45
ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh Dutta DGM (Electrical & Energy Manager)

ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

  • Upload
    others

  • View
    7

  • Download
    2

Embed Size (px)

Citation preview

Page 1: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

ORIENT CEMENT LIMITED (CGU)Jalgaon

Presenting Team Mr. Alok Bagaria - GM (Operations)

Dr. Anil Kumar Trivedi - GM (Sustainability)Mr. Samaresh Dutta – DGM (Electrical & Energy

Manager)

Page 2: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

ORIENT CEMENT LIMITED (CGU), JALGAON

Page 3: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18

DEVAPUR UNIT (IP)JALGAON UNIT

(CGU)CHITAPUR UNIT

(IP)

Page 4: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18

3

Devapur Unit

Telangana

Cap: 3 MTPA

Chittapur Unit

Karnataka

Cap: 3 MTPA

Grinding Unit

Jalgaon- Maharastra

Cap: 2 MTPA

Orient Cement Ltd. operating 3 Cement Plants in India:

- Integrated Plant - Devapur, Telangana State- Clinker Grinding Unit - Jalgaon, Maharashtra- Integrated Plant - Chittapur, Karnataka

ORIENT CEMENT LIMITED - OVERALL PLANT PROFILE

Plant is certified with IMS:• ISO 9001:2015• ISO 14001:2015• OHSAS 18001:2007• ISO 50001:2011• TPM-Phase I & II (Excellence and Excellence in

consistent)• NABL Accredited Quality Control Laboratory

• Member of CSI (WBCSD)

Overall Capacity of Orient Cement is 8.0 MTPA.

Page 5: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18LOCATION DETAILS & CLIMATIC CONDITIONS:

At NH No. 6, PO. : Nashirabad

Taluka and Distt: Jalgaon

State :Maharashtra (India)

Total Plant Area 24.758 Ha.

Weather Conditions

Temperature (⁰C) Summer Season Min. 25 Max. 47

Winter Season Min. 09 Max. 36

Average Rain Fall 821 mm

Altitude 211 m above MSL

Coordinates

Direction Latitude Longitude

North 21°01’20.39” N 75°40’56.93” E

South 21°01’09.49” N 75°40’56.97” E

East 21°01’18.77” N 75°40’47.93” E

West 21°01’18.04” N 75°41’32.42” E

Page 6: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18

Plant Cap.:0.70 MTPA

2000

Plant Cap.: 0.80 MTPA

2003 Plant Cap.: 1.0 MTPA

2007Plant Cap.: 2.0 MTPA

2009

Line-I Plant

Line - I Improvement By

Introducing PPC Cement

Line - IUp gradation with

Close Ckt. Of Cement Mill

Line - IIcommissioned

CAPACITY ENHANCEMENT OF JALGAON SPLIT GRINDING UNIT

VisionGrow to be a relevant national player, driven by execution excellence and be the ‘employer of choice’ and ‘neighbour of choice’.

Values

• We embrace change and create opportunities, where others see a challenge

• We have a passion for growth• We have the courage to innovate• We believe in spirited teamwork• We believe in corporate governance and accountability

OUR VISION & VALUES

Page 7: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18

2016

2003

ISO 9001:2000

2005

ISO 14001:2004

2008

OHSAS18001:2007

2012

TPM PH-I

2011

NABL

2017

CSI

ISO 50001

MILE STONES OF ORIENT CEMENT LTD.

2017

IMS2015

2010

ISO 9001:2008

Page 8: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18

7

PROCESS FLOW DIAGRAM

Wagon

Tippler

Cement

Mill- 1

Clinker

Silo

Gypsum

Yard/Shed

Fly

Ash

Silo

Cement

Silo

Cement

Silo

Cement

Mill- 2

Packing

Plant

Pre-Grinder

Separator

Fly Ash Bin

Gypsum Hopper

Clinker Hopper

Cement Dispatch

Coarser

Particles

Final

Product

LEGEND

Material flow common for line 1 & 2

Line -1 material flowLine-2 material flow

Coarser particle return line

Equipments common for line 1 & 2

Line- 2 equipments

Line- 1 equipments

MANUFACTURING PROCESS

Page 9: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18

8

29-Aug-18MANUFACTURING PROCESS

Raw Material Availability:

➢Clinker received through Railway Wagons from Mother Plant located at Devapur (Telangana).

➢Gypsum received through Trucks from Various Dye & Chemical industries located in Gujarat State.

➢Fly Ash received through Bulkers from Bhusawal Thermal Power Station, Deepnagar, Bhusawal (MS).

Storage: Clinker, Fly Ash and final product Cement stored in respective Silos and Gypsum stored inCovered Shed.

Manufacturing Process:

➢ Raw Material Feeding - Feeding of material through Weigh Feeder/ SFM as per productionrequirements.

➢Pre grinding: - Feeding material to Roller Press for pre grinding.

➢Finish Grinding - Transfer of material to close Clinker Ball Mill through a discharge chute. From the millmaterial transferred to through air to Separators.

➢Storage of product in Silo & Packing - The final material storage to Cement Silo, which is connected tothe Packing Machine for automatic filling of OPC & PPC cement into the bags.

➢Loading & Transfer to Destination Point- Finished product is loaded into load carriers and taken to therequired destination as per dispatch need.

Page 10: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18

9

29-Aug-18ENERGY CONSUMPTION

26

27

28

29

30

31

32

33

2015-16 2016-17 2017-18

29.17

32.87

28.8

Overall Power Consumption

Energy Consumption (kWh/T of Cement)

Reason for variation:

High Sp. power consumption in 2016-17 due to following reasons –1. Frequent Start - stop due to low market demand.2. Higher percentage of OPC Production .3. Lower grindability of clinker due to usage of pet coke in clinker manufacturing on trial

basis.

Page 11: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18

10

29-Aug-18

29.38

26.48

25.96

24.3

24.2923.74

23.29

24.1924.36

24.64

23.72

23.28

22

23

24

25

26

27

28

29

30

Apr-17 May-17 Jun-17 Jul-17 Aug-17 Sep-17 Oct-17 Nov-17 Dec-17 Jan-18 Feb-18 Mar-18

Specific Power Consumption (PPC) - kWh/Ton of Cement

ENERGY CONSUMPTION

Page 12: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18

11

29-Aug-18

kWh/T of Cement

24.8423.75

10

20

30

SP. Power

2017-18 NBM

ENERGY – NATIONAL BENCH MARKING

Source: CII (2014-15)

* Overall power does not includes Packing Plant, Lighting and Miscellaneous Power

Reference: Energy Benchmarking for Cement Industry, May 2015, Version 2.0 (Published by CII & CMA)

Page 13: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18

12

29-Aug-18ROADMAP TO ACHIEVE BENCHMARK:

Sr. No.

Key Action ProposedExpected Savings kWh/T of cement

Target Date

1Fly ash unloading through mechanical system only

0.6 Jan - 2019

2 Compressor air line optimization 0.09 Jan - 2019

3Polycom Separator bag filter discharge material feeding to final product

0.2 Dec - 2018

4Air slides blowers replacement with new high efficiency blower

0.08 Dec-2018

Page 14: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18

13

29-Aug-18ENERGY SAVING PROJECTS

Implemented in FY 2015-16

Sr. No. Title of Project

Annual Electrical Saving (kWh)

Annual Electrical Cost Saving (Rs. million)

Investment Made (Rs. million)

Payback (Months)

1Clinker Feeding Belt Running

interlocking with load3 0.12 0 NA

Page 15: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18

14

29-Aug-18ENERGY SAVING PROJECTS

Implemented in FY 2016-17

Sr. No. Title of Project

Annual Electrical

Saving (kWh)

Annual Electrical Cost

Saving (Rs. million)

Investment Made (Rs. million)

Payback (Months)

1 AVR for wagon tippler lighting 2 0.055 0.125 27.2

2Timer circuit for street light & dusk to down circuit for MCC

0.2 0.0055 0.02 44

3conventional light replaced with LED

34 0.934 1.268 16.29

Page 16: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18

15

29-Aug-18ENERGY SAVING PROJECTS

Implemented in FY 2017-18

Sr. No. Title of Project

Annual Electrical

Saving (kWh)

Annual Electrical Cost

Saving (Rs. million)

Investment Made (Rs. million)

Payback (Months)

1Line 2 coarse material partially fed to line 1

160 6.13 5.2 4.24

2Fly ash unloading system modification

50 1.24 1.6 15.52

3OPTIMIZATION OF BAG FILTER PURGING

0.074 0.55 0 NA

4

Replacement of overhead

water conventional pump

with high efficiency pump.

5 0.12 0.075 7.27

Page 17: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18

16

29-Aug-18ENERGY SAVING PROJECTS

Implemented in FY 2017-18

Sr. No. Title of Project

Annual Electrical

Saving (kWh)

Annual Electrical Cost

Saving (Rs. million)

Investment Made (Rs. million)

Payback (Months)

5Water lines modified by

reducing bends.2 0.11 0.02 2.20

6Hot Water pump replaced

with high efficiency 2.5 0.10 0.03 3.64

Page 18: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18

17

Innovative Idea Implementation:

Page 19: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18

18

29-Aug-18

Theme: Productivity improvement through diversion CM-2 coarse material to CM-1 Mill

Background: Line 1 commissioned in 2000 and retro fit mill circuit and detailed study has been

done and concluded that CM-1 ball mill having excess capacity to take further material.

Simultaneously studied CM-2 circuit and noticed that Roller Press Separator having excess

capacity.

Partial diversion of CM-2 coarse material to CM-1 Mill

Page 20: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18

19

29-Aug-18

Benefits:

Description of Modification:Airl side along with weighing system installed and also feed bucket elevator capacity enhanced.

1. Mill production rate increased by 15 TPH .2. Sp. Power consumption has reduced by 1.5 kwh/MT of Cement.3. Smooth operation.

Investment made : Rs. 52 Lacs

Payback : 4.24 months

Savings:

Page 21: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18

20

29-Aug-18

Theme: Pneumatic Fly ash unloading system replaced with partially pneumatic - partially mechanical system .

Fly ash unloading with conventional pneumatic systems to silos at 40 mtrs.

Solution: • Provided intermediate 50 Mt bin with lower height (i.e. 10 mtr)• Due to lower height of bin, blower air is sufficient to convey

material in place of costly Compressed air.• Bin to Silo material conveying by existing bucket elevator.

Implemented in FY 2017-18

Page 22: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18

21

29-Aug-18

Fly ash unloading comparison

With Blower 160 kW compressor

Equipment

Blower Compressor 160 Water pump Bag filter fan 30 kwSilo aeration roots blower Air slide blower Bucket ElevatorDC Fan RAL BE Dis Blower

Load kWh kWh105 155

Power Benefits (kWh) 50Investment 1.6 Lac

Cost Savings (Rs in Million/year) 50 kW x 10 hr/d x 330 x 7.5 1.2375ROI (Months) 15.52

Implemented in FY 2017-18

Page 23: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18

Modifications to reduce power consumption in water pump

1. Removing bends 2. Reduction in the length of pipeline

Comparison of power consumption (previous vs present pump)

Results after modification

Modification cost and payback period

Theme: Water lines modified by reducing bends.

Implemented in FY 2017-18

Page 24: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18

MODIFICATIONS TO REDUCE HEAD LOSSES

1. Reduction in number of effective bends-Total no of bends bypassed from earlier pipeline = 6

23

6th Bend

5th Bend

4th Bend

3rd Bend

2nd Bend

1st Bend

Implemented in FY 2017-18

Page 25: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18

2. Reduced length with respect to earlier pipeline = 9m (reduction in length of pipeline reduces frictional loss)

New pipe line(Bypassed)

Old pipe line

Old pipe line

New pipe line(Bypassed)

▪ New pipe length = 21 mtrs

▪ Old pipe line length =30 mtrs

Implemented in FY 2017-18

Page 26: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18

25

COMPARISON OF POWER CONSUMPTION (PREVIOUS VS PRESENT PUMP)

* Both pumps having same discharge = 120 m3 /hr.

DETAILS OF PUMP PREVIOUS PUMP PRESENT PUMP

DESIGNED HEAD (IN meter) 75 55

RATED POWER (IN KW) 37 37

RUNNING KWH 37 23

RUNNING HRS/DAY 12 12

KWH CONSUMPTION/DAY 444 276

Power Savings (kWh) -- 14

Cost incurred Rs. -- 50000

Implemented in FY 2017-18

Payback in 1.6 months

Page 27: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18

26

29-Aug-18

1 kVA Solar Power Generation System installed in Sep, 2016 .

UTILISATION OF RENEWABLE ENERGY SOURCES

Units Generated in FY 2016-17 Units Generated in FY 2017-18

739 kWh 1376 kWh

Page 28: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18

27

29-Aug-18GHG INVENTORISATION

Year T CO2/T of Cement)

2015-16 0.0239

2016-17 0.0269

2017-18 0.0236

GHG Emission due to Purchased Power Consumed:

Page 29: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18

28

29-Aug-18GREEN SUPPLY CHAIN

Green Purchase Policy:

Our Policy to Purchase Energy Efficient Equipment -

Page 30: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18

29

29-Aug-18GREEN SUPPLY CHAIN

Procedure to Purchase Energy Efficient Equipment :

Page 31: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18

30

29-Aug-18

Team work, Employee Involvement & Monitoring

Page 32: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18

Unit Head

Head OperHead - Engg

HOD – EM Cell

Team of Electrical, Chemical, Mechanical Engineers

ENERGY MANAGEMENT CELL

Page 33: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18

32

29-Aug-18DAILY ENERGY MONITORING

➢ Capturing of Section wise energy meter reading.

➢ Calculation of Section / Equipment wise Specific energy consumption.

➢ Analysis of SPC.

➢ Find out the root cause of deviation, if any.

➢ Further corrective/ preventive action, if applicable.

Page 34: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18

33

29-Aug-18REVIEW MEETING

Energy review meeting conducted at various level :

1. Plant level : Meeting is conducted on Daily Basis and Chaired by Plant Head

2. COO Level : Review meeting is on Monthly Basis and Chaired by COO

3. MD Level : Overall performance review meeting is on Monthly Basis and Chaired by Managing Director.

Page 35: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18

34

ENERGY CONSERVATION BUDGET 29-Aug-18

Sr. No YearBudget (Rs.

Crore)% of Turnover

1 2017-18 0.52 0.08

2 2018-19 1.48 0.24

Page 36: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18

35

29-Aug-18

External training programs attended

S.No. Topic Man Hrs.

1 12th Green Cementech 2016-CII 16

2 Optimization of Grinding Syatem - NCCBM 16

3 National Conclave on Recent advances in Cement Industry 8

4 Plant Maintenance Summit - 2016 16

5 Energy Management & Conservation in Cement Industry 8

6Best Practices in Energy Efficiency in Cement Sector" under KEP

24

Internal training programs conducted

1 Training Programme on -L T Motor Maintenance 10

2 Grinding Media Optimization 123 Fan efficiency calculation 20

4 Impact of Compressed air utilization in bag filters on SPC 13.5

5 Healthy Maintenance of Gear Boxes 24

6 EnMS ISO - 50001 160

7 Reduction in Auxiliary power 19

TRAINING AND AWARENESS PROGRAMME

Page 37: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18

36

Energy efficiency / awareness training program:

29-Aug-18

Inter Plant Knowledge Sharing Sessions .

Awareness:

Page 38: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18

37

Projects implemented through Kaizens ( Workers and Supervisor level)

29-Aug-18

➢ Replacement of Gypsum Feeding Belt with Chute

➢ Replacement of HPMVs, Sodium Vapour lights with LED lights

➢ Interlocking of cooling tower fan with temperature.

➢ Compressed Air Pressure Optimization

➢ Interlocking of equipments to avoid Idle equipment running

Page 39: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18

38

29-Aug-18IMS CERTIFICATION

IMS - ISO 9001-2015, 14001-2015, 18001-

2007

EnMS ISO-50001-2011

Page 40: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18

39

29-Aug-18INITIATIVES TO REDUCE GHG EMISSION

41% Area Covered under Green belt Development

Major Species Planted:NeemShishamPlantoformPeepalBargadSatparni,Mango,Amla,Badam,Cheeku,Guava plantsPoplarGulmoharPalm

GREENBELT DEVELOPMENT

Page 41: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18GREENBELT DEVELOPMENT

Page 42: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18GREENBELT DEVELOPMENT

Page 43: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18GREENBELT DEVELOPMENT

Page 44: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18

Photographs:

GREENBELT DEVELOPMENT

Page 45: ORIENT CEMENT LIMITED (CGU) Jalgaon...ORIENT CEMENT LIMITED (CGU) Jalgaon Presenting Team Mr. Alok Bagaria - GM (Operations) Dr. Anil Kumar Trivedi - GM (Sustainability) Mr. Samaresh

29-Aug-18

Thank You