OPTICAL FIBRE FUSION SPLICER - PROMAX · * Optical fibre fusion splicer must be repaired and debugged by professional. Incorrect repair may cause fire or electrical shock. If a failure

PROLITE-41

OPTICAL FIBRE FUSION SPLICER

Version Date Software Version

2.2 April 2016 v2.23/v1.31/ROM: v0.30

- 0 MI2006 -

April 2016

SAFETY RULES * The safety could not be assured if the instructions for use are not closely

followed.

* This product is designed for splicing glass optical FIBREs used for communication and it is strictly forbidden to splice other substances. Mis-operations can cause electric shock, fire or personal injury. Please carefully read and observe the following rules for your own safety.

* The external charger is Class I equipment. For safety reasons plug it to a supply line with the corresponding ground terminal.

* Use the mains adapter in Over-Voltage Category II installations and Pollution Degree 1 environments. It is for INDOOR USE.

* Use the power supply unit provided by this product mix . Do not use other power adapter, battery or power line. Do not use this product under other voltages so as not to cause fire or electric shock.

* When using some of the following accessories use only the specified ones to ensure safety:

Power adapter. Mains cord. Electrodes.

* Don't let liquid such as water or metal material drop into the equipment, otherwise it may cause fire, electric shock or equipment breakdown. Stop using the equipment, unplug the battery socket and contact PROMAX (00 34 93 184 77 00).

* Must not use the fusion splicer under combustible or explosive environment , otherwise it may cause fire or explosion.

* Observe all specified ratings both of supply and measurement.

* Remember that voltages higher than 70 V DC or 33 V AC rms are dangerous.

* Use this instrument under the specified environmental conditions.

* The user is not authorised to manipulate inside the instrument:

Replacing electrodes.

* Do not touch the electrodes when the fusion splicer is operating which may cause injury by high voltage generated by arc of electrodes. Ensure that the power is off and the power line has been unpluged when replacing the electrodes.

* In the Maintenance section provides instructions specific to this intervention.

* Optical fibre fusion splicer must be repaired and debugged by professional.

Incorrect repair may cause fire or electrical shock. If a failure occurs, please contact PROMAX (00 34 93 184 77 00).

* Once smoking, bad smell or abnormal noise occurs, stop using the fusion splicer immediately, unplug the power plug and contact PROMAX (00 34 93 184 77 00). Continue using may cause fire, electric shock or equipment breakdown.

* Disassembling or reassembling the fusion splicer, reassembling the battery or power adapter is prohibited to avoid over-heating, burst or fire.

* Please strictly follow the operation manual on how to use the battery. Wrong operations can cause battery over-heating, burst or explosion leading to fire or personal injury.

Please don’t use other methods beyond this manual to charge the battery.

Please don’t throw the battery into fire.

Please don’t connect positive and negative electrodes with reverse interfaces.

Please don’t charge or discharge under high temperature, fire or directly sunlight..

Please don’t throw or strike battery.

If the battery electrolyte leaks out, handle it carefully. If the spill contacts skin or eyes inadvertently, you must thoroughly clean and immediately take medical treatment, at the same time inform PROMAX (00 34 93 184 77 00).

* Follow the cleaning instructions described in the Maintenance paragraph.

* Symbols related with safety:

April 2016

April 2016

Specific Precautions * Don’t use or store Optical fibre fusion splicer in high temperature and under highly

humid environment otherwise it may cause damage to the equipment.

* Don’t touch the heat shrinkable sleeve in the process of heating or just after heating, for the high temperature may cause ambustion.

* Don’t touch the equipment with wet hand, AC power line or AC plug, otherwise it may cause electric shock.

* Don’t use any other chemical except alcohol to clean the microscope lens, V-groove or monitor, it may lead to blurred images or stains, even cause corrosion and damage of equipment.

* Please take appropriate dustproof measures when the equipment is operated under dusty environment so as to avoid dust from entering the interior of the equipment and cause breakdown.

* Avoid the equipment from strong vibration and impact, it may cause equipment damage. Please transport or store the equipment in specified carrying case.

* When you activate the light-producing arc and the electrode under a voltage. Do not open the lid and touch the electrode as it might damage.

* The fusion splicer can only quartz glass fibre.

* In case of any malfunction, breakdown or team entry into any type of material and equipment immediately disconnect the external power supply and call service.

* Do not use in presence of flammable substances.

* Avoid dusty conditions and temperature or humidity.

* When changing from cold to hot wait until thoroughly dry the condensation.

* Do not disassemble the power module.

* Maintenance are recommended once a year.

Descriptive Examples of Over-Voltage Categories Cat I Low voltage installations isolated from the mains. Cat II Portable domestic installations. Cat III Fixed domestic installations. Cat IV Industrial installations.

April 2016

TABLE OF CONTENTS 1 INTRODUCTION........................................................................................... 1

1.1 Description ....................................................................................... 1 1.2 Introduce of Fusion Splicer.................................................................. 2 1.2.1 Host of Fusion Splicer ..................................................................... 2 1.2.2 Keyboard...................................................................................... 3 1.2.3 Optical Fibre Fusion Splicer Device ................................................... 4 1.2.4 Tube Heater.................................................................................. 4 1.2.5 External Interface .......................................................................... 5 1.3 Package Content ............................................................................... 5

2 BASIC OPERATION....................................................................................... 6 2.1 Power Supply.................................................................................... 6 2.1.1 Power Supply by External Power Adapter .......................................... 6 2.1.2 Power Supply ................................................................................ 6 2.2 Startup and Shutdown ....................................................................... 7 2.3 Menu Introduction ............................................................................. 8 2.4 System and Function Settings ............................................................. 9 2.5 Preparations Before Splice .................................................................11 2.5.1 Stripping Fibre’s Other Protective Layers Outside the Coating Layer .....11 2.5.2 Placing Protection Sleeve Over Fibre ................................................12 2.5.3 Strip and Clean Outer Coating of Fibre .............................................12 2.5.4 Fibre Cleaving ..............................................................................14 2.5.5 Place Optical Fibre ........................................................................14 2.6 Fusion Splicing .................................................................................15 2.6.1 Select Splice Program and Set Splice Parameters ..............................15 2.6.2 Automatic Alignment and Head-face Inspection.................................18 2.6.3 Arc Splice ....................................................................................20 2.6.4 Splice Loss Estimation and Quality Assessment .................................20 2.7 Tension Test ....................................................................................22 2.8 Splice Results Storage and Query .......................................................22 2.9 Heating Protection Sleeve ..................................................................23

3 MAINTENANCE ...........................................................................................26 3.1 Maintenance Menu............................................................................26 3.2 Electrodes Maintenance .....................................................................27 3.2.1 Clean Electrodes ...........................................................................27 3.2.2 Remplace Electrodes .....................................................................28 3.2.3 Arc Calibration..............................................................................29 3.3 Cleaning of Fibre Fusion Splicer ..........................................................30 3.3.1 Clean the V-groove .......................................................................30 3.3.2 Clean the Microscope.....................................................................31 3.3.3 Clean the Fibre Presser Foot ...........................................................32 3.3.4 Clean the Heater...........................................................................32

4 SPECIFICATIONS ........................................................................................33 ANNEX 1 WARNING INFORMATION...............................................................35 ANNEX 2 PROBLEMS AND TROUBLESHOOTING...............................................38

April 2016 Page 1

OPTICAL FIBRE FUSION SPLICER PROLITE-41

1 INTRODUCTION

1.1 Description

PROLITE-41 optical fibre fusion splicer is a mini fibre splicing equipment which is compactly designed, easy to carry and operation. It has vivid and exquisite image-forming system and high precision image processing technology on fibre alignment which leads to its high proficiency in splicing and low loss. Its beautiful operation interface and body design which conforms to operation principle of ergonomics greatly improve user experience. It is equipped with large capacity lithium battery which provides reliable guarantee for a long time fieldwork. In summary, PROLITE-41 is a totally automatic small, light and beautiful Optical fibre fusion splicer with high performance, high safety, low power consumption and can be easily operated.

1.2 Introduction of Fusion Splicer

1.2.1 Host of Fusion Splicer

Figure 1. Host Machine View

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1.2.2 Keyboard

Figure 2. Keyboard View

Keyboard Icon Name Function

Power key Power on/off.

Sleeve heating Key Start sleeve heating.

Exit Key/switch key of XY field of view

Return to previous menu field X, Y switch in Optical fibre mode.

Menu/Confirm

Enter menu. Press an enter key on the menu.

Reset key Equipment reset.

Start Key Start alignment. Start fusion splicing.

Up key Menu cursor moves upward.

Down key Menu cursor moves downward.

Left key

Menu cursor moves to the left reset. It edits the current option.

Right key

Menu cursor moves to the right. It edits the current option.

Table 1. Keyboard Function Descriptions.

1.2.3 Optical Fibre Fusion Splicer Device

Figure 3. Optical Fibre Fusion Splicer Structure.

1.2.4 Tube Heater

Figure 4. Tube Heater Structure.

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1.2.5 External Interface

Figure 5. External Interface.

1.3 Package Content

Check that your package contains the following elements:

PROLITE-41 Optical Fibre Fusión Splicer.

External DC charger.

Mains cord for external DC charger.

Cleaver.

Backup Electrode Bar (2).

Cooling Tray.

Pincers.

Transport Suitcase.

Stripper.

Drop cable Stripper.

Tube heater magnetized clamp backup.

2 pairs of magnetized Clamps (Jigs).

Dust blowing ball.

Alcohol dispenser.

Box with Sleeves (100 units).

USB cable to connect to PC.

Quick Start Guide.

NOTE: Keep the original packaging, since it is specially designed to protect the equipment. You may need it in the future to send the analyser to be calibrated.

2 BASIC OPERATION

This chapter describes the fusion splicer’s basic operation methods. Read this chapter in detail. It can help you use the splicer correctly, avoid damage and causing abnormal problems.

2.1 Power Supply

This product can be charged by the following two power supply modes:

► Internal lithium battery (with no external power adapter inserted).

► External power adapter (with external power adapter inserted).

ATTENTION: Please use the supporting power adapter of this product. Using other adapters can cause anomaly of the equipment.

2.1.1 Power Supply by External Power Adapter

The input of adapter: 100-240V,1.4A ,50/60HZ. The output of adapter: 13.5V, 5A. Please use this product’s supporting power adapter. Insert the adapter’s DC output line into the fusion splicer’s external power interface. The Indicating icon

at top right corner of the monitor will change from “ ” into “ ”. If the battery pack has already been installed in the fusion splicer, the adapter will charge the battery pack while supply power for the splicer.

2.1.2 Power Supply

► Battery electric capacity indication

The remaining capacity percentage will be shown at top right corner of the monitor, as shown in Figure 1.

Figure 6. Show the Remaining Battery Capacity.

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► Battery Charge

When connected with exterior adapter, the battery pack will be charged. The charging time varies with the remaining capacity. The longest charging time is 3 hours.

► Battery alarm

When the remaining capacity of the battery pack is lower than 10% or it is unable to guarantee the normal work of the fusion splicer, it will show alarm information on the monitor. Users shall immediate charge it or use adapter to supply power.

► Warnings

When using the battery pack, follow the instructions below.

Please charge fully for the first use.

Please check the battery capacity before use. If the battery capacity is

low or it has shown under-voltage alarm, please charge immediately.

Please do not charge or store battery pack under high temperature or

direct sunlight in order to avoid aging.

Please charge the battery fully for long time storage.

Battery pack is easily depleted. Repeated charge and discharge will

make the charging ability of it decreased. When the battery is full of

electricity but can only be used for short time, it is time to replace with

designated type of battery timely.

2.2 Startup and Shutdown

To start the equipment, press the power button “ ”. The power LED on the operation panel will turn red and the buzzer will buzz. The monitor showcases the fibre observation interface after all motors are reset to their initial positions, as shown in Figure 2. Then the power supply mode will be automatically recognized. If you use battery pack for power supply, the interface will showcase its remaining power. The monitor will indicate abnormality information if it finds out that the system is abnormal when start the equipment.

When shutdown, press the power button “ ” for a few seconds until the power LED and screen turn off.

Figure 7. Fibre Observation Interface

2.3 Menu Introduction

Press the Menu button “ ” to enter the main menu (view next figure).

Figure 8. Function Menu

► Main Menu description

Function

Set the parameters of heat stripping, sleeve heating and arc calibration modes.

Splice

Set the parameters of splice mode.

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Mainten Electrode maintenance, etc…

System

Set the display parameters, system language & time, restore to initial settings, etc…

History

Record arc times, splice results, etc…

Help Provide key operation manual.

2.4 System and Function Settings

► System Setting Menu description.

Figure 9. System Setting Menu.

Brightness Adjustment

Adjust the brightness of monitor.

Language Selection English and Spanish caption are both provided.

Screen flip Monitor interface can be rotated 180° to showcase in the reverse direction.

Time Setup Set system time, year, month, hour, minute.

Restore Factory Settings Restore all parameters to initial settings.

Power saving mode Set automatic dormancy or shutdown.

Silent Mode

Turn up or down the buzzer.

► Function settings menu description

Figure 10. Function Settings Menu.

Sleeve heating mode

Set the sleeve heating time, typical heating time 35 seconds (60mm), 28 seconds (40mm).

Arc compensation

If this factor is set "on", automatically adjust the arc current.

Tension Test If this is set "on", after splice is completed, the equipment will restore and tension test will perform itself.

Reset Waiting Time

If the Tension test is set “off” , the system will restore the equipment after the waiting time is over.

Auto Starting

If the Cover is set “on”, it will perform slice itself when the cover is lidded.

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2.5 Preparations Before Splice

2.5.1 Stripping Fibre’s Other Protective Layers Outside the Coating Layer

Clean the fibre (100mm from the tail) cotton dipped with alcohol. If it is butterflied fibre, it needs a butterflied fibre pincers to strip outer coating 40mm from its tip, as shown in Figure 11. Protective Layers of Other kinds of fibre can be stripped by miller pincers and scissors (view Figure).

Figure 11. Butterflied Fibre Strip.

Strip external plastic layer with miller pincers. Cut off the wool with scissors.

Strip Internal plastic layer with miller pincers. Strip the only one plastic layer with miller

pincers.

Figure 12. Single Core Fibre Strip.

2.5.2 Placing Protection Sleeve Over Fibre

The sleeve is used to protect the junction after splice. Before installation, make sure there is no dirt inside the sleeve and keep the sleeve straight with optical fibre, (view figure).

Figure 13. Placing Protection Sleeve.

2.5.3 Strip and Clean Outer Coating of Fibre

Strip outer coating 30mm from its tip with a stripping pincers (view

figures).

Figure 14. Stripping Length of Coating Layer.

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Figure 15. Manual Stripping.

After manual stripping, clean scrap of the coating layer by circulating the fibre using cotton dipped with high purity alcohol starting from the interface of coating layer and bare fibre (view figure). The alcohol dispenser can be also used to clean the fibre.

Figure 16. Clean Fibre.

2.5.4 Fibre Cleaving

Open the Cleaver cover and place the fibre with clamp into the cleaving

slot and keep the optical fibre vertical with the cleaver surface and keep 30mm of the fibre outside the clamp.

Press forward the fibre clamp and ensure the forefront of the clamp lies closely with the cleaving slot. If not, the fibre can be longer than expected.

Press down the fibre cover to cleave.

Open the cover and take away the cleaved fibre.

Take out the scrap and put into scrap box.

ATTENTION: When cutting head face is not qualified or the cleaving cannot be down, please adjust the blade of cleaver.

2.5.5 Place Optical Fibre

Open windproof cover to check whether the v-groove is clean or not. If

not, cleaning shall be down. Refer to chapter 3.4.1.

Place cleaved fibre (with clamp) into both-sided clamp slot and ensure it is in the v-groove.

Note: The 0.9R clamp goes upside down (see figure).

Figure 17. Fibre-Place.

Observe whether the fibre head face is between the electrode tip and the

v-groove and near the electrodes; if not, remake fibre.

Press the windproof cover lightly.

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2.6 Fusion Splicing

2.6.1 Select Splice Program and Set Splice Parameters

The splice program selection menu is shown in the next figures. Users

can choose from the 40 factory preset groups of splice program and set up and store their own 80 groups of splice program.

Figure 18. Splice mode menu (a).

Figure 19. Splice mode menu (b).

► Splice Menu Description

Fibre type

Set according to the type of fibre used such as SM (single mode), MM (Multimode), DS (Dispersion shifted), NZDS (Non-zero dispersion shifted). Each fibre preset 10 groups of splice program. Users can choose corresponding one based on fibre type.

Splice operate mode Automatic or Manual.

Splice program No.

40 groups preset splice program, 80 groups of users-set splice program.

Edit splice program

Edit splice parameters under the current number of program, as shown in figure 19.

Clean Arc time

Cleaning Arc means cleaning exquisite dust on the fibre surface by short-time arc. The duration ranges from 0 to 1 second.

Surface angle threshold

An error message is displayed if the head face angle of either left or right side of fibre exceeds the limit. The setting range is 0-5°.

Fibre angle threshold

An error message is displayed if the clamp angle of the two fibres spliced exceeds the angle Limit. The setting range is 0-4°.

Align offset threshold

An error message is displayed if the misalignment of the two fibres spliced exceeds the misalignment limit. The setting range is 0.0-1.5 μm.

Loss threshold

An error message is displayed if the estimated splice loss exceeds the loss limit. The setting range is 0 - 0.2 db.

Compensation arc time

Splice loss may be improved by compensative arc in some cases.

Fibre Alignment Mode Cladding align or core align can be set.

Fast splice mode

It can be set "on" or "off" which can accelerate alignment.

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Select “Edit Splice Program” in the menu “Splice”, splice parameters are shown in Figure 20-21.

Figure 20. Splice Parameters Menu (a).

Figure 21. Splice Parameters Menu (b).

► Splice Parameters Menu Description

Pre-Splice time

Set Pre-splice time.

Pre-Arc current Set Pre-splice current.

Splice time

Set splice time.

Arc current Set splice current.

Overlap length

Set the overlaps of fibre when splice is operated.

Splice Propulsion Speed Set propulsion speed when fibres are spliced.

The Second Arc

Enable or disable the second arc.

The Second Arc Time Set the second arc time.

The Second Arc Current

Set the second arc current.

2.6.2 Automatic Alignment and Head-face Inspection

This product uses an image processing system to observe the optical fibre in order to ensure good splicing. However, in some cases, the image processing system may not find out splice error. Therefore, it needs conducting visual inspection of the fibre through monitor to obtain good splice results.

Click the Start button “ ”, the fibre enters automatic alignment process and the left and right optical fibre start to do opposite movement. After cleaning arc, the system will automatically check the fibre head face. If the fibre head face is too bad to splice, the monitor displays an error message. If the fibre head face is good, alignment continues. After fibre alignment, the monitor shows angles of the left and right head face. An error message is displayed if the surface angle threshold of either left or right fibre ends exceeds the angle limit. Then users need to re-cleave optical fibre.

ATTENTION: Surface angle threshold and Align offset threshold could be set in the “Splice Mode” menu.

When it shows images and messages as shown in Table 2 in the process of at automatic alignment, the equipment will be reset automatically. Users can also

press reset button “ ” to reset equipment and re-cleave or re-place optical fibre.

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Images (X/Y axis) Message Possible Reason Measure

The right fibre placement is incorrect.

Right optical fibre is not placed in the V-groove, or too short.

Replace or re-cleave optical fibre.

The left fibre placement is incorrect

Left optical fibre is not placed in the V-groove, or too short.


Abnormal alignment

Left or right Fibre is not placed in the V-groove.


Replace fibre left or right fibre is cleaved too short.

Place or re-cleave optical fibre.

Replace fibre left or right fibre is cleaved too long.


Optical fibre head face angle is not proper

Problems occur in the process of cutting (spurs, burrs, beveled, concave core).

Re-cleave optical fibre.

Optical fibre is not available

Dust on fibre surface. Re-clean and replace optical fibre.

Table 2. Abnormal Alignment Note.

2.6.3 Arc Splice

After fibre alignment, the monitor will display the message "alignment is OK”. At

this time you can press the start key “ ” to splice fibre, or press the reset button to reset equipment. If it is set to automatically splice, no press is needed.

2.6.4 Splice Loss Estimation and Quality Assessment

When fibre splice is completed, the loss estimated amount will be displayed on the right side of the monitor. If fibre splice is abnormal, such as: too thick, too thin, separated, bubbles-containing, with thin line, etc. An error message will be displayed on the monitor and users need to re-splice or re-arc. If there is no error, but the splice effect observed through the monitor is not good, it is recommended that users re-splice. Note that sometimes the splice point looks thicker than the rest, but it is normal which does not affect splice loss.

If effect of fibre splice is normal, but fibre splice loss exceeds the limit amount, an error message will be displayed on the monitor. The limit amount of loss can be set in “Splice Mode”.

In some cases, compensative arc may improve splice loss. When splice is

completed, press the start key “ ” to re-arc. After re-arc, the system will re-detect optical fibre to estimate splice loss and determine whether it is reasonable.

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Abnormal splice or high loss estimate phenomena and solutions are shown in Table 3.

Phenomena Reason Solutions

Fibre core axis mismatch

Dust on V-groove or fibre presser foot.

Image detection problem.

Clean V-groove and fibre presser foot.

If it appears repeatedly, users need to do “Detect system parameters”.

Clean the lens and light source.

Fibre core angle error

Dust on V-groove or fibre presser foot.

Poor fibre head face angle.

Fibre is placed incorrectly.

Clean V-groove and fibre presser foot.

Re-cleave fibre.

Replace fibre.

Bubbles

Poor fibre head face angle.

Dust on Fibre head face.

Low Pre-splice current or short-time pre-splice.

Low splice current or short-time arc.

Re-cleave fibre.

Re-clean fibre.

Increase “Pre-splice Current” or “Pre-splice Time”.

Increase “Splice Current” or “Splice Time”.

Fibre Separation

Splice propulsion force is not enough.

Splice propulsion is too slow.

Spice current is too high or arc time is too long.

Do “Detect system parameters”.

Decrease “Pre-splice Current” or “Pre-splice Time”.

Thick

The splice propulsion force is excessive.

Decrease “Overlap Length”, then do “Arc Correction” test.

Thin

The splice propulsion force is not enough.

Splice current is excessive.

Increase “Overlap Length”, then do “Arc Correction” test.

Decrease “Splice Current”.

Line

Splice current is too small. Increase “Splice Current”.

Table 3. Abnormal Alignment Note.

2.7 Tension Test

If “Tension test” is set "on", after splicing, tension test will automatically be performed and the pulling force is 2N after splice. Menu operation is shown in next Figure.

Figure 22. Tension Test.

2.8 Splice Results Storage and Query

Figure 23. History Records Menu.

► History Records Menu Descriptions

Total Arc number

Electrodes arc times since the last record is eliminated.

Reset Arc count

Eliminate arc times after electrodes are replaced.

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Total records

The splice records having been stored by system. Records can be downloaded by connecting the USB cable to a PC and accessing the fusion splicer as a memory drive. The records file is in the folder "RECORD" and has the name "USR.txt". It can be opened with a standard word processor.

View records

3000 groups of the latest splice records can be viewed. Users could query the splice parameters and results.

Delete records

Delete all splice records.

Figure 24. Splice Records.

2.9 Heating Protection Sleeve

Select “Sleeve Heating Mode” in “Functions Setting” menu to enter heating mode (view Figure).

Figure 25. Heating mode Menu.

► Heating Mode Menu Descriptions

Heating Program

User can choose the preset heating program based on different protection sleeve or set the program himself.

Sleeve Diameter

1-8mm.

Sleeve Type

10-60mm ordinary sleeve, FC, SC.

Heating temperature

Heating temperature upper limit.

Heating time

Sleeve heating time.

ATTENTION: It is better to use preset heating parameters.

Open the heater cover.

Open the Windproof cover, carefully remove the spliced fibre (without

clamp) and move protection sleeve to splice point while ensure splice point is at the center of protection sleeve.

Place fibre with protection sleeve in sleeve heater, straighten the optic

fibre lightly and make sure protection sleeve‘s left end is aligned with and heater slot’s left end , as shown in figure 26.Then close heater cover.

Figure 26. Place Fibre with Protection Sleeve.

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Select “Sleeve Heating Mode” and the heating parameters.(if it is the same with last time, you may skip this step).

Close the heater cover or enter the heating key ” ” to start heating. The

heat indication light is on. Press heat shrinkage key ” ” in the process of heating, the heating will be canceled.

When heating is completed (about 23 s), the heat indication light is off.

Users need to immediately turn on the heater cover and remove the optical fibre, as shown in Figure 27.(Note: Do not use your hand to touch the heated protection sleeve to prevent being burned.)

Figure 27. The Effect of Heating

Check the finished sleeve, if it is qualified, place the sleeve in the cooling

pans to let it cool down; if the finished sleeve has bubbles or dust inside, it is suggested to repeat the operation.

3 MAINTENANCE

3.1 Maintenance Menu

Figure 28. Maintenance Menu.

► Maintenance Menu Descriptions

Arc correction

It corrects the arc value.

Clean electrodes

Repeats short arc several times to clean the electrodes.

Replace Electrodes

After replace electrodes, Repeats short arc several times to stabilize the electrodes and to measure the electrodes position.

Detect system parameters

Measures the electrodes position, motor and other system parameters automatically

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3.2 Electrodes Maintenance

3.2.1 Clean Electrodes

The surface of the electrodes will attach impurities during daily use and affect the arc effect, hence users need to periodically clean the electrodes.

Cleaning Procedure:

Press the power button “ ” to turn off the device.

Wipe the electrode tip with the cotton swab carefully.

Figure 29. Clean The Electrodes.

Press “ ” to turn on the device and the power indication light will be on.

Select “Clean Electrodes” in “Maintenance Menu”.

Press startup key “ ”, the device will arc five times automatically, using powerful arc current to vaporize the impurity on the electrodes surface to arc steadily and clean the electrodes.

ATTENTION: Don’t touch the electrode tips with hard object in the process of cleaning to avoid damage to the electrodes.

3.2.2 Replace Electrodes

Electrodes depletes during its usage. Replace electrodes timely after they have been arced 2000 times otherwise it will affect splice result of fibre which leads to more loss and decrease fibre strength. When the number of arcs reaches 2,000, a message reminding you to replace the electrodes is displayed when turn on the device. The arc times should be cleared after replace the electrodes. The electrode’s tip is sharp, please take care during operation.

Replacement Procedure:

Press “ ” to turn off device before replacing.

Loosen the screw located on electrode cover, then take electrode out of electrode slot as shown in figure 30.

Figure 30. Electrodes-replace.

Put the new electrode into the electrode slot and install the electrode

cover, then tighten the screw.

Check whether the two electrodes are in the same horizontal plane and the vertical plane, if not reinstall.

Turn on the device, choose “Replace Electrodes” in the “Maintenance” Menu.

Execute “Detect system parameters” in the “Maintenance”.

Prepare and put fibre into the splicer, execute “Arc calibration” in the “Maintenance” Menu.

Replacement completed.

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3.2.3 Arc Correction

Atmospheric conditions such as temperature, humidity, and pressure are constantly changing, which arises variability during the arc. This splicer is equipped with temperature, pressure and humidity sensors to monitor the operation environment to stabilize the arc power. Electrodes wear and dirtiness also affect arc power, and the center position of the arc sometimes shifts to the left or right. This splicer provides Arc calibration function to eliminate these effects. Based on the axis deviation of the splice joint before and after the arc to judge the arc force to realize low loss and stable splice.

When one of the following circumstances exists, Arc calibration must be executed before splice operation.

► Fibre type changes

► Temperature, humidity or pressure changes

► Splice loss increases

► Electrodes have been used for long time or stained

► After cleaning or replacing electrodes

Operation Procedure:

Select “Arc correction” in the “Maintenance” Menu.

Place cleaved fibres into the splicer.

Press “ ” to start.

► The system adjusts the center of fibres gap to arc center.

► After arc, the system will measure the melt-back amounts of left and right fibre axises, and calibrate the arc current.

After arc, the result will be displayed on the screen. If the screen displays “Arc current too weak”, “Arc current too powerful”, repeat step again until the screen displays “Success”.

If the screen displays “Failure”, repeat step .

After Arc correction and splice position correction complete, press “ ” to exit Arc correction mode.

ATTENTION:

► Cleave Angle Limit is solely set under the Arc correction mode, which is irrelevant with the one under splice mode.

► Arc correction often needs to be operated a couple of times, user should follow the steps patiently.

3.3 Cleaning of Fibre Fusion Splicer

3.3.1 Clean the V-groove

The presence of impurities in V-groove will make the fibre image deviate from the normal position, resulting in dis-alignment, causing more splice loss. So users should regularly check and clean V-groove, the specific process is as follows:

Open the windproof cover of Fibre fusion splicer.

Use the specific brush to clean the impurities in V groove bottom as shown in vew Figure.

Please use the fine cotton swab dipped in alcohol to clean the bottom of the V-groove. as shown in Figure 31 (b).

a b

Figure 31. Clean the V-groove.

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ATTENTION: Do not touch the electrode tip. When cleaning, do not overexert or using hard object (such as blades) to clean the V-groove in order to avoid damaging the V-groove, which can cause breakdown.

3.3.2 Clean the Microscope

Fibre Fusion Splicer use image processing system to observe the optical fibre. If the microscope lens get dirty, it will affect observations, leading to poor fusion splicer results. So the microscope lens should be cleaned regularly, to maintain the cleanliness of the lens. The specific process is as follows:

Turn off the splicer power, and open windproof cover.

Use cotton swab dipped in alcohol to gently wipe the lens, as shown in Figure 32.

Then wipe the residual alcohol with clean, dry cotton swab, after that, check the microscope lens whether it is tidy.

Turn on the power to observe whether there is dust on the image, if there is, re-clean the lens.

Figure 32. Clean the Microscope.

ATTENTION: When cleaning, don't touch the electrodes, don't use hard objects to touch the lens.

3.3.3 Clean the Fibre Presser Foot

Dirt on optical fibre presser foot may cause fibre clamp problem and affect splice results. The presser foot should be checked and cleaned regularly. The steps are as follows:

Open windproof cover.

Use cotton swab dipped in alcohol to wipe the surface of the presser foot as shown in Figure 33. Then use dry cotton swab to dry the presser foot.

Figure 33. Clean the Fibre Presser Foot.

3.3.4 Clean the Heater

The heater is easy to deposit dust and dirt, please clean the heating plate with a dry cotton swab regularly as shown in Figure 34.

Figure 34. Clean the Heating Plate.

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4 SPECIFICATIONS Aplicable Optical Fibre Types Single mode, Multi mode, Dispersion shift, Non zero dispersion

shift.

Aplicable Optical Fibre Core Number Single core.

Aplicable Optical Fibre Diameter Cladding diameter: 125 µm, Coating diameter: 250 µm-900 µm.

Fusion splice Model Prestore: 40 groups, User define: 80 groups.

Average Fusion Splice Loss 0.03 dB (Optical Fibre SM). 0.02 dB (Optical Fibre MM).

0.06 dB (Optical Fibre DS). 0.06 dB (Optical Fibre NZDS).

Alignment Both core alignment and cladding alignment.

Echo Loss Better than 60 dB.

Fusion splice Duration Time 7 sec (typical parameter).

Loss Estimation of Fusion Splice Yes.

Tension Test 2 N.

Monitor LCD Color the 4,3".

Optical Fibre Marnification Times X/Y:115 times, X or Y:230 times.

Power Supply 11,1 V Lithium battery. 13,5 V/5 A power adapter. 12 V power source available on the car.

Battery typically work 180 times (Fusion splicing/Heating), Single battery charge 3 Hour can be recycled 500 times.

Splice Results Storage 5000 groups of the latest records.

Data Interface USB 2.0.

TUBE HEATER

Aplicable Optical Fibre Cable Diameter 250 μm - 900 μm, 2 ~ 3 mm.

Applicable Sleeve Length 60 mm/40 mm (FP-03).

Heating time 35 sec (60 mm) / 28 sec (40 mm).

Heating temperature 120 ~ 160 °C.

OPERATING ENVIRONMENTAL CONDITIONS Altitude Up to 2000 m. Temperature range From 5 to 45 °C (Automatic disconnection by excess of

temperature). Max. relative humidity 80 % (up to 31°C), decreasing lineally up to 50 % at 40 °C.

MECHANICAL FEATURES Size D. 150 mm x W. 130 mm x H. 126 mm.

Weight of the Equipment 1.32 kg (Exclude battery), 1.62 kg (Include battery).

INCLUDED ACCESSORIES 1x External DC charger. 1x Mains cord for external DC charger. 1x AF-006C Cleaver. 2x AF-002C Backup Electrode Bar. 1x Cooling Tray. 1x Pincers. 1x Transport Suitcase. 1x Stripper. 1x Drop cable Stripper. 1x Tube heater magnetized clamp backup. 4x Magnetized Clamps (Jigs). 1x Dust blowing ball. 1x Alcohol dispenser. 100x Sleeves. 1x USB cable to connect to PC. 1x 0 DG0138 Quick Start Guide.

RECOMMENDATIONS ABOUT THE PACKING It is recommended to keep all the packing material in order to return the equipment, if necessary, to the Technical Service.

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ANNEX 1 WARNING INFORMATION

Warning information (English information is contained within

the brackets)

Reason Countermeasures

Incorrect placement of left fibre (LFPC)

Left fibre is cleaved too short.

The part of left fibre put into V-groove is broken.

Left fibre is not put in to the center of V-groove.

Left propulsion equipment is incorrectly connected.

► In the case of or , re-cleave left fibre and make sure the cleaved length is appropriatel

► In the case of , replace left fibre

► If the breakdown do not match

/ / ,do “Detect system

parameters”, If the problem remains, please contact the aftersales service department.

Right fibre placement is incorrect (RFPC)

Right fibre is cleaved too short.

The part of Right fibre put into V-groove is broken.

Right fibre is not put into the center of V-groove.

Right propulsion equipment is incorrectly connected.

Solutions refer to the above

Left and Right fibre placement are incorrect

(LRFPC) The same as above Solution refer to the above

Left fibre is unqualified (LFNQ)

Left fibre surface is dusty.

Left fibre is cleaved poorly, such as core defect, cladding defect or fibre incompleteness.

► In the case of , use alcohol to clean the left fibre.

► In the case of , remake fibre.

Right fibre is unqualified (RFNQ)

Right fibre surface is dusty.

Right fibre is cleaved poorly, such as core defect, cladding, defect, fibre incompleteness

Solution refer to the above

Right fibre is unqualified (LRFNQ)

The same as above Solution refer to the above

Left fibre head face is unqualified (LFEANQ)

Left fibre head face angle exceeds limit

► Re-cleave left fibre. If cutting quality is still poor after multiple trial, replace the blade (Attention: in “Menu”-> “Splicing Mode” -> “Surface Angle Threshold”, head face angle limit can be set).


the brackets)


Right fibre head face is unqualified (LRFEANQ)

Right fibre head face angle exceeds limit.


Left and Right fibre head face are unqualified

(FANQ)

Left and Right fibre head face angle exceeds limit.


Estimated loss amount is too much

Splice loss exceeds limit.

The selected program do not match the fibre type.

Clean v-groove, repeater “Arc correction” then splice again

Power is too insufficient Current remaining battery less than 2%.

Use power adapter to charge

Replace electrodes Electrodes arc records exceed the limit

Replace electrodes (operate “Replace Electrodes”, “Detect system parameters”)

Records exceed limit Splice records exceed the limit Use USB data cable to transmit the original splice records, then operate “Delete Arc Records”

Alignment abnormity

Fibre head face is dusty or head face is poor.

Windproof cover is pressed too tightly.

LED lamp brightness is inappropriate

Re-cleave and clean fibre, then try alignment. If problem still remains, operate “Detect system parameters” or restart the equipment.

Timeout abnormity Alignment during splice process takes longer time.

Restart alignment and fusion. Restart the equipment if the problem still remains.

Field of view abnormity

Electrodes placement is incorrect.

Equipment structure is damaged.

Operate “Detect system parameters”, if the error still exists, reinstall electrode bars. If the problem remains, contact the aftersales service department.

Data abnormity The equipment is running in abnormal state

It does not affect the operation, continue alignment and splicing. Restart the equipment if the error still exists.

Light source abnormity

LED lamp brightness is inappropriate.

Windproof cover is inappropriately placed.

Operate “Detect system parameters” firstly. If the problem remains, contact the aftersales service department

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the brackets)


Detect abnormity Abnormity in the process of “Detect system parameters”

Check the placement of fibre and wire connection. If the problem remains, contact the aftersales service department

Power abnormity Battery is abnormally charged Insert power adapter.

Heating shrinkage abnormity

Sleeve heater can not operate normally.

Restart equipment.

If the problem remains, contact the aftersales service department

Store abnormity Data could not be saved. Contact the aftersales service

department.

Communicate abnormity Data communication exists loss and loss.

Restart equipment.


Image abnormity The camera may be broken or connector interface is loose.

Restart equipment.


Sensor abnormity Inner sensor is broken.

This abnormity does not affect normal operation. Contact the aftersales service department for solution

ANNEX 2 PROBLEMS AND TROUBLESHOOTING

Abnormal phenomena Reason Countermeasures

arc sounds abnormally Electrodes are incorrectly placed.

Reinstall electrode strictly.

arc delay or system could not arc

Electrodes are incorrectly placed.

The electrode tip is wrapped by monox.

Reinstall electrode strictly. Clean electrode tip or replace

electrode.

system crashes when arc

Electrodes are incorrectly placed.

Reinstall electrodes strictly.

Arc calibration failure Environment affects arc greatly.

If the system warns that arc current is too big, decrease splice current, then do “Arc correction” and vice versa.

If the problem remains, contact the aftersales service department.

Optical fibre alignment error

Microscope lens, LED lamp or V–groove is dusty.

Equipment power system is faulty.

Clean the microscope lens, LED lamp and V–groove, if the problem remains, contact the aftersales service department.

Fibre spliced joint’s quality is poor

Fibre is dusty. The fibre type or fusion

splice program selected is wrong.

Fusion splice environment changes greatly.

Control equipment is broken.

Re-make optical fibre, splice again.

Choose the right type of fibre and fusion splice program.

Operate “Arc correction” to obtain the appropriate intensity of arc.

Operate “Detect system parameters”.

The keyboard has no response

System crashes. Turn off the power and restart.

The screen has no light or blurry colors

System crashes. Wire of LCD monitor looses

or is broken.

Turn off the power and restart.

If the problem remains, contact the aftersales service department.

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PROMAX ELECTRONICA, S. L. Francesc Moragas, 71-75 08907 L’HOSPITALET DE LLOBREGAT (Barcelona) SPAIN Tel. : 93 184 77 00 * Tel. Intl. : (+34) 93 184 77 02 Fax : 93 338 11 26 * Fax Intl. : (+34) 93 338 11 26 http://www.promaxelectronics.com e-mail: [email protected]

Documents

OPTICAL FIBRE FUSION SPLICER - PROMAX · * Optical fibre fusion splicer must be repaired and debugged by professional. Incorrect repair may cause fire or electrical shock. If a failure