Options, Other Products - Amphenol Aerospace

554 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com

AmphenolOptions, Other Products

TABLE OF CONTENTSOptions and Other Products from Amphenol• Cable Solutions - Value Added Cable Assemblies . . . . . . . . 555, 556• Press Fit Connectors for PC Board Applications (38999 Option) . . . . 557• Amphenol Integrated Systems, A Leading Choice

for Packaging Solutions . . . . . . . . . . . . . . . . . . . . 558• Power Solutions - High Voltage/Amperage Interconnect Capabilities . 559,560• RADSOK® Contacts, Mil-Power Connectors . . . . . . . . . . . . 561• RADSOK® Technology Advantages & Interconnect Solutions . . . 562, 563

Additional Circular Connectors for a Wide Range ofApplications - Military and Industrial• Amphenol’s Wide Range of Circular Interconnects (other Mil-Spec

and commercial connectors) . . . . . . . . . . . . . . . . . . 564• Micro-Miniature Connectors (2M, HD38999, Micro-D Rectangular,

Terrapin, Nexus, HD SIM Rectangular) . . . . . . . . . . . . 565, 566• Amphe-Lite, GT, GTC-M Connectors . . . . . . . . . . . . . . . 567• Pyle Star-Line®, Star-Line EX® . . . . . . . . . . . . . . . . . 568• MIL-DTL-5015 Modifications . . . . . . . . . . . . . . . . . . 568• Amphe-PowerTM Connectors with RADSOK® Contacts . . . . . . . . 569• QWLD MIL-DTL-22992, and QWL, MIL-DTL-22992 Type . . . . . . . 570• 348 Series, MIL-C-81511 Series I & II . . . . . . . . . . . . . . 570• 67 and 165 Series (5015 Type) . . . . . . . . . . . . . . . . . 571• Shorting Plugs . . . . . . . . . . . . . . . . . . . . . . . . 571• Luminus Series . . . . . . . . . . . . . . . . . . . . . . . 571

Rectangular Interconnects for a Wide Range of Military Applications• Low Mating Force Rectangular Connectors with Brush Contacts . . . . 572• Brush Contact Technology . . . . . . . . . . . . . . . . . . . 572• HDB3 Connectors . . . . . . . . . . . . . . . . . . . . . . 573• HSB3 Connectors . . . . . . . . . . . . . . . . . . . . 573, 574• Hybrid Rectangular Connector with Brush/Power/Coax/Fiber Combo . . 575• LRM Surface Mount Connectors . . . . . . . . . . . . . . . 575, 576• Pyle LMD & LMS Modular Connectors . . . . . . . . . . . . . . 577• VME P0/J0 MT Connectors with Fiber Optics. . . . . . . . . . . . 577

Interconnects for Industrial Markets:• Process Control• Rail Mass Transportation• Heavy Equipment• Energy• Petrochemical, Power Generation

AmphenolAerospace

Rectangular Interconnect Typical Markets:• Medical Equipment, Factory Automation• IC Chip Testers• GPS Systems, Telecommunications• Military and Commercial Aviation• Military Vehicles

Press Fit Connectors on PC Board

Cable Assemblies

38999 Connectors with RADSOK®

Integrated Systems

Amphe-Power with RADSOK®

Rectangular Connectors with Brush Contacts

Micro-Miniatures

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With over 100K Sq. Ft. of cable manufacturing space, and multiple locations in North America and Asia, Amphenol Aerospace has diverse capabilities to design and manufacture harsh environment cable assemblies. Our engineers have over 40 years experience designing cables and harnesses to a wide variety of requirements.

From simple point-to-point assemblies to ruggedized overmolded harnesses, Amphenol has the capabilities to meet a diverse range of cable needs.

Markets Currently Served

• Military Vehicles

• Harsh Environments

• Automotive

• Avionics

• Commercial Aerospace

• Rail Mass Transit

• Munitions Communications

• Oil and GasProduction Capabilities Include:

• Automated twisters, strippers, cutters, crimpers

• Crimp capabilities for 777MCM to 24AWG wire

• Primary wire extrusions/jacketing

• Custom overmold presses with in-house production tooling

• Twisted shielded pair and quadrax cable assemblies

• Full testing capabilities for DWV, IR, continuity, etc.

MARKETS

Cable SolutionsValue Added Cable Assemblies

Micro-D Harness Capabilities• Fully QPL’d to M83513/03 & /04 crimp

pig-tailed Micro-D• Custom over-braiding• Simple PTP -

custom to ruggedized cable harnesses

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• Custom overmold solutions utilize either low or high pressure manufacturing methods, and include various environmental materials.

• Overmolding techniques can include straight and right angle mechanical strain relief in a variety of backshells, as well as overmolded in SantoPrene® and other elastomeric materials.

Primary Wire and ArmorLightTM

Amphenol is a recognized supplier of primary wire, specialized cable and cable designed for harsh environment applications. Production facility includes wire extrusion and cabling lines along with 5 ArmorLight twisters.Polyurethane cable jacketing also available.

Environmental Capabilities• Temperature Range: –40° to 200° C capable

• Fluid Resistance: oil, battery acid, hydraulic fluid, diesel

• Flammability: UL94V-O

• Waterproof: IP67

Mold/Press Capability Over 40 presses: vertical, horizontal, shuttle base

Shot Size 85 cm^3, Discrete Parts: 200 cm^3

Material PA, PPA, PBT, PET, TPV, PU, PP, PVC, ABS…. others

Production Tooling Time Simple Tool: 4-6 wks, Complex/High Volume: 10-12 wks

Type of Process Pre-Mold/Pot and Mold

Testing Capabilities Hi-Pot up to 1000 VDC/AC

DWV up to VDC/AC (0.1mA)

IR, 1Gohm

Wire Processing, pull test, crimp inspec-tion with CFM

ArmorLight Features• Low cost• Improved crush factor• Light weight• Flexible bend radius• Abrasion resistant• Cable sizes .210” to .500”• Durable, UV stabilized polyurethane cable jacket• Operational temp -40° to +70° CConsult Amphenol Industrial for more information on ArmorLight.

High-Speed Cable

Cables with various electrical protocols, including: • 100 Base-T

• 1,000 Base-T, -CX, Gigabit Ethernet

• USB 2.0

• IEEE 1394B Firewire

• Ethernet, USB

• And others

High-Speed Cable AssembliesAmphenol provides a large array of cable assemblies with high speed quadrax and differential twinax contacts, as well as coax and concentric twinax contacts. From a simple one-cable interconnection, to a multiple cable system, Amphenol can design and supply your cable needs for high frequency contacts and connectors.

See the High Speed Contact section of this catalog for more information.

Cable Solutions A Wide Range of Capabilities

Overmolding• Amphenol excels in

overmolding cable technology, perfect for ruggedized power applications.

2M Cable Assemblies

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Press Fit ConnectorsFor PC Board Applications–38999 Option

Press Fit

Amphenol manufactures a complete series of MIL-DTL-38999 Series I, II, and III Connectors with Press Fit compliant pin contacts for solderless mounting on printed circuit boards. Both pin and socket contacts are available in any MIL-DTL-38999 Series I, II or III insert pattern having contact size 16, 20 or 22D. Available in Mil-Spec and custom shell configurations.

See section “Series III TV”, “Series II JT”, and “Series I LJT” for MIL-DTL-38999 Circular Connectors’ inserts and shell styles and the PCB section for Press Fit Connectors on Printed Circuit Board ap-plications.

Benefits include:

• High speed, low cost board assembly

• Elimination of soldering thermal stress

• No cold soldered joints

• No short circuits by soldered connections

• No cleaning of excess flux

• Optional contact for piercing conformal board coating is available

Press fit connectors accommodate boards with minimum 0.090 inch thickness and 0.040 +/– .003 plated through holes. The insertion force for mounting the connector on the board is 7 to 16 pounds per contact. Refer to L-40450-207 for installation instructions. Contact Amphenol Aerospace for ordering information.

Amphenol Press Fit Connectors for Solderless mounting on printed circuit boards.

Amphenol Press Fit Contact Technology

• Beryllium copper tail, heat treated to

spring hardness

• The compliant eye is a natural 2 beam spring

• The eye is oversized relative to the plated through hole and is compressed upon insertion

• After insertion the spring exerts a normal force on the hole creating an electrical path via a tight friction fit

Compliant Pin

PWB

Normal Force

Press Fit Connectors on Printed Circuit Board

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Amphenol Integrated Systems The Leading Choice for Packaging Solutions

Integrated System PackagingAmphenol is the leading manufacturer of integrated system solu-tions for the military and aerospace markets. Amphenol Integrat-ed Systems is the synergistic combination of key Amphenol divisions:• Amphenol Backplane Systems• Amphenol Printed Circuits• Amphenol Aerospace Operations Board Level Products• Amphenol BorischWe have over 60 years of experience in the military and aerospace market and our commitment to the industry is exemplified in everything we do.We understand the relationship between the interconnect, the printed circuit board, the backplane and the chassis, and we use that knowledge to provide complete solutions.

Above: An example integrated system box that includes the fol-lowing Amphenol interconnect products.• Circulars: D38999 cylindrical connectors with MT fiber optics,

RJ Field connectors• Rectangulars: LRM interconnects, NAFI connectors,

UHD connectors• Rectangulars: ARINC 600 connectors, Micro-D Subminature

connectors• Rectangulars: HDB3 high density brush contact connectors• Backplane Systems, Flex circuitry, metal enclosure

Amphenol Products- Performance in the Most Demanding EnvironmentsAmphenol can provide system solutions - everything you need inside and outside the box - including products that will perform in harsh environmental conditions: High per-formance interconnect products, printed circuit boards, backplane assemblies, flex circuitry, heat-sinks and metal enclosures.Amphenol also provides value-added assembly including bussing, full system assembly including chassis build and sub-system integration and testing.Amphenol leads the industry by offering the elements necessary for success in the military and aerospace OEM supply chain:• Design and Modeling• Applications Engineering• Fabrication• Value-added Assembly• TestCoupled with the largest interconnect offering in the mar-ket, Amphenol supports all of your system-level needs.

The Engineering EdgeAmphenol Integrated Systems tackles problems such as PWB routing, signal integrity, mechanical robust-ness, and thermal reliability concurrently rather than independently by value-added applications engineering support.Solving complex packaging challenges depends on making sure that environmental, mechanical, and electrical factors are all addressed at the system-level. By taking this system-level perspective and focusing on these factors, Amphenol Integrated Systems is able to meet your program’s most challenging packaging re-quirements. We are an extension of your design team, providing expert design and applications engineering assistance every step of the way to ensure program success.

Integrated Systems solutions are found aboard com-mercial airliners, helicopters, Navy and Air force Fight-ers, C4I electronics, missiles, ground vehicles, Home-land Security Systems, and Navy warships.

Other examples of Amphenol

IntegratedSystems and Enclosures

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Power Solutions High Voltage/Amperage Interconnect Capabilities

KVTV SeriesA combination of MIL-DTL-38999 & MIL-DTL-5015 technologies that provides a low cost solution for high power requirements while keeping the features and benefits these series are known for.

KVTV Features / BenefitsIncorporates MIL-DTL-38999 Series III shells and outer coupling• Providing shell-to-shell bottoming and EMI banding for

EMI/RFI protection. • Environmental sealing which will meet the 38999 requirements for

humidity and submersion testing.• Meets shock and vibration requirements of 38999.• Shell sizes 25 and larger; allowing more options to carry higher

power for your applications.• Comes standard with over-molded coupling nuts which provide extra

durability and grip.

Incorporates MIL-DTL-5015 Series inserts and backshell accessories• Available in familiar 5015 patterns, as well as some new patterns

allowing for higher amperage/voltage requirements.• Comes standard with a Silicone based insert material for higher CTI

and service class, but will also be available with High Temperature Flouroelastomer or Neoprene inserts - giving some versatility in your applications, while providing an operating temperature rating from –65°C up to 200°C.

• Available with standard 5015 style backshells and rear accessories - giving the extra sealing and support needed in harsh environments.

IEP InterconnectsDesigned for those who have smaller space constraints and high frequency power applications. Provides a robust rectangular solution with a tool-less mate & unmate feature.

IEP Features / Benefits• Robust, high thermal-conductivity metal shells, with a variety of

plating options.• Contact options: standard 5015/39029, RADSOK®,

High temperature Pencil clip (200°C) • Shell-to-shell bottoming.• EMI/RFI protection.• Latch with snap detent for solid engagement locking.• Customer programmable keying.• Easy to identify shell polarization.• Split-insert construction for ease of assembly of contacts into con-

nectors, and easy disassembly (for contact sizes exceeding 1/0).• Right-angle backshells for lower profile routing solutions.• High voltage last-mate/first break interlock contacts (standard 5015

contacts) available

For more detailed description of KVTV Series, including insert arrangements, see Amphenol PDS-226 online at www.amphenol-aerospace.com

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Power Solutions High Voltage/Amperage Interconnect Capabilities

FlexaBISTM

A flexible busbar system designed to minimize mechanical stress on the connec-tors and components within a power box.Enhances sealing and reduces space requirements

FlexaBISTM Features / Benefits• Mounts to the customer enclosure with the

same screws as the IO connectors.• High voltage, high current, and HV

interlocks all in one package.• Can be expanded to include filtering

and fusing.• HV interlock circuits can be wired in the

FlexaBIS.• Can be designed to use any COTS

connector.• Available in high temperature PAI

(Polyamide-imide) or lower temperature PEI (Polytherimide)

• IO connectors on the outside of the box plug into the FlexaBIS on the inside of the box - No crimping, no lugs; quick and simple installation.

BusbarsAmphenol can provide busbars to meet any application requirement with both Rigid and Flexible solutions.Technologies can be combined with existing connector solutions, creating a low cost connector-busbar assembly.

Rigid Busbars• Machine capability from customization.• Value-add capability to include existing

contact and connector technologies.

Rigid Busbars• Reduces space required inside box.• Customized to your application.

Rigid Busbar Example

Flexible Busbar Example

FlexiBIS front view (high temperature PAI material)

FlexaBIS back view (low temperature PEI material)

FlexaBIS front view (low temperature PEI material)

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RADSOK® technology is based upon a stamped and formed flat grid, uniquely twisted into a hyperbolic geometry to provide robust, high den-sity contact to the mating pin contact. Most pin and socket technologies rely upon spring (beam element) properties of the contact elements, which tend to weaken over time. Unlike most other pin and socket solu-tions, the RADSOK® also utilizes the tensile strength properties of the flat, high conductivity alloy grid. This provides the high normal forces required for conductivity while also providing large conductive surface area. Correspondingly low voltage drop and low tem-perature rise are also achieved while maintaining low insertion forces.

RADSOK® CONTACT FEATURES:

• Socket cylinder within female contact has several equally spaced longitudinal beams twisted into a hyperbolic shape.

• As male pin is inserted, axial members in the female half deflect, imparting high current flow across the connection with minimal voltage loss.

• The hyperbolic, stamped grid configuration ensures a large, coaxial, face-to-face surface area engagement.

• Ideal for crimp termination applications requiring repeated mating cycles and high current with a low milli-volt drop.

The RADSOK® (RADial SOcKet) High Amper-age, Low Insertion Force Electrical Terminal provides value to your purchasing, engineering, quality and manufacturing objectives.

Standard RADSOK® socket contacts for Amphe-Power® con-nectors are available in sizes 0, 4, 8 and 12 crimp or solder. Specific sizes can often be produced more economically than other fastening solutions. Amphenol can tailor the con-tact design to exact customer needs. See page 569 for more information about Amphe-Power Connectors.

Amphe-Power 5015 connector with insert pattern 28-5 with (2) size 4 RADSOK® sockets and standard contacts.

RADSOK® Contacts for High PowerMil-Power Connectors

Amphenol Mil-Power Connectors

38999 with RADSOK® High Amperage Contacts• 6 layouts available:

• Shell size 21 with 4 size 8 RADSOK®




• Shell size 33 with 2 size 1/0 RADSOK®

• Shell size 37 with 3 size 1/0 RADSOK®

• Increased current capacity (50% more than standard power)

• Reduced insertion force• More reliable coupling mechanism (Tri-Start) coupling• Alternative to cadmium finishes

ePower Industrial Series

For high voltage and high amperage applications (200A to 500A), 2 to 3 pole applications, Amphenol ePower connectors feature RADSOK® tech-nology. This connector can replace up to three conventional connectors. Features include:• All aluminum shell with RADSOK® contacts plus 2 HVIL circuits• IP67 rating, IP2X on pin and socket• Integrated EMI shielding• Push/pull coupling with locking screw• 5.7mm - 14mm RADSOK® contacts, crimp or busbar termination• Available in 200A and 400A models with 2 or 3 poles• Eight different keyway position options to eliminate mismating

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• HIGHRELIABILITYUnique RADSOK® design and construction technology create an electrical contact interface that exceeds typical interconnect requirements. Applications in aerospace, medical, industrial, automotive, mining, offshore, and other harsh environments depend on high reliability of the Amphenol RADSOK® technology.

• LOWCONTACTENGAGEMENT/SEPARATIONFORCESThe hyperbolic lamella socket contact construction distributes normal forces over a high percentage of the mating pin surface. This creates a smooth, even engagement effort. This force distribution also contributes to excellent perfor-mance in vibration applications with resistance to typical fretting corrosion.

• LOWCONTACTRESISTANCEThe large interface area between the socket lamella and pin surface result in very low contact resistance, enabling the RADSOK® contacts’ high current rat-ings compared to traditional power contact designs.

• HIGHMATINGCYCLEDURABILITYRADSOK® contacts with typical silver plating finishes have demonstrated survival of 20,000 mating cycles. Specialized plating and contact lubricants can extend cycle life to 200,000 matings or higher. Even with continuous exposure to harsh environmental abuse (salt, sand, and high humidity), RADSOK® contacts have been tested to maintain low contact resistance beyond 10,000 mating cycles.

RADSOK® Derating Chart – Temperature vs. CurrentBased on single conductors in free air. Wire cross-section same size as pin contact cross-sectional area.

RADSOK® Technology AdvantagesRADSOK® Products for Printed Circuit Boards

For more information on RADSOK® products from Amphenol: www.amphenol-industrial.com and www.radsok.comContact Amphenol Aerospace Operations, Sidney, NY (Phone: 607-563-5011) or Amphenol Power Solutions, Fraser, MI (Phone: 586-294-7400)

The Amphenol® RADSOK® Solution to Bring more Power to the Board... Three High Amperage Products:

PowerBlokTM

Provides a high current single-point con-nection of up to 70 Amps to the PCB, utilizing the custom 3.0mm RADSOK® design.

RADSERTTM

Provides high power to board intercon-nect in a small package. The RAD-SERTTM brings power to the board from busbars below the board and all of the board components.

PGYTM

An orthogonal card edge connector series is available in 3.6mm and 5.7mm contact sizes. The 5.7mm is the highest current board level product rated to 120 amperes.

Amphenol’s RADSOK® solution offers many options for high current single-point connections to printed circuit boards. The compact footprint design can supply up to 120 Amp to the board which preserves surface area and provides more flexibility in board design.

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Standard and Custom-Developed Solutions • In addition to the various standard sizes of RADSOK® components, custom-developed solutions are also available. Amphenol has the global design, engineering and manufacturing resources to provide RADSOK® sockets pressed into busbars, crimped to cables, assembled into connectors, assembled into customer or Amphenol designed specialized electrical devices, or as stand-alone components. Amphenol also manufactures a full compliment of mating pin contacts for any application.

• Steady-state current capacities for standard RADSOK® products range from 50 amps to over 1000 amps.

• Standard contact plating is typically Silver (Ag) although many other plating specifications may be used for your application.

• Amphenol connectors with RADSOK® contacts are offered with a variety of positive-locking features that ensure and maintain fully-mated connections.

• Sealing (SealtacTM) and high voltage hot break options are available within the RADSOK® itself or within a very wide range of IP rated connector housings to provide environmental protection to the contact area.

The Wide Variety of RADSOK® Applications include: • Replacement of ring terminals (lugs) on threaded studs

• High current PCBs

• Communication towers

• Backplane power

• Uninterrupted power supplies

• Fuel cell connectors

• AC inductive drive motors

• Power distribution modules

• Busbar terminations (plug-in hardware/modules)

• “Pluggable” breakers

• Battery terminals

• Contacts with RADSOK® technology give 50% more ampacity.

• RADSOK® contacts can be designed to fit any housing

• Combinations of RADSOK® and high speed copper contacts in the same interconnect package

Amphenol operates quality systems that are certified to ISO9001:2000 by third party registrars.

RADSOK® Interconnect SolutionsFor the Military & Aerospace Markets

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Additional Connectors for a Wide Range of Applications, Military & Industrial

Wide Range of Circular InterconnectsAmphenol has the broadest circular interconnect offering in the market-place. Amphenol meets or exceeds the following major military specifications for circular connectors:

• MIL-DTL-38999

• MIL-DTL-26482

• MIL-DTL-83723

• MIL-DTL-5015

• MIL-DTL-22992

• MIL-C-81511

MIL-DTL-5015A wide range of MIL-DTL-5015 products not covered in this catalog are available online at www.amphenol-industrial.com (Catalog 12-020) or refer to page 460 in the MIL-DTL-5015 Crimp Rear Release section of this catalog.

MIL-DTL-26482Additional MIL-DTL-26482 Series 1 circular connectors not covered in this catalog is available online at www.amphenol-industrial.com (Catalog 12-070) or refer to page 345 in the MIL-DTL-26482 Matrix 2 section of this catalog.

MIL-DTL-22992Heavy Duty rugged series of connectors, “Class L” is covered in a section of this catalog. Heavy duty QWLD and QWL are not covered in this catalog; see page 570 for brief overviews of these series.

MIL-C-81511General duty circular connectors 348 Series, MIL-C-81511, are not covered in this catalog. See page 570 for brief overview.

This Catalog covers the majority of Amphenol Aerospace Circular Interconnects. Amphenol also offers many connector choices that serve Industrial Markets such as Process Control, Rail Mass Transit, Heavy Equipment, Energy, Petro-chemical, and Power Generation. Some Commercial Circular and Industrial interconnect products are covered in this catalog section.

MICRO-MINIATUREAmphenol’s Micro-Miniature connector products are smaller in size, designed to fit in reduced space requirements and reduced weight requirements. Many styles have high density of contacts like the HD38999 series (already covered in the 38999 section of this catalog. The new Amphenol 2M series is 71% weight savings compared to MIL-DTL-38999. A brief overview of the Micro-Miniature family of connectors, both circular and rectangular, is given on the next two pages.

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Micro-Miniature Connectors2M, HD38999, Micro-D

2M Micro-Miniature Connectors

SERIES 2M801 2M803 2M804 2M805

TYPE Dual-Start ACME Thread Bayonet Push-Pull Tri-Start ACME Thread

DESCRIPTIONMore rugged keys and threads. Faster mating.

Quick-mating,light duty, general purpose. Not rated for immersion, 50 milliohms shell-to-shell resistance.

Breakaway connector for headsets and tactical equip-ment. Gold-plated spring for long mating life and superior EMI shielding.

“Anti-Decoupling” ratchet mechanism and ground spring for military airframes and avionics boxes. Fast mating.

CONTACTS 1 to 130 1 to 55 1 to 55 1 to 30

COUPLINGThreaded coupling with 1 1/2 turns to full mate

1/4 turn lock Bayonet Push-pull, Quick-Disconnect Tri-Start Thread

WATER IMMER-SION, MATED

MIL-STD-810 Method 512 1 Meter for 1 Hour

Splash-proofMIL-STD-810 Method 512 1 Meter for 1 Hour

MIL-STD-810 Method 512 1 Meter for 1 Hour

EMI SHIELDING Good Fair Very Good Excellent

VIBRATION & SHOCK

37 g’s Random Vibration; 300 g’s Shock

MATING CYCLES

2000 Cycles250 Cycles Aluminum 2000 Cycles Stainless Steel

2000 Cycles 500 Cycles

ELECTRICAL PERFORMANCE

#12: 23 AMP, 1800 VAC #16: 13 AMP, 1800 VAC

#20: 17.5 AMP, 750 VAC #23: 5 AMP, 500 VAC

HD38999 High Density Connectors

• 30% to 50% more contact density than the highest density Mil-Spec 38999 connector of its size

• Designed to utilize Mil-Spec 38999 components with the exception of contacts and insert arrangements

• Available in metal, composite, sealed and filtered versions, hermetic and custom versions

See HD38999 section of this catalog for more information

Micro-D Miniature Rectangular• Small rectangular interconnects with reduced space and weight

requirements compared to other rectangulars• Exceed the requirements of the US military standard M83513• Keyed Micro-D allows multiple connectors of the same or

similar wire counts to be mounted side by side without the fear of cross-mating.

H 38999High Density

• 71% in weight savings compared to MIL-DTL-38999• 52% smaller than MIL-DTL-38999• Broad family with many styles and options• Designed for high-reliability aerospace/defense/ C4I applications• For use in harshest environments

New military and commercial applications are demanding a reduction in connector size and weight without a loss of performance. Amphenol has met that demand with its family of Micro-Miniature connectors. A brief overview of these products is given on this page and the next page. See Amphenol’s new Micro-Miniature catalog for more information.

• Series includes styles: • Strip connectors

• Hi-density Card connectors • Filter Micro-D • Versions with Power/Coax contacts • Custom Harnesses assemblies • Composite plated / Durmalon plated

• Micro-D Harness Capabilities: • Fully QPL’d to M83513/03 & /04 Crimp Pigtailed Micro-D

• Custom over-braiding • Simple PTP - Custom to

Ruggedized Cable Harnesses

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Terrapin Connectors

Nexus Connectors

HD SIM Rectangular Connectors

• Miniature Circular interconnects with two different styles of mating: either push-pull (being a breakaway connector with no moving parts) or latch (which has an additional coupling ring allowing connections to be locked together)

• Designed for harsh environments; used extensively in soldier communication applications

• Rugged shell design offers superior EMC perfor-mance and high environmental sealing to IP68

• The RoHS compliant black-silver plating is both low-luster and corrosion resistant

• Optional locking mechanism• Multiple shell sizes with up to 37 contacts and suitabil-

ity for overmolding• Available with a full range of cable harness solutions

• Nexus TAC connectors are designed and manufactured to the exacting specifications of MIL-DTL-55116

• Half the size of standard 38999 connectors• Lightweight and rugged• Standard plugs have rigid contacts; jacks have spring-

loaded contacts with solder cup terminals• AP and AJ series are watertight in up to 6 feet of water

with breakaway coupling

• Modular interconnects that are lightweight, compact, with easy push-pull termination

• Available in shielded or non-shielded versions• 7 keying positions• Filtered with EN4165/SIM Modules

Micro-Miniature ConnectorsTerrapin, Nexus, HD SIM

567

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Crimp Rear

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26500 Pyle

22992 C

lass L Back- Shells

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APPLICATION STANDARDS/ COUPLING/ CONTACT PERFORMANCE REQUIREMENTS MOUNTING TERMINATION ENVIRON./ELECT.

GT SeriesHeavy duty, rugged connector, environmentally resistant. Preferred connector for mass transit. Also used in mil-aero applications such as military vehicles.

Utilizes MIL-DTL-5015 inserts. UL recognized.Intermateable with VG95234 connectors.

Crimp or solder termination.

OPTIONAL FEATURES

• Over 40 varieties of shell styles and backend accessory combinations.• Optional insert materials: Neoprene, Viton*, or low smoke/flame retardant.• Variety of conductive and non-conductive platings including non-cadmium.• Resilient cover coupling nuts available for added damage protection and

increased gripping surface.• Many contact types are available, including both gold and silver plating, and

alternate crimp barrel sizes.• Available with RADSOK® High Power Contacts- see page 561

GTSeries,ReverseBayonet

MARKETS• Rail/Mass Transportation• Power Generation, Petro-Chemical• Heavy Equipment, Geophysical• Power and Control Lighting Trusses• Military Vehicles

Reverse bayonet coupling (quick mating, audible, visual and tactile full mating indicators). Rated to 2000 couplings min. No lockwiring required.

Reference Catalog 12-024


GTC-M Series Combines the GT reverse bayonet shell and the rear release metal clip retention system which is used in the Amphenol®/Matrix® MIL-DTL-5015 connector. Provides easier insertion/removal of contacts and improved envi-ronmental sealing.

Intermateable and inter- mountable with standard GT series.

Reverse bayonet coupling (quick mating, audible, visual and tactile full mating indica-tors). Rated to 2000 couplings min. No lockwiring required.Captivated coupling nut assembly allows unmating without the rear ac-cessories attached.


OPTIONAL FEATURES

• 7 shell styles offered with all insert patterns available from standard GT series family.

• Wide selection of backend accessories available.

GTC-MSeries-TheGTwithMetalClipInserts

MARKETS• Mass Transportation• Power Generation, Petro-Chemical• Heavy Equipment, Geophysical

Reference Catalog 12-024. Reference PDS-181 (Product Data Sheet)

Additional Circular ConnectorsFor a Wide Range of Applications, Military & Industrial

Operating temp. from –55°C to +125°C. With Viton inserts: –50°C to +200°C. Resilient inserts provide high dielectric strength and moisture barrier. IP67 performance in environmental versions.Resilient rubber covers provide higher shock and vibration capabilities.Operating voltage to 3000 VAC (RMS) at sea level.

Operating temp. from –55°C to +200°C.Completely environ-mentally sealed with contact seals, gaskets, wire seals and insert-to-shell seals.IP67 rating for environmental sealing.Operating voltage to 3000 VAC (RMS) at sea level.


AL Series Commer-cial 38999, Series III type connector for higher perfor-mance industrial usage.

Offers 38999 type high performance capabilities for severe environment applications, yet is cost effective enough for general duty and non-envi-ronmental use.

Threaded coupling. Quickly, completely mates in one 360° turn of the coupling nut. Self-locking - lockwiring is eliminated.Universal mounting holes for front or rear mounting, locksmith metal keying to aid in blind mating.

Crimp termination. Recessed pins (100% scoop-proof feature minimizes contact damage).

Operating temp. from –55°C to +125°C.IP67 rating for environmental sealing. Class F provides excellent EMI shielding.Class U provides a non-conductive finish.Composite shells resist severe corrosion.Operating voltage to 900 VAC (RMS) at sea level.

OPTIONAL FEATURES• 3 shell styles, 59 insert patterns.• Twinax, coax, filter contacts and fiber optic termini can be incor-

porated - ideal for communications equipment.• Ground plane version and high decoupling version available.• Non-magnetic version available.

Amphe-Lite™, Non-MS Commercial 38999 Type

MARKETS• Communications • Medical Equipment• Automotive


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Heavy duty, environmental circulars for high power applica-tions with harsh/ potentially explosive environments. Rugged, double lead threaded.EX designations.

Hybrid form of the Star-Line series with higher temper-ature ranges.Cenelec Certi-fied for use in Zone 1-IIc hazardous environment.

EX Certificate #03ATEX 1101X

Solder, crimp and pressure terminals. Circuit breaking power and control types.

Operating temp. from –65°C to +257°C.IP67 rating for environmental sealing. Hard anodic coating provides di-electric strength with heat and corrosion resistance. Up to high amperage of 1135 amps at 1000VAC or DC rat-ing available.OPTIONAL FEATURES

• 5 shell styles with same insert patterns of Star-Line series.• Variety of backend accessories including basket weave cable

grips, straight or angled adapters, and receptacles mounted to junction boxes.

Pyle Star-Line EX®

MARKETS• Mass Transportation • Automotive paint booths• Petro-chemical • Aircraft Refueling Pits• Off-shore oil drilling • Pharmaceutical Mfg. Equip.

Double lead Acme threads provide complete coupling in one turn of the coupling nut, and do not clog under adverse weather conditions.Large wiring space provided in cable housings and con-duit fitting bodies.


Pyle Star-Line®


Heavy duty, environ-mental circulars for high amperage and high density control and instrumentation applications. Rugged, double lead threaded.ZP/ZR designations.

Equals or exceeds MIL-DTL-5015 E and R specifications.UL listed and CSA listed for circuit breaking capability.

Double lead Acme threads provide complete coupling in one turn of the coupling nut, and do not clog under adverse weather conditions.Large wiring space provided in cable housings and con-duit fitting bodies.

OPTIONAL FEATURES

• 5 shell styles with over 150 insert patterns.• 3 retention styles with captive contacts or insertable/removable contacts.• Contact inserts and adapters are interchangeable and reversible to suit special needs.• Thermocouple contacts available.• Variety of backend accessories including basket weave cable grips, straight or angled

adapters, and receptacle mounted to junction boxes.

MARKETS• Mass Transportation • Oil Exploration & Production Equip.• Automotive Tooling • Motor Operated Valves• Co Generation Equip.


Solder, crimp and pressure terminals. Circuit breaking power and control types.

Operating temp. from –67°F to +257°F.IP67 rating for environmental sealing.Hard anodic coating provides dielectric strength with heat and corrosion resistance.Up to high amper-age of 1135 amps at 1000VAC or DC rating available.

STAR-LOK® SERIES ALSO AVAILABLE. Reference Catalog 12-054.

• High power and rugged features of the Star-Line series, but with spring loaded reverse bayonet coupling.

• Same choices of inserts, contacts and hardware as Star-Line.• Solder, crimp and pressure terminals. Circuit breaking power and control types.



Proprietary supple-ments to MS5015 series. Use the same MIL-DTL-5015 inserts, but offer some additional special arrange-ments. FP3106 plug, 10- part numbers and SC potting types are Solder; 10-214 Series are Crimp.

Offer same electrical rat-ings and char-acteristics of MIL-DTL-5015 MS versions. 10-214 Series designed to accommodate Navy controlled multi-conductor armored cable per MIL-C-915 or MIL-C-2194.

Threaded coupling. Solder and crimp termination.

Operating temp. from –55°C to +125°C.Resilient inserts provide high dielectric strength and moisture barrier. Some styles have axial compres-sion type clamping nut that provides stain relief and cable sealing.IP67 performance in environmental versions.Operating voltage to 3000 VAC (RMS) at sea level.OPTIONAL FEATURES

• Several receptacles and plug types designated as MS Modifications, incorporating MIL-C-5015 inserts.

• Some styles meet Class A general duty specifications, some meet Class C, pressurized specifications.

• Some styles have primed inserts and potting boots that provide for customer applied potting compounds.

• Variety of shell finishes.

MIL-DTL-5015 Modifications

MARKETS• Heavy Equipment/Off Road Vehicles• Mass Transportation• Power Generation


• Can be terminated onto unarmored or armored and sheathed cables built to several popular standards. Custom cable assemblies available.

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High amperage capability connec-tors designed for the most demand-ing industrial and transportation applications.Amphe-Power GT designation: GT( )RDSAmphe-Power AC designation:AC( )R( ) desig-nation

GT and 5015 (AC) connec-tors enhanced with RADSOK® contacts (hyperbolic, stamped grid configura-tion within the socket) that handle up to 150% higher amperages than standard contacts.

Amphe-Power GT is reverse bayonet coupling. Amphe-Power 5015 is threaded coupling.

Crimp termination.RADSOK® con-tacts, available in size 8 (69 amps), size 4 (120 amps), and size 0 (250 amps).For RADSOK® contact advantag-es, see page 561.

Amphe-Power connec-tors are all 5015 type performance. Operat-ing temp. from –55°C to +125°C. GT and 5015 styles are IP67 similar performance in environmental ver-sions. Current Amphe-Power lines support from 50A to over 500A continuous duty.

OPTIONAL FEATURES

• Most shell styles available in GT family and in AC 5015 • Hybrid arrangements with RADSOK and power contacts tailored to meet customer needs.

* Amphenol AC Threaded Series- Reference catalog 12-025 Amphenol AC-B Reverse Bayonet Series - Reference 12-027

Amphe-PowerTMGT,Amphe-PowerTM 5015 (AC)

MARKETS• Power Generation, Petro-Chemical• Mass Transportation

Amphe-Power GT

Amphe-Power 5015 AC

Reference Brochure SL-391

Amphe-PowerTMCompositeAmphe-GTR


Amphe-GTRGT connector with RADSOK® high amperage sockets. The plug shell, coupling nut, receptacle and hardware are all high performance molded composite material.

Listed per UL1977/UL1682/UL817. Meets all the specifications for high power process control and server applications.

Reverse bayonet coupling.

OPTIONAL FEATURES

• Currently available in shell size 32 with 4 or 5AWG contacts. Consult Amphenol Power Solutions for future sizes and patterns.

MARKETS• Factory Automation• Rail/Mass Transportation• Process Control


Compression (setscrew) wire termination to the 4/6AWG or 8/10AWG conduc-tors allows easy field replacement of pin or socket con-tacts, or complete plug and receptacle assemblies, without requiring special-ized tooling.

Meets same perfor-mance levels as GT series.(See page 427). RADSOK® con-tacts enable increased current ratings to 120A on individual contacts. Utilizes a standard PG adapter to achieve IP67 seal rating. Flammable rated to UL94V-0.


Amphe-PowerTM P-Lok Connectors

APPLICATION STANDARDS/ COUPLING/ CONTACT PERFORMANCE REQUIREMENTS MOUNTING TERMINATION ENVIRON./ELECT.Amphe-Power P-Lok connectors are designed for high amperage usage in industrial and transportation applications.

P-Lok and MIL-DTL-5015 characteristics, enhanced with RADSOK for higher amperage usage.

Spring pres-sure push-pull mating of the P-Lok series. Audible and tactile confor-mation of posi-tive locking.

OPTIONAL FEATURES• Standard connector options available, electroless

nickel finish on the shell.• Dead-front pin contacts are available.• UL recognized leakage paths is an option.• Touch-proof sockets are available.• Custom over-molded cable solutions. Neoprene,

Hypalon and other materials are available in both straight and right-angle wire orientations.

MARKETS• Power Generation, Petro-Chemical• Rail/Mass

Transportation• Fuel Cells, Energy Storage, Power Motors• Hybrid Vehicles


Crimp termination. Amphe-Power P-Lok connectors have RADSOK contacts, available in size 8 (69 amps), size 4 (120 amps), and size 0 (250 amps).The 14mm Amphe-Power design has size 28 shell, and a single crimp pin con-tact in 2/0 or 4/0 AWG size. The receptacle has the 14mm RADSOK® socket with crimp or busbar-mount terminations available.

Meets same per-formance levels as P-Lok. RADSOK socket is rated for 500A continuous duty. Environmentally sealed to IP67.

Amphe-Power 14mm P-Lok

Amphe-Power P-Lok

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QWLD Military MS17343 and Commercial designations.Heavy duty, rugged, environ-mental circular designed for power and control circuits. Increased shell size compared to standard 5015 con-nectors for greater durability. Industrial version available.

MS approved versions qualified to MIL-DTL-22992. Incorporates MIL-DTL-5015 inserts plus special arrangements.Class C: pressurized.Class R: environmental.

Double stub threaded per MIL-STD-1373 for fast coupling, easy cleaning. 5 key polarization.Rated to 500 complete mating/unmating cycles.


Operating temp. from –55°C to +125°C. Resilient inserts provide high dielec-tric strength and moisture barrier. Sealing gaskets at every joint for waterproof-ing. Rugged shells are explosion proof and are resistant to vibration and shock, hydraulic fluids, oils and salt spray corrosion. Operating voltage to 3000 VAC (RMS) at sea level.

OPTIONAL FEATURES

• 7 shell styles with over 300 insert pat-terns that include both MS and special patterns for a wide variety of multi-conductor cables.

• Coax and thermocouple contacts available.

• Accessories have left hand threads to minimize cable twisting, wire breakage, accidental connector disassembly.

• Alumilite hard anodic finish for abrasion and corrosion resistance or conductive cadmium plate finish.

QWLD, MIL-DTL-22992


QWL Series Commercial only.Heavy duty, rug-ged, environmental circulars designed to be more com-pact. Provides an economical alternative to military qualified designs for heavy duty connectors.

Commercial styles with performance levels that equal to MIL-DTL-22992. Incorporates MIL-DTL-5015 inserts plus special arrangements.

Double stub threaded per MIL-STD-1373 for fast coupling, easy cleaning. Single keyway polariza-tion. Rated to 500 complete mating/unmating cycles.


Operating temp. from –55°C to +125°C.Resilient inserts provide high dielectric strength and moisture barrier. Sealing gaskets at every joint for waterproofing. Rugged shells are resistant to vibration and shock, hy-draulic fluids, oils and salt spray corrosion.Operating voltage to 3000 VAC (RMS) at sea level.

OPTIONAL FEATURES

• 8 shell styles with over 300 insert patterns that include both MS and special patterns for a wide variety of multi-conductor cables.

• Coax and thermocouple contacts available.• Accessories have left-hand threads to

minimize cable twisting, wire breakage, accidental connector disassembly.

• Alumilite hard anodic finish for abrasion and corrosion resis-tance or conductive cadmium plate finish.

QWL, MIL-DTL-22992 Type

MARKETS• Military ground vehicles/Heavy equipment• Geophysical• Portable lighting systems• Power distribution systems

MARKETS• Instrumentation/Control/Machine Tool• Communications • Nuclear Industry• Geophysical



QDP SERIES ALSO AVAILABLE - Consult Amphenol for further information.

• QWLD type shells with miniature crimp (PT-SE) inserts.• Applications which require heavy duty shells, rugged finish, higher contact density.



348 Series M81511For general duty requirements.Series II is stan-dard length, Series I is longer shell with recessed pins.

MS versions are approved to MIL-C-81511 Series I & II

3 point bayonet coupling and 5 key/keyway mating

Crimp termination. Series I has re-cessed pins (100% scoop-proof feature minimizes contact damage).

Operating temp. from –55°C to +200°C.IP67 rating for environmental sealing.Operating voltage to 600 VAC (RMS) at sea level.

OPTIONAL FEATURES• 4 shell styles available.• Series I with longer shells, recessed pins offer 28 insert

patterns.• Series II with standard shells offer 16 insert patterns.• Shielded coax contacts available.

348 Series, MIL-C-81511 Series I & II

MARKETS• Military Aerospace • Commercial Aircraft• Military Vehicles • Medical Equipment


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67 Series Environmentally sealed, medium size connector. Designed to meet MIL-DTL-5015 specifications, but lighter weight, with gray anodized aluminum shell and bayonet coupling.

Meets tem-perature ranges and moisture resistance of MIL-DTL-5015 requirements with potting. Miniaturized size (approx. half the weight of standard MIL-DTL-5015 connectors).UL approved.

Crimp rear insertable, rear releasable contact termination.

Operating temp. from –55°C to +125°C.IP67 rating for environmental sealing.Operating voltage to 1800 VAC (RMS) at sea level.

OPTIONAL FEATURES

• 5 shell styles with 17 insert patterns.• 4 construction classes for unitized back end

grommet or optional wire sealing, clamping and potting styles.

67 Series, Connectors

MARKETS• Military Aircraft• Missiles

Spring-loaded bayonet coupling.



165 Series Environmentally sealed, medium size connector. Designed to meet MIL-DTL-5015 Class C specifica-tions, but lighter weight, with gray anodized aluminum shell and bayonet coupling.

Crimp rear insertable, rear releasable contact termination.

Operating temp. from –55°C to +125°C.IP67 rating for environmental sealing.O-ring seals in both plug and receptacles make connectors pressure proof and water protected when mated.Operating voltage to 600 VAC (RMS) at sea level.

OPTIONAL FEATURES

• 5 shell styles with 7 insert patterns.

• Styles for jacketed cable attachment or for potting.

165 Series, Connectors

Bayonet coupling.


MARKETS• Military Aircraft• Missiles

Meets tem-perature ranges and moisture resistance of MIL-DTL-5015 requirements with potting. Miniaturized size (approx. half the weight of standard MIL-DTL-5015 connectors).UL approved.



Modified plugs or receptacles in all major mil-spec cy-lindrical connector types. Modified with a tethered eyelet/braid attachment. Designed to pro-vide specific circuit functions such as safety shorting, electrical common-ing and arming.

Available modi-fication design with the follow-ing series:MIL-DTL-26482MIL-DTL-38999MIL-DTL-5015MIL-DTL-83723

Termination is per connector series utilized.

Performance is per connector series utilized.

OPTIONAL FEATURES

• Available with various lengths and attachments to meet customer requirements.

Shorting Plugs

MARKETS• Missiles

Available with a tethered eyelet attachment.

Consult your local Amphenol sales office for further information.


Small, cost-effec-tive connectors, ideal for use where space is limited. Highly reliable and simple to use.

Meet MIL-T-81714 requirements.

Accept AS39029 contacts

Performance per MIL-T-81714.Durability. Rugged polyamide housings. 100 mating cycles. Interfacial and triple-barrier seal enables environmental sealing.

OPTIONAL FEATURES• Cradle attachments• Stamp & form contacts to be

available soon.

Luminus Series

MARKETS• Commercial Aerospace• Aircraft Interiors

Quick, simple connection. Wire installation and maintenance is easy. Multiple keying positions. Locking mechanism ensures stability. Suitable for blind-mating.

Consult Amphenol PCD for further information. (978-624-3400) [email protected]

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APPLICATION STANDARDS/ COUPLING/ CONTACT PERFORMANCE REQUIREMENTS MOUNTING TERMINATION/ ENVIRON./ELECT. ARRANGEMENTS

Military designation: M55302.Proprietary designations: MB, DB, I/O, PC.Rectangular connectors for attachment to print-ed circuit boards. Offers high contact density capabil-ity. Contain Bristle Brush contacts, consisting of multiple strands of high tensile strength wire that are bundled together to form a “brush-like” contact.

Military versions meet MIL-DTL-55302/166 through /172.

For mounting to printed circuit boards or discrete wires. Body styles offered:• Mother board• Daughter board• Input/Output• PCFlexibility in mating:• Perpendicular

boards• End to end

boards• Parallel boards• Wire to boards• Card extenders.Polarization keys provide up to 256 possible positions.

Brush contact termination. (Also called B3 contacts)Termination Styles:• PCB through-

hole solder• Wire wrap (MB

only)• Crimp to discrete

wires (Input/Out-put only)

• Solderless com-plaint into 0.040 plated through holes (MB only)

Arrangements:• 2, 3 or 4 row ar-

rangements with 10 to 100 con-tacts per row in one contact per row increments.

• 0.100 inch center to center square grid contact spacing.

Operating temp. from –65°C to +125°C.Connector bodies are high performance glass-filled thermoplastic moldings. Connector configurations are capable of supporting data rates up to 400 Mbps.

Bristle Brush contacts provide: • Low mating/unmating

forces - 70% to 90% re-duction from conventional pin and socket contacts.

• Proven durability and long contact life - over 20,000 cycles of mating and unmating without perfor-mance degradation.

• Multiple points (14-17) of contact per mated contact.

• Intermittency-free perfor-mance.

• Redundant current paths (stable, low resistance).

• Proven electrical and gas tight contact sites.

OPTIONAL FEATURES

• Locking screws and bushings are available for attaching connectors to boards.• Contact styles available: straight, 90 degree, PCB stub, wire wrap and crimp.• Small 10-contact arrangement styles are available with option of multi-colored

moldings for color coding applications.

Low Mating Force Rectangular Connectors with Bristle Brush Contacts

MARKETS• Medical Equipment • Military and Commercial Aviation• IC Chip Testers • Military Vehicles• GPS Systems • Space applications• Telecommunications• Factory Automation

Reference Catalog 12-R3*

Mother Board Series

Daughter Board Series

Input/Output Series

PC Series

Variety of Rectangular Brush Connectors including smaller styles that have only 10 contacts and are available in color coded moldings.

Rectangular InterconnectsFor a Wide Range of Applications, Military

Bristle Brush Contacts - Multiple Stands of Wire are Bundled together to form a “Brush-like” Contact

Amphenol Low Mating Force and Amphenol LRM Surface Mount Connectors utilize the Bristle Brush contact design. The Brush or B3 contact is made up of multiple strands of high tensile wire that are bundled together. 70% to 90% reduction in mating/unmating forces is achieved over conventional contacts, and the brush contact has proven durability and long contact life. Hybrid Low Mating Force connectors can be designed with combinations of brush and coax/twinax/power contacts or fiber optic termini. LRM Surface Mount Connectors can also be designed with combinations of contact styles.

Amphenol provides an impressive array of Rectangular Connectors to meet the needs of high density systems and interconnect attachments to Printed Circuit Boards. The Low Mating Force Rectangulars have proven performance on the ground, in the air, and at sea. Applications include: M1A2 Abrams, F-16 Falcon, F/A-22 Raptor, F-35 Lightning 11, AIM-132, ASRAAM. The LRM Surface Mount Connectors shown on page 433 & 434 also have met the needs of major programs that in-clude: F-35, F-16, F-15, F/A-22, F/A-18, B2, JTRS, EH101, Sincgars, ATACMS, M1 Tanks, Grippen, F-117, Harpoon, LANTRIN, AH-64 APACHE, ASRAAM, ATFLIR

*Amphenol’s new combined Board Level and Rectangular Products catalog, 12-R3.

Low Mating Force High Cycle, Bristle Brush Contacts

Wide range of Rectangular Interconnects

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Rectangular Interconnects For a Wide Range of Applications, Military

This new connector series of brush connectors incorpo-rates a higher density contact pattern and lower mated height than Amphenol’s standard low mating force rect-angular connectors. HDB3 connectors utilize the same durable and reliable B3 brush contact in a tighter .070” X .060” staggered grid pattern.

Amphenol’s HDB3 High Density Brush Series with Tighter (.070 inch X .060 inch) StaggeredGridSpacing

HDB3 I/O Connector

AMPHENOL’S BRUSH CONTACT - THE SUPERIOR CHOICE FOR BOARD LEVEL INTERCONNECTS

HDB3 Stacker

HDB3 Stacker for Applications that Need or Demand Parallel Boards

Multiple strands of high tensile strength wire bundled together to form brush-like contacts. See Brush Contact Technology section of this catalog for further description.

HSB3 High Speed

HDB3 I/O Connector

HDB3 Mother Board Connector

HDB3 Daughter Board/Mother Board


HDB3 Daughter Board Connector


HDB3 Advantages over Competitive Connectors:• Higher density contact pattern• Uses less board space• Allows for shorter mated height• Provides the durability and performance of

the Brush contact• Low cost

BRUSH CONTACT

HSB3 High Speed Connectors are Capable of 6.250 Gbps

AMPHENOL HDB3 COMPARED TO COMPETITION

Connector Features Amphenol HDB3

Hypertronics HPH

Airborn RM4

Contact System Brush Hyperoloid Pin & SocketDurability, Mating Cycles 100,0000 2,000 500Contact Mating Forces (ounces) 1.5 1.5 2.5

Mother Board .070 X .060 .075 X .075 .075 X .070Daughter Board .070 X .060 .075 X .100 .075 X .100

Connector Width .350 .443 .400Mated Height, MB to 4th row of DB .680 .986 .915

HIGHDENSITYSTYLES

CONVENTIONAL PIN AND SOCKET CRIMP CONTACT

For more detailed information on HDB3 and HSB3 interconnects see Catalog 12-R3

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HSB3 -HIGHSPEEDSERIES6.250GBSHigh speed configuration available that allows data rates up to 6.250 Gb/s via 100 ohm matched impedance differential pairs.• Partially populated standard HDB3 mother board and daughter board bodies• Contact an Amphenol sales engineer for validation results

As viewed from front of daughter board connector

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40 Pin Body with 3 Differential Pair, 20 Signal Contacts




100 Ohm Differential Pair Contacts

Empty Contact Cavity

Standard Digital, Low Speed Signal Contacts

(100 Ohm Differential contact pairs capable of 6.250 Gb/s data rates)

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CUSTOMDESIGNAVAILABILITY:

HSB3 Hybrid Connector with Metal Shell and RF Contacts supplied by SV Microwave*

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Line replaceable modular intercon-nects with very high contact densities, for attachment to printed circuit boards. Contain Bristle Brush contacts, consisting of multiple strands of high tensile strength wire that are bundled together to form a “brush-like” contact. LRM connectors are available in SEM-E and custom form formats.

Uses Bristle Brush contact which meets MIL-DTL-55302.Amphenol stag-gered grid LRM connector is the F-22 Avionics system connec-tor choice.

Modules: Surface mount/Straddle mount with .0375 spacing between leads, with rows of leads on each side of the module. Can be centered or off-centered mounted.Backplanes: Avail-able with through-hole solder posts or with compliant pins.Polarization: Insert arrangement controls mating orientation. Up to 4096 keying combinations.

Brush contact termination. Chevron Grid: Backplane termina-tion: PCB through-hole solder. Module/LRM ter-mination: Surface mount on 0.025 pitch.Staggered Grid: Backplane termination: PCB through-hole solder or solderless compliant into 0.025 plated-through holes.Module/LRM termination: Surface mount on 0.025 pitch to flex circuit.GEN-X Grid: Backplane termination: PCB through-hole solder or solderless compliant into 0.025 plated-through holes.Module/LRM ter-mination: Surface mount on 0.0375 pitch to rigid flex circuit boards.

Operating temp. from –65°C to +125°C. Suitable for vapor phase soldering.Connector bodies are alu-minum alloy with electroless nickel finish.Superior performance under vibration. Connector configurations are capable of supporting data rates in excess of 1 Gbps. Staggered and GEN-X styles are standard with ESD protection.

Bristle Brush contacts provide: • Low mating/unmating

forces - 70% to 90% reduction from convention-al pin and socket contacts.

• Proven durability and long contact life - over 20,000 cycles of mating and unmating without perfor-mance degradation.

• Multiple points (14-17) of contact per mated contact.

• Intermittency-free performance.

• Redundant current paths (stable, low resistance).

• Proven electrical and gas tight contact sites.

OPTIONAL FEATURES

• Wide range of combinations available for PCB/heat sink accommodations.• Ruggedized VME64-X is another LRM type connector - See page 577.• Hybrid arrangements with Brush contacts, coaxial, power and fiber optics are

available in the Staggered grid style.

LRM Surface Mount Connectors with Brush Contacts

MARKETS• Military and Commercial Aviation• Military Vehicles and GPS Systems

Reference Catalog 12-R3

Variety of Rectangular Interconnection Products, including LRMs and Low Mating Force Brush Connectors. Also shows the OBIS, Optic-Electric Backplane.

Chevron Grid - Up to 300 Contacts in 6 Rows.

Staggered Grid - Up to 360 Contacts in 8 Rows.

GEN-X Grid - Up to 472 Contacts in 8 Rows.

Hybrid Rectangular Connectors with Brush/Power/Coax/Fiber Optic Combinations


M55302 type rectangular connectors with hybrid contact arrangements. Power contacts and shielded coax or twinax contacts meet M39029 stan-dards. Fiber optic termini meet M29504/4 & /5 standards.

Refer to page 572 (Coupling/Mount-ing) for Low Mating Force.

OPTIONAL FEATURES• Hybrid configurations are available with fiber optics and brush contacts. (See

photo above and Fiber Optic section of this catalog).• Hybrid configurations are available with power and/or shielded (coax or twinax

contacts. (See photo shown above)


Combinations of termination styles:• Brush contacts see

page 572• Power contacts -

(standard M39029 size 16 or 12; same as used in MIL-DTL-38999 Series II)

• Coax or twi-nax contacts - (M39029, size 16 and 12)

• Fiber optic termini (multi-mode size 16; same as used in MIL-DTL-38999 Series III)

Rectangular connectors for at-tachment to printed circuit boards. Offers versatility of combining contact types- power, coax, twinax, fiber optics and Brush contacts in one high density package.

Power/Coax/Brush Contact Combinations

Fiber Optics/Brush Contact Combinations

Connector perfor-mance and brush contact performance is the same on page 572, Low Mating Force Rectangular connectors. Optical performances of fiber optic termini are the same as termini used in multi-channel circular connectors.

MARKETS• All markets of Rectangular Low Mating Force Connectors,

as shown above.


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APPLICATIONSTANDARDS/ COUPLING/ CONTACT PERFORMANCE REQUIREMENTS MOUNTING TERMINATION/ ENVIRON./ELECT. ARRANGEMENTS

Staggered style and GEN-X style are standard with ESD protection. These connectors utilize the Faraday cage principle to shunt electrostatic discharge events to the conductive enclosure on which the connector is mounted, thus never allowing the high voltage, high current discharge event to reside on any contacts.

Exceeds protection requirements of IEC 801-2 and MIL-STD-1686.

LRM connectors with the added feature of ESD protection eliminate the need for dis-crete components (such as diodes) and maximizes PC board real estate.

See termination information for LRM connectors above.

Ensures that all compo-nents within a conductive enclosure will be subjected to a max. of 20V during electrostatic discharges be-tween –26 KV and +26 KV. Response time is instanta-neous. No capacitive loading of signal contacts.The ESD protection is pro-vided on the module/LRM connector in the unmated condition, making it ideal for Level 2 maintenance.OPTIONAL FEATURES

LRM Connectors with ESD Protection

MARKETS• Military and Commercial Aviation• Military Vehicles and GPS Systems


• (Also see ESD protection in MIL-DTL-38999 Series III connectors - Filter/Transient Protection section. Consult Amphenol for further information.)


High perfor-mance LRM connectors with hybrid contact arrangements available.

Same as for LRM connectors shown on preceding page.

OPTIONAL FEATURES

• Digital/Brush contact inserts can be partially populated to permit high voltage carrying capacity through the electrical PWB, while isolating sensitive electrical signals.

• Differential pair inserts have been specifically designed to support data rates with excess of 1.2 Gbps.

• Also see preceding page for optical backplane interconnection system, that can provide up to 192 fiber optic lines and 80 digital contacts in SEM-E format.

Combinations of:• Brush contacts• Fiber Optic LRM

- MIL-T-29504 type termini or MT ferrules (2-24 fiber lines per ferrule)

• RF Modules with coax contacts - size 16 M39029 type, size 12 for DC-2 GHz or size 8 for DC-32 GHz. Other RF contacts can be accommodated.

• Power Supply Modules with custom 270VDC sections utilizing size 22D crimp or compliant pin contacts. Crimp termination size 16, 12 and 8 contacts for high current applica-tions.

Line replaceable modular intercon-nects with very high contact densities, for attachment to printed circuit boards. Offers ver-satility of combining contact types within modules - fiber optics, shielded RF coax, and power contacts one high density package.

LRM with Fiber Optics

RF Modules

Connector performances and brush contact perfor-mances are the same as shown on preceding page for LRM connectors.Power supply modules with 270VDC sections are capable of providing corona-free operation at 75,000 ft.

MARKETS• Military and Commercial Aviation• Military Vehicles• GPS Systems

LRM Surface Mount Connectors with Fiber Optics, RF Modules, Power Supply Modules

Power Supply Modules



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OPTIONAL FEATURES• Designed to customer specifications.

VME P0/J0 MT Connectors with Fiber Optics

MARKETS• Military and Commercial Aviation• Military Vehicles• GPS Systems

For attachment to VME-64X printed circuit board and cards where fiber optics is required. Used in place of P0/J0 electrical applicable connectors.

Tested to IEEE 1156.1-1993 paragraphs.

Mount to standard VME64X cards and backplanes in the P0/J0 location.

Uses fiber optic “MT” ferrules in the P0/J0 location.

Operating temp. from –55°C to +125°C.Shock: 100g, 6ms, 1/2 sine, 18 pulsesShock: 30g, 6ms, 1/2 sine, 18 pulsesSine Vibration: 10g, 40 min/axis, 3 axisRandom Vibration: 0.15g2 Hz, 40 min/axis, 3 axisESD: 15 KV/150 pF



In-line splice con-nectors - simple, low cost intercon-nection devices that incorporate LMD modules and contacts.

Supplements the LMD family.

3-piece assembly with 2 styles - stan-dard requiring re-moval tool, or style with a push button release. Bracket available for panel mounting.

Uses modules common to LMD connectors.

Operating temp. from –55°C to +140°C.

OPTIONAL FEATURES

• Panel mounting bracket available or tie straps.• Module removal tool available for standard splice style.

Pyle LMS Modular Connectors

MARKETS• Instrumentation and Testing Equipment



Rectangular interconnects comprised of hous-ings, modules and contacts, designed to provide flexibility in the assembly of wire harnesses. For attachment to PC boards. Also designs for rack & panel or cable to cable attachment.

Designed for wire harness terminations and to eliminate costly PC board and associated hardware.

Linear module design - for rack & panel or cable to cable applications.Bussing modules - allow for a plurality of circuit networks with-out extra hardware.Diode modules - sealed for protection; eliminate need for PC boards/ hard-ware.Relay modules - sealed or unsealed; eliminate need for PC boards/hardware.

Modules incorpo-rate crimp contacts in sizes 8, 16, 20 and 22.

Operating temp. from –55°C to +140°C.Durability: 250 cycles mating and unmating.Module insertion and removal force: 5 lbs. max.Housings, modules and contacts are all ordered separately and require assembly with appropriate LMD accessory tools.Housings of black thermo-plastic are U/L rated 94VO flame retardant.Housings of white thermo-plastic provide increased resistance to industrial oils and solvents.

OPTIONAL FEATURES

• Variety of module options provide a mix of both active and passive devices within one connector.

• Modules offered either environmentally sealed or unsealed. • Standard design - housings with 6 bays with choice of four module contact

arrangements: 1 #8, 4 #16, 9 #20, 16 #22. PC tail contacts also available.• Housing material options: black or white thermoplastic.• Plug and receptacle housings may be front or rear panel mounted.• Optional keying post provides six position keying capability.• Optional center jackscrew available for ease of mating and unmating and high

reliability under vibration.• Two types of cable strain reliefs - for either internal or external attachment.

Pyle LMD Modular Connectors

MARKETS• Instrumentation and Avionics Controls



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