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1Emerson Confidential
Optimized Asset Life, Zero
Downtime and Reliable Operations
Berlin, 2021.09.27
2
Americas
$58B Installed Base
Salespeople
2,450
Plants
60
Service Centers
70
Europe
$29B Installed Base
Salespeople
3,800
Plants
40
Service Centers
80
Asia, Middle East & Africa
$36B Installed Base
Salespeople
3,300
Plants
30
Service Centers
60
Global Footprint – 55,000 Employees
Number of employees as of September 30, 2020
AUTOMATION SOLUTIONS
3
Emerson Provides Complete, Integrated Automation Solutions
From Research & Development Through Secondary Production
Control
Devices
Instruments
Systems and
Software
Manufacturing
Execution
Systems
Production
Scheduling and
Analytics
Distributed Control
Systems, PLCs, and
PK Controller
DeltaV Discovery
Laboratory
Applications
Single-Use
Pinch Valves
Sanitary Pressure
Reducing Valves
Pneumatic Valve
Systems
Hygienic
Instruments
Single-Use
Sensors
Sanitary
Steam Traps
Edge Analytics
Sensors
44
The story of Predictive Maintenance
Time
Asset
Healt
hMechanical Defect
Performance Disruption
Catastrophic FailureUnplanned Downtime
Failure ModePerformance Degradation
Continuous ProductionOptimal Performance
Window of opportunity
Increased
Vibration
Increased
Temperature
Noise
Looseness
5
HTST Skid. The Sensor Drift issue
Drift
StartNormal
Pattern
Model for Cooler
Outlet Temp SP = 20
Model for Cooler
Outlet Temp SP = 25
Back to normal
High Q Contribution
High Q Contribution
Calibration 02/04/17
Drift Start 01/09/17
26 Days
Q violation alert 01/31/17
Potential to reduce downtime
and calibration costs up to 30-
40% by shifting from periodic
calibration to continuous
sensor health monitoring and
early drift detection.
66
What is the asset you value the most?
7
Gain Time With Qualified ActionsGain Time With Informed Decisions
Time is on my side…This is Digital Transformation!!
IIoT / Edge Analytics
Data Contextualization
Visual Analytics
Predictive Analytics
Real-Time White Space Analysis
Collaboration & Mobility
Automate Operator Rounds
Automated Root Cause Analysis
CMMS Automated Workflows
Augmented Reality
88
Transformation follows a Simple, Effective Model
PLAN
DO
CHECK
ACT
99
Historical Data
PdM System
Control SystemPredictive Analytics
Root Cause
IdentificationCMMS Work Order
Generation
Transformation follows a Simple, Effective Model
Criticality Analysis
Failure Mode Definition
Pervasive
Sensing
Work Permit Generation
Maintenance
Team Notification
Store Room Parts Kit
Perform
Maintenance
1010
Digitalize is easy…Transform, not so easy
David MinySales Manager Europe
Emerson Automation Solutions
Zigor LizuainDigital Transformation Solutions Architect
Emerson Automation Solutions
MEET EMERSON
BOOTH 4
1111
And more to come!!
Daniel MarroyenLife Sciences Consultant
Information Technology
Emerson Automation Solutions
Digital Manufacturing Landscape In Clinical Manufacturing
Tech Transfer From A CDMO Viewpoint
Realtime Modelling System To Debottleneck Facility
BALLROOM 2
2:30 PM – 3:00 PM
Solution Study: Connecting Development and Manufacturing Operations
