CATALOGUE DECEMBER 2012

ORBITAL WELDING

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Copyright © 2012 Orbitec. All rights are reserved.

We reserve the right to make technical changes.

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TABLE OF CONTENTS

THE COMPANY · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·

INTRODUCTION TO ORBITAL WELDING · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·

PRODUCTS · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·

· ORBITAL WELDING CONTROLLERS · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·

· INVERTERS · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·

· WATER COOLING UNITS · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·

· ACCESSORIES FOR STANDARD EQUIPMENT · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·

· ENCLOSED WELD HEADS AND ACCESSORIES · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·

· OPEN-FRAME WELD HEADS AND ACCESSORIES · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·

· ADAPTATIONS TO THIRD-PARTY PRODUCTS · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·

· WIRE FEED UNITS · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·

· TUNGSTENS / CHARTS FOR ELECTRODE LENGTHS · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·

· CHARTS FOR COLLET DIAMETERS / TUBE OUTSIDE DIAMETERS · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·

· TURN TABLE SYSTEM · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·

· TUBE TO TUBESHEET WELD HEADS AND ACCESSORIES · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·

· MOBILE WORKSTATIONS, WORKSTATION ACCESSORIES · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·

· ORBITAL CUTTING SAWS AND ACCESSORIES · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·

· TUBE SQUARING SYSTEMS AND AIDS · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·

· PURGING, OXYGEN ANALYSERS, PURGING ACCESSORIES · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·

· PURGE PRESSURE ANALYSER · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·

SERVICES · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·

· RENTAL SERVICE, REPAIR SERVICE, FINANCING

· TRAINING

APPENDICES · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·

· GENERAL WARRANTY TERMS

· GENERAL TERMS AND CONDITIONS

· GENERAL TERMS AND CONDITIONS OF HIRE

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THE COMPANY

Orbitec was founded in 1984.

Orbitec designs, develops and manufactures orbital welding equipment for domestic hire and sales worldwide.

Orbitec aims to provide high-quality and easy-to-use products at a reasonable price.

Orbitec supplies products and services to industries such as: Pharmaceutical, Biotechnology, Semiconductor, Food & Dairy and Aerospace.

Headquarters in D-63500 Seligenstadt

APPLICATION COMPETENCE

Especially customers new to buying an Orbital welding system will be initially confronted by a wealth of pertinent questions and problems. It’s not all simply done by the “press of a button”! There are a whole host of conditions that need to be in place if orbital welding technology is to be used economically. In this respect, Orbitec can provide you with application competence and customer proximity. The quickest reaction times and high availability of products of course go without saying.

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INTRODUCTION TO ORBITAL WELDING

Orbital welding is a mechanised version of the tungsten inert gas arc welding (TIG) process and is used to weld stationary tube or pipe; the tungsten electrode contained in the weld head rotor rotates or “orbits” around the weld joint circumference.

The TIG process can be either a fusion (autogenous) process in which the edges of the weld joint are heated by the arc and fused together without the addition of filler material to the weld pool. Or filler, usually in the form of a solid wire can be added.

ExAMPLE: OPEN-FRAME WELD HEADS IN THE OSW RANGE

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PRODUCTS

INNOVATIVE, PRACTICAL AND AFFORDABLE!

Orbitec´s equipment technology is focused on the particular practical needs of its customers, whether they specialise in tube and pipe fabrication or you have a one-off requirement to join tubular components. Key factors on our list of design considerations are safe and easy to use, modular where possible, with a form and construction that reduces manufacturing costs to a minimum.

Because of this philosophy Orbitec has been able to offer practical, robust and easy to use products at price levels not previously available to the Orbital market.

To fulfil all customer requests the current controller TIGTRONIC ORBITAL 4 in conjunction with the TETRIX 180 inverter is now also available as a compact system TIGTRONIC COMPACT.

In 1996 Orbitec developed its forward-looking operator guidance which uses symbols and has programming aids in all requested national languages:

· Enter tube outside diameter · Enter wall thickness · Enter weld head code · Start

IT COULD NOT BE SIMPLER!

Our range of OSK weld heads are unique in design – the cable and handle /motor assembly is separate from the weld head itself, so one handle assembly can run a variety of different sized weld heads. This concept provides significant cost savings on multiple weld head systems and unmatched flexibility using the same weld heads on different manufacturers’ power supplies.

Other products such as oxygen analysers, which are often considered peripheral to the orbital process, but nevertheless key to ist successful application, compliment the comprehensive product range available from Orbitec.

ExAMPLE: 5 ENCLOSED WELD HEADS IN THE OSK G RANGE WITH HANDLE AND CABLE ASSEMBLY

//ORBITAL WELDING CONTROLLERS/ INVERTERS

Item number

8

TIGTRONIC BASIC CONTROLLERSORBITAL WELDING CONTROLLERS

1.3.0011

1.3.0200

1.3.0201

1.3.0204

TIGTRONIC BASIC 1 CONTROLLERLow-cost, compact Orbital controller in connection with the TIG hand inverter PICOTIG 180. Solely for thin-walled tube connections with open-frame weld heads in the OSW range (without documentation and cold wire feed).· Calculation of welding programmes by inputting tube outer diameter, wall thickness, weld head code· Must be connected to a cable remote control· Dimensions: (L x W x H) 210 x 110 x 110mm· Weight: 1.7kg Package includes: · Controller· Remote control Orbicontrol 1, 8m· Interface cable

TIGTRONIC BASIC 2 CONTROLLERLow-cost, compact microprocessor-based Orbital controller for applications with open- frame weld heads, enclosed weld heads, tube- to-tubesheet weld heads and turn tables. The controller is based on our tried-and-tested and reliable TIGTRONIC ORBITAL controller.· 5.7” display, fixed· Simple, multilingual operator guidance thanks to programming aids: Guided input of tube outside diameter, wall thickness and weld head code· Gas and water cooling monitoring· Options for 6 level programming with step and continuous travel modes· Simple tuning of auto calculated parameters by individual level or overall percentage· Graphic display of the welding progress· Real-time monitoring of the welding parameters· Integrated weld counter (assignment to isometrics and weld numbers)· Storage of up to 99 programmes· Weld data recording facility for up to 400 weld records· Software updates possible· Diagnostic fault detection system· Options for connecting both cabled or wireless remote control pendants (Note: The controller can also be operated without a remote pendant)· Connections for oxygen analysers· Data transfer of setpoint /actual parameter, as well as programmes via USB interface · Compact and lightweight with outer dimensions (L x W x H) 340 x 295 x 150mm and a weight of only 5.5kg· Auto ranging input voltage 90 – 260 VAC· Optional AVC upgrade Kit

TIGTRONIC BASIC 3 CONTROLLERSpecifications as per BASIC 2· Additional servo PCB for wire feed· Optional AVC upgrade kit

TIGTRONIC BASIC 4 CONTROLLERSpecifications as per BASIC 3· With special software only for tube-to-tubesheet weld heads RBK

Package includes for BASIC 2/3/4:· Controller· Power cable· Interface cable for controller/power source

BASIC 4:· RBK· (AVC)

BASIC 1:· OSW

BASIC 2:· OSK· OSW· TURN· (AVC)

BASIC 3:· OSK· OSW· TURN· ORBIFEED· (AVC)

B A S I C

Item number

9

TIGTRONIC ORBITAL 4, TIGTRONIC COMPACTORBITAL WELDING CONTROLLERS

1.3.0012

1.3.0205

1.3.0013

TIGTRONIC ORBITAL 4 CONTROLLERThe 4th generation of our tried-and-tested and reliable standard controller.· 5.7“ display, collapsible· Simple, multilingual operator guidance thanks to programming aids (input of tube outer diameter, wall thickness, weld head code)· Gas and water cooling monitoring· Tacking mode can be activated· Options for 6 level programming with step and continuous travel modes· Simple tuning of auto calculated parameters by individual level or overall percentage· The output and wire feed parameters can also be changed during welding· Graphic display of the welding progress· Real-time monitoring of the welding parameters· Integrated weld counter (assignment to isometrics and weld numbers)· Storage of up to 99 programmes · Storage of up to 200 actual parameters for documentation using PC software (Windows) in German and English · Data transfer of weld parameters and programmes via USB interface· Software updates possible· Options for connecting both cabled or wireless remote control pendants (Note: The controller can also be operated without a remote pendant)· Connection for oxygen analysers and differential pressure analysers· Servo PCB for wire feed· Integrated printer· Compact and lightweight with outer dimensions (L x W x H) 405 x 325 x 170mm and a weight of only 6.5kg· Auto ranging input voltage 90 – 260 VAC

Optional: · AVC upgrade kit

Package includes: · Controller· Power cable· Connection cable controller / power source· USB stick, 1GB

COMPACT SYSTEM TIGTRONIC COMPACT (AUTORANGE)Portable compact system, based on the inverter TETRIX 200 autorange with integrated Controller TIGTRONIC ORBITAL 4.

Dimensions (L x W x H) 624 x 298 x 480mmWeight 24kgTechnical date: as inverter TETRIX 200

Package includes:· Compact system· Network cable

Optional: · Cooling unit COOL 50, connected· Upgrade kit AVC

AVC UPGRADE KIT FOR TIGTRONIC CONTROLLERSfor TIGTRONIC BASIC 2, 3 and 4, ORBITAL 4 and COMPACT controllers· Additional integrated AVC card incl. software upgrade for welding in conjunction with wire feed and AVC

· OSK· OSW· TURN· ORBIFEED· RBK· (AVC)

· OSK· OSW· TURN· ORBIFEED· RBK· (AVC)

The Reliable

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Item number

10

TIGTRONIC INTEGRAL CONTROLLER, ACCESSORIESORBITAL WELDING CONTROLLERS

1.3.0207

1.3.0013

1.3.0030

1.3.0023

DOCUTRONIC 2.1 SOFTWARE FOR DOCUMENTATIONFor all Tigtronic controllers (except Basic 1 and Integral) for back-up, administrationans processing of the welding joint documentation (setpoint / actual parameter) at the PC in English and German.

TIGTRONIC INTEGRAL CONTROLLERWindows-based, user-friendly controller with touch screen.In addition to the features of the TIGTRONIC ORBITAL 4 and TIGTRONIC COMPACT controllers, the TIGTRONIC INTEGRAL controller offers:

· 10.5“ full colour touch screen (options for connecting a keyboard and mouse but controller can be operated without)· Servo PCB for wire and AVC integrated· Monitoring of the total weld time with and without gas pre-flow time· Connections include two USB, one LAN, one RS485, one RS232 and one Audio-out· Storage of several hundred welding programs internally, transfer of all programs and recorded weld data available through the USB-interface· Program and weld record data can be exported to common Windows programs (i.e. Excel)· Software updates can be made via E-mail· Internet Explorer, beta player (presentation of the operation and maintenance manual in the beta player), Soundcard on board· Compact and light with external dimensions (L x W x H) 400 x 330 x 180mm and a weight of 10kg

Package includes:· Controller· Power cable· Connection cable controller / power source· USB STICK, 1GB

REMOTE CONTROL ORBICONTROL 38m cable remote control for all orbital controllersIn addition to the functions of the ORBICONTROL 1:· Start, downslope and termination of weld sequence· Travel jog buttons· Wire feed jog buttons· AVC controller· Visual status display

WIRELESS REMOTE CONTROL ORBICONTROL 2Wireless remote control with the functions of the ORBICONTROL 1 for operation with all orbital controllers.

Package includes:· Wireless remote control· Leather case with clear window · Receiver

· OSK· OSW· TURN· ORBIFEED· RBK· AVC

Item number

11

PICOTIG 180, TETRIX 180INVERTER

1.2.0109

1.2.0119

1.2.0120

INVERTER PICOTIG 180, control range 5 –180A / 230V

Lightweight, compact inverter power source for the TIG manual or orbital welding (automatic detection) in conjunction with the TIGTRONIC BASIC 1

Technical Data:Output DCMains voltage AC 1 x 230VMains frequency 50 / 60HzPower rating 5.5kVAGenerator output 7.5kVACurrent range 5A – 180ACurrent duty cycles 35% TIG / MMA 180A60% TIG / MMA 150A100% TIG / MMA 120AWeight 6.9kgDimensions (L x W x H): 475 x 135 x 250mm

Package includes:· Inverter· Power cable

INVERTER TETRIx 200, control range 5 – 200A / 230VLightweight, compact inverter power source for the TIG manual or orbital welding (automatic detection) in conjunction with all Orbitec controllers (except BASIC 1). Optional: COOL 50 water cooling unit.

Technical Data:Output DCMains voltage AC 1 x 230VMains frequency 50 / 60HzPower rating 4.4kVAGenerator output 7.5kVACurrent range 5A – 200ACurrent duty cycles25% TIG / MMA 200A60% TIG / MMA 150A100% TIG / MMA 120AWeight: 8.9kgDimensions (L x W x H) 475 x 180 x 295mm

Package includes:· Inverter· Power cable

INVERTER TETRIx 200, control range 5 – 200A / 110 / 230V (auto range)Same characteristics as TETRIX 200 inverter but input voltage of 115VAC or 230VAC can be used. No switching required as the unit recognisesthe input voltage and adjusts automatically.(Note: Maximum output of 150A when used on 115VAC.)

Item number

12

TIGTRONIC 205, TETRIX 351INVERTER

1.2.0103on request!

1.2.0104on request!

1.2.0117

INVERTER TIGTRONIC 205, control range 3 – 205A / 230VPortable, compact power source for the TIG manual or Orbital controllers, in conjunction with all Orbitec controllers, except BASIC 1.

Technical Data:Output DCMains voltage AC 230 Mains frequency 50 – 60HzPower rating 5.7kVACurrent range 3A – 205ACurrent duty cycles 30% TIG / MMA 205 /170A60% TIG / MMA 180 /160A100% TIG / MMA 140 / 120A Weight 19kgDimensions (L x W x H) 390 x 260 x 490mm

Package includes:· Inverter · Power cable

INVERTER TIGTRONIC 205, control range 3 – 205A / 110 / 230V (auto range)Same characteristics as TIGTRONIC 205 inverter but input voltage of 115VAC or 230VAC can be used. No switching required as the unit recognisesthe input voltage and adjusts automatically.(Note: Maximum output of 150A when used on 115VAC.)

Optional: KG 100 water cooling unit

INVERTER TETRIx 351, control range 5 – 350A / 415VMobile inverter power source for the TIG manual or orbital welding with built-in cooling system and gas level monitor. Can be used with all Orbiteccontrollers (except BASIC 1), particular in high-demand applications such as tube-to-tubesheet.

Technical Data:Output DCMains voltage AC 3 x 400VMains frequency 50 / 60HzPower rating 15kVAGenerator output 20.3kVACurrent range 5A – 350ACurrent duty cycles 60% TIG / MMA 350A100% TIG / MMA 300ACooling efficiency 1500WWater column 35m/5l/min.Tank capacity 12lWeight 131kgDimensions (L x W x H) 1100 x 455 x 1000mm

Package includes:· Inverter · Power cable

Item number

13

KG 100, COOL 50WATER COOLING UNITS

1.2.0111on request!

1.2.0118

WATER COOLING UNIT KG 100Water cooling unit with built-in water flow monitor, for use with the Inverter TIGTRONIC 205 in conjunction with the water-cooled welding tools.

Technical Data:Input voltage 24V DCCooling system F / IP 23Weight 8.3kgDimensions (L x W x H) 390 x 265 x 250mmTank capacity approx. 2.5lWater column 20m/2l/min.

Package includes:· Water cooling unit· Connection cable Inverter / water cooling unit· 2.5l coolant

COOL 50 WATER COOLING UNITWater cooling unit for application with TETRIX 200 inverter and TIGTRONIC COMPACT in conjunction with water-cooled welding tools.

Technical Data:Input voltage 230V AC Cooling system F / IP 23 Weight 16.5kgDimensions (L x W x H) 610 x 298 x 330mmTank capacity approx. 4lWater column 35m/5l/min.Cooling capacity 1000W (1l/min.)

Package includes:· Water cooling unit· Connection cable Inverter / water cooling unit· 4l coolant

Item number

14

ACCESSORIES FOR STANDARD EQUIPMENT

1.2.0123

1.2.0124

1.2.0144

1.2.0134 1.2.0135

1.3.0121

1.3.0125

1.3.0127

The pressure regulator can be tightened ‘by hand’ without the need for a spanner. It reduces the stored bottle pressure for max. 200bar (on request 300bar) to 2. an outlet pressure adjurted at the flowmeters. The flowmeters are used to set the required flow in l/min.

Important: The pressure regulator has a constant outlet pressure of 2.5 bar which is necessary to protect the gas flow sensor of the orbital unit.

Twin flowmeter outlet 1 – 16l/min, 3 – 30l/minTriple flowmeter outlet 1 – 16l/min, 3 – 30l/min, 5 – 55l/min

SPECIAL ARGON PRESSURE REGULATOR twin flowmeters, brass

SPECIAL ARGON PRESSURE REGULATOR with twin flowmeters, nickel-plated

SPECIAL PRESSURE REGULATORS with twin flowmeter for H2 gases, brass

SPECIAL ARGON PRESSURE REGULATOR with triple flowmeters, brass

SPECIAL ARGON PRESSURE REGULATOR with triple flowmeters, nickel-plated

Pressure regulators for use with other gas types /mixes available on request.

GAS HOSE, 3m

GROUND CABLE, 5m, 35mm², up to 300A

GROUND CABLE, 5m, 50mm², up to 500A

PRESSURE REGULATORS

Purging

Orbital TIG

Purging

Manual TIGOrbital TIG

//ORBITAL WELDING TOOLS

Item number

16

OSK G AND OSK GW WELD HEADSENCLOSED WELD HEADS

Enclosed weld heads provide complete inert gas protection of the full weld bead circumference (an industry requirement for producing welded jointsin electro-polished and hygienic applications).Collets are required for each tube diameter to be welded.Cold wire feed is not possible.Welding will be made after preparation of the tube ends to provide a flat, square face.During welding the weld head remains static, only the rotor carrying the electrode rotates in an ‘orbital’ motion around the tube (90° saw cut, if necessary square off).Advantage: Compact size for use in restricted space environments.

GAS-COOLED WELD HEADS OSK GOur latest series (2nd generation) of 5 gas-cooled weld heads covers the tube size ranges from 3.17mm – 114.3mm.

Unique construction and material selection allows a high duty cycle even without water cooling.

The weld heads are one of the narrowest on the market and have a ‘quick latch’ system for retaining the collets (no screws) as standard from the OSK 53 G up.

Weld head type: Field of application: Weight:OSK 21 G* OD 3.17 – 21.3mm 0.8kgOSK 38 G* OD 3.17 – 38.1mm 1.2kgOSK 53 G OD 6 – 53mm 2.2kgOSK 76 G OD 6 – 76.2mm 2.7kgOSK 115 G OD 9.53 – 114.3mm 3.2kg* on request!

WATER-COOLED WELD HEADS OSK GWFor very high thermal loads we also offer the gas-cooled G series weld heads (starting from size 53) in a water-cooled GW-version (the overallwidth remains unchanged).Full water cooling of the lower clamp housing. Also available as an upgrade for standard OSK G Weld heads.NEW: Water-stop-connector (old heads can get retrofitted)

Weld head type: Field of application: Weight:OSK 38 GW OD 3.17 – 38.1mm 1.2kgOSK 53 GW OD 6 – 53mm 2.2kgOSK 76 GW OD 6 – 76.2mm 2.7kgOSK 115 GW OD 9.53 – 114.3mm 3.2kg

Only one drive unit is needed for all G and GW weld heads.

OSK G HANDLE AND CABLE ASSEMBLY, 8m

OSK GW HANDLE AND CABLE ASSEMBLY, 8m

Consisting of a handle, weld head interface, motor, gearbox and tacho/encoder unit with 8m long cable.NEW: Water-stop-connector (can get retrofitted)

Extension cables see page 21

1.3.23201.3.24201.3.25201.3.26201.3.2720

1.3.24991.3.25991.3.26991.3.2799

1.3.2002

1.3.2004

17

Item number

1.3.28201.3.2920

1.3.2003

ENCLOSED WELD HEADS OSK C (COMPACT version)The OSK 21 C and 38 C models are a compact version of the G-Series. Physical dimensions and capability are the same as the standard gas-cooled heads. However, the fitment to the handle and the handle itself is smaller and more compact. So the heads can be used in tighter access conditions. The collets are the same as in the OSK G series.

Weld head type: Field of application: Weight:OSK 21 C OD 17 – 21.3mm 0.8kgOSK 38 C OD 3.17 – 38.1mm 1.2kg

Only one handle and cable assembly is needed for both weld heads.

OSK C HANDLE AND CABLE ASSEMBLYConsisting of a handle, weld head interface, motor, gearbox and tacho /encoder unit with 8m long cable.

Dimension Sheet Enclosed Weld Heads OSK

Weld Head: A B C D E FOSK 21 G / C 70 40 150 370 31 15.5OSK 38 G / GW / C 102 53 175 390 31 15.5OSK 53 G / GW 140 73 210 430 44 22OSK 76 G / GW 160 83 230 445 44 22OSK 115 G / GW 200 103 270 485 44 22

All sizes in mm

Microfit weld headCovers OD 3.17 – 12.7mm with the corresponding cassettes upon request.

ENCLOSED WELD HEADSOSK C WELD HEADS, OSK CHART

C

A

B

D

E

F

Item number

18

COLLETS OSK, ACCESSORIESENCLOSED WELD HEADS

1.3.2321 + Ø1.3.2021 + Ø1.3.2521 + Ø1.3.2621 + Ø1.3.2721 + Ø

1.3.31061.3.3101

1.3.31021.3.3107

1.2.33051.2.33041.2.3303

1.2.33081.2.33071.2.3306

1.2.33091.2.33101.2.3311

COLLETS OSK

Immediate availabilityWe maintain a large stock of collets for all OSK weld heads.1 set for each outside diameter = 4 collets.

COLLETS FOR OSK 21 G / CCOLLETS FOR OSK 38 G / GW / C COLLETS FOR OSK 53 G / GW COLLETS FOR OSK 76 G / GW COLLETS FOR OSK 115 G / GW

The standard collet sizes available from stock are listed on page 25.Non-standard sizes and ‘specials’ are available on request.

OFFSET ELECTRODE HOLDERfrom sizes OSK 53 G / GW upwardThe maximum coverage of the weld head size is then reduced.

OFFSET ELECTRODE HOLDER for electrode – dia. 1.6mmOFFSET ELECTRODE HOLDER for electrode – dia. 2.4mm

MULTI-POSITION ELECTRODE HOLDERfrom sizes OSK 53 G / GW upwardThe maximum coverage of the weld head size is then reduced.

MULTI-POSITION ELECTRODE HOLDER for electrodes – dia. 1.6mmMULTI-POSITION ELECTRODE HOLDER for electrodes – dia. 2.4mm

GAS-SHIELD COLLETSGas-shield collets are particularly narrow and have an aluminium base jaw and a gas-shield cover of heat-resistant material for welding fittings, flanges, elbows, etc. In combination with offset or multi-position electrode holders the weld can be completed very close to one side of the weld head.Special wide clamps are available for a more secure fixture on request.Gas-shield collets are available for OSK weld heads size 53 / 76 / 115 (Tube Size Range limited).

Gas-shield base collets and covers (1 set – 2 collets)

GAS-SHIELD BASE COLLETS FOR OSK 53 G / GWGAS-SHIELD BASE COLLETS FOR OSK 76 G / GWGAS-SHIELD BASE COLLETS FOR OSK 115 G / GW

GAS-SHIELD COVER COLLETS (GRP) FOR OSK 53 G / GW (adaptation by the customer) FOR OSK 76 G / GW FOR OSK 115 G / GW

GAS-SHIELD COVER COLLETS (GRP) FOR OSK 53 G / GW(prefabricated with through hole) FOR OSK 76 G / GW FOR OSK 115 G / GW

Gas-shield

Electrode holder

18

Item number

19

OSW SERIESOPEN-FRAME WELD HEADS

The open-frame weld head locates one side of the weld joint. During welding, a gas- or water-cooled torch and cable assembly rotates around the tube or pipe.

Some advantages of open-frame weld heads:· Robust construction· Ease of handling· Option to add wire feed· No ‘size specific’ collets required, each weld head will accommodate its full tube/pipe OD size range as supplied· 90° tilting torch bracket option available

OSW WELD HEADSA selection of 4 weld heads to cover the size range from 10mm to 168.3mm OD.

Model: Tube Size Range: Weight:OSW 40 OD 10 – 40mm 2kgOSW 80 OD 10 – 76.2mm 3kgOSW 115 OD 20 – 114.3mm 4.5kgOSW 170 OD 40 – 168.3mm 6.5kg

Package includes:· Weld head· NEW: integrated start/stop-button at the handle· Clamp ‘shoes’· Torch bracket· Mechanical arc gap adjusting screw

Optional:Angular gear complete for OSW

Dimension Sheet OSW Open-frame Orbital Weld Heads

Weld Head: A Ø B C D E F

OSW 40 120 40 145 310 81 100

OSW 80 210 64 171 295 78 90

OSW 115 245 90 210 295 78 90

OSW 170 320 134 266 295 78 90

All sizes in mm

1.3.10011.3.11011.3.12011.3.1301

CB

ØA

D

EF

G

Ø

Ø + A Ø

2G =

Item number

20

The OSZ weld heads were developed for welding larger pipe diameters with a thinner wall thickness, with or without wire feed, with a gas- or water-cooledtorch hose.

Special design feature: Enclosed gear ring system

WELD HEAD OSZ

Tube Size Range: Weight:OSZ 275 D 88.9 – 273mm 16kgOSZ 325 D 168.3 – 323.9mm 18kg

Package includes:· Weld head· Clamp ‘shoes’· Standard OSZ torch bracket· Mechanical arc gap adjusting screw

Dimension Sheet OSZ 325 Open-frame Orbital Weld Head

Weld Head: A B C C/2 D E F G

OSZ 275OSZ 325

220255

420450

380450

190225

150150

7878

19(12)19(12)

610680

ADAPTATION OF OUR ENCLOSED WELD HEADS AND OPEN-FRAME WELD HEADS TO THIRD-PARTY PRODUCTS ON REQUEST.

OPEN-FRAME WELD HEADSOSZ SERIES

1.2.14011.2.1501

F

E

C

D GA

B

Item number

21

INTERCONNECTION CABLE BJ, 8m

INTERCONNECTION CABLE, with ORBIFEED plug BJ, 8m

TIG TORCH WITH CABLE ASSEMBLY, GAS- OR WATER-COOLED FOR OSW AND OSZ

TIG TORCH “STANDARD“ with cable assembly BJ, 8.5m, gas-cooled

TIG TORCH “STANDARD“ withcable assembly BJ, 8.5m, water-cooled

TIG TORCH “MINI“ with hose, 8.5m, gas-cooled

TIG TORCH “MINI“ with hose, 8.5m, water-cooled

SILICON CABLE, 2.5m, gas-cooled

ExTENSION CABLE ASSEMBLIES FOR OSK, OSW AND OSZ

ExTENSION CABLE ASSEMBLY, 8m, gas-cooled

ExTENSION CABLE ASSEMBLY, 8m, combined gas- and water-cooled

1.3.1626

1.3.1629

1.3.1631

1.3.1634

1.3.1602

1.3.1625

1.3. 1615

1.3.2005

1.3.2006

OPEN-FRAME WELD HEADSACCESSORIES

Item number

22

TIG TORCH BRACKET (washer)

TORCH BRACKET OSW “MINI“

TORCH BRACKET OSW “MINI“ 45°, MULTI-POSITION

TORCH BRACKET, MULTI-POSITION FOR OSW 80-170

TORCH BRACKET OSZ “STANDARD“

TORCH BRACKET OSZ 90°, MULTI-POSITION

Package includes:· Torch bracket · Arc gap adjusting screw with ceramic ball· Torch clamping screw· Stainless steel thread insert

TORCH EQUIPMENT OSW/OSZ

SPARE PARTS BOx for TIG torch “Standard“ 1.6mm

SPARE PARTS BOx for TIG torch “Standard“ 2.4mm

SPARE PARTS BOx for TIG torch “Mini“ 1.6mm

SPARE PARTS BOx for TIG torch “Mini“ 2.4mm

Package includes:· 1 back cap· 1 collet Ø1.6 or 2.4mm· 1 washer· 1 gas lens Ø1.6 or 2.4mm · 1 gas cup

HIGH-FLEx MANUAL TIG HOSE SR 9.8m, gas-cooled

· High-Flex cable assembly· Same spare parts as OSW / OSZ· Plug, 5 poles

1.3.1617

1.3.1609

1.3.1635

1.3.1627

v1.3.1628

1.3.1621

1.3.1622

1.3.1623

1.3.1624

1.3.1909

OPEN-FRAME WELD HEADSACCESSORIES

Item number

23

ORBIFEED ExTERNAL WIRE FEED UNITSCompact and lightweight wire feed unit mounted in a Peli case for 5kg (ORBIFEED 5) and 15kg (ORBIFEED 15) standard spools.

ExTERNAL WIRE FEED UNIT ORBIFEED 5, for 5kg – spools

ExTERNAL WIRE FEED UNIT ORBIFEED 15, for 15kg – spools

Technical Data: Orbifeed 5 Orbifeed 15Motor voltage and power 24V DC, 6W 24V DC, 6WWeight approx. 7kg approx. 8kgDimensions (L x W x H) 406 x 330 x 174mm 525 x 436 x 217mmWire spools Standard spools 5kg Standard spools 5 and 15kgWire outside diameter 0.8 / 1.0mm 0.8 / 1.0mm

Package includes:· Water-resistant and dust-proof Peli case· Four roller drive mechanism 0.8 / 1.0mm· Delivery hose with inlet and outlet nozzles· Torch bracket for wire feed on OSW /OSZ /Turn· Interconnecting cables Orbifeed to TIGTRONIC Controller

SPARE DELIVERY HOSE, complete

TORCH BRACKET FOR WIRE FEED, completeCan be fitted to TIG torch OSW / OSZ

TORCH BRACKET FOR WIRE FEED “STANDARD“, INTERNAL

TORCH BRACKET FOR WIRE FEED “STANDARD“, ExTERNAL

TORCH BRACKET FOR WIRE FEED „MINI“

1.3.1701

1.3.1702

1.3.1706

1.3.1708

1.3.1709

1.3.1710

ExTERNAL WIRE FEED UNITSORBIFEED 5, ORBIFEED 15, ACCESSORIES

Item number

LENGTH CHART

24

SuperArc:Precision ground tungstens for repeatable high-quality orbital welds.Reduce your costs by using disposable tungstens because manual sharpening coststime and money. Standard quality WC 20 to DIN EN ISO 6848

Sizes for all ORBITEC weld heads depending on the tube outer diameterØ Length Ø Tip Diameter Grinding1.6mm All lengths available 0.2mm 18°2.4mm All lengths available 0.4mm 30°

TUNGSTENS SUPERARC Ø 1.6MMTUNGSTENS SUPERARC Ø 2.4MM 1.2.0200 + Length

1.2.0201 + Length

TUNGSTENS

Electrode lengths for: open-frame weld heads OSW 40: 20 – 35mm open-frame weld heads OSW 80 – 170 / OSZ 325: 35 – 50mm tube-to-tubesheet weld heads RBK 16 / 20: 35 – 46mm

Non-Standard length are available on request.

Weld head type OSK 21 OSK 38 OSK 53 OSK 76 OSK 115

Tube OD (mm) Tungsten length (mm)3.17 26 406.00 25 396.35 25 39 538.00 24 38 539.53 23 37 52 62

10.00 23 37 52 6210.20 22 36 51 6112.00 22 36 51 6112.70 21 35 50 6013.00 21 35 50 6013.50 21 35 50 6015.88 20 34 49 5916.00 20 34 49 5917.20 19 33 48 5818.00 18 32 47 5719.00 17 31 46 56 7619.05 17 31 46 56 7620.00 17 31 46 56 7621.30 16 30 45 55 7522.00 16 30 45 55 7523.00 15 29 44 54 7425.40 14 28 43 53 7326.90 27 42 52 7228.00 27 42 52 7229.00 26 41 51 7130.00 26 41 51 7133.70 24 39 49 6935.00 23 38 48 6838.10 21 36 46 6640.00 36 46 6641.00 35 45 6542.40 34 44 6444.50 33 43 6348.30 31 41 6150.80 30 40 6051.00 30 40 6052.00 30 40 6053.00 29 39 5954.00 39 5960.30 35 5563.50 34 5470.00 31 5176.10 27 4776.20 27 47 85.00 4388.90 41101.60 35104.00 34108.00 114.30

3228

25

TUBE- Ø, COLLETS- Ø

DIN ISO InchOD (mm)

(DIN 11850) (EN ISO 1127) (ASME BPE 1997)1/8” 3.17

6.001/4” 6.35

6 8.00 3/8” 9.53

8 10.00 10.2 10.20

12.001/2” 12.70

10 13.00 13.5 13.50

5/8” 15.88 16.00

17.2 17.20 18.00

15 19.00 3/4” 19.05

20.00 21.3 21.30

22.00 20 23.00

1” 25.40 26.9 26.90

28.00 25 29.00

30.00 33.7 33.70

32 35.00 1 1/2” 38.10

40.00 40 41.00

42.4 42.40 44.50

48.3 48.30 2” 50.80

51.00 52.00

50 53.00 54.00

60.3 60.30 2 1/2” 63.50

65 70.00 76.1 76.10

3” 76.20 80 85.00

88.9 3 1/2” 88.90 4” 101.60

100 104.00 108.00

114.3 4 1/2” 114.30 5” 127.00

125 129.00 139.7 139.70

6” 152.40 150 154.00

165.10 168.3 168.30

7” 177.80 190.50

200 204.00 219.1 219.10

Standard collets available from stock for enclosed OSK weld heads.

Non-Standard length are available on request.

25

CHARTS

Item number

TURN 300 TURN TABLE SYSTEM, complete with accessoriesTurn table system, particularly suitable for non-orbital ready components at higher quantities. Can be connected to all Orbitec controllers.

· Size range: 10mm OD up to 300mm OD· Hollow shaft OD 70mm (e. g. for purging components through the centre)· Bit tilted to any angle 90°· High quality three-jaw chuck

Technical Data:Max. load 300N Swivel range 0° – 90°, infinitely variableCurrent transmission Max. 300AChucking capacity Min. Max. Inner 50mm 230mm Outer 10mm 120mm

Optional also with cold wire feed and AVC in conjunction with the TIGTRONIC BASIC 2, 3, ORBITAL 4, TIGTRONIC COMPACT with upgrade kit, as well as the TIGTRONIC INTEGRAL controllers.

Package includes:· Turn table incl. console· Bed-plate with assorted fixings and positional plate· Multi-positional torch arm for infinite adjustment of torch position· TIG torch bracket· Cable for connection to Tigtronic controller with Orbifeed plug· Chuck key· Ground cable

CABLE ASSEMBLY TURN 300 4m, gas-cooled

CABLE ASSEMBLY TURN 300 4m, water-cooled

UPGRADE KITS FOR TURN 300 TURN TABLE SYSTEM

TORCH HOLDER WITH CROSS-SLIDE FOR FINE ADJUSTMENT

AVC UPGRADE KIT TURN 300

Package includes:· AVC motor/gear unit incl. mounting· Cross-slide

MULTI-POSITION LOCKABLE ARM FOR ExTERNAL WIRE TURN 300

1.2.1801

1.2.1814

1.2.1815

1.2.1809

1.2.1810

1.2.1811

TURN TABLE SYSTEMSTURN 300, UPGRADE KITS

26

Item number

27

With tube-to-tubesheet weld heads the reproducible welding of tubes to tubesheets is possible at a constantly high quality, with and without an external wire. The tubes to be welded can be flush with the tubesheet, offset, protrude or in the rear sheet.

The RBK 20 is an easy-to-use and lightweight tube-to-tubesheet weld head with a water-cooled torch. The optional cold wire feed is static at the head, i.e. does not turn.

RBK 20 WELD HEAD without wire feed, incl. cable assembly, 8m

RBK 20 WELD HEAD with wire feed, incl. cable assembly, 8m

RBK 16 is a tube-to-tubesheet weld head for high demands with a completely water-cooled machine body and torch. The RBK 16 has in comparison to the RBK 20 a modified and very comfortable torch adjustment, at which the tripod or the support ring does not turn. The optional cold wire device rotates dynamically with the head. The RBK 16 is available with AVC upon request or with corresponding lances for rear tubesheet welding.

RBK 16 WELD HEAD without wire feed, incl. cable assembly, 8m

RBK 16 WELD HEAD with wire feed and AVC, incl. cable assembly, 8m

RBK 16 WELD HEAD with wire feed and AVC, incl. cable assembly, 8m

Dimension Sheet for RBK Weld Heads

WELD HEAD: A B C Ø D Ø E

RBK 20 500 330 400 80 130

RBK 16 490 290 390 100 130

Package includes:· RBK weld head· cable assembly· Three-point support (support ring optional)· Torch equipment · Tool kit

1.2.3503

1.2.3504

1.2.3501

1.2.3502

1.2.3628

TUBE-TO-TUBESHEET WELD HEADSRBK 20, RBK 16

TECHNICAL DATA: Field of applicationField of application with AVC Max. welding current Wire motor Rotation speed Wire coil Wire diameterWeight (without wire feed) Weight (with wire feed) Weight (with AVC)

RBK 20 ID 10 – 80mm–200A24V DC TachoMax. 5rpm1kg, dia. 100mm0.6 – 1.2mm5kg6kg–

RBK 16 ID 10 – 80mmID 10 – 100mm200A24V DC TachoMax. 5rpm1kg, dia. 100mm0.6 – 1.2mm8kg10kg11kg

All sizes in mm

RBK 16

AB

CD

ERBK 20

B

CD

E C

A

Item number

CENTRING SPINDLES, MANDRELS, ACCESSORIESTUBE-TO-TUBESHEET WELD HEADS

28

MANDREL A, 4mm ØCENTRING SPINDLES ID Min. ID Max.TYPE 01 10.0mm 10.5mmTYPE 02 10.5mm 11.0mmTYPE 03 11.0mm 11.5mmTYPE 04 11.5mm 12.0mmTYPE 05 12.0mm 12.5mmTYPE 06 12.5mm 13.0mm

MANDREL B, 6mm ØCENTRING SPINDLES ID Min. ID Max.TYPE 07 12.8mm 14.0mmTYPE 08 13.8mm 15.0mmTYPE 09 14.8mm 16.0mmTYPE 10 15.8mm 17.0mmTYPE 11 16.8mm 18.0mmTYPE 12 17.8mm 19.0mmTYPE 13 18.8mm 20.0mmTYPE 14 19.8mm 22.5mm

MANDREL C, 9mm ØCENTRING SPINDLES ID Min. ID Max.TYPE 15 22.3mm 25.0mmTYPE 16 24.5mm 27.0mmTYPE 17 26.5mm 29.0mmTYPE 18 28.5mm 31.0mmTYPE 19 30.5mm 33.0mmTYPE 20 32.5mm 36.0mmTYPE 21 35.5mm 39.0mmTYPE 22 38.5mm 42.0mmTYPE 23 41.5mm 45.0mmTYPE 24 44.5mm 48.0mmTYPE 25 47.5mm 51.0mm

MANDREL D,12mm ØCENTRING SPINDLES ID Min. ID Max.TYPE 26 50.5mm 54.0mmTYPE 27 53.5mm 58.0mmTYPE 28 57.5mm 62.0mmTYPE 29 61.5mm 66.0mmTYPE 30 65.5mm 70.0mmTYPE 31 69.5mm 74.0mmTYPE 32 73.5mm 78.0mmTYPE 33 77.5mm 82.0mm

THREE-POINT SUPPORT RBK 20THREE-POINT SUPPORT RBK 16

SUPPORT RING with cage for RBK 20 SUPPORT RING with cage for RBK 16

BALANCER for RBK 20 (4.5 – 9kg)BALANCER for RBK 16 (9 – 15kg)

1.2.3601

1.2.36051.2.36301.2.36311.2.36321.2.36331.2.3634

1.2.3602

1.2.36061.2.36351.2.36361.2.36371.2.36381.2.36391.2.36401.2.3641

1.2.3603

1.2.36071.2.36421.2.36431.2.36441.2.36081.2.36451.2.36461.2.36471.2.36481.2.36491.2.3650

1.2.3604

1.2.36091.2.36511.2.36521.2.36531.2.36541.2.36551.2.36561.2.3657

1.2.36101.2.3611

1.2.36131.2.3612

1.2.36171.2.3614

Centring spindles

Mandrel

Item number

29

1.2.0127

1.2.0128

1.2.0136

1.2.0137

1.2.0145

Your business card: The Orbital-Workstation

MOBILE ORBITAL WORKSTATION, VERSION L (compact version)

· 5 gang accessory power outlet (European plugs) fitted in the workstation. 5 x 230V, 10A (Not suitable for the power source)· 2 x Ø160mm locking swivel wheels· 2 x Ø280mm heavy duty rubber tired wheels· Adjustable gas bottle bracket with high level fixing chain· High-quality powder-coated finish · Formed and welded stainless steel work top· Pull-out platform for oxygen analyser· Fixings for bench vice with ‘V’ block· Holder for open-frame weld head· Holder for enclosed weld head· Holder for manual TIG-Torch· Controller holder· Footprint for inverter, water cooling unit, etc.

Dimensions (excluding brackets):(L x W x H): 790 x 600 x 850mmWeight: approx. 45kg (without load)

MOBILE ORBITAL WORKSTATION, VERSION xL (workshop version)

Functions same as assembly carriage L, however with the dimensions (excl. assembled holders):(L x W x H): 1110 x 710 x 850mmWeight: unloaded approx. 70kg

Optional:

ADAPTER PLATE for TIGTRONIC controller holders BASIC 2/3/4/

ADAPTER PLATE for TIGTRONIC ORBITAL 4 controller holder

ADAPTER PLATE for TIGTRONIC COMPACT controller holder

MOBILE WORKSTATIONSVERSION L, VERSION XL

Item number

30

1.2.0141

1.2.0142

1.2.0143

1.2.0129

1.2.0130

1.2.0131

1.2.0132

1.2.0133

1.1.4132

V BLOCKSFor securing tubes when tacking before welding· Material: Electro-plated aluminium

V blocks for mini fittings

V BLOCK for mini fitting OD 6 / 6.35mm

V BLOCK for mini fitting OD 8 / 9.53 / 10mm

V BLOCK for mini fitting OD 12 / 12.7 / 13.5mm

V blocks for larger tube diameters

V BLOCK OD 5 – 30mm

V BLOCK OD 10 – 65mm

V BLOCK OD 20 – 115mm

BENCH VICE, NICKEL-PLATEDParallel bench vice size 100 suitable for use in cleanroom

TOOL KIT

Package includes:· Nine-piece ball-ended allen key set· Feeler gauge (21 blade)· Tweezers· Carrying case

TELESCOPE MIRROR SET 14 / 23 / 30mm dia. incl. electrical torch for inspection and bag

WORKSTATION ACCESSORIES

//SAWS/TUBE SQUARING DEVICES

Item number

32

ORS 121, ORS 122, ACCESSORIESCUTTING SAWS

1.2.4545

1.2.4540

1.2.4510

1.3.4520

1.3.4521

1.2.4543

1.2.4544

1.3.4523

CUTTING SAWS ORSA precise 90° cut is essential for orbital welding joint preparation.

· Portable lightweight unit· Flash-free square cut· 4 position stainless steel clamping system· Multiple clamping points on the tube OD provides deformation-free clamping· For cutting thin-walled tubes and elbows· Saw blade located close to the clamps to provide an optimal cut even with small tube diameters

CUTTING SAW ORS 121 tube size range OD 5 – 121mm

CUTTING SAW ORS 122 tube size range OD 5 – 121mm, with handwheel

Technical Data:Size range OD 5 – 121mm Wall thickness 0,5 – 7mm Electric drive Single-phase AC motor Power 1010W (1.5 HP)Protection class IIBuilt-in electronic variable cutting speed 20 – 360rpmWeight ORS 121 43kg ORS 122 45kg

Package includes:· Orbital saw and drive unit · 4 spare collets made from stainless steel· 1 saw blade· Mounting kit· Tool wallet and tools· 1 tube of cutting lubricant· Wooden box

Saws for other dimensions are available

STAND FOR CUTTING SAWS ORS

SAW BLADE for wall thickness 1 – 3mm68mm dia., 72 teeth

SAW BLADE for wall thickness 2.5 – 7mm68 mm dia., 44 teeth

SAW BLADE AND CHAMFER 30°22 teeth

SAW BLADE AND CHAMFER 37.5°22 teeth

SAW BLADE AND LUBRICANT PASTE 250ml tube

Item number

33

PLANFIX 40TUBE SQUARING DEVICES

Tube-squaring systems are available for precise weld preparation, an essential ingredient for producing high-quality welds.

TUBE SQUARING SYSTEM PLANFIx 40 (OD 3 – 40mm)The PLANFIX 40 is a handy, high-performance, battery-powered tube-squaring system.

Technical Data:Tube size range OD 3 – 40mmMax. wall thickness 3.0mmWeight 3,9kgFeed with scale division

Technical Data Drive Unit:Motor and transmission unit DEWALT DC940 KBVoltage 12V DCPower (battery) 2.6AhSpeed ranges 0 – 450 / 0 – 1450 / 0 – 1800min-1

Technical Data Battery Charger:Battery charger DE 9116Mains voltage (input) 230VAC (50/60Hz)Output voltage 7.2 – 18V DCPower 51VACharging time 60rpm

Package includes:· Drive unit, tool hub and tube clamping mechanism· 2 rechargeable batteries · Battery charger · Allen key set· 1 facing tool bit

SPECIAL TRANSPORTATION BOx With inlet for PLANFIX 40 and accessories Dust- and moisture-proof

PLANFIx 40 COLLETS1 set for each outside diameter = 2 collets.Additionally the OSK 38 weld head collets are compatible

1.3.4101

1.2.4103

1.3.4102 + Ø

Item number

34

TUBE SQUARING SYSTEM PLANFIx 115 (OD 9.53 – 114.3mm)The PLANFIX 115 is a high-performance lightweight tube-squaring system with a high torque worm gear transmission and electric drive unit.

Technical Data:Tube size range OD 9.53 – 114.3mmWall thickness max. 3.0mmElectric drive Single-phase AC motor Power 1010W (1.5HP)Protection class II Built-in electronic variable cutting speed 0 – 144rpmWeight 12.5kgFeed with scale

Package includes:· Tube-squaring unit with fixed clamping mechanism · Metabo drive unit · Allen key set· 1 facing tool bit

TRANSPORTATION BOx With inlet for PLANFIX 115 and accessories

PLANFIx 115 COLLETS1 set for each outside diameter = 2 collets

Additionally the OSK 115 weld head collets are compatible.

FACING TOOL BITS, for squaring for PLANFIX 40 and PLANFIX 115

Only for PLANFIX 115:

FACING TOOL BITS for chamfering 30°

FACING TOOL BITS for chamfering 37.5°

TUBE SQUARING DEVICESPLANFIX 115

1.2.4005

1.2.4006

1.3.4007 + Ø

1.2.4110

1.2.4111

1.2.4112

Item number

35

AUXILIARY TOOLSSYSTEMS FOR PROCESSING TUBE ENDS

DEBURRING TOOLS

UNIVERSAL DEBURRING TOOL SET (7 PARTS) OD 3 – 16mm

ID BURR REMOVING TOOL WITH NOZZLE

ID BURR REMOVING TOOL WITH THREE-EDGE SUPPORT

OD BURR REMOVING TOOL WITH INSERT

BOxED DEBURRING TOOL KIT (3 PARTS)

UNIVERSAL DEBURRING TOOL, dia. 10 – 54mm

FOR WELDING SEAM CLEANING:

ABRASIVE PAD ROLL, SUPER FINE, role 10m, 115mm wide

POLISHING DISC SC 80 WP, 150mm dia.

POLISHING DISC ARBOUR

1.2.4120

1.2.4122

1.2.4123

1.2.4124

1.2.4120

1.2.4121

1.1.4125

1.1.4126

1.1.4127

36

Item number

CUTTING BLOCKSSYSTEMS FOR PROCESSING TUBE ENDS

36

CUTTING BLOCKS, quick lock system

CUTTING BLOCKS DN/RANGE 1

CUTTING BLOCKS DN/RANGE 2

CUTTING BLOCKS INCH

CUTTING BLOCKS ISO

More sizes on request

1.1.46011.1.46021.1.46031.1.46041.1.46051.1.46061.1.46071.1.46081.1.46091.1.46101.1.46111.1.46121.1.4613

1.1.46141.1.46151.1.46161.1.46171.1.46421.1.46181.1.46191.1.4620

1.1.46451.1.46401.1.46461.1.46411.1.46211.1.46221.1.46231.1.46241.1.46251.1.46261.1.46271.1.4628

1.1.46291.1.46301.1.46311.1.46321.1.46331.1.46341.1.46351.1.46361.1.46371.1.46381.1.46391.1.46471.1.4648

DN mm10 1215 18 20 22 25 28 32 34 40 40 50 52 65 70 80 85

100 104 125 129 150 154 200 200

Inch

1/4”1/2”3/8”3/41”

1 1/4”1 1/2”

2”2 1/2”

3”3 1/2”

4”

mm13.5 17.2 21.3 26.9 33.7 42.4 48.3 60.3 76.0 88.9 114.3 139.7168.3

DN mm10 1315 1920 2325 29– 30

32 3540 4150 53

//PURGING

38

PRECISE AND EFFECTIVE PURGINGPURGING

Precise purging is essential for controlling weld quality, particularly when welding high-alloy, corrosion-resistant materials that are highly sensitive to oxygen in the welding process.

Our oxygen analysers can be connected to our controllers for monitoring ID purge quality as part of the programmed weld schedule parameters.

Values measured during welding will also be recorded as part of the weld data recording facility. The maximum oxygen value (in ppm) is entered in the controller (typically < 20ppm). Welding will not commence until the measured value drops below the programmed threshold.

Since oxidation starts at around 30ppm analysers with values displayed as a percentage are not recommended ➝ 0.1% = 1,000ppm!

Examples of ppm vs oxidation levels:

39

Item number

OxY 2 OxYGEN ANALYSER incl. accessories· For inert gases· For mixed gases containing hydrogen· Measuring cell made of zirconium oxide (maintenance-free)· Interface for communication with our Orbital controllers

Technical Data:Measuring range 5 – 999ppm O2Operating temperature 0 – 45° CelsiusMeasuring accuracy +/- 0.3mV (EMK Sensor)Stabilisation time 10 – 15rpmResponse time approx. 2 seconds for changesDimensions (H x W x L) 140mm x 210mm x 225mm without handleMains voltage 230V ACHeating cycle load approx. 200VAStandard load approx. 40VA

Package includes:· Oxygen analyser· Power cable· 3m sampling tube including filter and stainless steel probe· Calibration Certificate· Simple plastic case

Optional:

SPECIAL TRANSPORTATION CASE FOR OxY 2With inlet for OXY 2 and accessoriesDust- and moisture-proof

COM-CABLE OxY 2 FOR COMMUNICATION AND DOCUMENTATION

COM-CABLE for connection to controllers TIGTRONIC BASIC 2-4

COM-CABLE OXY 2 for connection to controllers TIGTRONIC ORBITAL, COMPACT and INTEGRAL

1.2.5001

1.2.5043

1.3.5009

1.3.5011

OxYGEN ANALYSER OXY 2

40

Item number

OxY INTEGRAL OxYGEN ANALYSER incl. accessories· Battery-operated device with charger· For inert gases· For mixed gases with hydrogen· Measuring cell made of zirconium oxide (maintenance-free)

OxYGEN ANALYSER OxY INTEGRAL Specifications as mentioned above· Additional interface for communication with our orbital controllers

Technical Data – Analyser:Measuring range 5 – 999ppm O2Dimensions (L x W x H) 290mm x 130mm x 60mmWeight 0.8kgSupply voltage 6V

Technical Data – Charging Station:Dimensions (L x W x H) 140mm x 125mm x 80mmWeight 0.5kgSupply voltage 115V / 230V

Package includes:· Residual oxygen analyser with battery pack· Charger · Hose set, 1m, incl. filter and stainless steel probe· Calibration certificate· Simple plastic case

Optional:SPECIAL TRANSPORTATION BOx FOR OxY INTEGRAL With inlet for OXY INTEGRAL and accessories Dust- and moisture-proof

COM-CABLE OxY INTEGRAL FOR COMMUNICATION AND DOCUMENTATION

COM-CABLE for OXY INTEGRAL for connection to controllers TIGTRONIC BASIC 2-4

COM-CABLE for OXY INTEGRAL for connection to controllers TIGTRONIC ORBITAL, COMPACT and INTEGRAL

1.3.5002

1.3.5003

1.2.5027

1.3.5008

1.3.5012

OxYGEN ANALYSER OXY INTEGRAL

41

Item number

RESIDUAL OxYGEN ANALYZER OxY 3, incl. accessories· Simple menu navigation· For inert gases and mixed gases containing hydrogen· Measuring cell made of zirconium oxide (maintenance-free)· Large high resolution touch screen panel· Graphic display of measured values· SD card interface for storing documentation· Interface for communication with our controllers· User adjustable alarm limits and thresholds· Audible key tones and alarms· Colour display for figures outside setpoint values· Interface for communication with our orbital controllers· Software updates possible· Multi language· Bluetooth interface· Multirange 90 – 260V

Technical Data: Measuring range 5 – 999ppm O2Ambient temperature 0 – 45° CelsiusMeasuring accuracy +/- 0.3mV (EMK sensor)Stabilisation time 10 – 15rpmResponse time approx. 2 seconds for changerDimensions (L x W x H) 190mm x 270mm x 55mmMains voltage Multirange 90 – 260V ACHeating cycle load approx. 40VAStandard load approx. 20VA

Package includes:· Oxygen analyser· Power cable· 3m sampling tube including filter and stainless steel probe· Calibration certificate· Operation manual· Simple plastic case

Optional:SPECIAL TRANSPORTATION BOx FOR OxY 3 With inlet for OXY 3 and accessoriesDust- and moisture-proof

COM-CABLE OxY 3 for communication and documentation

COM-CABLE for connection OXY 3 to controllers TIGTRONIC BASIC 2-4

COM-CABLE for connection OXY 3 to controllers TIGTRONIC ORBITAL, COMPACT and INTEGRAL

SPARE PLASTIC HOSE for OXY 2 / OXY 3, 3m, with particle filter and stainless steel probe

SPARE PLASTIC HOSE for OXY INTEGRAL, 1m, particle filter and stainless steel probe

SPARE FILTER

1.2.5050

1.2.5051

1.3.5007

1.3.5052

1.3.5014

1.3.5016

1.3.5015

OXY 3, ACCESSORIESOxYGEN ANALYSER

42

Item number

PURGE HOSE with ball valve, 8m

ALUMINIUM ADHESIVE TAPE ROLL 50 x 0.09mm, roll 55m

1.3.0126

1.1.4129

1.3.5510

1.3.5512

1.3.5514

1.3.5518

1.3.5523

1.3.5526

1.3.5529

1.3.5531

1.3.5536

1.3.5541

1.3.5547

1.3.5550

1.3.5556

1.3.5560

1.3.5564

1.3.5571

1.3.5579

1.3.5587

1.3.5594

PURGE ACCESSORIESPURGE BUNGS

PURGE BUNGS· Conical· Hole: Ø 6mm· Material: silicon, clear· Heat resistant up to 250°C

Tube size range (mm)ID Min. ID Max.

10.5 14.512.5 16.514 1818 2423 2926 3229 3531 3836 4441 4947 5550.5 59.556 6560 7064.5 75.571 8379 9287 10094 107

43

Item number

FLEXIBLE PURGE DAM

FLExIBLE PURGE DAM · Gas and time saving· Purging time only 1.5min., gas-flow only 10% of tube dimension· Heat resistant up to 340°C· Applicable in all positions· Simple pull through elbows possible

PULL ROPE, 10m, (insulated) with karabiner

CONNECTION FOR FLExIBLE PURGE DAM / PURGE HOSE OD 6mm

Measurement connection for purge dam to Oxy (from SC Profi Ø 57mm) available upon request.

PURGE ACCESSORIES

1.1.6017

1.1.6021

1.1.6024

1.1.6030

1.1.6039

1.1.6045

1.1.6057

1.1.6060

1.1.6070

1.1.6082

1.1.6095

1.1.6117

1.1.6145

1.1.6176

1.1.6182

1.1.6220

1.1.6231

1.1.6232

1.1.6234

SC PROFI SUPPLIED WITH 2 DISCS (340°C), FLExIBLE CONNECTION WITH RECTUS NIPPLE TYPE 21

Type Connection ID / mmSC Profi Ø 17mm

80mm spring connection

13 – 16SC Profi Ø 21mm 16 – 20SC Profi Ø 24mm 18 – 23SC Profi Ø 30mm 23 – 29SC Profi Ø 39mm 29 – 38SC Profi Ø 45mm 36 – 43SC Profi Ø 57mm 120mm flex

connection

42 – 53SC Profi Ø 60mm 45 – 58SC Profi Ø 70mm 55 – 67SC Profi Ø 82mm

150mm flex connection

68 – 80SC Profi Ø 95mm 79 – 92SC Profi Ø 117mm 98 – 114SC Profi Ø 145mm 120 – 136SC Profi Ø 176mm 150 – 168SC Profi Ø 182mm 155 – 170SC Profi Ø 220mm 250mm flex

connection190 – 205

SC Profi Ø 231mm 195 – 215

44

Item number

PURGE PRESSURE ANALYSER PPA 2500

The PPA 2500 purge pressure analyser is used for setting and monitoring the ID purge pressure. It replaces the analogue Magnahelic devices traditionally used for applying the ID pressure balancing technique used for producing high-quality ‘controlled profile’ welds on small diameter applications. The connection with the TIGTRONIC ORBITAL and TIGTRONIC COMPACT controllers enables documentation.

Technical Data: Input voltage 24V (via the controller) Measuring range Calibrated 0 – 2500PaWeight 0.6kg Dimensions (L x W x H) 42mm x 80mm x 160mm

Package includes:· Analyser· Sampling hose· Calibration certificate· Plastic box

1.3.5200

PURGE PRESSURE ANALYSERPPA 2500

45

SERVICESRENTAL SERVICE, REPAIR SERVICE, FINANCING

RENTAL SERVICE – USE INSTEAD OF INVESTAll Orbitec orbital welding equipment is available for hireat competetive prices.

Some of the advantages of hiring:· Multiple systems available as required· Fixed prices for ‘end of hire’ return servicing· Reliable basis for cost calculation · No investment risk· High availability in multiple combinations

Mobile workstation provided free of charge when hiring a complete system.

REPAIR AND MAINTENANCEA quick and reliable repair and maintenance service is a matter of course. Our comprehensive rental service helps to bypass the downtimes of devices.

HIRE PURCHASE / LEASINGWe are happy to provide you with …· a hire purchase over 3, 6 or 12 months · a leasing offer for a period of 36 months via our leasing partner

HELP WITH CONTRACTING OUTIf you would prefer to contract out the ‘orbital welding’ of your application, we are happy to recommend one of our many customers who are equipped with appropriate equipment, qualified procedures and personnel, and can provide this service

Complete systems with mobile workstations are sent by us in special containers.

Purchase option: Your benefitWhere you decide to purchase the system within 4 weeks of the end of the rental period, we will deduct the rental costs up to 30 calendar days from the purchase price. For longer rental periods, we will deduct 80% of the rental costs, however not more than 80% of the list price.

Your business card on site: The Orbital-Workstation

RENT

MIETEN

46

APPLICATION TRAININGSERVICES

Excellent welding results are achievable with most orbital equipment available on the market today, good operator training is essential to achieve the most from your equipment and Orbitec offer training courses to suit all equipment and application combinations.

Training is delivered by our experienced orbital engineers; we can provide standard and application tailored courses at our training facilities in Seligenstadt and Derby which are equipped with all the necessary equipment and accessories.

All courses include a high degree of practical ‘hands on’ use. Application of the process with supporting literature and one-to-one instruction included as required.

Some topics covered in one of our courses:

· Explanation of the process· Process technology, examples of various manufacturers´ products· Welding gases· Weld joint preparation· Purging techniques· Creating a weld schedule· Equipment set-up and operation· Welding with various equipment and material combinations· Weld schedule development· Material related issues· Weld acceptance criteria· Main focus on costumer preference

DIN EN ISO

9001 certified

John Doe

Jane Doe

as provided by Orbitec GmbH

Instructed by:

Signature:

22. / 23.02.2012

29.02.2012

has successfully completed a course of instruction for:

Orbitec GmbH Gesellschaft für Orbital- und Sonderschweisstechnik · Willi-Brehm-Straße 8 · D-63500 Seligenstadt

Telefon +49 (0) 6182 / 78 69 3 - 0 · Fax +49 (0)6182 / 78 69 3 - 26 · E-Mail: info@orbitec.de · www.orbitec.de

Automatic Welding System Operation

J. Doe

Course Dates:

Date:

certiFicAte OF cOmPeteNce

47

GENERAL TERMS AND CONDITIONS OF WARRANTY

A warranty period of 24 months in a one-shift operation is provided with Orbitec equipment. However, batteries, measuring cells and gas level monitors are not covered under warranty. The warranty period commences at the time of transfer (in the case of shipment it commences when the goods leave our factory). During this period Orbitec guarantees all products against material and manufacturing defects:

· Fault investigation free of charge· Replacement of defective parts free of charge (except consumable parts)· Professional repair service free of charge· Defects caused by inappropriate treatment or use of spare parts not supplied by Orbitec will not be covered by this guarantee

All work covered by guarantee will be performed at the Orbitec facility in Seligenstadt / Germany.All costs for transportation of goods to/from Seligenstadt to be covered by the customer.

The guarantee is void if the equipment has been subject to interference or where repair has been attempted by unauthorised persons. These terms are additional to the legal guarantee regulations.

48

GENERAL TERMS AND CONDITIONS

1. GeneralThese terms and conditions also apply to future business transactions conducted between the contracting parties. These General Terms and Conditions of Business apply exclusively. The General Terms and Conditions of Business of the purchaser are only valid if the supplier has expressly approved their validity in writing.

2. Final specification of servicesThe aspects of this specification of services provide a comprehensive and conclusive definition of the delivery item.

3. Correct and punctual deliveriesThe contract is concluded under the reservation of correct and punctual delivery by the supplier. [The contractor must immediately inform the principal of the non-availability of the delivery item and in the case of rescission the contractor must be reimbursed the equivalent amount immediately.]

4. Payment conditions and supplementary performancePayment is due in full upon delivery or acceptance. The principal is, without additional declarations from the seller, in default 14 days after the due date for payment if he has not paid. In the case of the presence of defects, the principal is not entitled to retain possession of the goods, unless the delivery was evidently faulty or the principal is clearly entitled to the right to decline acceptance of the work; in such cases, the principal is only en-titled to retain possession if the retained amount covers to a reasonable extent the defects and any foreseeable costs for subsequent performance (in particular the costs for eliminating the fault). The principal is not entitled to assert claims and rights for defects if he has not made any payments due and the amount due (including any payments made) covers to a reasonable extent the value of the delivery, with faults, or the work.

5. Reservation of proprietary rights(1) The delivery item remains the property of the contractor until fulfilment of all contractual obligations to the principal.(2) During the period of reservation of proprietary rights, the principal is prohibited from taking out a lien or assigning the item as security. Further disposal is only permitted to distributors in the ordinary course of business and subject to the conditions that payment of the equivalent value for the delivery item is made to the principal. The principal must also agree with the purchaser that the purchaser only acquires the proprietary rights upon this payment.(3) The principal is allowed to process the delivery item or combine it with other objects. The processing or combination (hereinafter referred to collectively as “processing” and with regard to the delivery item: “processed“) occurs when an object is designated as a “new item” following the processing of an existing item. The principal stores the new item for the contractor with the due care and prudence of an ordinary business.In the event of processing with other objects not belonging to the contractor, the contractor is entitled to co-ownership of the new item for the amount of the share, which results from the proportion of the value of the processed or combined delivery item to the value of the other processed goods at the time of processing. If the principal acquires sole ownership of the new item, both the principal and contractor agree that the principal shall grant the contractor co-ownership of the new item for the proportion of the value of the processed delivery item to the other processed goods at the time of processing.(4) In the case of disposal of the delivery item or the new item, the principal hereby assigns his rights for further disposal against the purchaser to the contractor by way of security, without the need for further declarations. The assignation also includes outstanding balance claims. However, the assignation is only applicable for the amount that corresponds to the price of the delivery item invoiced by the contractor. The part of the balance assigned to the contractor is to be satisfied prior-ranking.(5) If the principal combines the delivery item or the new item with moveable objects, he, without the need for further declarations, also assigns his claim, which is due to him as payment for the connection, to the contractor, with all ancillary rights by way of security for the amount in proportion of the value of the delivery item or new item to the other combined goods at the time of the combination. (6) Except for revocation, the principal is authorised to forfeit the assigned debts. The principal shall immediately forward the payments for the assig-ned debts for the amount of the secured debt to the contractor. In the event of reasonable cause, in particular delay in payment, cessation of payments, initiation of insolvency proceedings, act of protest or reasonable evidence for excess indebtedness or threatened payment incapacity, the contractor is entitled to revoke the forfeiture authorisation of the principal. In addition, the contractor can, after a prior warning of notifying the debtor of the assignment or of utilizing the assigned claims subject to observance of an adequate respite, notify the debtor of the assignment, utilize the assigned claims, and demand that the principal notify the customer of the assignment. (7) In the case of establishing prima facie evidence, the principal must provide the contractor with the necessary information and documents for the assertion of his rights against the customer.(8) For charges, seizures or other dispositions or intervention by third parties, the principal must immediately inform the contractor thereof.(9) Where the realizable value of all security rights, to which the contractor is entitled, exceeds the amount of all secured claims by more than 10%, the contractor at the request of the principal can approve a partial release of the security; the contractor has the choice between the various security rights. (10) In the event of contractual breaches by the principal, in particular late payment, the contractor is entitled to demand without notice the withdra-wal of the delivery item or new item and / or rescind the contract; the principal is obliged to surrender the item. The demand for the return of a delivery item or new item does not constitute cancellation of the contract by the contractor unless expressly stated.

6. No liability for damages from distributorsThe seller is not liable for material damage of the delivery which he procured from third parties and distributed to the customer unchanged; the liability for intent and gross negligence remains unaffected.

7. Minor defectsThe liability for defects does not apply to insignificant deviations from the agreed conditions or to minor impairments to usability.

8. Choice of supplementary performanceThe contractor is entitled to choose between remedial and replacement options in all cases. If the subsequent performance fails, then the principal has the right to reduce or, at his own discretion, rescind the contract.[This does not affect the rights of the principal in accordance with the statutory provisions and conditions of this contract to demand damages in place of performance.]

9. Number of improvement attemptsIf the principal demands damages in place of performance or even self-remedy of defects, this is only provided after the second attempt at repairing the item fails. The statutory provisions regarding the dispensability of setting a grace period shall remain unaffected.

10. Expenses for supplementary performanceThe expenses necessary for the purposes of subsequent performance shall be borne by the principal; if higher expenses are incurred as the deliveries or services in question are to be transported to a location other than that of the subsidiary of the principal, unless this is in the course of correct and proper use.

49

GENERAL TERMS AND CONDITIONS

11. Liability (without delay of delivery / impossibility)(1) The contractor is liable in cases of intent or gross negligence of the contractor or an agent or agents in accordance with statutory provisions. In addition, the contractor is liable only under the Product Liability Act in cases of loss of life, limb or health or because of culpable violation of essential contractual obligations. The claim for damages for the breach of significant contractual obligations is, however, restricted to the contractual foresee-able damage. The liability of the contractor in cases of gross negligence is also restricted to contractual foreseeable damage, if none of the exceptions mentioned in Clause 2, of Para. 1 are present.(2) The liability for damages caused by the delivery item to legal interests of the principal, e.g. damage to other matters, is, however, fully excluded. This does not apply in cases of intent or gross negligence or injury to life, limb or health.(3) The aforementioned provisions in paragraphs 1 and 2 extend to damages in addition to performance and compensation in place of performance, regardless of the cause of action, in particular because of defects, breach of obligations arising from the debt ratio or tort actions. They also apply to claims to cover expenses. The liability for delay is determined in accordance with paragraph 12. However, the liability for impossibility is covered under paragraph 13.(4) A change in the burden of proof to the detriment of the principal is not connected to the above regulations.

12. Liability in the case of delayed delivery(1) If non-observance of time periods is due to force majeure, for example, mobilisation, war, riot or similar events, e.g. strike or lockout, the time periods shall be extended accordingly.(2) The contractor is liable for delay in performance of services in cases of intent or gross negligence on his part or on the part of an agent or agents in accordance with statutory provisions. The liability of the contractor in cases of gross negligence is restricted, however, to contractual foreseeable damage, if none of the exceptions stated in clause 5 of this provision are present. Furthermore, the liability of the contractor due to delayed perfor-mance for damages, in addition to performance, and in place of performance, is restricted to 5% of the value of deliveries / services. Additional claims by the principal, even after expiry of a deadline to the contractor, for performance, are excluded. The aforementioned restrictions do not apply to liability for injury to life, limb or health. A change in the burden of proof to the detriment of the principal is not connected to the above-mentioned regulations.

13. Liability in the case of impossibilityThe contractor is liable for the impossibility of delivery in cases of intent or gross negligence of the contractor or an agent or agents in accordance with statutory provisions. The liability of the contractor is in cases of gross negligence limited to contractual, foreseeable damage, if no exceptions are present that are stated in clause 5. In addition, the contractor’s liability for damages due to impossibility and for compensation for expenses is restricted to 10% of the value of deliveries / services. Additional claims by the principal due to impossibility of delivery are excluded. This limitation shall not apply in cases of intent, gross negligence or injury to life, limb or health. The right of the principal to rescind the contract remains unaffected. A change in the burden of proof to the detriment of the principal is not connected with the above regulations.

14. Right to withdraw from the contractThe principal may only, within the framework of the statutory provisions of the contract, withdraw from the contract if the contractor has performed a contractual breach; in the event of defects, however, the statutory conditions remain effective. In the event of contractual breaches, the principal must declare within an appropriate timeframe at the request of the contractor whether he is withdrawing from the contract due to contractual breach or he insists on the delivery.

15. Limitation of actions(1) The limitation of actions for claims and assertion of rights due to defects in deliveries / services, regardless of the cause in law, is one year for new items and barred for used items. This does not apply, however, for the cases specified in § 479 S. 1 of the German Civil Code (BGB) (Right of recourse). The time periods stated in clause 2 are subject to a limitation period of three years.(2) Statute-barred or limitation regulations in accordance with S. 1 also apply to all claims for damages against contractors who are connected to the damage – regardless of the cause of action of the claim. Insofar as claims for damages of any type arise against contractors who are not connected to the damage, the limitation period stated in § 1 S. 1 applies.(3) The limitation period regulations in accordance with S. 1 and S. 2 apply with the following provisions: a) The limitation periods in general do not apply in the case of intent. b) The limitation periods also do not apply if the contractor intentionally misrepresented the defects by silence or if the contractor took out a guarantee for the conditions of the deliveries / services. If the contractor intentionally misrepresents the defects, then in place of the limitation periods listed in S. 1, the statutory limitation applicable to fraudulent intent apply [§ 438 S. 1 No. 3 (other deliveries) and § 634a S. 1 No. 1 German Civil Code (BGB) (Manufacture / Maintenance / Change of an item or Planning / Monitoring Services) and No. 3 (other services)] to the exclusion of the period extension for fraudulent intent in accordance with §§ 438 S. 3 or 634 a S, 3 German Civil Code (BGB)),if no other exception is present in accordance with this S. 3. c) The limitation periods apply to claims for damages and not to cases of injury to life, limb or health, infringement of freedom, claims for product liability, gross negligence or breach of other significant contractual duties.(4) The period of limitation for all claims commences upon delivery of the items and for services upon acceptance.(5) Insofar as nothing else is expressly agreed, the statutory terms and conditions on the commencement of the limitation period, suspension of the statute of limitations, the suspension and recommencement of periods remain unaffected. (6) A change of the burden of proof to the detriment of the principal is not connected with the aforementioned regulations.

16. Recourse to contractor in accordance with § 478 of the German Civil Code (BGB)Recourse to the purchaser against the seller in accordance with § 478 German Civil Code (BGB) (Recourse to the Contractor) only exists if the purchaser has not come to any agreements with the seller resulting from the legal defects claims.

17. Part performancePart performances are permitted insofar as they are considered just and reasonable by the purchaser.

18. OffsettingThe purchaser can only offset such claims that are undisputed and final.

19. Place of jurisdictionThe sole place of jurisdiction for all disputes arising from this contract is the residence of the contractor, if the contracting partner of the contractor is the purchaser.

20. Applicable lawThis contract is governed by the law of the Federal Republic of Germany to the exclusion of the United Nations Convention on Contracts for the International Sale of Goods.

50

GENERAL TERMS AND CONDITIONS OF HIRE

1. GeneralThese terms and conditions also apply to future business transactions conducted between the contracting parties. These General Terms & Conditions of Hire apply exclusively. The General Terms & Conditions of Business of the customer are only valid if the supplier has expressly approved their validity in writing.

2. Period of rentThe period of rent is calculated according to full calendar days. The period of rent commences upon dispatch of the equipment to the place of use and ends when the equipment is returned to the lessor. There is no minimum rental period.

3. Dispatch and transfer of riskThe equipment is dispatched at the expense of the lessee using normal shipping methods, unless the lessee has expressly stipulated a certain shipping method. The cost of transport insurance is borne by the lessee. The transfer of risk commences upon pick-up or collection of the equipment from the lessor and ceases upon return of the equipment to the lessor.

4. Use of the rental propertyThe rented equipment remains the property of the lessor. The lessee must use the equipment with care, adhere to all obligations related to the posses-sion, use and preservation of the rental property, and comply with the lessor’s recommendations for maintenance, support and use. Any necessary repairs arising from improper use shall be invoiced to the lessee separately. The status and repair report from the lessor forms the basis of the invoice and is made available to the lessee. 5. Liability and guaranteeTo the exclusion of other claims, the lessor is responsible for the functional operation of the rented equipment at the time of the transfer of risk in the following way: If the rented equipment has a fault at the time of the transfer of risk, which voids its capability for the contractual use or reduces its scope of use amounting to its invalidation, the lessor can at his own discretion eliminate the fault, replace the faulty equipment or rescind the contract. The rental price is reduced accordingly for the duration of the fault. For damage arising from the use of the rental object by the lessee, the lessor is only liable if this is based on a fault existing at the time of transfer of risk. The liability extends to the cost of repairs to the amount of the rental price claim of the lessor, with which any subsequent claim for damages must be invoiced. Furthermore, any resulting claims from the lessee, in particular for damages, are excluded. Cases of fatal or serious personal injury and damage to health are exempt from the limitation of liability clause.

6. Liability of the lesseeThe lessee is liable to the lessor for all damage arising from the non-intended and improper use of the rental object. Furthermore, the lessee shall bear the costs of any claims for accidental destruction, accidental damage, as well as theft. The lessee is obligated to insure the rental property against loss and/or damage. In the case of complete damage, the lessee must provide the replacement value.

7. Third party rightsThe lessee must keep the rental property exempt from all charges, demands and liens from third parties. He is obligated to immediately inform the lessor, by making available all necessary documents, if, during the period of the rental agreement, the rental property is subject to a lien or any other such charge by third parties. The lessee shall bear all costs necessary to cancel any such third party intervention.

8. PaymentThe rental price is due immediately upon receipt of the invoice and payable without deductions. 9. Return of the rental propertyThe lessee must return, at his own risk and expense, the rented equipment immediately upon expiry of the period of rent to the lessor. 10. DepositThe lessor reserves the right to charge a deposit. The deposit is payable before the rental property has been transferred and is returned to the lessor once the rental objects have been returned or is charged against any unpaid invoice. 11. Final provisionsVerbal supplementary agreements are null and void. Any amendments made to this contract are required in writing. Should one clause of this contract not be legally effective, the validity of the other clauses remains unaffected. Incidentally, the General Terms & Conditions of Business of the lessor apply, in addition to the terms and conditions stated herein.

51

INT. AIRPORT FRANkFURT/MAIN

A3

A3

A3

A5

A5

A5

SELIGENSTADT

OUR LOCATION SELIGENSTADT

30 KM

//THANK YOU FOR YOUR INTEREST

Our facility in Seligenstadt (Germany)

Our facility in Derby (England)

GERMANY: ORBITEC GMBH Willi-Brehm-Straße 8 · D-63500 Seligenstadt Tel.: +49 (0) 6182 / 78 69 3 - 0 · Fax: +49 (0) 6182 / 78 69 3 - 10 E-Mail: info@orbitec-group.com · www.orbitec-group.com

ENGLAND: ORBITEC LIMITED Unit 40 · Royal Scot Road · Pride Park Derby · DE24 8AJ · UK Tel.: +44 (0) 845 165 19 17 Fax: +44 (0) 845 165 1817 E-Mail: info@orbitecuk.com · www.orbitecuk.com