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Major emergency prevention factors
Contingency plan for FLP BU
1. Global production technology and R&D
2. Global procurement/VMI of raw materials
3. Global products approved by global customers
4. VMI of finished goods at global customer locations
1. Global production technology and R&D
- Global production sites for UV curable resins for
Optical Disc Market in the USA, Europe, Japan;
- Global production technology;
- Global & Local R&D support;
- Global QA policy and procedures
Global Sales &
Marketing Offices
Global Manufacturing
Sites
■ Sony Chemicals Europe B.V.
Amsterdam, the Netherlands
■ Sony Chemicals & Information
Device Corp., Kanuma plant, Japan
● SCCA, San Diego CA●Sony Korea
●Sony Chemicals Singapore Pte.Ltd.
●Sony China
● Sony Hong Kong
● Sony Taiwan
●Sony Chemicals Europe B.V.
Shanghai (China)
Suzhou (China)● Sony Vietnam
Global operations network
■ SCCA (plant in Atlanta)
Dr.Shenk PROmeteus
-BD/DVD/CD discs analysis
-Taber test
-Contact angle evaluation
-Electrical Signal evaluation
-Mechanical properties analysis
Global and Local Technical support (R&D in Japan, Europe and USA)
Pulstec BD-MASTER Contact Angle with Oleic Acid Taber Abrader
20 kg Bottles900 kg Totes
3. Global product formulations;
mainly locally produced products
approved by global/local customers
Safety stock of finished goods at all global factories
New DVD adhesive SK6580
Basic properties
New adhesive
SK6500 SK6540 SK6580
Viscosity mPa ・s 560 540 530
Surface tension mN/m 32 32 39
0 degreeC 1010 2600 2100
25 degreeC MPa 120 710 1800
80 degreeC 15 78 300
Tg degree C 28 36 77
Refractive Index - 1.52 1.51 1.52
Specific gravity - 1.1 1.1 1.1
Current
Elastic
modulus
Item Unit
Focus on customers – keep sufficient stock at VMI locations
SDA
SCCA
Atlanta
VMI on customer
site
customer production
Recycling of
totes/some products in
cans
4. Consignment (VMI) inventories at
global customer locations
24/7 emergency contact for customers: Nelly Soudakova at 724-640-5320
Atlanta plant Global facilitiesSafety inventories
Safety stock of finished goods in EU,
Japan
VMI at customer
Safety stock in Atlanta
Amsterdam, Europe
R&D in Japan and Europe
Tochigi, Japan
shipping
Contingency scheme
shipping
Productionof SK
products
Security system
Multiple tanks
R&D; QA control
VMI of raw materials in USA , EU, Japan
Production of SK
products
Fire protection