Optilift-ESP

Electric Submersible Pump Monitoring and Optimization

Worldwide, producing wells are declining at an increasing rate,

requiring artifi cial lifting just to maintain current production levels.

Additionally, most oil and gas companies fi nd themselves facing:

• An Increasing volume of data to collect, synchronize and analyze

• Reliable and auditable production data and results

• The ability to share and distribute data securely

Rockwell Automation helps you address these challenges with our

vMonitor off erings. These innovative monitoring and control solutions

for wellhead and upstream applications combine cutting-edge wireless

instrumentation and communication with visualization software.

One of these off erings, the vMonitor Optilift-ESP, senses your wellhead

and the other operating variables of an Electric Submersible Pump

system on site. With Optilift-ESP, you have access to real-time data,

both at the well site and remotely, giving you instant visibility into your

operation. It performs basic initial analysis, allowing you to adjust the

pumping conditions and keep the system working as expected. At the

same time, the data is recorded and can be easily gathered for further

analysis. Intelligent alarms are incorporated based on pump diff erential

pressure, current consumption, estimated fl ow and electric equipment

condition, providing real-time well problem alerts.

Features

• Operating trends display

• Operating point and vertical gradient

visualization and analysis

• Well-performance statistics

• Wireless PC interface standard,

optional local display

• Communications to host fi eld systems

• Superior resistance to lightning

transients and H2S attack

• Local display

• Lightweight

Benefi ts

• Generation of reports of well status

during specifi c period of time

providing visibility into operations

• Rugged design capable of operating

in demanding environments

• Expandable to handle additional

inputs/outputs such as water cut

and fl ow meters

• Real time well problem detection

including high and low current

consumption, high and low torque

and uneven downhole pressure,

low fl uid level, etc.

Publication SSB-PP003A-EN-P – August 2014 Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.

Allen-Bradley, LISTEN. THINK. SOLVE., Rockwell Software and vMonitor are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.

Product Specifi cations

General Specifi cations

Environmental Protection

• PCB treatment: conformably coated for H2S environment

• Gold-plated signal connectors

• Nickel-plated power connectors

• PCB mounting: PVC snap tack, vibration resistant

Local Operator Entry• 8.4" LCD display

• 5 x 4 wide-pattern membrane keys

Power

• Low-power solution

• Modem: low power and optional high power for long-range communication, diff erent baud rates available

• 117 VAC +20%; two-hour battery backup; battery charger on board; low voltage cutoff at 10.8V DC

Mechanical Specifi cations

Operating Environment• -40 °C to +85 °C (-40 °F to +185 °F)

• Humidity range 5-90% non-condensing

Enclosure

• Material: 0.090" thick aluminum

• Available IP65 enclosure option

• Gasket: neoprene

• Locking mechanism: padlock with outdoor-style combination lock

System Hardware

I/O Interface

• Eight AI 24-bit resolution channels with transient protection diodes

• Range is 0-5V DC or 0-50V DC, 0-2.5V DC, 0-1.28V DC, 0-64 mV DC, 0-32 mV DC, 0-160mV DC, 0-80 mV DC, 0-40 mV DC, 0-20 mA

• Eight DI opto-isolated

• Eight DO (sinking up to 500 mA each) transient protected

• Two AO 12-bit resolution channels with load up to 500 ohm

• Range 0-5V or 4-20 mA

• Hardware interrupt-driven opto-isolated DI

Processor and Memory

• 800 MHz CPU

• 512 MB on-board system memory

• Solid state-embedded fl ash disk (1 or 2 GB)

Ethernet Ports • Integrated 10/100 Ethernet ports with TX/RX LED

Serial Ports

• COM1 RJ-45-F-type connection with LED (opto-isolated)

• COM2 RS-485 TD/RD with LED

• COM3 RS-232 TD/RD with LED (used internally – not available for outside usage)

• COM4 RS-232 TD/RD with LED

• Two USB

Wireless Communication• Optional pluggable wireless card supporting WiFi 802.11b and other options available for WiMAX, GPRS,

802.11, ZigBee (802.15), proprietary 900 MHz and 2.4 GHz

Software Details

Operating System • Open source Linux

Timer/Clock• On board

• Hardware and software watchdog timer

Miscellaneous

• Temperature sensor

• Humidity sensor

• SPI/I2C interface – internal