Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P.Sasindran Hearty Welcome to Orientation cum Coordination

Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26th & 27th May, 2009 P.Sasindran

Hearty Welcome

to

Orientation cum Coordination Conference

and

Table Top Exercise on Chemical (Industrial) Disaster in Bellary

Conducted by

National Disaster Management Authority

State Disaster Management Authority

District Disaster Management Authority

And

M/s JSW Steel Limited


Welcome

Sri: Narayanaswamy, Secretary (DM), GOK

Sri: Satyanarayana, IGP (Eastern R), GOK

Sri: Bri (Dr) Khanna B.K. Sr. Specialist, NDMA, N-Delhi

Sri: Srinivasaiah H, Director, DFB, GOK,

Sri: Shivappa B, Dy. Commissioner, Bellary

Sri: Seemanth Singh, Supdt. Police, Bellary

Sri: Dr. Vinod Nowal, Director & CEO

Sri: Dr. Rakesh Dubey, Director, DMI, Bhopal


JSW Steel Limited


JSW Steel Limited is certified to

ISO 9001-2000ISO 14001 - 2004

OHSAS - 18001-2007


SHE Management – Employees Participation

1. Safety Committee

2. Safety Suggestion Mela

3. Quality Circles

4. Mock Drills

5. Safety Competitions

6. Fire Fighting Drill Competitions


SHE Promotions National Safety Day National Fire Services Day National Environment Day Chemical Disaster Prevention Day Gulbarga Regional Industrial Safety Day HIV Awareness Programs Vijayanagar Action Centre Post Diploma In Industrial Safety Safety Campaign at Works & Roads Medical Camps Safety Training Programs – Schools Safety Training Programs – Industries Mock Drills


National Safety Day Celebration

6

Safety Rolling Trophy Calendar Year - 2008

SMS - 1

Safety Flag Hoisting 4th March, 2009


Training Program

• Before starting the job

• Critical activities

• Plant Shutdown

• New Recruits

• Contractor’s employees

• Once in 3 months

• Shop floor

• Contractor’s employees

• New Recruits

Safety Induction

Toolbox Talk

BBS


Potential Hazards

Corex Gas

LD Gas

Coke Oven Gas

Hydrogen Gas

LPG

Chlorine

Liquid Oxygen

Gases Oxygen


Corex Gasholder

Capacity : 1 00, 000 m3

Corex Gas :

CO : 43 %

CO2 : 28.5 %

H2 : 20 %

H2O : 4 %

N2 : 3.5 %

Density of Gas: 0.91 Kg / N3


Gas Holders

Corex G-Holder, 1 00, 000 m3

BF-2 G-Holder, 0 50, 000 m3

BF-3 G-Holder, 0 50, 000 m3

SMS-1 G-Holder, 0 30, 000 m3

SMS-2 G-Holder, 0 50, 000 m3

Coke Oven G-Holder 0 50, 000 m3


Behavior in Gas Risk Areas

• Trained Employees

• PTW / Protocol

• Portable CO Detector

• ELBA- Gas Mask


Safety Measures For Gas Holder

Volume relief safety

valve

Purging system

Anti-vacuum protection

U-Seals

Fire fighting system

Limit switches

Aviation fitting

Earthing

Lighting Arrestor

Gas detection

Safety Station in Corex

Area

Protective Equipment

Fencing around gasholder

Monitoring equipment

Flare stack


LPG Bullets

Two bullets of each 18 T Cap

Use as a fuel in pilot burners,

Safety Measures:

Water Spray System

Fire Hydrant System

Water Monitors

LPG Detectors

Blast Wall is constructed

competent person Inspection


LPG Bullets

Two bullets of each 18 T Capacity

Use as a fuel in pilot burners,

Safety Measures:

Water Spray System

Fire Hydrant System

Water Monitors

LPG Detectors

Blast Wall is constructed to protect the

surrounding area.

Inspections carried out by competent person


Hydrogen Gas Holders Hydrogen Gas 3 X 81 m3

Hazard: Fire & Explosion

Forms explosive mixture after the release


Hydrogen Gas Holder

Safety Measures:

Fire Hydrant System

Water Monitors

Detectors

Nitrogen Purging System is provided

Competent person Inspection


Chlorine Toner

TLV – 1 PPM

CPP -1 3 Nos

CPP – 2 3 Nos

JSW EL 6 Nos


Chlorine Toner

Safety Measures:

Chlorine Detectors

Scrubbers for Neutralization

Breathing Apparatus Test

Chlorine Rescue Kit

Persons are trained in use of emergency kit


Liquid oxygen 1000 + 56 MT

Liquid Nitrogen 600 + 40 MT

Liquid Argon 500 + 17 MT

Hazards : Fire and Cold Burns

Safety Measures : Fire Hydrant System

: PPE

: Certified for OHSAS Standards

Jindal Praxair Oxygen Company Limited


Liquid Oxygen Storage tank

• Flat bottomed tanks

• Double Walled tanks

• Inner tank ( Made of SS ) with Liquid Oxygen

. Outer tank ( Made of CS ) containing

Insulation material in annular space

• Annular Space between Inner and outer

storage tanks is purged with dry Nitrogen

. Insulation space protected by Overpressure

relief valves .

Jindal Praxair Oxygen Company Limited


Gaseous Oxygen : 755 tons per day

Liquid Oxygen : 100 tons per day

Gaseous Nitrogen : 600 tons per day

Liquid Nitrogen : 50 tons per day

Liquid Argon : 38.5 tons per day

Bellary Oxygen Company Pvt Limited


Dual Pressure , Vacuum safety valve

Dyke wall Over flow Valve Argon storage tank

Bellary Oxygen Company Pvt Limited


BOC India Limited is a member of Linde Group and

Plant is commissioned on 21st April, 2009.

Plant capacity : 1800 tons per day

Gaseous Oxygen : 1700 tons per day

Liquid Oxygen : 100 tons per day

Gaseous Nitrogen : 1200 tons per day

Liquid Nitrogen : 6 tons per day

Liquid Argon : 60 tons per day

BOC India Limited


Properties of Oxygen

18

16

14

12

10

8

6

4

2

21 30 40 50 60

<--------Oxygen % in atmosphere --------- >

<--

----

---R

ate

of

Burn

ing c

ms/

sec

----

--->

In enriched oxygen atmospheres the most common combustible material that directly affects safety of personnel is clothing. All clothing materials will burn fiercely in an oxygen enriched atmosphere.

For Cotton Clothing :-


Occupational Health Services

Occupational Health Specialist 02

Medical Officer 15

Trained Nursing Staff 35

Trained Medical Staff for PFT & Audiometry 04

Ambulances 04

ICU Ambulance with defibrillator

And a portable ventilator 01


Active Fire Protection System

Fire Extinguishers

Fire Hydrant Systems – Pressurized

Water Monitors for Gas Holders

Fire Detection System for Vital Installations

Gas Detection System


Passive Fire Protection System

Fire Resistance coating over the power cables

Fire Doors

Fire Barriers / Sealants

Separation of Risk by compartmentation

Process Safety Measures – Interlocking

system, Rupture discs, etc. etc.


Fire Fighting Vehicles

Water Tender One

Foam Tenders Three

Dry Chemical Powder Tender One

Crash Fire Tender One

Rescue Tender One

Mobile Safety Van One

Portable Dewatering Pumps Eight nos


Crash Fire Tender

Water : 7500 Ltrs

Foam : 0800 Ltrs


Safety Mobile Van

12


DISASTER CONTROL MANAGEMENT COMMITTEE

CHIEF CO-ORDINATOR (DECLARER) Director & CEO

DY.CHIEF CO-ORDINATOR ( INCIDENT CONTROLLER)COO

EMERGENCY SERVICES1. AVP (S&FS)2. AVP (EMD)3. AVP (CMD)3. DGM (Security)4. Medical Services I/C5. Transport In charge

VP (Comm.)

VP (WR & BM.)

AVP (Agum.)

VP (IM.)

VP (Steel.)

Sr. VP (HSM.)

Sr.VP (RMHS

SR. VP (Steel.)

VP (HRD

& Admn.)

VP (CRM.)

AVP (Coke oven.)

President (Projects)


Plant operatorShutdown the plant depending upon the situation

Contact Declarer Immediately

Chief Coordinator (Declarer)

If off-site Emergency, callThe Competent authority and handover control to him. Competent Authority Will become Declarer

Dy. Chief Coordinator ( Incident Controller)

Alert, Evacuate & Assemble

Keep in touch with Control Room

Rescue Team

Fire Fighting Team

Search Team

First Aider Team

Declare Emergency thro’

coded signals

Shift In charge

Shutdown Plant if

necessary

Inform adjacent Factories &

Depts.

Inform Fire Brigade

Inform Police

Direct Security to account for plant Personnel

Furnish names of hospital &

Antidotes to police

Inform Dir, Dy .Dir, PCB &

Local Auth.

Make statement to press

Give clear coded signal

Shifting of injured to Hospital

Informing Hospitals about

Antidotes

Advice to the Public

Make statement to the

Press

Informing and help

relatives of injured

Traffic ControlLaw

and Order

EMERGENCY CONTROL PLAN


Mock Drill


Safety Awards and Recognitions

Safety Rolling Trophy

Best Safety Person of the Year

Late S. Chandrasekhar Memorial Best Employee Award

Safety Production Incentives

One Million Man Hours – without accidents

Safety Posters / Songs / Essays / Skits

Fire Fighting Drill

Bravery

Exemplary

Safety Suggestions


Thank you

Documents

Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P.Sasindran Hearty Welcome to Orientation cum Coordination