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3.2 Manufacturing unitsLaguna Clothing has two manufacturing unit. One is at Jigani(Bangalore) and

the other one is at Kanakapura.Production in Jigani unit started in 2006. This unit has 550workers and its

capacity is 4500 shirts/day .While the other factory at Kanakapura was set up in

2009.It has 1124 workers and its capacity is 6000 shirts/day.

3.3 Supply Chain

Fabric

Besides Monti India, Soktas, Raymond,

Morajee, Arvind, Vardhaman and

Ashima

Chinese mills Lu Thai and Younger

Italian Mills Monti, Leggiuno

Trims & Accessories

Wendler, Chageurs, Fredenberg, DHJ,

Permess, Kufner Interlinings

Wide range of buttons including dyed

and embossed and fine mother of pearl

Local suppliers of thread, labels, hand tags, packaging material

Import of special trims from China

3.4 Lead Times

Handlooms: Average lead time 1 week; Fast track: 3 days

Sample Length: Average Lead time 3 weeks; Fast track: 2 weeks

CAD within two days

Shirt and Salesman samples: According to requirement

Lead time for fabric:

Yarn dyed: 8 weeks

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Fig 3.1: Laguna Clothing suppliers

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Piece dyed: 6-7 weeks( 4 weeks if greige fabric is available)

3.5 Work flow in departments

The workflow of Laguna Clothing Pvt. Ltd is a planned and coordinated effort

from all the departments. Focusing on the Quality, audit is performed at every

stage of manufacture right from pre-production to post production. Following are

the departments of Laguna :

1. Merchandising Department

2. Sampling

3. Warehouse Department

4. CAD Department

5. Cutting Department

6. Sewing Departments

7. Finishing Department

8. Quality Assurance

9. Industrial Engineering

10.CSO Department

11.Training Department

12.Maintenance Department

13.Human Resource & Administration Department

All these departments are directly or indirectly related to the process of

production. The following flowchart gives the clear picture as to how the

work flows in the departments, which are directly involved for the process

of production right from receipt and conformation of order to purchase

than production to final finishing processes:

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BUYER MERCHANDISER SAMPLING

MERCHANDISERORDERCONFIRMED

CADSUPPLIER

PURCHASE

WAREHOUSESEWING

PACKAGING CSO AUDIT

DISPATCH

FINISHING

Sends techpack

Sends sample

Tech packsend

Correction in

samples

BUYER

Sendssample

Gives totalfabricconsumption Orders

fabric

CUTTING

Afterinspection

Gives marker

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3.6 Material flow

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Fig 3.2: Work Flow at Laguna

FABRICINHOUSE

INSPECTION ISSUED TOCUTTING

CUTTING

SPREADINGFUSING

BUNDLING

SEWINGTRIM AND EXAMEND OF LINE AUDIT

DISPATCH

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Fig 3.3: Material Flow at Laguna