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Optimization of Thermo-Catalytic Depolymerization of
Plastic Waste to Increase the Derived Fuel Yield
Mohammed Kadhim1, Talha Saleem
2
1Ministry of Education, Baghdad, Iraq.
2Green Crescent Environmental Engineering Consultants Pvt. Ltd. Pakistan.
Email Address: Correspondence should be addressed to Mohammed Kadhim [email protected]
Received: 31 Jan 2021, Revised: 5 Feb 2021, Accepted: 12 Feb 2021, Online: 4 Mar 2021
Abstract
The increase in plastic production leads to serious threats to the environment. Due to its Non-Biodegradable
nature it cannot be easily disposed of. Recently new technologies are being used to treat the waste plastic, one is
pyrolysis. This research involves study of process optimization to produce liquid fuel by the thermo-catalytic
pyrolysis of different plastics waste such as (PP), (PE), (PS) and PET bottles using zeolite and silica alumina as
catalyst in a laboratory batch reactor. The key parameters which were optimized included temperature, residence
time, catalysts to feed ratio and heating rate. Through optimization it was found that maximum oil yield is at
470℃, heating rate of 25.5℃/min, residence time of 69 min and catalyst to feed ratio of 4:1. Under these
conditions 79% of the feed plastic was converted into liquid fuel, which after distillation can be used as petrol or
diesel.
Keywords: Solid waste, Non-biodegradability, Pyrolysis, Optimization.
1. Introduction
In today’s society of modern world, the
plastics contribute to all major activities of
daily life such as: automobile industry,
building materials, electronics and
electricity, packing and so on [1]. The
utilization of plastic has increased
extremely as a result of which the
subjected disposal of plastic waste has
generated severe environmental and social
disagreements [2]. Since years plastics are
used extensively for all types of products
demanded by humans. Although despite of
its evident perfection as material like
endurance, resistance to corrosion, light
weight, formability, economic etc., people
started to concern about its low
degradation rate after its life [3]. Immense
production and utilization of plastic
materials bring about a continuous
increment of disposed plastic and as a
result lack of landfill areas, as plastic need
long time to degrade [4].
This indicates that the portion of waste
plastic that ends up in the landfill is still in
large quantity and it covers a huge area
Journal of Global Scientific
Research
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Journal of Global Scientific Research (ISSN: 2523-9376)
6 (3) 2021/ 1211-1232
Kadhim, M. & Saleem, T. Journal of Global Scientific Research (ISSN: 2523-9376) 2021/ 6 (3) 1212
[5]. Plastic waste can consume up to
billion years for natural degradation
process [6]. The reason for their slow
degradation are the molecular bonds that
contains carbon, hydrogen and some other
elements like chlorine, nitrogen and few
others which make plastic a durable
material [7]. The continued dumping of
plastic waste into the landfill would surely
lead to severe environmental issues [8].
The climate change related to fossil fuels
because of the ejection of carbon dioxide
is obvious with a portion of 98% of carbon
discharges rising from combustion of
fossil fuels [9]. Furthermore, the
degradation of fossil fuel sources and
energy security are anticipated to become a
leading concern within a few generations
[10]. Although the extensive uses of fossil
fuels include the domestic energy
production and in petroleum,
transportation. Apart from this coal and
gas also have other major uses [11]. In the
year 2015 ,the overall production of plastic
has reached up to 322 million tons which
shows a vivid increase as compared to the
production in the year 2011 which was
reported to be 279 million tons [12]. The
world bank states that the percentage of
plastic waste that accounts for the total
municipal solid waste is about 8-12 %
globally and it is expected to increase up to
9-13 % of MSW by the year 2025 [13].
Thus the most efficient way to reduce
plastic waste is the recycling technique.
The recycling ,regenerating and then
utilization of plastic waste has become an
interesting research at national and
international level [14]. Plastic is being
used in many of the products now a days,
so the degradation of polymeric materials
is also related and is of great interest for
some industries [15].
Table 1 :Different types of plastic production annually in 2012[16]
Plastic
Types Polyethylene Polypropylene
Polyvinyl
chloride
Polyethylene
Terephthalate Polystyrene
Ethylene
Vinyl
Acetate
Production
(in million
tons)[17]
65.41 52.75 37.98 19.8 10.55 2.8
To manage plastic waste, the recycling
technique is advised as an replacement
solution to lessen the dumping of plastic
waste to the landfill [18]. Although the
recycling method has still a lower
percentage. The process of recycling the
plastic waste is shown to be problematic
and it can also use high cost because of the
limitations on water pollution and poor
segregation prior to the recycling method
which is labor demanding [19]. In recent
years, the technique of energy regeneration
from plastic waste has been considered an
inventive solution to positively handle the
plastic waste to accommodate the
increasing demand of energy [20]. It is
possible to obtain beneficial energy from
the plastic waste as they are obtained from
petrochemicals which have high calorific
value [21].
2- Materıals And Methods
2.1 Collection of Plastic Waste
The plastic wastes utilized for the
procedure consist majorly of PE, PP, PS
bottles 25% of each in every reaction
Kadhim, M. & Saleem, T. Journal of Global Scientific Research (ISSN: 2523-9376) 2021/ 6 (3) 1213
feedstock in the used disposable glasses of
plastic materials forms and also, plates,
packing materials and used bottles. Then
the plastic waste collected was subjected to
preprocessing where is was washed as then
shredded in to small pieces of 1cm by
1cm. Make sure that no impurities like
dust of some other enters the pyrolysis
unit. It was made for increasing the contact
surface area of the plastic materials in the
process of melting.
2.2 Pyrolysis
The process of pyrolysis or the cracking
process contains the polymers chain break
down in the molecules having low
molecular weight that can be used. It can
be made by the utilization of heat at
atmospheric pressure without oxygen that
may be through catalyst or thermally. Here
we used Batch pyrolysis was performed
using a lab setup as shown in the below
process schematic. The setup consisted of
following key components:
A Lindenberg furnace (Model: D-
130 NEYTECH) for heating the feedstock,
A mild steel container for pyrolysis
A condensation assembly
A bottle for oil collection
A pump for water circulation
A vacuum pump for air removal
from the unit of the pyrolysis process.
Figure 1: Schematic Diagram
The batch pyrolysis experiments to
produce oil samples were performed using
the following procedure: The fiber-plastic
feedstock to be used was weighed using
electronic scale (model A&D EK-15KL)
having readability of 0.01 g. The entire
assembly was also weighed to conduct
mass balance to account the weight of any
Kadhim, M. & Saleem, T. Journal of Global Scientific Research (ISSN: 2523-9376) 2021/ 6 (3) 1214
oil condensed in the transfer line. The
furnace was set at temperature of 500°C.
After the plastic feed is subjected into the
pyrolysis unit the air will be pumped out
of the pyrolyzer to create vacuum in it.
The main purpose of doing is this that
during the process if the oxygen is present
in the unit then there is a chance that
dioxins and furnace will be produced and
increase the toxicity of the plant. The
temperatures could reach steady state
before the start of experiment. The
collection bottle was then weighed, and
liquid collected was measured using
weight difference at the end of experiment.
During the experiment, the inlet for
feedstock was opened and 100 grams of
feedstock containing 25% of each type of
plastic materials along with 2 various
kinds of catalysts was dropped inside the
container/bomb and inlet was sealed back
and adjusted in the muffle furnace. The
vapors formed from pyrolysis of the
feedstock would travel through transfer
line to the condensation system and would
condense in the form of liquid due to the
water bath of collection bottle and cold
water. Pressure during the whole of the
experiment will be monitored. At the
process ending, the collection bottle was
being weighed to measure the yield of the
liquid. The char was measured using the
difference of the weights of the bomb
before and after the process. The liquid
condensed in transfer line that did not
reach collection bottle was measure using
weigh difference of transfer line and was
added to the liquid yield.
The batch experiment is a simple
experiment that requires less time and
operational cost as compared to the paddle
reactor system and can provide oil from
fast pyrolysis required for further testing.
To prove that the batch pyrolysis is indeed
fast pyrolysis, the analysis of transfer of
heat was executed on the batch reactor
system.
2.3. Heat Transfer Analysis
Pyrolysis experiments for this study were
being executed in the batch reactor by
introducing feedstock in a container
(bomb) placed in convective furnace at
500 °C, having the starting temperature of
the particles, to be at ambient temperature.
The materials were kept in the container in
the furnace that was fixed. It is assumed
that temperature of the pyrolysis container
wall is equal to temperature of furnace
after equilibrium was achieved.
Under this situation, the sample was
subjected to heat which was transferred by
the hot walls having temperature to the
surface of the particles through the process
of convection and the heat was being
transferred to the particles through the
process of conduction.
For determination of the system which is
best suitable for the behavior of the system
we have to initiate the research through the
biot number and the thermal thiele
modulus, the first one is connected to the
system of heating of the particles and the
other one is related to the generation of the
Torre faction reaction in the particles.
The Bi and M are defined as:
𝑩𝒊 =𝒉
ℷ/𝒍𝒄…………. (1)
𝑴 =𝑹+
ℷ/(𝑪𝒑∗𝑳𝒄𝟐)……… (2)
Here h is coefficient of transfer of
convective heat; λ is defined as the thermal
conductivity of the particles, Lc is the
characteristic length of the particles, R† is
defined as the rate of reaction of the
pyrolysis in the particles, Cp is the heat
capacity of the particles, and ρ is the
density of the particles. The factors which
are needed for determination of Bi and M
through the equations 1 and 2 seem not to
be easy for determination because the
materials are not properly defined and thus
we may only give an approximation. The
Kadhim, M. & Saleem, T. Journal of Global Scientific Research (ISSN: 2523-9376) 2021/ 6 (3) 1215
heat transfer coefficient value that is h was
preferred to be 10 W/m2-K and it was
mostly close to the conditions of the flow
in the furnace [89]. The thermal
conductivity value that is λ for thermal
conductivity ranges between 0.15 W/m-K
in case of polyvinyl chloride to 0.38 W/m-
K in case of PE, for the fibers and biomass
the values varies in the range of 0.03 to
0.29 W/m-K [90]. In present research, the
average density was found to be 800
(kg/m3) for the loose fiber/paper material
and 850 (kg/m3) for the plastic [91]. The
value of the heat capacity that was selected
form the literature to produce a suitable
value of 400 (J/Kg-K) for fiber/paper and
~1400 (ranges from 1300-1670) for
plastic. (i) Bi of ~0.05 (ii) M of ~1.4. The
Bi values lie in the range ~0.1 which
indicated that the heat transfer rate through
convection form the walls of the furnace to
the particles was less than that of the rate
into the particles. The value of M indicates
that the rate of reaction was higher than the
transfer of heat in the particles. Therefore,
this research shows that propagation of the
reaction was governed through convection
from the walls of the container to the
particle surface, after that the temperature
of the particles suddenly equilibrates.
Founding that the rate of reaction of the
pyrolysis process was being controlled
through the convective transfer of heat
from the wall to the surface of the particles
and also that the temperature of the
particles was always consistent which
means that the propagation of the reaction
was by the rate of the ramp-up the
temperature of the particles. For
calculation of the temperature of the
particles through the walls of the surface
of the particles, the heat rate equation
dQ(t)/dt, was required to be resolved and
that was equal to the Cellulose pyrolysis in
the temperature range of 25 to 500 ˚C and
in start the reactions is endothermic after
that it becomes exothermic. The enthalpies
of the reactions of the plastic blends in the
similar range of the temperature were
always positive and varied from the range
of 12.55 to 147.86 J/Kg that is lower than
the Cp value. This shows that the
temperature inside the pyrolyzer is almost
the same as that of the walls of muffle
furnace.
2.4 Post Analysis of The Liquid Oil
The fuel obtained in the liquid form
possess most commonly paraffin,
aromatics, olefins and naphthenes. But
because of the economic issues their
composition was not found. Hence we
preferred to calculate the physical
properties such as flash point, specific
gravity and pour point. The specific
gravity of the produced oil was measured
by the use of a specific gravity bottle of 10
ml. The sample of 10 ml was being taken
in the pipette and the bottle that was
preheated was filled with the sample of the
fuel to the top. The finalized weight of the
sample bottle was measured. This provided
with the sample weight which was then
divided by 100 to provide the specific
gravity as well as the sample density. To
find the pour point the sample was being
collected in the test tube and was kept in
ultra-low temperature in the refrigerator.
The refrigerator contains the capacity of
providing temperature of -85 °C. After
drop of every 5 ˚C in the temperature the
sample was being removed out of the
refrigerator and its fluidity was observed.
At a specific temperature the liquid stops
to flow and this temperature was regarded
as the fluid pour point. The samples flash
point was measured by usage of Pensky
Martin apparatus. Almost 30 ml of sample
was collected in the apparatus cup and it
was then cooled through the water bath.
The stirring was provided continuously
throughout the process. After each
temperature decrease of 1˚C the sample
vapors were subjected to the flame. The
point at which there is initiation of fire
with the flash is regarded as the flash
point.
Kadhim, M. & Saleem, T. Journal of Global Scientific Research (ISSN: 2523-9376) 2021/ 6 (3) 1216
3- Results and Dıscussıons
The different experiments on the process
of pyrolysis were executed through using
the high density polyethylene to be used as
raw materials. Both types that is thermal
and catalytic cracking was conducted. The
plastic materials were cracked thermally at
different ranges of the temperature. The
obtained products consisted of various
compositions and the yield of the products
was varied for various temperature ranges.
In case of cracking by using catalysts the
catalysts which were used included
aluminum silicate, silica alumina, activated
carbon and modernite. The experiments
were executed by use of various catalysts
to feed ratios. All the reactions needed
different conditions of the temperatures
and different ranges of the time. As a
result, the products obtained were varied
according to the respective conditions.
3.1- Thermal Cracking
The cracking of the plastic materials in the
absence of the catalysts produced a fine
concentration of the liquid products but the
issue was that some time was needed for
the product to be settled. The types of
plastics used were the same for all the
reactions i.e. (PE, PS, PP, and PET). Few
process parameters were kept constant
while the reaction to observe different
behaviors of plastic waste. 100g of sample
was used containing 25% of each type of
plastic waste. All others process
parameters like residence time, heating
rate were kept constant results of different
reaction are shown in the below table.
Table 2: Effect of Temperature on the Process
Feed
Quantity
(Grams)
% (PE,PS,PP,PET) Retention Time (Min)
Heating Rate
(ºC)
Temperature
ºC
Liquid
Product
(Ml)
100 25% Each 60 15 400 50
100 25% Each 60 15 450 56
100 25% Each 60 15 500 63
100 25% Each 60 15 550 65
100 25% Each 60 15 600 58
Kadhim, M. & Saleem, T. Journal of Global Scientific Research (ISSN: 2523-9376) 2021/ 6 (3) 1217
Figure 2: Temperature Vs Product Yield
All other parameters were kept constant accept the residence time.
Table 3: Effect of Residence Time on the process
Feed
Quantity
(Grams)
%(PE,PS,PP,PET) Retention Time (Min)
Heating Rate
(ºC)
Temperature
ºC
Liquid
Product
(Ml)
100 25% each 35 15 500 51
100 25% each 45 15 500 53
100 25% each 55 15 500 54
100 25% each 65 15 500 60
100 25% each 75 15 500 65
45
50
55
60
65
70
350 400 450 500 550 600 650
Pro
du
ct Y
ield
(m
l)
Temperature (°C)
Temperature Vs Product Yield Graph
Kadhim, M. & Saleem, T. Journal of Global Scientific Research (ISSN: 2523-9376) 2021/ 6 (3) 1218
Figure 3: Effect of Residence Time
Effects of residence time upon the yield were observed by keeping all other parameters
constant.
Table 4: Effect of Heating Rate on the Process
Feed
Quantity
(Grams)
%(PE,PS,PP,PET)
Retention Time (min) Heating Rate
(ºC/min)
Temperature
ºC
Liquid
Product
(ml)
100 25% each 60 10 500 54
100 25% each 60 15 500 56
100 25% each 60 20 500 63
100 25% each 60 25 500 65
100 25% each 60 30 500 67
45
50
55
60
65
70
30 40 50 60 70 80
Pro
du
ct Y
ield
(m
l)
Retention Time (°C)
Retention Time Vs Product Yield Graph
Kadhim, M. & Saleem, T. Journal of Global Scientific Research (ISSN: 2523-9376) 2021/ 6 (3) 1219
Figure 4: Effect of Heating Rate
Figure 5: Effect of Temperature, Residence Time and Heating Rate on Product Yield
3.2 Catalytıc Cracking
The research includes the decomposition
of waste plastic into the liquid fuel aided
thermally ad by using catalysts like silica
alumina and natural zeolites. The influence
of the temperature and the presence of
catalysts on the reaction rate, distribution
of the product and quality have been
analyzed.
50
52
54
56
58
60
62
64
66
68
5 10 15 20 25 30 35
Pro
du
ct Y
ield
(m
l)
Heating Rate (°C/ min)
Heating Rate Vs Product Yield Graph
Kadhim, M. & Saleem, T. Journal of Global Scientific Research (ISSN: 2523-9376) 2021/ 6 (3) 1220
A. Effect of Temperature
While catalytic cracking the temperature
required to obtain the good amount of
yield will be less than that of thermal
cracking so a lesser temperature ranges
will be selected.
Table 5: Effect of Temperature on the process in presence of Catalyst
Feed
Quantity
(grams)
Catalyst to Feed
Ratio
Retention
Time(min)
Heating
Rate
(ºC/min)
Temperature
ºC
Liquid Product
(ml)
100(25%each) 4:1 60 15 350 44
100(25%each) 4:1 60 15 400 50
100(25%each) 4:1 60 15 450 67
100(25%each) 4:1 60 15 500 68
100(25%each) 4:1 60 15 550 55
Figure 6: Effect of Temperature in presence of Catalyst
B. Effects of Catalyst to Feed Ratio
Two catalysts were used i.e. zeolite and silica alumina both of them were used in equal
concentrations a range of catalysts to feed ratio was selected through literature and the effects
of the catalysts were observed
40
45
50
55
60
65
70
75
300 350 400 450 500 550 600
Pro
du
ct Y
ield
(m
l)
Temperature (°C)
Temperature Vs Product Yield Graph (with catalyst)
Kadhim, M. & Saleem, T. Journal of Global Scientific Research (ISSN: 2523-9376) 2021/ 6 (3) 1221
Table 6: Effect of Catalyst to Feed Ratio on the process
Feed
quantity
(grams)
Catalyst to feed
ratio
Retention
time(min)
Heating
rate
(ºC/min)
Temperature
ºC
Liquid product
(ml)
100(25%each) 2:1 60 15 350 48
100(25%each) 3:1 60 15 400 50
100(25%each) 4:1 60 15 450 68
100(25%each) 5:1 60 15 500 57
100(25%each) 6:1 60 15 550 54
Figure 7: Catalyst to Feed Ratio
Kadhim, M. & Saleem, T. Journal of Global Scientific Research (ISSN: 2523-9376) 2021/ 6 (3) 1222
C. Effects of Retention Time on Yield
Table 7: Effect of retention Time on the process
Feed
quantity
(grams)
Catalyst to feed
ratio
Retention
time(min)
Heating
rate
(ºC/min)
Temperature
ºC
Liquid product
(ml)
100(25%each) 4:1 45 15 350 44
100(25%each) 4:1 50 15 400 50
100(25%each) 4:1 55 15 450 67
100(25%each) 4:1 60 15 500 68
100(25%each) 4:1 65 15 550 71
Figure 8: Effect of Residence Time in presence of Catalyst
Kadhim, M. & Saleem, T. Journal of Global Scientific Research (ISSN: 2523-9376) 2021/ 6 (3) 1223
D. Effects of Heating Rate on Yield
Table 8: Effect of Heating Rate on the process in presence of Catalyst
Feed quantity
(grams)
Catalyst to
feed ratio
Retention
time(min)
Heating
rate
(ºC/min)
Temperature
ºC
Liquid product
(ml)
100(25%each) 4:1 60 10 350 44
100(25%each) 4:1 60 15 400 50
100(25%each) 4:1 60 20 450 67
100(25%each) 4:1 60 25 500 68
100(25%each) 4:1 60 30 550 68
Figure 9: Effect of Heating Rate in presence of Catalyst
50
52
54
56
58
60
62
64
66
68
5 10 15 20 25 30 35
Pro
du
ct Y
ield
(m
l)
Heating Rate (°C/ min)
Heating Rate Vs Product Yield Graph
Kadhim, M. & Saleem, T. Journal of Global Scientific Research (ISSN: 2523-9376) 2021/ 6 (3) 1224
Figure 10: Effect of Heating Rate, Temperature, Retention Time and Catalyst to Feed Ratio
on product yield
Kadhim, M. & Saleem, T. Journal of Global Scientific Research (ISSN: 2523-9376) 2021/ 6 (3) 1225
E. Effects of Different Types of Plastics on Yield
Table 9: Effects of Different Types of Plastics on Yield
Feedstock
Types
Quantity
(g)
Ratio (%)
Retention
Time
(min)
Temperature
(C)
Heating
Rate (C/
min)
PS 100 100 75 450 10
PE 100 100 75 450 10
PP 100 100 75 450 10
PET 100 100 75 450 10
PS/PE 100 50/50 75 450 10
PS/PP 100 50/50 75 450 10
PS/PET 100 50/50 75 450 10
PE/PP 100 50/50 75 450 10
PE/PET 100 50/50 75 450 10
PP/PET 100 50/50 75 450 10
PS/PE/PP 100 50/25/25 75 450 10
PS/PP/PET 100 50/25/25 75 450 10
PS/PE/PET 100 50/25/25 75 450 10
PE/PP/PET 100 50/25/25 75 450 10
PS/PE/PP/PET 100 25/25/25/25 75 450 10
Kadhim, M. & Saleem, T. Journal of Global Scientific Research (ISSN: 2523-9376) 2021/ 6 (3) 1226
Figure 11: Effects of different types of plastic on product yield
a. Optimization of Process
Parameters
In the recent research various factors that
affect the plastic waste degradation in a
batch reactor are identified and explained
in the chapter of methodology. In this
portion, with the aid of an optimization
software i.e., Design Expert the optimized
values of different process parameters like
that of catalysts to feed ratio, retention
time, heating rate, temperature could be
obtained. A selected rage from literature
was selected for different parameters of the
process and the range was substituted in
the software, a series of reactions was
obtained.
82
[VALUE] 70
65 70
63 58
65
44
52
60 59
65
57
73
18
27 30
35 30
37 42
35
56
48
40 41
35
43
27
0
10
20
30
40
50
60
70
80
90
PS
PE
PP
PET
PS/
PE
PS/
PP
PS/
PET
PE/
PP
PE/
PET
PP
/PET
PS/
PE/
PP
PS/
PP
/PET
PS/
PE/
PET
PE/
PP
/PET
PS/
PE/
PP
/PET
Pro
duct
Yei
ld (
%)
Different combinations of plastic
Effects of different types of plastic on product yield OIL
Kadhim, M. & Saleem, T. Journal of Global Scientific Research (ISSN: 2523-9376) 2021/ 6 (3) 1227
Table 10: Optimization of Process
Figure 12: Oil Production Optimization by Design Expert
Kadhim, M. & Saleem, T. Journal of Global Scientific Research (ISSN: 2523-9376) 2021/ 6 (3) 1228
Figure 13: Oil Production Optimization by Design Expert
Figure 14: Oil Production Optimized Values by Design Expert
Kadhim, M. & Saleem, T. Journal of Global Scientific Research (ISSN: 2523-9376) 2021/ 6 (3) 1229
Table 11: Response Surface Quadratic Model by Design Expert
ANOVA for Response Surface Quadratic Model
Analysis of variance table [Partial sum of squares - Type III]
Sum of Mean F p-value
Source Squares df Square Value Prob > F
Model 555.69 9 61.74 1.51 0.3008 not
significant
A-Temperature 210.13 1 210.13 5.13 0.0578
B-Heating Rate 15.13 1 15.13 0.37 0.5625
C-Retention Time 12.50 1 12.50 0.31 0.5977
AB 56.25 1 56.25 1.37 0.2795
AC 4.00 1 4.00 0.098 0.7637
BC 100.00 1 100.00 2.44 0.1620
A2 43.79 1 43.79 1.07 0.3354
B2 31.27 1 31.27 0.76 0.4111
C2 66.53 1 66.53 1.63 0.2430
Residual 286.55 7 40.94
Lack of Fit 59.75 3 19.92 0.35 0.7917 not
significant
Pure Error 226.80 4 56.70
Cor Total 842.24 16
Kadhim, M. & Saleem, T. Journal of Global Scientific Research (ISSN: 2523-9376) 2021/ 6 (3) 1230
Table 12: Final Equation in Terms of Actual Factors by Design Expert
Final Equation in Terms of Actual Factors
Oil Production =
+4.85000
+0.19425 * Temperature
-2.27250 * Heating Rate
+1.27000 * Retention Time
+3.75000E-003 * Temperature * Heating Rate
+6.66667E-004 * Temperature * Retention Time
+0.033333 * Heating Rate * Retention Time
-3.22500E-004 * Temperature2
Optimization studies shows that
Table 13: Optimized Results from Design Expert
Number Temperature Heating Rate Retention Time Oil Production Desirability
1 470.88 25.79 69.77 78.1079 1.000
The results from optimization study shows
that for a plastic feed containing mixed
plastic in an equal ratio the maximum oil
production can be achieved at the
temperature of 470.88 ℃ at the rate of
heating of 25.79℃/min and a retention
time of 69.77. The crude oil thus produced
can be further subjected to the distillation
plant and pure products like that of petrol
and diesel can be produced.
b. Post Analysis of Oil
Few post analysis tests were conducted on
the pyrolysis oil and the results from the
analysis (table given below) clearly shows
that the oil produced from the plastic has
greater energy and combustibility. The
results from different experiments can be
shown below.
Kadhim, M. & Saleem, T. Journal of Global Scientific Research (ISSN: 2523-9376) 2021/ 6 (3) 1231
Table 14: Post Test Analysis
Physical
Properties Units
(Experimental values for
plastic waste)
Commercial standard
values of diesel
Method
used
Viscosity (mm2/sec) 1.5 1.3
ASTM
D445
Pour point
℃
-55 -40 ASTM D97
Flash point ℃ 36.5 55 ASTM D93
Fire point ℃ 37.5 56.5 ASTM D92
Density 15℃(g/ml) 0.9406 0.8426 ASTM
D4052
Specific
gravity
@15.6
g/cm3
0.85 0.96 ASTM
D792
4- Conclusions
The plastic waste was passes through
different conditions of the reactions to start
form cracking thermally towards the
cracking by using catalysts by various
catalysts to feel ratios, different
Temperatures, different retention time as
well as different heating rates. The
products gained in each case were varied
from the others regarding the liquid
product yield or in the physical properties.
Initially various kinds of wastes plastics
were subjected in the reaction and their
effect were observed it was found that
the PS produces the maximum yield of
oil.
For cracking process thermally, the
process produced fine concentration of
the products. But the major issue is that
some time is required to solidify the
products completely. It might be as it
was exposed to the high temperatures. It
was analyzed in this situation that for
the initial some minutes, fine product
quality was produced but instantly after
some time impure products were
produced. This drive towards the
product solidifying.
The optimization study shows that at the
time when the plastic materials were
cracked by using catalysts using zeolite
and silica alumina and it produced good
quality and quantity of the liquid fuels.
The greatest yield was produced when
the feed to catalyst ratio was about 4:1.
During this situation it needed a
temperature range of about 470˚C the
residence time of about 69.7 minutes
and rate of heating of 25 ˚C /minutes.
The products obtained in the liquid form
were very combustible in nature and the
specific gravity varies in the diesel oil
and gasoline range. So, it may be
inferred to be in the range of gasoline.
The gasoline flash point is found to be
7°C and of the diesel oil is in the range
of 60 to 80°C. The samples flash point
is in the range of 30 to 32. So the fuels
might lie in the diesel oil and gasoline
range.
Kadhim, M. & Saleem, T. Journal of Global Scientific Research (ISSN: 2523-9376) 2021/ 6 (3) 1232
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