Embed Size (px)
Citation preview
Orbital Australia Pty. Ltd.Lightweight Heavy Fuel Engine Technology
Orbital Confidential
Copyright Pg 2
Overview
Orbital
FlexDI –Air Assisted Direct Injection.
Heavy fuel technology
Synerject – Fuel system supply (USA)
Copyright Pg 3
Orbital Corporation
Orbital provides innovation, design, product development and operational improvement services to the world’s producers, suppliers, regulators and end users of engines and engine management systems.
Headquartered in Perth, Australia
Annual Revenue ~US$12 million
Employees ~100
Copyright Pg 4
Copyright Pg 5
FlexDI – Air Assisted Direct Injection
Copyright Pg 6
Orbital Air-Assist Direct Fuel Injection
Fuel metering injector
Direct (air) Injector
Fuel to air regulator
Fuel-air interface
720o BTDC 360o BTDC 0o BTDC180o
FUEL METERINGEVENT
DIRECT INJECTIONEVENT
INJECTION SEQUENCING
IGNITION
Copyright Pg 7
Copyright Pg 8
Orbital DI System Schematic
Copyright Pg 9
Copyright Pg 10
Consumer Products in the Market
Over 500,000 Orbital DI engines in the market
Copyright Pg 11
Copyright Pg 12
Heavy Fuel Technology
Copyright Pg 13
Air-assist Direct Injection Spray Characteristic
DIESEL FUEL GASOLINE FUEL
10 mg/shot 10 mg/shot
6.8 micron SMD 5.7 micron SMD
Spray shape not effected by fuel type
Similar droplet sizes for all types of fuel
Copyright Pg 14
Benefits of Air-Assisted Direct Injected Engines for UAV’s:
Reliable cold start Smooth transient operation. Multi-fuel capability (gas, JP5/8, diesel) Lower weight & vibration than diesel. Lower cost & consumption than turbine Engine monitoring via advanced EMS.
UAV Benefits of Air-Assisted DI
Copyright Pg 15
Military Applications Utilizing Orbital DI Technology(Currently in the public domain)
Copyright Pg 16
Technology Used by US Navy• Mercury 3.0L V6 2-Stroke Outboard with Orbital’s air-assisted
direct injection. JP5/JP8 operation and EPA emission compliant. Available on GSA since 2004. www.mercurygovsales.com
Copyright Pg 17
Technology under evaluation by UK MoD• EP Barrus has designed, developed and delivered a multi fuel 50hp outboard
trial engine under license for the UK MoD, capable of running on gasoline, JP5, JP8 and diesel. Has also been evaluated by US Navy and US Marines. http://www.barrus.co.uk/special_products.php
Copyright Pg 18
Teledyne Brown EngineeringS1204 Hirth-Orbital 500cc 2-stroke Boxer (44hp) – JP8 Fuelhttp://www.tbe.com/prospector_uas.html
Copyright Pg 19
Polaris MV800/MVRS Military ATV/UTV760cc 4-Stroke with Orbital DI – JP8 FuelAvailable since 2007www.polarisdefense.com
Copyright Pg 20
ESW Lightweight 17kW APU
Copyright Pg 21
Fuel System Supply – USAJoint Venture
Copyright Pg 22
Synerject Overview
42:58 Joint Venture with Siemens-VDO established in 1997
Supplies and manufactures Engine Management Systems (EMS) and electronic fuel injection systems for global non-automotive market
Access to Siemens-VDO (Continental) automotive components and know how for non-automotive applications
Largest independent supplier in the world for non-automotive applications
Copyright Pg 23
Synerject LLC201 Enterprise DriveNewport News, Virginia, USA 23603Telephone: +1 (757) 890-4900Fax: +1 (757) 890-4933
Synerject LLC201 Enterprise DriveNewport News, Virginia, USA 23603Telephone: +1 (757) 890-4900Fax: +1 (757) 890-4933
Current Facility Opened August 2000
Synerject Company Headquarters
60,000 square feet
70 employees
Engine Management Systems applications for North America
Chassis Dynamometer
Modules & Component Product Engineering
Production of EMS Modules and Components
Engineering Center
Certified ISO 9001: 2000Synerject Newport News
Synerject North America
Copyright Pg 24
Synerject took over Bombardier Recreational Product’s ETEC Fuel System production facility in 2006.
Produces ETEC fuel systems for Evinrude Outboards
40,000 square feet
65 employees
Synerject Newport News
Synerject – Delevan, WI
Copyright Pg 25
2 StrokeDirect InjectionPort Injection
4 Stroke Port Injection Direct Injection
Synerject – Products and Markets
Copyright Pg 26
Production Assembly and Engineering Test
Copyright Pg 27
Contact Info
• Bob Schmidt• US Technical Sales Rep for Orbital
• PH: +1 810-441-1457
• FAX: +1 810-277-2183
• Email: [email protected]
• Website: www.orbitalcorp.com.au
• Skype: schmidtproducts
Copyright Pg 28
Innovative Engine Technology for a Safer World …
