approximately 60 minutes of engine run timeleft. If the system is in this condition and automati-cally shuts down the engine or if the operator man-ually shuts down the engine before the 60 minute run time iscomplete, the Low Fuel light will flash 10 times a second and theengine will react according to machine setup. Setup options areas follows:

• Engine One Restart - When the engine shuts down, theoperator will be permitted to cycle power and restart theengine once with approximately 2 minutes of run time.After the 2 minute run time is complete or if the engine isshut down by the operator prior to the completion of the 2minute run time, it cannot be restarted until fuel is addedto the tank.

• Engintor wfor autes and timemore

CONTACT A QUARESTARTED AFTE

• Enginwill b

4.4 TRAVE

See Figure 4-3

NOTE: Refer toity and

All ratinthe malowered

Traveling is


4-7

Forward and Reverse

Platform Controls, pull out Emergencyop switch and activate footswitch.

sition Drive controller to FORWARD orVERSE as desired.

achine is equipped with a Drive Orientation Indicator.llow light on the platform control console indicates

e boom is swung beyond the rear drive tires and thene may Drive/Steer in the opposite direction from the

ent of the controls. If the indicator is illuminated,e the Drive function in the following manner:

3121297 – JLG Lift –

1. Gradeability, which is the percent of grade of the incline the machine can climb.

2. Sideslope, which is the angle of the slope the machine can be driven across.

DO NOT DRIVE WITH BOOM ABOVE HORIZONTAL EXCEPT ON ASMOOTH, FIRM AND LEVEL SURFACE.

TO AVOID LOSS OF TRAVEL CONTROL OR “TIP OVER”, DO NOT DRIVEMACHINE ON GRADES EXCEEDING THOSE SPECIFIED ON THE SERIALNUMBER PLATE.

BE SURE THE TURNTABLE LOCK IS ENGAGED BEFORE ANY EXTENDEDTRAVELING.

DO NOT DRIVE ON SIDESLOPES WHICH EXCEED 5 DEGREES.

USE EXTREME CAUTION WHEN DRIVING IN REVERSE AND AT ALLTIMES WHEN THE PLATFORM IS ELEVATED.

BEFORE DRIVING, MAKE SURE BOOM IS POSITIONED OVER REARDRIVE AXLE. IF BOOM IS OVER FRONT WHEELS, STEER AND DRIVECONTROLS WILL BE REVERSED.

Traveling

1. AtSt

2. PoRE

This mThe yethat thmachimovemoperat


4-8 3121297

INGumb switch on Drive/Steer controllerr steering right, or to Left for steering

– JLG Lift –

1. Match the black and white direction arrows on both platform con-trol panel and the chassis to determine the direction the machine will travel.

2. Push and release the Drive OrientationOverride switch. Within 3 seconds, slowlymove the Drive control toward the arrowmatching the intended direction of machinetravel. The indicator light will flash duringthe 3 second interval until the drive function is selected.

4.5 STEERPosition thto Right foleft.


4-9

lope

3121297 – JLG Lift –

Figure 4-3. Grade and Sides


4-1 3121297

4.6

Pla

ONLSLIGTHERES

Pla

R RAISE BOOM ABOVE HORIZONTAL WHEN MACHINE.

ON TILT ALARM AS A LEVEL INDICATOR FOR THE

VER, LOWER PLATFORM TO GROUND LEVEL. THENO A LEVEL SURFACE BEFORE RAISING BOOM.

S INJURY, DO NOT OPERATE MACHINE IF ANY CON-TOGGLE SWITCH CONTROLLING PLATFORM MOVE-RETURN TO THE ‘OFF’ OR NEUTRAL POSITION WHEN

M DOES NOT STOP WHEN A CONTROL SWITCH ORSED, REMOVE FOOT FROM FOOTSWITCH OR USEP SWITCH TO STOP THE MACHINE.

0 – JLG Lift –

PLATFORM

tform Level Adjustment

Y USE THE PLATFORM LEVELING OVERRIDE FUNCTION FORHT LEVELING OF THE PLATFORM. INCORRECT USE COULD CAUSE

LOAD/OCCUPANTS TO SHIFT OR FALL. FAILURE TO DO SO COULDULT IN DEATH OR SERIOUS INJURY.

To Level Up or Down - Position the Platform/Level control switch Up or Down and hold untilthe platform is level.

tform Rotation

To rotate the platform to the left or right, use thePlatform Rotate control switch to select thedirection and hold until desired position isreached.

4.7 BOOM

DO NOT SWING OIS OUT OF LEVEL

DO NOT DEPENDCHASSIS.

TO AVOID TIP ODRIVE MACHINE T

TO AVOID SERIOUTROL LEVER OR MENT DOES NOT RELEASED.

IF THE PLATFORLEVER IS RELEAEMERGENCY STO


4-11

ing the Main Boom

nd or retract the main boom, use the Mainope Control Switch to select In or Outent.

UT DOWN AND PARKrive machine to a protected area.

sure boom is fully retracted and lowered over rearrive) axle; all access panels and doors closed andcured.

move all load and allow engine to operate 3-5 min-es at idle to permit reduction of engine internal tem-ratures.

Ground Controls, turn Key Select switch to (center)ff Position, Power/Emergency Stop switch (down) toff. Remove key.

over Platform Control console to protect instructionacards, warning decals and operating controls fromstile environment.

3121297 – JLG Lift –

Swinging the Boom

To swing boom, use Swing control switch to selectRight or Left direction.

WHEN SWINGING THE BOOM MAKE SURE THERE IS AMPLE ROOM FORTHE BOOM TO CLEAR SURROUNDING WALLS, PARTITIONS AND EQUIP-MENT.

NOTE: On CE Market machines, when boom functions are beingoperated there is an interlock that prevents the use ofDrive and Steer functions.

Raising and Lowering the Main BoomTo raise or lower the Main Boom, position the MainBoom Lift switch to Up or Down until the desiredheight is reached.

Telescop

To exteTelescmovem

4.8 SH1. D

2. As(Dse

3. Reutpe

4. AtOO

5. Cplho


4-1 3121297

4.9

LOCA SYOPE

4.1

DO PLE

G (IF EQUIPPED)

LE/MACHINE HAZARD. MACHINE HAS NO TOWING VEHICLE MUST BE ABLE TO CONTROL MACHINE ATIGHWAY TOWING NOT PERMITTED. FAILURE TO FOL-NS COULD CAUSE SERIOUS INJURY OR DEATH.

G SPEED 8 M.P.H. (13 K.M.H.)

G GRADE 25%.

wing the machine, complete the following:

ACHINE WITH ENGINE OPERATING OR DRIVE HUBS

t, lower and position boom over rear drive wheelswith direction of travel; lock turntable.

2 – JLG Lift –

OSCILLATING AXLE LOCKOUT TEST (IF EQUIPPED)

KOUT SYSTEM TEST MUST BE PERFORMED QUARTERLY, ANY TIMESTEM COMPONENT IS REPLACED, OR WHEN IMPROPER SYSTEM

RATION IS SUSPECTED.

Refer to Section 6.5, Oscillating Axle Lockout Test (IfEquipped) for procedure.

0 STEER/TOW SELECTOR (IF EQUIPPED)

NOT ATTEMPT TO TOW MACHINE UNLESS EQUIPPED WITH COM-TE TOW PACKAGE FROM MANUFACTURER.

A push-pull type selector valve located adjacent to the steercylinder and linkage regulates oil flow in the steer circuit forsteering and towing. When steering the unit the valve knob ispushed IN. When towing the unit the valve knob is pulledOUT to the float position.

4.11 TOWIN

RUNAWAY VEHICBRAKES. TOWINGALL TIMES. ON-HLOW INSTRUCTIO

MAXIMUM TOWIN

MAXIMUM TOWIN

Prior to to

DO NOT TOW MENGAGED.

1. Retracin line


4-13

oints

3121297 – JLG Lift –

STEER SELECTVALVE

Figure 4-4. Towbar Connecting P


4-1 3121297

igure 4-5. Drive Disconnect Hub

4 – JLG Lift –

2. Connect tow bar to front of frame with attach pins, andtow bar to towing vehicle.

3. Disconnect drive hubs by inverting disconnect cap.Referto Figure 4-5., Drive Disconnect Hub.

4. Actuate steer/tow selector valve for towing; pull valveknob OUT to float position. (This opens the steer circuitto reservoir, allowing the steer cylinder rod free travel.)The machine is now in the towing mode.

After towing the machine, complete the following:

1. Actuate steer/tow selector valve for steering; push valveknob IN to the actuated position.

2. Reconnect drive hubs by inverting disconnect cap.

3. Disconnect tow bar from steering hitch and from towingvehicle. The machine is now in the driving mode.

F


4-15

epress and hold footswitch.

sition Auxiliary Power switch to On andld.

perate appropriate control switch, lever or controllerr desired function and hold.

lease Auxiliary Power switch, selected control switch,ver or controller, and footswitch.

sition Power/Emergency Stop switch toff.

g from the Ground Control Station

sition Platform/Ground Select Keyitch to Ground.

sition Power/Emergency Stop switch ton.

3121297 – JLG Lift –

4.12 AUXILIARY POWER

WHEN OPERATING ON AUXILIARY POWER, DO NOT OPERATE MORETHAN ONE FUNCTION AT A TIME. (SIMULTANEOUS OPERATION CANOVERLOAD THE 12-VOLT AUXILIARY PUMP MOTOR.)

A toggle type auxiliary power control switch is located on theplatform control station and another is located on the groundcontrol station. Operation of either switch turns on the electri-cally driven auxiliary hydraulic pump. This should be used incase of failure of the main power plant. The auxiliary pumpwill operate boom lift, telescope and swing. To activate auxil-iary power:

Activating from the Platform Control Station

1. Position Platform/Ground Select KeySwitch to Platform.

2. Position Power/Emergency Stop switch toOn.

3. D

4. Poho

5. Ofo

6. Rele

7. PoO

Activatin

1. PoSw

2. PoO


4-1 3121297

4.1

IT ISWITTAK

om Gasoline to LP Gas

ngine from Ground Control Sta-

hand valve on LP gas supply tank by turningrclockwise.

engine is operating on Gasoline under ad condition, place Fuel Select switch atm Control to LP position.

om LP Gas to Gasoline

ngine operating on LP under a no-loadion, position Fuel Select switch at Plat-ontrol Station to Gasoline position.

hand valve on LP gas supply tank by clockwise.

6 – JLG Lift –

3. Position Auxiliary Power switch to On andhold.

4. Operate appropriate control switch or con-troller for desired function and hold.

5. Release Auxiliary Power switch, and appropriate controlswitch or controller.

6. Position Power/Emergency Stop switch toOff.

3 DUAL FUEL SYSTEM (GAS ENGINE ONLY)The dual fuel system enables the standard gasoline engineto run on either gasoline or LP gas.

POSSIBLE TO SWITCH FROM ONE FUEL SOURCE TO THE OTHERHOUT ALLOWING THE ENGINE TO STOP. EXTREME CARE MUST BEEN AND THE FOLLOWING INSTRUCTIONS MUST BE FOLLOWED.

Changing Fr

1. Start etion.

2. Open counte

3. While no-loaPlatfor

Changing Fr

1. With econditform C

2. Close turning


4-17

not equipped, front lifting eyes on the S Modelschines are available.

ing eyes are provided at the front and rear in the frameb. Each of the four chains or slings used for liftingchine must be adjusted individually so machineains level when elevated.

RNTABLE WITH TURNTABLE LOCK BEFORE TRAVELINGCES OR HAULING MACHINE ON TRUCK/TRAILER.

3121297 – JLG Lift –

4.14 TIE DOWN AND LIFTING

When transporting machine, boom must be in the stowedmode with turntable lock pin engaged and machine securelytied down to truck or trailer deck. Four tie down eyes are pro-vided in the frame slab, one at each corner of the machine.(See Figure 4-3. Machine Tie Down.)

If it becomes necessary to lift the machine using an over-head or mobile crane, it is very important that the liftingdevices are attached only to the designated lifting eyes, andthat the turntable lock pin is engaged. (See Figure 4-4. LiftingChart.)

NOTE: If ma

NOTE: Liftslamarem

SECURE TULONG DISTAN


4-1 3121297
8 – JLG Lift –
Figure 4-6. Lifting Chart


4-19

heet 1 of 4

3121297 – JLG Lift –

Figure 4-7. Decal Installation - S


4-2 3121297

61

22

28

3362

26352666

26 3864

3421

AUS

AUS

of 4

0 – JLG Lift –

48

476

23

43

33

Figure 4-8. Decal Installation - Sheet 2


4-21

heet 3 of 4

3121297 – JLG Lift –

Figure 4-9. Decal Installation - S


4-2 3121297

9

1741

1530

4445

101

f 4

2 – JLG Lift –

327,2228

63 65

12

29

43

613942

12

24

37

24

27 27

Figure 4-10. Decal Installation - Sheet 4 o


4-23

nd

se-10

Portuguese0273885-9

TraditionalChinese

0275099-10

SimplifiedChinese

1001116839-4

Australian1001114385-2

- - - - - - - -

99 1701499 1701499 1701499 1701499

- - - - - - - -

- - - - - - - -

09 1701509 1701509 1701509 1701509

29 1701529 1701529 1701529 1701529

- - - - - - - -

- - - - - - - -

- - - - - - - -

11 1703811 1703811 1703811 1703811

14 1703814 1703814 1703814 1703814

77 1704277 1704277 1704277 1704277

12 1704412 1704412 1704412 1704412

1705084 - - - - 1705084

1705514 - - - - - -

- - - - - - - -

43 3251243 3251243 3251243 3251243

- - - - - - - -

3121297 – JLG Lift –

Table 4-1. 600S Decal Lege

Item # ANSI0273867-10

French0273872-9

CE0273875-5

Korean0273870-11

Spanish0273882-9

Japane0273888

1 - - - - - - - - - - - -

2 1701499 1701499 1701499 1701499 1701499 17014

3 - - - - - - - - - - - -

4 - - - - - - - - - - - -

5 1701509 1701509 1701509 1701509 1701509 17015

6 1701529 1701529 1701529 1701529 1701529 17015

7 - - - - - - - - - - - -

8 - - - - - - - - - - - -

9 - - - - - - - - - - - -

10 1703811 1703811 1703811 1703811 1703811 17038

11 1703814 1703814 1703814 1703814 1703814 17038

12 1704277 1704277 1704277 1704277 1704277 17042

13 1704412 1704412 1704412 1704412 1704412 17044

14 - - 1705084 1705084 - - - - - -

15 - - 1705514 - - - - - - - -

16 - - - - - - - - - - - -

17 3251243 3251243 3251243 - - 3251243 32512

18 - - - - - - - - - - - -


4-2 3121297

19 - - 1001117034 - - - -

20 - - 1001117035 - - - -

21 - - - - - - - -

22 1705903 1703943 1001116845 - -

23 - - - - - - - -

24 1705967 1001116846 1705968 - -

25 1705895 1703925 1001116847 1705921

26 1705896 1001116849 1001116848 1705822

27 1705898 1703949 1001116850 1701518

28 1705897 1001116851 1703937 1705961

29 1705902 1703982 1001116852 1705828

30 - - - - - - - -

31 - - - - - - - -

32 - - - - - - - -

33 1703470 1703470 1703470 1703470

34 - - - - - - - -

35 1702815 1702815 1702815 1702815

36 - - - - - - - -

Item Portuguese0273885-9

TraditionalChinese

0275099-10

SimplifiedChinese

1001116839-4


4 – JLG Lift –

- - - - - - - - - - - -

- - - - - - - - - - - -

- - - - - - - - - - - -

1703953 1703942 - - 1703945 1703941 1703944

- - - - - - - - - - - -

1702868 1704000 - - 1705969 1704001 - -

1703797 1703924 1705921 1703927 1703923 1703926

1705336 1705347 1705822 1705345 1705917 1705344

1703804 1703948 1701518 1703951 1703947 1703950

1703805 1703936 1705961 1703939 1703935 1703938

3252347 1703984 1705828 1703981 1703983 1703980

- - - - - - - - - - - -

- - - - - - - - - - - -

- - - - - - - - - - - -

1703470 1703470 1703470 1703470 1703470 1703470

- - - - - - - - - - - -

1702815 1702815 1702815 1702815 1702815 1702815

- - - - - - - - - - - -

Table 4-1. 600S Decal Legend

# ANSI0273867-10

French0273872-9

CE0273875-5

Korean0273870-11

Spanish0273882-9

Japanese0273888-10


4-25

807 1001121806 1001121809 1001121811 1705978

820 1001121819 1001121822 1001121824 1705978

85 1704885 1704885 - - 1704885

1706948 - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

nd

se-10

Portuguese0273885-9

TraditionalChinese

0275099-10

SimplifiedChinese

1001116839-4


3121297 – JLG Lift –

37 1001121800 1001121802 1705978 1001122200 1001121804 1001121

38 1001121813 1001121815 1705978 1001122201 1001121817 1001121

39 1704885 1704885 1704885 1704885 1704885 17048

40 - - 1706948 - - - - 1706948 - -

41 - - - - - - - - - - - -

42 - - - - - - - - - - - -

43 - - - - - - - - - - - -

44 - - - - - - - - - - - -

45 - - - - - - - - - - - -

46 - - - - - - - - - - - -

47 - - - - - - - - - - - -

48 - - - - - - - - - - - -

49 - - - - - - - - - - - -

50 - - - - - - - - - - - -

51 - - - - - - - - - - - -

52 - - - - - - - - - - - -

53 - - - - - - - - - - - -

54 - - - - - - - - - - - -

Table 4-1. 600S Decal Lege

Item # ANSI0273867-10

French0273872-9

CE0273875-5

Korean0273870-11

Spanish0273882-9

Japane0273888


4-2 3121297

55 - - - - - - - -

56 - - - - - - - -

57 - - - - - - - -

58 - - - - - - - -

59 - - - - - - - -

60 - - - - - - - -

61 - - - - - - 4420051

62 1001131269 1001131269 1001131269 1001131269

63 1001108493 1001108493 1001108493 - -

64 1706941 1706941 1706941 - -

65 1705905 1001116863 1705430 - -

66 - - - - - - 1001112551

Item Portuguese0273885-9

TraditionalChinese

0275099-10

SimplifiedChinese

1001116839-4


6 – JLG Lift –

- - - - - - - - - - - -

- - - - - - - - - - - -

- - - - - - - - - - - -

- - - - - - - - - - - -

- - - - - - - - - - - -

- - - - - - - - - - - -

- - - - 4420051 - - - - - -

1001131269 1001131269 1001131269 1001131269 1001131269 1001131269

1001108493 1001108493 - - 1001108493 1001108493 1001108493

1706941 1706941 - - 1706941 1706941 1706941

1705351 1705429 - - 1705427 1705910 1705426

- - - - - - - - - - - -

Table 4-1. 600S Decal Legend

# ANSI0273867-10

French0273872-9

CE0273875-5

Korean0273870-11

Spanish0273882-9

Japanese0273888-10


4-27

nd

iedse39-4

Spanish0273884-10

Japanese0273890-11

Portuguese0273887-10


- - - - - - - -

99 1701499 1701499 1701499 1701499

- - - - - - - -

- - - - - - - -

09 1701509 1701509 1701509 1701509

29 1701529 1701529 1701529 1701529

- - - - - - - -

- - - - - - - -

- - - - - - - -

11 1703811 1703811 1703811 1703811

14 1703814 1703814 1703814 1703814

77 1704277 1704277 1704277 1704277

12 1704412 1704412 1704412 1704412

1705084 1705084 1705084 1705084

1705514 1705514 1705514 - -

- - - - - - - -

3251243 3251243 3251243 3251243

3121297 – JLG Lift –

Table 4-2. 660SJ Decal Lege

Item # ANSI0273869-9

CanadianFrench

0273874-9

CEAustralian0273877-5

Korean0274925-10

TraditionalChinese

0273871-12

SimplifChine

10011179

1 - - - - - - - - - - - -

2 1701499 1701499 1701499 1701499 1701499 17014

3 - - - - - - - - - - - -

4 - - - - - - - - - - - -

5 1701509 1701509 1701509 1701509 1701509 17015

6 1701529 1701529 1701529 1701529 1701529 17015

7 - - - - - - - - - - - -

8 - - - - - - - - - - - -

9 - - - - - - - - - - - -

10 1703811 1703811 1703811 1703811 1703811 17038

11 1703814 1703814 1703814 1703814 1703814 17038

12 1704277 1704277 1704277 1704277 1704277 17042

13 1704412 1704412 1704412 1704412 1704412 17044

14 - - - - 1705084 - - - - - -

15 - - 1705514 - - - - - - - -

16 - - - - - - - - - - - -

17 3251243 3251243 3251243 - - - - - -


4-2 3121297

18 - - - - - - - -

19 - - - - - - - -

20 - - - - - - - -

21 - - - - - - - -

22 1703941 1703944 1705903 - -

23 - - - - - - - -

24 1704001 - - 1705967 - -

25 1703923 1703926 1705895 1705921

26 1705917 1705344 1705896 1705822

27 1703947 1703950 1705898 1701518

28 1703935 1703938 1705897 1705961

29 1703983 1703980 1705902 1705828

30 - - - - - - - -

31 - - - - - - - -

32 - - - - - - - -

33 1703472 1703472 1703472 1703472

34 - - - - - - - -

35 1702817 1702817 1702817 1702817

Item Spanish0273884-10

Japanese0273890-11



8 – JLG Lift –

- - - - - - - - - - - -

- - - - - - - - 1001117034 - -

- - - - - - - - 1001117035 - -

- - - - - - - - - - - -

1703953 1703942 - - 1703945 1703943 1001116845

- - - - - - - - - - - -

1702868 1704000 - - 1705969 1001116846 1705968

1703797 1703924 1705921 1703927 1703925 1001116847

1705336 1705347 1705822 1705345 1001116849 1001116848

1703804 1703948 1701518 1703951 1703949 1001116850

1703805 1703936 1705961 1703939 1001116851 1703937

- - 1703984 1705828 1703981 1703982 1001116852

- - - - - - - - - - - -

- - - - - - - - - - - -

- - - - - - - - - - - -

1703472 1703472 1703472 1703470 1703472 1703472

- - - - - - - - - - - -

1702817 1702817 1702817 1702817 1702817 1702817

Table 4-2. 660SJ Decal Legend

# ANSI0273869-9

CanadianFrench

0273874-9


Korean0274925-10

TraditionalChinese

0273871-12

SimplifiedChinese

1001117939-4


4-29

- - - - - - - -

812 1001121805 1001121808 1001121656 1705978

825 1001121818 1001121821 1001121655 1705978

85 1704885 1704885 1704885 1704885

1706948 - - 1706948 - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

nd

iedse39-4

Spanish0273884-10

Japanese0273890-11



3121297 – JLG Lift –

36 - - - - - - - - - - - -

37 1001121801 1001121803 1705978 1001121918 1001121810 1001121

38 1001121814 1001121816 1705978 1001121921 1001121823 1001121

39 1704885 1704885 1704885 1704885 1704885 17048

40 - - 1706948 - - - - - - - -

41 - - - - - - - - - - - -

42 - - - - - - - - - - - -

43 - - - - - - - - - - - -

44 - - - - - - - - - - - -

45 - - - - - - - - - - - -

46 - - - - - - - - - - - -

47 - - - - - - - - - - - -

48 - - - - - - - - - - - -

49 - - - - - - - - - - - -

50 - - - - - - - - - - - -

51 - - - - - - - - - - - -

52 - - - - - - - - - - - -

53 - - - - - - - - - - - -

Table 4-2. 660SJ Decal Lege

Item # ANSI0273869-9

CanadianFrench

0273874-9


Korean0274925-10

TraditionalChinese

0273871-12

SimplifChine

10011179


4-3 3121297

54 - - - - - - - -

55 - - - - - - - -

56 - - - - - - - -

57 - - - - - - - -

58 - - - - - - - -

59 - - - - - - - -

60 - - - - - - - -

61 - - - - - - 4420051

62 - - - - - - - -

63 1001108493 1001108493 1001108493 - -

64 1706941 1706941 1706941 - -

65 1705910 1705426 1705905 - -

66 - - - - - - 1001112551

Item Spanish0273884-10

Japanese0273890-11



0 – JLG Lift –

- - - - - - - - - - - -

- - - - - - - - - - - -

- - - - - - - - - - - -

- - - - - - - - - - - -

- - - - - - - - - - - -

- - - - - - - - - - - -

- - - - - - - - - - - -

- - - - 4420051 - - - - - -

1001131269 - - - - - - - - - -

1001108493 1001108493 - - 1001108493 1001108493 1001108493

1706941 1706941 - - 1706941 1706941 1706941

1705351 1705429 - - 1705427 1001116863 1705430

- - - - - - - - - - - -

Table 4-2. 660SJ Decal Legend

# ANSI0273869-9

CanadianFrench

0273874-9


Korean0274925-10

TraditionalChinese

0273871-12

SimplifiedChinese

1001117939-4

SECTION 5 - EMERGENCY PROCEDURES

5-1

ROCEDURES

ANY ACCIDENT, THOROUGHLY INSPECT THE MACHINELL FUNCTIONS FIRST FROM THE GROUND CONTROLS,THE PLATFORM CONTROLS. DO NOT LIFT ABOVE 3 M (10OU ARE SURE THAT ALL DAMAGE HAS BEEN REPAIRED, IFND THAT ALL CONTROLS ARE OPERATING CORRECTLY.

ERGENCY OPERATION

Unable to Control Machine PLATFORM OPERATOR IS PINNED, TRAPPED OR

LE TO OPERATE OR CONTROL MACHINE:

ther personnel should operate the machine from ound controls only as required.

ther qualified personnel on the platform may use the atform controls. DO NOT CONTINUE OPERATION IF ONTROLS DO NOT FUNCTION PROPERLY.

ranes, forklift trucks or other equipment can be used to move platform occupants and stabilize motion of the achine.

3121297 – JLG Lift –

SECTION 5. EMERGENCY P

5.1 GENERALThis section explains the steps to be taken in case of anemergency situation while operating.

5.2 INCIDENT NOTIFICATIONJLG Industries, Inc. must be notified immediately of any inci-dent involving a JLG product. Even if no injury or propertydamage is evident, the factory should be contacted by tele-phone and provided with all necessary details.

In USA:JLG Phone: 877-JLG-SAFE (554-7233) (8am till 4:45pm EST)

Outside USA: 240-420-2661

E-mail:

[email protected]

Failure to notify the manufacturer of an incident involving aJLG Industries product within 48 hours of such an occur-rence may void any warranty consideration on that particularmachine.

FOLLOWINGAND TEST ATHEN FROM FT.) UNTIL YREQUIRED, A

5.3 EM

OperatorIF THEUNAB

1. Ogr

2. OplC

3. Crem

SECTION 5 - EMERGENCY PROCEDURES

5-2 3121297

Pla ENCY TOWING PROCEDURES machine is prohibited, unless properly equipped.provisions for moving the machine have beend. For specific procedures, refer to Section 4.

– JLG Lift –

tform or Boom Caught OverheadIf the platform or boom becomes jammed or snagged inoverhead structures or equipment, rescue platform occu-pants prior to freeing the machine.

5.4 EMERGTowing thisHowever, incorporate

FICATIONS & OPERATOR MAINTENANCE

6-1

OPERATOR MAINTENANCE

ERATING SPECIFICATIONS

Table 6-1. Operating Specifications

ork Load (Capacity)

ted:ed:

500 lb (227 kg)1000 lb (454 kg)

ravel Grade (Gradeability)30%45%

ravel Grade (Side Slope) 5°

ius (outside)17 ft. 7 in. (5.36 m)

9 ft. 6 in. (2.89 m)

ius (inside)7 ft. 4 in. (2.23 m)4 ft. 7 in. (1.40 m)

ire Load:11,800 lbs. (5352 kg)14,200 lbs. (6441 kg)

SECTION 6 - GENERAL SPECI

3121297 – JLG Lift –

SECTION 6. GENERAL SPECIFICATIONS &

6.1 INTRODUCTIONThis section of the manual provides additional necessaryinformation to the operator for proper operation and mainte-nance of this machine.

The maintenance portion of this section is intended as infor-mation to assist the machine operator to perform daily main-tenance tasks only, and does not replace the more thoroughPreventive Maintenance and Inspection Schedule includedin the Service and Maintenance Manual.

Other Publications Available:

Service and Maintenance Manual - Global Spec(s/n 0300171769 to Present) ................................. 3121298

Illustrated Parts Manual - Global Spec(s/n 0300171769 to Present) ................................ 3121299

6.2 OP

Maximum W ANSI Unrestric Restrict

Maximum T 2WD 4WD

Maximum T

Turning Rad - 2WS - 4WS

Turning Rad - 2WS - 4WS

Maximum T 600S 660SJ

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE

6-2 3121297

DataG

M

El

G

Table 6-2. Dimensional Data

ht (Stowed) 8 ft. 5 in. (2.57 m)

th (Stowed)28 ft. 4.6 in. (8.65 m)33 ft. 6 in. (10.21 m)

h (by tire size)

(non-marking).5X625 (turf)

97 in. (2.46 m)98 in. (2.49 m)

100 in. (2.54 m)

8 ft. 1 in. (2.46 m)

nce 12 in. (0.3 m)

ht 60 ft. 3 in. (18.36 m) 66 ft. 8 in. (20.32 m)

ch 49 ft. 6 in. (15.08 m) 56 ft. 9 in. (17.30 m)

3 ft. 9 in. (1.14 m)

– JLG Lift –

Dimensionalround Bearing Pressure 600S

660SJ 67 psi (4.7 kg/cm2)75 psi (5.3 kg/cm2)

aximum Drive Speed 4.25 MPH (6.8 Km/hr.)

ectrical System 12VDC

ross Machine Weight (Approximate) 600S - 2WS 600S - 4WS 660SJ - 2WD 660SJ - 4WS

21,425 lbs. (9718 kg)21,800 lbs. (9888 kg)

26,275 lbs. (11918 kg)25,910 lbs. (12088 kg)

Table 6-1. Operating Specifications

Machine Heig

Machine Leng 600S 660SJ

Machine Widt 39x15 - 22.5 15x19.5 tire 41/18LLx22

Wheelbase

Ground Cleara

Platform Heig 600S 660SJ

Horizontal Rea 600S 660SJ

Tail Swing


6-3

ata

able 6-4. Deutz D2011L04 Specifications

Diesel

ty Systemsepacity

5 Quarts (4.5 L)11 Quarts (10.5 L) w/Filter

16 Quarts (15 L)

1000

1800

2500

60 Amp, belt drive

950 Cold Cranking Amps, 205Minutes Reserve Capacity, 12 VDC

umption 0.65 GPH (2.46 lph)

er 49


3121297 – JLG Lift –

Capacities Engine D Table 6-3. Capacities

Fuel Tank 40 Gallons (151 L)

Hydraulic Oil Tank 26 Gallons (98.4 L)

Hydraulic System (Including Tank) 40 Gallons (151.4 L)

Torque Hub, Drive* 17 ounces (0.5 L)

Engine Crankcase Deutz D2011L04 Caterpillar 3044C Diesel w/Filter GM

11 quarts (10.5 L)10.6 quarts (10 L)4.5 qts. (4.25 L) w/Filter

*Torque hubs should be one half full of lubricant.

T

Fuel

Oil Capaci Cooling Crankca Total Ca

Idle RPM

Low RPM

High RPM

Alternator

Battery

Fuel Cons

Horsepow


6-4 3121297

l

lic oils must have anti-wear qualities at least to API Classification GL-3, and sufficient chemical stabil-mobile hydraulic system service. JLG Industriesends Mobilfluid 424 hydraulic oil, which has an

cosity index of 152.

F

N

B

B

S

D

O

M

C

F

M

F

Table 6-6. Tire Specifications

41/18LLx22.5

15 x 19.5 39x15-22.5 39x15-22.5

H G G G

16 14 14 14

70 PSI (5 Bar)

Foam-Filled

95 PSI (6.5 Bar)

Foam-Filled

Table 6-7. Hydraulic Oil

STEM OPERATING TURE RANGE

SAE VISCOSITY GRADE

(-18° C to +83° C) 10W

F (-18° C to +99° C) 10W-20, 10W-30

F (+10° C to +210° C) 20W-20

– JLG Lift –

Tires

Hydraulic Oi

NOTE: HydrauServiceity for recommSAE vis

Table 6-5. GM 3.0L

uel Gasoline or Gasoline/LP Gas

o. of Cylinders 4

HP Gasoline LP

83 hp @ 3000 rpm75 hp @ 3000 rpm

ore 4.0 in. (101.6 mm)

troke 3.6 in. (91.44 mm)

isplacement 181 cu.in. (3.0 L, 2966 cc)

il Capacity w/filter 4.5 qts. (4.25 L)

inimum Oil Pressure at idle Hot

6 psi (0.4 Bar) @ 1000 rpm18 psi (1.2 Bar) @ 2000 rpm

ompression Ratio 9.2:1

iring Order 1-3-4-2

ax. RPM 2800

uel Consumption N/A

Size

Load Range

Ply Rating

Tire Pressure

HYDRAULIC SYTEMPERA

+0° to +180° F

+0° F to +210°

+50° F to +210°


6-5

Table 6-9. Mobil DTE 13M Specs

O Viscosity Grade #32

Specific Gravity 0.877

Pour Point, Max -40°F (-40°C)

lash Point, Min. 330°F (166°C)

Viscosity

at 40° C 33cSt

at 100° C 6.6 cSt

at 100° F 169 SUS

at 210° F 48 SUS

cp at -20° F 6,200

Viscosity Index 140


3121297 – JLG Lift –

NOTE: When temperatures remain below 20° F (-7 degrees C),JLG Industries recommends the use of Mobil DTE 13M.

Aside from JLG recommendations, it is not advisable to mixoils of different brands or types, as they may not contain thesame required additives or be of comparable viscosities. Ifuse of hydraulic oil other than Mobilfluid 424 is desired, con-tact JLG Industries for proper recommendations.

Table 6-8. Mobilfluid 424 Specs

SAE Grade 10W30

Gravity, API 29.0

Density, Lb/Gal. 60°F 7.35

Pour Point, Max -46°F (-43°C)

Flash Point, Min. 442°F (228°C)

Viscosity

Brookfield, cP at -18°C 2700

at 40° C 55 cSt

at 100° C 9.3 cSt

Viscosity Index 152

IS

F


6-6 3121297

N

ble 6-11. Quintolubric 888-46

nsity 0.91 @ 15°C (59°F)

r Point <-20°C (<-4°F)

h Point 275°C (527°F)

Point 325°C (617°F)

Temperature 450°C (842°F)

Viscosity

(32°F) 360 cSt

C (68°F) 102 cSt

(104°F) 46 cSt

C (212°F) 10 cSt

ity Index 220

– JLG Lift –

Table 6-10. Exxon Univis HVI 26 Specs

Specific Gravity 32.1

Pour Point -76°F (-60°C)

Flash Point 217°F (103°C)

Viscosity

at 40° C 25.8 cSt

at 100° C 9.3 cSt

Viscosity Index 376

OTE: Mobil/Exxon recommends that this oil be checkedon a yearly basis for viscosity.

Ta

De

Pou

Flas

Fire

Autoignition

at 0° C

at 20°

at 40° C

at 100°

Viscos


6-7

ble 6-13. Critical Stability Weights - 660SJ

LB. KG.

el (Ballasted Only) Size (15 - 19.5) 253 115

Deutz 534 242

ht Weight 4650 2109

6 ft. (1.83 M) 205 93

8 ft. (2.44 M) 230 105


3121297 – JLG Lift –

Critical Stability Weights

DO NOT REPLACE ITEMS CRITICAL TO STABILITY WITH ITEMS OF DIF-FERENT WEIGHT OR SPECIFICATION (FOR EXAMPLE: BATTERIES,FILLED TIRES, COUNTERWEIGHT, ENGINE & PLATFORM) DO NOT MOD-IFY UNIT IN ANY WAY TO AFFECT STABILITY.

Table 6-12. Critical Stability Weights - 600S

LB. KG.

Tire and Wheel (Ballasted Only) Size (15 - 19.5) 253 115

Engine Deutz 534 242

Counterweight Weight 2900 1315

Platform 6 ft. (1.83 M) 205 93

8 ft. (2.44 M) 230 105

Ta

Tire and Whe

Engine

Counterweig

Platform


6-8 3121297

Se

– JLG Lift –

rial Number LocationsA serial number plate is affixed to the left rear side of theframe. If the serial number plate is damaged or missing, themachine serial number is stamped on the left side of theframe.

Figure 6-1. Serial Number Locations


6-9

nally.


3121297 – JLG Lift –

This page left blank intentio


6-1 3121297

-40°F(-40°C)

-30F°(-34°C)

-20°F(-29°C)

-10°F(-23°C)

0°F(-18°C)

10°F(-12°C)

20°F(-7°C)

30°F(-1°C)

40°F(4°C)

50°F(10°C)

60°F(16°C)

70°F(21°C)

80°F(27°C)

90°F(32°C)

100°F(38°C)

110°F(43°C)

120°F(49°C)

W

AMBIENT AIRTEMPERATURE

- Deutz - Sheet 1 of 2

0 – JLG Lift –

ENGINESPECIFICATIONS

ENGINE WILL START AND OPERATE AT THIS TEMPERATUREITH THE RECOMMENDED FLUIDS, A FULLY CHARGED BATTERYAND THE AID OF A COMPLETE JLG SPECIFIED COLD WEATHER

PACKAGE (IE. ENGINE BLOCK HEATER, ETHER INJECTION OR

ENGINE WILL START AND OPERATE UNAIDED AT THISTEMPERATURE WITH THE RECOMMENDED FLUIDS AND A

FULLY CHARGED BATTERY.

SUMMERGRADEFUEL

WINTERGRADEFUEL

WINTERGRADEFUELWITH

KEROSENEADDED

NO OPERATION BELOW THISAMBIENT TEMPERATURE

NO OPERATION ABOVE THISAMBIENT TEMPERATURE

Figure 6-2. Engine Operating Temperature Specifications


6-11

TH CONDITIONSY RECOMMENDSF A HYDRAULICULT JLG SERVICE

ERATION INPERATURESR ABOVE.

G WITHNKF 180°F

M E 424 ATURE

R

NOTE:

1) RECOMMENDATIONS ARE FOR AMBIENT TEMPERATURES CONSISTANTLY WITHIN SHOWN LIMITS

2) ALL VALUES ARE ASSUMED TO BE AT SEA LEVEL.

0+32

-5

-10

-15

-20

-25

-30

+23

+14

+5

-4

-13

-22

CF

0 10 20 30 40 50 60

% OF ADDED KEROSENE

AMBI

ENT

TEM

PERA

TURE

SUMMER-GRADEFUEL

WINTER-GRADEFUEL

ions - Deutz - Sheet 2 of 2

4150548-E


3121297 – JLG Lift –

(HYD. OIL TANK TEMP.) IF EITHER OR BOEXIST JLG HIGHLTHE ADDITION O

OIL COOLER (CONS

180° F (82° C)

-40° F (-40° C)

-30° F (-34° C)

-20° F (-29° C)

-10° F (-23° C)

0° F (-18° C)

10° F (-12° C)

20° F (-7° C)

30° F (-1° C)

40° F (4° C)

50° F (10° C)

60° F (16° C)

70° F (21° C)

80° F (27° C)

90° F (32° C)

100° F (38° C)

110° F (43° C)

120° F (49° C)


PROLONGED OPAMBIENT AIR TEMOF 100°F(38°C) O

EXTENDED DRIVINHYDRAULIC OIL TATEMPERATURES O(82°C) OR ABOVE.


MO

BIL

424

10W

-30

HYDRAULICSPECIFICATIONS


DO NOT START UP HYDRAULIC SYSTEWITHOUT HEATING AIDS WITH MOBILHYDRAULIC OIL BELOW THIS TEMPER

DO NOT START UP HYDRAULIC SYSTEM WITHOUT HEATING AIDS AND COLD WEATHEHYDRAULIC OIL BELOW THIS TEMPERATURE

EXXO

N U

NIV

IS H

VI 2

6

MO

BIL

DTE

13

Figure 6-3. Engine Operating Temperature Specificat


6-1 3121297

-40 F(-40 C)

-30 F(-34 C)

-20 F(-29 C)

-10 F(-23 C)

0 F(-18 C)

10 F(-12 C)

20 F(-7 C)

30 F(-1 C)

40 F(4 C)

50 F(10 C)

60 F(16 C)

70 F(21 C)

80 F(27 C)

90 F(32 C)

100 F(38 C)

110 F(43 C)

120 F(49 C)

G.

RE

,


s - GM - Sheet 1 of 2

2 – JLG Lift –

ENGINE WILL START AND OPERATE ON LPG UNAIDED AT THIS TEMPERATUREWITH THE RECOMMENDED FLUIDS AND A FULLY CHARGED BATTERY.

NOTE: THIS IS THE LOWEST ALLOWABLE OPERATING TEMPERATURE ON LP

ENGINE WILL START AND OPERATE ON GASOLINE UNAIDED AT THIS TEMPERATUWITH THE RECOMMENDED FLUIDS AND A FULLY CHARGED BATTERY.

ENGINE WILL START AND OPERATE ON GASOLINE AT THIS TEMPERATURE WITH THE RECOMMENDED FLUIDS A FULLY CHARGED BATTERY AND THE AID OF A COMPLETE JLG SPECIFIED COLD WEATHER PACKAGE (IE. ENGINE BLOCK HEATER, BATTERY WARMER AND HYDRAULIC OIL TANK HEATER)

ENGINESPECIFICATIONS



Figure 6-4. Engine Operating Temperature Specification


6-13

SS

VICE

INRESE.

NOTE:

1) RECOMMENDATIONS ARE FOR AMBIENT TEMPERATURES CONSISTENTLY WITHIN SHOWN LIMITS

2) ALL VALUES ARE ASSUMED TO BE AT SEA LEVEL.

tions - GM - Sheet 2 of 24150548-E


3121297 – JLG Lift –

(HYD. OIL TANK TEMP.)IF EITHER OR BOTH CONDITIONEXIST JLG HIGHLY RECOMMENDTHE ADDITION OF A HYDRAULICOIL COOLER (CONSULT JLG SER

180° F(82° C)

PROLONGED OPERATIONAMBIENT AIR TEMPERATUOF 100° F(38° C) OR ABOV

EXTENDED DRIVING WITHHYDRAULIC OIL TANKTEMPERATURES OF 180°F(82° C) OR ABOVE.


MO

BIL

424

10W

-30

HYDRAULICSPECIFICATIONS


DO NOT START UP HYDRAULIC SYSTEM WITHOUT HEATING AIDS WITH MOBILE 424 HYDRAULIC OIL BELOW THIS TEMPERATURE

DO NOT START UP HYDRAULIC SYSTEM WITHOUT HEATING AIDS AND COLD WEATHERHYDRAULIC OIL BELOW THIS TEMPERATURE

EXXO

N U

NIV

IS H

VI 2

6

MO

BIL

DTE

13

-40° F (-40° C)

-30° F (-34° C)

-20° F (-29° C)

-10° F (-23° C)

0° F (-18° C)

10° F (-12° C)

20° F (-7° C)

30° F (-1° C)

40° F (4° C)

50° F (10° C)

60° F (16° C)

70° F (21° C)

80° F (27° C)

90° F (32° C)

100° F (38° C)

110° F (43° C)

120° F (49° C)


Figure 6-5. Engine Operating Temperature Specifica


6-1 3121297

Diagram

4 – JLG Lift –

Figure 6-6. Operator Maintenance & Lubrication


6-15

ing Bearing

e Point(s) - 1 Grease Fittingsacity - A/Re - MPGrval - Every 3 months or 150 hrs of operationments - Remote Access. Apply grease and rotate inegree intervals until bearing is completely lubricated.


3121297 – JLG Lift –

6.3 OPERATOR MAINTENANCE

NOTE: The following numbers correspond to those in Figure 6-6., Operator Maintenance & Lubrication Diagram.

LUBRICATION INTERVALS ARE BASED ON MACHINE OPERATIONUNDER NORMAL CONDITIONS. FOR MACHINES USED IN MULTI-SHIFTOPERATIONS AND/OR EXPOSED TO HOSTILE ENVIRONMENTS OR CON-DITIONS, LUBRICATION FREQUENCIES MUST BE INCREASED ACCORD-INGLY.

1. Sw

LubCapLubInteCom90 d

Table 6-14. Lubrication Specifications

KEY SPECIFICATIONS

MPG Multipurpose Grease having a minimum dripping point of 350° F (177° C). Excellent water resistance and adhesive qualities, and being of extreme pressure type. (Timken OK 40 pounds minimum.)

EPGL Extreme Pressure Gear Lube (oil) meeting API service classifica-tion GL-5 or MIL-Spec MIL-L-2105

HO Hydraulic Oil. API service classification GL-3, e.g. Mobilfluid 424.

EO Engine (crankcase) Oil. Gas - API SF, SH, SG class, MIL-L-2104. Diesel - API CC/CD class, MIL-L-2104B/MIL-L-2104C.


6-1 3121297

Drive Hub

int(s) - Level/Fill Plug - 43 oz. (1.3 L)

0w80 Gear Oil- Check level every 3 months or 150 hrs of opera-nge every 2 years or 1200 hours of operation

6 – JLG Lift –

2. Wheel Bearings (If equipped)

Lube Point(s) - RepackCapacity - A/RLube - MPGInterval - Every 2 years or 1200 hours of operation

3. Swing

Lube PoCapacityLube - 9Interval tion; cha


6-17

ydraulic Return Filter

rval - Change after first 50 hrs. and every 6 months or hrs. thereafter or as indicated by Condition Indicator.


3121297 – JLG Lift –

4. Wheel Drive Hub

Lube Point(s) - Level/Fill PlugCapacity - 17 oz. (1/2 Full)Lube - EPGLInterval - Check level every 3 months or 150 hrs of opera-tion; change every 2 years or 1200 hours of operation

5. H

Inte300


6-1 3121297

ulic Tank

int(s) - Fill Cap - 26 gal. Tank; 40 gal. SystemO Check Level daily; Change every 2 years or 1200 operation.

NORMAL OPERATINGRANGE WITH BOOMIN STOWED POSITION

8 – JLG Lift –

6. Hydraulic Charge Filter

Interval - Change after first 50 hrs. and every 6 months or300 hrs. thereafter or as indicated by Condition Indicator.

7. Hydra

Lube PoCapacityLube - HInterval -hours of


6-19

il Change w/Filter - GM

be Point(s) - Fill Cap/Spin-on Element (JLG P/N 7027965)apacity - 4.5 qt. (4.25 L) w/filterbe - EO

terval - 3 Months or 150 hours of operationomments - Check level daily/Change in accordanceith engine manual.


3121297 – JLG Lift –

8. Oil Change w/Filter - Deutz

Lube Point(s) - Fill Cap/Spin-on ElementCapacity - 11 Quarts Crankcase; 5 Quarts CoolerLube - EOInterval - Every Year or 1200 hours of operationComments - Check level daily/Change in accordance withengine manual.

9. O

Lu CLuInCw


6-2 3121297

er

int(s) - Replaceable Element- Every 6 months or 300 hours of operation or as by the condition indicator

0 – JLG Lift –

10. Fuel Filter - Deutz

Lube Point(s) - Replaceable ElementInterval - Every Year or 600 hours of operation

11. Fuel Filter (Gasoline) - GM

Lube Point(s) - Replaceable ElementInterval - Every 6 months or 300 hours of operation

12. Air Filt

Lube PoInterval indicated


6-21

el Filter (Propane) - GM Engine

terval - 3 Months or 150 hours of operationomments - Replace filter. Refer to Section 6.6, Propaneel Filter Replacement


3121297 – JLG Lift –

13. Electronic Pressure Regulator (LP only)

Interval - 3 Months or 150 hours of operationComments - Drain oil build up. Refer to Section 6.6, Pro-pane Fuel Filter Replacement

14. Fu

InCFu


6-2 3121297

6.4

Tir

Tir

FanarJLm

Fmmattir

damage to the bead area cords of the tire

aged but is within the above noted criteria, the tirected on a daily basis to insure the damage hasd beyond the allowable criteria.

ment

nds a replacement tire be the same size, ply andnally installed on the machine. Please refer to theual for the part number of the approved tires for ahine model. If not using a JLG approved replace-ecommend that replacement tires have the follow-stics:

l or greater ply/load rating and size of original

tread contact width equal or greater than original

el diameter, width, and offset dimensions equal toriginal

oved for the application by the tire manufactureruding inflation pressure and maximum tire load)

ically approved by JLG Industries Inc. do not filled or ballast filled tire assembly with a pneu-en selecting and installing a replacement tire,

l tires are inflated to the pressure recommended

2 – JLG Lift –

TIRES & WHEELS

e InflationThe air pressure for pneumatic tires must be equal to the airpressure that is stenciled on the side of the JLG product orrim decal for safe and proper operational characteristics.

e Damage

or pneumatic tires, JLG Industries, Inc. recommends that wheny cut, rip, or tear is discovered that exposes sidewall or treadea cords in the tire, measures must be taken to remove theG product from service immediately. Arrangements must beade for replacement of the tire or tire assembly.

or polyurethane foam filled tires, JLG Industries, Inc. recom-ends that when any of the following are discovered, measuresust be taken to remove the JLG product from service immedi-ely and arrangements must be made for replacement of thee or tire assembly.

• a smooth, even cut through the cord plies whichexceeds 3 inches (7.5 cm) in total length

• any tears or rips (ragged edges) in the cord plieswhich exceeds 1 inch (2.5 cm) in any direction

• any punctures which exceed 1 inch in diameter

• any

If a tire is dammust be inspenot propagate

Tire Replace

JLG recommebrand as origiJLG Parts Manparticular macment tire, we ring characteri

• Equa

• Tire

• Whethe o

• Appr(incl

Unless specifreplace a foammatic tire. Whensure that al


6-23

stallationmely important to apply and maintain proper wheel torque.

MUST BE INSTALLED AND MAINTAINED AT THE PROPERPREVENT LOOSE WHEELS, BROKEN STUDS, AND POSSI-OUS SEPARATION OF WHEEL FROM THE AXLE. BE SUREY THE NUTS MATCHED TO THE CONE ANGLE OF THE

e lug nuts to the proper torque to prevent wheels fromose. Use a torque wrench to tighten the fasteners. If

ot have a torque wrench, tighten the fasteners with ah, then immediately have a service garage or dealere lug nuts to the proper torque. Over-tightening willbreaking the studs or permanently deforming the stud holes in the wheels. The proper procedure for wheels is as follows:

art all nuts by hand to prevent cross threading. DO OT use a lubricant on threads or nuts.


3121297 – JLG Lift –

by JLG. Due to size variations between tire brands, both tireson the same axle should be the same.

Wheel Replacement

The rims installed on each product model have been designedfor stability requirements which consist of track width, tire pres-sure, and load capacity. Size changes such as rim width, centerpiece location, larger or smaller diameter, etc., without writtenfactory recommendations, may result in an unsafe conditionregarding stability.

Wheel InIt is extremounting

WHEEL NUTSTORQUE TO BLE DANGERTO USE ONLWHEEL.

Tighten thcoming loyou do nlug wrenctighten thresult in mountingattaching

1. StN


6-2 3121297

nuts should be torqued after first 50 hours of ion and after each wheel removal. Check torque 3 months or 150 hours of operation.

Table 6-15. Wheel Torque Chart

TORQUE SEQUENCE

t Stage 2nd Stage 3rd Stage

ft. lbs.5 Nm)

95 ft. lbs.(130 Nm)

170 ft. lbs.(230 Nm)

4 – JLG Lift –

2. Tighten nuts in the following sequence:

3. The tightening of the nuts should be done in stages. Fol-lowing the recommended sequence, tighten nuts per wheel torque chart.

4. Wheeloperatevery

1s

40(5


6-25

ave an assistant check to see that left front wheelmains locked in position off of ground.

arefully activate Swing control lever and return boom stowed position (centered between drive wheels).hen boom reaches center, stowed position, lockoutlinders should release and allow wheel to rest onound, it may be necessary to activate Drive to releaselinders.

ace the 6 inches (15.2 cm) high block with ascensionmp in front of right front wheel.

ace Drive control lever to Forward and carefully driveachine up ascension ramp until right front wheel is onp of block.

ith boom over left side of machine, place Drive controlver to Reverse and drive machine off of block andmp.

ave an assistant check to see that right front wheelmains locked in position off of ground.

arefully activate Swing control lever and return boom stowed position (centered between drive wheels).hen boom reaches center, stowed position, lockoutlinders should release and allow wheel to rest onound, it may be necessary activate Drive to releaselinders.


3121297 – JLG Lift –

6.5 OSCILLATING AXLE LOCKOUT TEST (IF EQUIPPED)

LOCKOUT SYSTEM TEST MUST BE PERFORMED QUARTERLY, ANY TIMEA SYSTEM COMPONENT IS REPLACED, OR WHEN IMPROPER SYSTEMOPERATION IS SUSPECTED.

NOTE: Ensure boom is fully retracted, lowered, and centeredbetween drive wheels prior to beginning lockout cylindertest.

1. Place a 6 inches (15.2 cm) high block with ascensionramp in front of left front wheel.

2. From platform control station, start engine

3. Place the Drive control lever to the forward position andcarefully drive machine up ascension ramp until left frontwheel is on top of block.

4. Carefully activate Swing control lever and position boomover right side of machine.

5. With boom over right side of machine, place Drive con-trol lever to Reverse and drive machine off of block andramp.

6. Hre

7. CtoWcygrcy

8. Plra

9. Plmto

10. Wlera

11. Hre

12. CtoWcygrcy


6-2 3121297

6.6

Re

. Electric Lock Off Solenoid

. Housing Seal

. Filter Magnet

. Filter Housing

. Electrical Connector

6. Fuel Outlet7. O-ring8. Filter9. Fuel Inlet10. Ring

igure 6-7. Filter Lock Assembly

6 – JLG Lift –

13. If lockout cylinders do not function properly, have quali-fied personnel correct the malfunction prior to any fur-ther operation.

PROPANE FUEL FILTER REPLACEMENT

moval1. Relieve the propane fuel system pressure. Refer to Pro-

pane Fuel System Pressure Relief.

2. Disconnect the negative battery cable.

3. Slowly loosen the Filter housing and remove it.

4. Pull the filter housing from the Electric lock off assembly.

5. Remove the filter from the housing.

6. Locate Filter magnet and remove it.

7. Remove and discard the housing seal.

12345

F


6-27

OPANE FUEL SYSTEM PRESSURE RELIEF

E FUEL SYSTEM OPERATES AT PRESSURES UP TO 312AR). TO MINIMIZE THE RISK OF FIRE AND PERSONALIEVE THE PROPANE FUEL SYSTEM PRESSURE (WHERE

) BEFORE SERVICING THE PROPANE FUEL SYSTEM COM-

propane fuel system pressure:

lose the manual shut-off valve on the propane fuel nk.

art and run the vehicle until the engine stalls.

rn the ignition switch OFF.

APOR PRESSURE WILL BE PRESENT IN THE FUEL SYS-E THE WORK AREA IS WELL VENTILATED BEFORE DIS- ANY FUEL LINE.


3121297 – JLG Lift –

Installation

BE SURE TO REINSTALL THE FILTER MAGNET INTO THE HOUSINGBEFORE INSTALLING NEW SEAL

1. Install the housing seal.

2. Drop the magnet into the bottom of the filter housing.

3. Install the filter into the housing.

4. Install the filter up to the bottom of the electric lock off.

5. Tighten the filter bowl retainer to 106 in lbs (12 Nm).

6. Open manual shut-off valve. Start the vehicle and leakcheck the propane fuel system at each serviced fitting.Refer to Propane Fuel System Leak Test.

6.7 PR

THE PROPANPSI (21.5 BINJURY, RELAPPLICABLEPONENTS.

To relieve

1. Cta

2. St

3. Tu

RESIDUAL VTEM. ENSURCONNECTING


6-2 3121297

6.8

8 – JLG Lift –

SUPPLEMENTAL INFORMATIONThe following information is provided in accordance with therequirements of the European Machinery Directive 2006/42/EC and is only applicable to CE machines.

For electric powered machines, the equivalent continuous A-Weighted sound pressure level at the work platform is lessthan 70dB(A)

For combustion engine powered machines, guaranteedSound Power Level (LWA) per European Directive 2000/14/EC (Noise Emission in the Environment by Equipment forUse Outdoors) based on test methods in accordance withAnnex III, Part B, Method 1 and 0 of the directive, is 104 dB.

The vibration total value to which the hand-arm system issubjected does not exceed 2,5 m/s2. The highest root meansquare value of weighted acceleration to which the wholebody is subjected does not exceed 0,5 m/s2.

TION 7 - INSPECTION AND REPAIR LOG

7-1

D REPAIR LOG

ir Log

nts

SEC

3121297 – JLG Lift –

SECTION 7. INSPECTION ANMachine Serial Number _______________________________________

Table 7-1. Inspection and Repa

Date Comme

SECTION 7 - INSPECTION AND REPAIR LOG

7-2 3121297

og

– JLG Lift –

Table 7-1. Inspection and Repair L

Date Comments

Corporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA

(717) 485-5161 (717) 485-6417

JLG Worldwide LocationsJLG Industries (Australia)P.O. Box 511911 Bolwarra RoadPort MacquarieN.S.W. 2444Australia

+61 2 65 811111

+61 2 65813058

JLG Latino Americana Ltda.Rua Eng. Carlos Stevenson,80-Suite 7113092-310 Campinas-SPBrazil

+55 19 3295 0407

+55 19 3295 1025

JLG Industries (UK) LtdBentley HouseBentley AvenueMiddletonGreater ManchesterM24 2GP - England

+44 (0)161 654 1000

+44 (0)161 654 1001

JLG France SASZ.I. de Baulieu47400 FauilletFrance

+33 (0)5 53 88 31 70

+33 (0)5 53 88 31 79

JLG Deutschland GmbHMax-Planck-Str. 21D - 27721 Ritterhude - IhlpohlGermany

+49 (0)421 69 350 20

+49 (0)421 69 350 45

JLG Equipment Services Ltd.Rm 1107 Landmark North39 Lung Sum AvenueSheung Shui N. T.Hong Kong

(852) 2639 5783

(852) 2639 5797

JLG Industries (Italia) s.r.l.Via Po. 2220010 Pregnana Milanese - MIItaly

+39 029 359 5210

+39 029 359 5845

Oshkosh-JLG Singapore Technology Equipment Pte Ltd29 Tuas Ave 4,Jurong Industrial EstateSingapore, 639379

+65-6591 9030

+65-6591 9031

Plataformas Elevadoras JLG Iberica, S.L.Trapadella, 2P.I. Castellbisbal Sur08755 Castellbisbal, BarcelonaSpain

+34 93 772 4700

+34 93 771 1762

JLG Sverige ABEnkopingsvagen 150Box 704SE - 176 27 JarfallaSweden

+46 (0)850 659 500

+46 (0)850 659 534

www.jlg.com

Documents

Original Instructions - Keep this manual with the machine ... manual/Operation_3121297Englis… · Original Instructions - Keep this manual with the machine at all times. Boom Lift