Opportunities Assessment of Wood Furniture Industries in Nepal _20150218065213

Embed Size (px)

Citation preview

  • 8/18/2019 Opportunities Assessment of Wood Furniture Industries in Nepal _20150218065213

    1/33

  • 8/18/2019 Opportunities Assessment of Wood Furniture Industries in Nepal _20150218065213

    2/33

    Opportunities Assessment Of Wood Furniture Industries In Nepal

    Published by:

    Multi Stakeholder Forestry Programme (MSFP)

    Services Support Unit (SSU)

    Forestry Complex, Babarmahal, Kathmandu, Nepal

    Tel:977-1-4229669-70

    Email:[email protected]

    www.msfp.org.np

    ©2013Multi Stakeholder Forestry Programme (MSFP)

    The MSFP aims to improve livelihoods and resilience of poor men and women and disadvantaged

     people in Nepal. It will also strengthen the contribution of Nepal’s forestry sector to inclusive eco-

    nomic growth, poverty reduction and tackling climate change.

    Disclaimer

    Tis report is an outcome of an independent study commissioned by Multi Stakeholder Forestry Programme (MSFP) to Biodiversity Associates for Research Development and Action Nepal(BARDAN). Views and opinion expressed here- in are those of the consultant authors and do not nec-essarily state or reflect those of MSFP. Further, MSFP does not assume any legal liability orresponsibility for the accuracy, completeness of any information, data, methodologies, analysis andconclusions.

     Authors: Dipesh Pyakurel and Suhrid Chapagain

  • 8/18/2019 Opportunities Assessment of Wood Furniture Industries in Nepal _20150218065213

    3/33

    Opportunities Assessment Of Wood Furniture Industries In Nepal

    ACRONYMS AND ABBREVIATIONS

    BDS Business Development Services

    CF Community Forests

    CFUGs Community Forest User Groups

    CIAA Commission for the Investigation of Abuse of Authority

    CSIDB Cottage and Small Industries Development Board 

    DCSI District Cottage and Small Industries

    DDC District Development Committee

    DFO District Forest Ofce

    DoF Department of Forests

    DoInd Department of Industries

    FECOFUN Federation of Community Forest Users Nepal

    FENFIT Federation of Forest Based Industry and Trade, Nepal

    FNCCI Federation of Nepalese Chamber of Commerce and Industries

    FS Financial Services

    GFs Government Forests

    GoN Government of Nepal

    IRD Internal Revenue Department

    IRO Internal Revenue Ofce

    MoCS Ministry of Commerce and Supplies

    MoFALD Ministry of Federal Affairs and Local Development

    MoFSC Ministry of Forest and Soil Conservation

    MoHA Ministry of Home Affairs

    MoI Ministry of Industry

    MSFP-SSU Multi Stakeholder Forestry Programme- Services Support Unit

     NFFA Nepal Furniture and Furnishing Association

     NGOs Non Governmental Organisations

    PFs Private Forests

    TCN Timber Corporation of Nepal

    VDC Village Development Committee

  • 8/18/2019 Opportunities Assessment of Wood Furniture Industries in Nepal _20150218065213

    4/33

    Opportunities Assessment Of Wood Furniture Industries In Nepal

    Table of Contents

    ACRONYMS AND ABBREVIATIONS

    EXECUTIVE SUMMARY .............................................................................................................IV

    PART ONE: INTRODUCTION....................................................................................................... 1 

    1.1 Background.............................................................................................................................. 1

    1.2 Objectives............................................................................................................................... 1

    1.3 Study area................................................................................................................................. 2

    1.4 Limitations............................................................................................................................... 3

    PART TWO: METHODOLOGY...................................................................................................... 4

    2.1 Study Outline........................................................................................................................... 4

    2.2 Identifying market segment...................................................................................................... 4

    2.3 Preparing value chain map....................................................................................................... 52.4 To identify major policy constraints ........................................................................................ 5

    2.5 End Market Analysis................................................................................................................ 5

    2.6 Value Chain Governance ..........................................................................................................5

    2.7 To identify major Business Development Services and Financial Services ............,,..............5

    PART THREE: FINDINGS.................................................................................................................6 

    3.1 Segmentation ...........................................................................................................................6

    3.1.1 Product Segmentation............................................................................................................. 6

    3.1.2 Price Segmentation within Product........................................................................................ 6

    3.2 Value Chain Map ..................................................................................................................... 7

    3.2.1 Role and Function of Actors and their Relationship ..............................................................7

    3.2.2 Input Suppliers .......................................................................................................................9

    3.2.3 Enablers .................................................................................................................................9

    3.3 SWOT Analysis .....................................................................................................................10

    3.4 Issues, Gaps and Constraints ..................................................................................................11

    3.5 End market analysis through Spiderogram ............................................................................13

    3.6 Value Chain Governance in wood furniture........................................................................... 14

    3.7 Six Cs analysis .......................................................................................................................15

    3.8 Gender Status......................................................................................................................... 16

    3.9 Actor’s performance indicators in seven years ..................................................................... 17

    3.10 Business Development Services and Financial Services........................................................ 18

    PART FOUR: STRATEGIC INTERVENTIONS .........................................................................20

    CASE STUDIES............................................................................................................................... 22

    ANNEXES..........................................................................................................................................24

  • 8/18/2019 Opportunities Assessment of Wood Furniture Industries in Nepal _20150218065213

    5/33

    Opportunities Assessment Of Wood Furniture Industries In Nepal

    Furniture industries are an important sub-sec-

    tor of the forestry sector, providing income andemployment to rural community members, and

    skilled and unskilled labourers in rural as well

    as urban areas. Apart from registered ones, there

    are a signicant number of unregistered furnitureindustries in rural areas. Nevertheless, they are

     providing income and employment opportunities

    to rural community members.

    Given the importance of wood industries, the

    Multi Stakeholder Forestry Program-Services

    Support Unit (MSFP-SSU) commissioned thisopportunities assessment of furniture industries

    in Nepal. In assessing furniture as a commodity,

    the study focused on: the status of domestic pro-

    duction; needed technological skills to become

    competitive in the market; identifying the issues,

    challenges, gaps and opportunities; and the need

    to integrate these industries in the mainstream

    market. The study assessed whether domestic

    furniture industries need to be upgraded/main-

    streamed to become competitive in the market,

    or left as is, given most of the customers still pre-fer conventional domestic furniture and the do-

    mestic industries are fullling this local demand.

    A total of 59 furniture industries of all scales

    were consulted during the study. Product seg-

    mentation analysis showed that frames of doors

    and windows comprise more than 50% of the

     products of consulted furniture industries. Door

    and window frames are providing substantial em-

     ployment opportunities, especially for rural en-

    trepreneurs. Bedroom and living room furnitureconstitute 22% of furniture products, followed by

    ofce furniture. Likewise, the price segmentationduring furniture production showed that plywood

    and labour cost shares a higher percentage of the

     production cost, followed by timber. Except for

    the cost of paint, all other input costs are retained

    in Nepal in case of the furniture industries.

    A value chain map has been prepared and the role

    and function of various actors are identied. The

    raw materials are supplied from community for-ests (CFs), private lands and government forests

    (GFs). They are either purchased by saw mills or

     by log traders. The furniture industries purchasesawn timber from the saw mill to manufacture

    their furniture. There are four types of furniture

    industries, based on their scale of operation and

    types of furniture being manufactured. They are

    (a) industries that focus their products for rural

    communities, (b) industries that focus their prod-

    ucts for district headquarters and nearby areas,

    (c) large scale industries, and (d) individuals who

    construct the furniture onsite. The value chain

    also consists of furniture importers who import

    from Thailand, USA, India, Malaysia, Finland,Indonesia, UK and Turkey and sell via their sales

    outlets. Chinese furniture has the highest share

    of the imported furniture market (75%). Demand

    for Chinese furniture was high ve years ago but

    emerging issues of durability has caused its mar-

    ket to shrink. However, the demand for import-

    ed furniture still exists for ofces and corporatehouses that need bulk furniture on time.

    One of the major ndings is that traders are im-

     porting sawn timber from Burma, Indonesia andMalaysia due to inadequate and untimely supply

    of timber in Nepal and the relatively easy process

    for procurement of imported timber. A procedure

    to import sawn timber from South Africa is in its

    nal stage of approval.

    SWOT analysis revealed that the strength of Ne-

     pali furniture industries are its high quality, the

     potential for domestic supply of timber, adapta-

    tion of designs from imported furniture, and the

    fact that these industries can be operated with asmall capital. The major weaknesses are hurdles

    in registration of rural industries, and inadequate

    supply of timber despite large stock in forests.

    Likewise, the identied threats are lack of sus-tainability of enterprises due to unavailability of

    timber, unregistered manpower, and import of

    timber from abroad.

    The study team also analyzed the issues and gaps

    in the furniture industry. The major issues and

    gaps were:

    EXECUTIVE SUMMARY

    IV 

  • 8/18/2019 Opportunities Assessment of Wood Furniture Industries in Nepal _20150218065213

    6/33

    Opportunities Assessment Of Wood Furniture Industries In Nepal

    Difculties during registration of enter - prises.

    A rule for forest based enterprises to be

    situated at a certain distance from forests.

    Higher price of domestic timber.

    Multiple taxation, unseen costs, and hur-

    dles during transportation.

    Reluctance in adopting scientic forestmanagement.

    Operational plan of CFUGs that do not al-

    low them to supply timber to forest based

    enterprises.

    Inadequate technology to process timber

    with minimum loss, and inadequate tech-

    nology to optimize the use of sawn timber

    for furniture industries, thus reducing the

    loss.

    Inadequate nancial services.

    Inadequate roadmap for banks and nan-cial institutions to invest in the forestry

    sector.

    The major constraint is the unavailability of

    skilled and unskilled manpower to manufacture

    furniture, both in rural and urban areas.

    End market analysis was carried out via spidero-

    gram which identied design, price, raw materialsupply, and technology as major bottlenecks. The

    outcomes of market gaps were further analyzed

    using 6Cs tools. Following are the outcomes of

    6Cs analysis:

    Competition for each of enterprises varies

    and enterprises that are facing less com-

     petition are rural enterprises and free-

    lance carpenters who manufacture onsite. Ofce furniture is the major segment of

    imported furniture whereas door and win-

    dow frames are the major segment of the

    domestic enterprises.

    All the enterprises have different chan-

    nels for reaching the consumer but their

    supply chain for timber and accessories is

    similar, except for the supply of timber in

    the case of rural enterprises.)

    The pattern of consumer demand has been

    changing in recent years; initially demand

    for imported furniture was increasing in

     both household and ofce segments.

    However, now demand for imported fur-

    niture is decreasing in the household seg-

    ment and remaining the same in ofcefurniture segment.

    Freelance carpenters are posing a threat to oth-

    er enterprises because it is easier and cheaper for

    household consumers to manufacture wood fur-

    niture onsite. The furniture value chain employs

    a large number of people but there has been a

    notable absence of women because the furniture

    enterprise is labour intensive and entrepreneurs

    rarely employ women. Women involvement is

    only seen in large enterprises such as Shaan Fur-

    niture, especially in the work of sanding, stain-

    ing, colouring, and nishing, and in sales outlets.

    Based on the analysis, the following major strate-

    gic interventions have been proposed:

    i. Ensure supply of timber from CF at

    low price for rural furniture industries

     by amending the operational plan of

    CFUGs.

    ii. Ensure the continuous supply of sawn

    timber for furniture industries by lob-

     bying, and simplifying the auction process through e-bidding.

    iii. The registration process for furni-

    ture industries needs to be simplied.Strong lobby from commodity associ-

    ations, NFFA, FENFIT, NGOs, donor

    agencies is needed to achieve this.

    iv. Lobby to allocate separate area for

    timber based enterprises.

    v. Lobby to abolish or simplify the gov-ernment rule that prescribes a mini-

    mum distance from the forest for for-

    est based enterprises.

    vi. Lobby for the optimized use of old,

    dead and fallen trees of government

    forests, adopting scientic manage-ment practices.

    vii. Enhance use of modern machinery

    and technology (compressor, com-

     puter based designer, nger joint ma-

  • 8/18/2019 Opportunities Assessment of Wood Furniture Industries in Nepal _20150218065213

    7/33

    Opportunities Assessment Of Wood Furniture Industries In Nepal

    chine etc) to lower the manufacturing

    time and reduce waste.

    viii. Engage in mass production, which is

     being carried out by furniture indus-

    tries like Shaan Furniture

    ix. Involve women in less labour inten-

    sive activities like sanding, colouring,staining, and nish.

    x. Developing women friendly environ-

    ment in furniture industries.

    xi. Arrange exposure visits to large scale

    industries like Shaan furniture.

    xii. Adopt new and improved technology

    for nishing touches such as lamina-tion, polishing, and carving.

    xiii. Train existing workers in the use of

    modern technology.

    xiv. Create an environment favourable to

    investment by insuring the industries

    and machineries, ensuring security of

    investment.

    In conclusion, rural furniture enterprises are oper-

    ating independently in their niche markets. There

    are no linkages between these entrepreneurs and

    large scale industries in Nepal. In developed

    countries, different small industries manufacture

    different parts of the nal product, which are pur -chased by the big industries, which is not the case

    in Nepal. Instead of mainstreaming, followinghas to be done to ensure the sustainability of rural

    enterprises:

    i. Registering the existing rural furni-

    ture industries

    ii. Providing timber on subsidized cost

    (for eg. NRs 800 per cu. ft. for Sal)

    from community forests.

    iii. Skill advancement training to diversi-

    fy their product range.

  • 8/18/2019 Opportunities Assessment of Wood Furniture Industries in Nepal _20150218065213

    8/33

    Opportunities Assessment Of Wood Furniture Industries In Nepal

    1.1 Background 

    According to the Nepal Furniture and Furnish-

    ing Association (NFFA), the country’s furniture

    market is estimated to be growing at an annual

    rate of 25%. Furniture industries in the country

    are diverse in size, with their total capital rang-

    ing from as low as NRs 30,000 to as high as NRs

    250 million. These industries are fullling thedemand of both rural communities and urban

    dwellers. Customers prefer domestic furniture

    for its durability and quality of wood. However,

    inadequate technology to create a superior nishand to manufacture knock down furniture (piec-

    es that can be assembled later) limits the scope

    of furniture industries in Nepal. It is perceived

    that the inux of imported furniture has not af -fected the demand of rural furniture industries.

    The scenario is quite similar for furniture indus-

    tries situated in urban areas and their periphery,

    that have targeted their products for city dwellers

    with limited resources.

    With increasing purchasing power, most con-sumers in big cities are demanding designer and

    imported furniture, and the demand for these

    high-end products has been rising signicantly.This shift in preference can be attributed to the

    fact that imported furniture is elegant, has a su-

     perior nish and the product offerings match thedemand of urban dwellers. The total value of im-

     port of wood and wood based products (rough

    wood, swan wood, veneer, play wood, particle

     boards etc) by Nepal was about NRs 859.62 mil-

    lion (US$ 9,048,682) in the scal year 2012/13(Department of Customs). The total value of im-

     port of wood furniture in scal year 2012/013was NRs 185.566 million (www.tepc.gov.np).

    Most of this imported furniture comes from Chi-

    na because of its reasonable price and exible

    design. Demand for furniture imported from Chi-

    na has been growing in the past ve years, and presently it accounts for more than 75% (NRs.

    139.62 million) of the imported furniture market.

    Furniture from Thailand, USA, India, Malaysia,Finland, Indonesia, UK and Turkey are also pop-

    ular in the domestic market (www.tepc.gov.np).

    While the import of furniture has adversely af-

    fected domestic furniture industries, it has also

    created opportunities for domestic manufacturers

    to upgrade their skills to remain competitive in

    the market. Sensing the potential for high-end

    furniture, a number of domestic furniture in-

    dustries in urban areas have started focusing on

    developing durable designer products. But the

    technology being used by these industries is ex-

     pensive and it is difcult for other small and me-

    dium sized industries to afford this technology.This study was carried out to assess furniture as

    a commodity in Nepal and focused on: import

    versus domestic production; needed technolog-

    ical skills for competitive market; identifying

    the issues, challenges, gaps and opportunities;

    and the need to integrate these industries in the

    mainstream market. The study assessed whether

    domestic industries need to be upgraded/main-

    streamed to become competitive in the market,

    or left as is, given that most customers still prefer

    conventional domestic furniture, and existing do-

    mestic industries are fullling this local demand.

    1.2 Objectives

    The major objective of this study was to map

    out and analyze the furniture value chain; ana-

    lyze risks, issues, challenges and opportunities at

    different levels of value chain; and recommend

    intervention strategies for MSFP to make the fur-

    niture value chain more competitive, inclusive

    and sustainable. Specic objectives were:a. To dene the structure of the furniture

    market in selected areas: industry size,

    number of enterprises (producers, whole-

    salers and retailers), key drivers/actors,

    variety of products/goods and services,

    employment generated and growth

    trends.

    b. To identify policies/regulations that cre-

    ate conducive environment and reduce

    obstacles/ issues/challenges being faced by the wood furniture industry.

    PART ONE: INTRODUCTION

    1

  • 8/18/2019 Opportunities Assessment of Wood Furniture Industries in Nepal _20150218065213

    9/33

    Opportunities Assessment Of Wood Furniture Industries In Nepal

    c. To map and analyze furniture value

    chains; to identify main actors, sources

    of raw materials and products, volumes,

    relationship between actors and value

    chain governance, functions of actors,

    returns, benet-sharing mechanism, and

    end-market study (depending on which

    market is served).d. To identify ways to improve the capacity

    of small-scale furniture producers to in-

    tegrate in the market value chain with in-

    creased prot-sharing at the different lev-

    els: especially Local Forest Users Groups

    (LFUGs), tree growers, labourers, associ-

    ated with the sector, as well as the entre-

     preneurs (e.g. through market linkages,

    certication, collective marketing etc.).

    Also forecast trends for the furniture in-dustry both for the input suppliers at the

    community level and for the end-users.

    e. To develop understanding of the position

    of women, disadvantaged, and poor in

    the value chain and identify specic ar -eas where they can be integrated into the

    furniture value-chain.

    f. To recommend market-based solutions

    and specic intervention strategies for

    MSFP to integrate rural entrepreneurs

    into the furniture value chain. Recom-

    mend steps to attract and retain future in-

    vestment in the local furniture industry.

    1.3 Study area

    The study was focused on programme as well as

    non-programme districts (gure 1). The non-pro-gramme districts were selected because produc-

    tion, inux of imported furniture, and consump-tion is high in these districts and the study would

     be incomplete if these districts had been over-

    looked. It is anticipated that the selected districts

    will give a comprehensive picture of the Nepali

    furniture industry, its competition and domesticuse. The study focused on following districts:

    Dang district which is an MSFP pro-

    gramme district, with furnituresupplied

    from other programme districts such as

    Pyuthan and Salyan.

    Pokhara, which is not a programme dis-

    trict, but the demand for furniture is high

    and can be supplied from programme

    districts such as Myagdi and Parbat, andalso from non-programme districts such

    as Tanahun.

    Kathmandu valley, with huge market

    demand, and supplied from non-pro-

    gramme districts (Kavrepalanchowk,

    Sindhupalchowk, Dhading etc). It is

    important to assess the demand and sce-

    nario of Kathmandu because it is one of

    the end markets with high competition of

    imported furniture.

    Biratnagar, which represents the Terai

    market with high inux of Indian furni-ture and supplied both from programme

    districts like Dhankuta and non-pro-

    gramme districts like Sunsari and Jhapa.

    Figure 1: Studied districts

    2

  • 8/18/2019 Opportunities Assessment of Wood Furniture Industries in Nepal _20150218065213

    10/33

    Opportunities Assessment Of Wood Furniture Industries In Nepal

    1.4 Limitations

    Furniture industries are very diverse with regard

    to their size, production capacity, and range and

    design of products. Further, the number of unreg-

    istered furniture industries is higher than regis-

    tered ones in each of the studied districts. Consul-

    tations with furniture entrepreneurs, government

    ofcials and representatives of commodity asso-ciations and federations indicates that 55-60%

    of furniture industries are unregistered, most of

    them located in the villages. The remaining 40-

    45% registered industries are located mostly in

    urban areas. Statistical verication of this data

    was not possible, therefore, the perception of re-

    spondents has been used in this paper.

    Further, all registered furniture industries in the

    district are not operational but because the data

    on this is missing, the registration informationcollected from District Cottage and Small Indus-

    tries (DCSI) and Cottage and Small Industries

    Development Board (CSIDB) has been used.

    3

  • 8/18/2019 Opportunities Assessment of Wood Furniture Industries in Nepal _20150218065213

    11/33

    Opportunities Assessment Of Wood Furniture Industries In Nepal

    PART TWO: METHODOLOGY

    2.1 Study Outline

    The study outline can be presented as follows:

    Figure 2: Study outline

    To elaborate the above study outline and to

    achieve the outputs, following steps were carried

    out:

    2.2 Identifying market segment

    Literature review and consultations with stake-

    holders were the bases for identifying market

    segments. Interactions with more than 59 busi-

    ness personnel and stakeholders informed the

    identication process. The list of persons metis given in Annex 1. The key questions asked to

    identify the market segment were:

    a. What is the demand of wood furniture in

    the market?

    b. What are the different segments of wood

    furniture and which segment is your busi-

    nessinvolved in?

    c. If your business is involved in more than

    one segment, what proportion of your

    annual business do each of the segments

    comprise of?

    d. How do you analyze the market demand

    of each segment and how is the market

     being changed in the previous 3-5 years?

    Based on the above questions, three market seg-

    ments were identied for further analysis. Thestudy team initially planned to carry out Pareto

    analysis but there were only four major markets

    identied during the study, as a result of which

    entrepreneurs’ perception was taken into consid-

    eration. Other indicators such as the price of raw

    materials and nished products, purchasing ca-

    4

  • 8/18/2019 Opportunities Assessment of Wood Furniture Industries in Nepal _20150218065213

    12/33

    Opportunities Assessment Of Wood Furniture Industries In Nepal

     pacity of customers and so on were also consid-

    ered to nalize the subsets of customers in eachof the identied segments.

    2.3 Preparing value chain map

    Value chain maps were prepared for the identiedthree market segments. The roles and functions

    of actors, their relationship and enablers and gov-

    ernance between the actors were identied in thevalue chain map. The conventional value chain

    framework compiled by the United Nations In-

    dustrial Development Organization (UNIDO) 

    was localized to prepare the value chain maps.

    The existing gaps in the value chain were also

    identied. The value chain map was thus devel-

    oped for each segment by discussing with key

    informants (Government, Non Government and

     private sectors). The key questions to preparevalue chain map were as follows:

    a. Who are the actors involved in this par-

    ticular value chain segment? How many

    actors are involved?

    b. What is the function of each of these ac-

    tors?

    c. What is vision of each of these actors to

    compete or collaborate in value chain?

    d. Who has the most power, knowledge,

    and decision making ability in the valuechain?

    e. What are the production and transaction

    costs for each actors in the segment?

    f. What is the quantity of product being

    traded in this market segment?

    g. What is the competition and comparative

    advantage of products compared to inter-

    national products as per 6 Cs?

    2.4 To identify major policy constraints

    Policy documents (acts, rules and regulations,

    circulars of MoCS, MoI, MoFSC, CIAA, IRD

    were reviewed to identify the major policy con-

    straints that hinder the promotion of furniture in-

    dustries in Nepal. Along with these national doc-

    uments, provisions of Community Forests (CF)

    were also reviewed.

    2.5 End Market Analysis

    End market analysis was carried out by using

    two specic tools: Spiderogram and Six Cs anal-

    ysis. Spiderogram was used to analyze the vari-

    ous market parameters by comparing the present

    status with the desired status in the market. Six

    Cs tool was used to assess each of the important

    value chain actors identied by the value chainmapping exercise. These actors were assessed

    in terms of Context, Channel, Customer, Choice

    and Communication. Both tools were used to

    elaborate on the issues identied in gap identi-cation.

    2.6 Value Chain Governance

    In assessing value chain governance issues, the

    study focused on: (a) who is the most powerful

    actor in the value chain, (b) what is the relation

     between each actors, and (c) what is the learning

     platform available to each of the actors. It is very

    important to understand these three domains of

    governance for value chain upgrading.

    2.7 To identify major Business Develop-ment Services and Financial Services

    The major Business Development Services

    (BDS) and Financial Services (FS) were iden-

    tied based on the gaps identied during value

    chain mapping. The existing situation of the mar-

    ket and manufacturers was considered in iden-

    tifying the BDS and FS. The gaps that were re-

    vealed by the spiderogram were considered, andappropriate BDS and FS were sought to fulllthe identied gaps.

    5

  • 8/18/2019 Opportunities Assessment of Wood Furniture Industries in Nepal _20150218065213

    13/33

    Opportunities Assessment Of Wood Furniture Industries In Nepal

    PART THREE: FINDINGS

    3.1.2 Price Segmentation within Product 

    The price segmentation within product has been

    analyzed using the breakdown of costs in manu-

    facturing that particular product. We have com-

     pared manufacturing costs of low beds and cup-

     boards. The price segmentation is almost similar

    in both the cases. Plywood and labour costs share

    the highest percentage of cost (23% each), fol-

    3.1 Segmentation

    3.1.1 Product Segmentation

    Furniture as a whole is assigned the code HS9403

    furniture (HS: Harmonized System), which in-

    cludes wood furniture, metal furniture, plastic

    furniture, and furniture made from other materi-

    als including cane, osier, and bamboo.(UNIDO).

    Wood furniture products (WFPs) are further seg-

    mented into ofce furniture, kitchen furniture,

     bedroom furniture, and dining/living and shop

    furniture with separate HS codes.

    Along with the segments mentioned above, the

    study team nds door and window frames asanother important segment. Almost all rural en-

    trepreneurs, furniture industries situated in and

    around district headquarters and market cen-

    tres, and even saw mills are manufacturing these

    frames.

    A total of 59 furniture industries of all scales (as

     per the capital invested) were consulted during

    the study. The frames comprise more than 51%

    of the products of consulted furniture industries

    (gure 3). Moreover, rural furniture industries

    mostly manufacture the frames as a service,withcustomers bringing their own wood and the en-

    trepreneurs manufacturing the frames. Door and

    window frames are the major segment of rural

    furniture industries, and are providing substan-

    tial employment opportunities forrural entrepre-

    neurs, and therefore they are included in the study.

    Bedroom and living room furniture (low beds,

    conventional beds, cupboards, box beds, and ta-

     bles) constitute 22% of the products, followed

     by kitchen furniture (kitchen cupboard, simpledining tables), shops (partition, shop rack) and

    wood carvings. Furniture industries rarely manu-

    facture ofce furniture because ofces generallydemand high volumes and industries nd it hardto meet this demand on time with their existing

    capacity and human resources.. However, ofce

    furniture will be a major segment in the coming

    years therefore frames, bedroom and living room

    furniture and ofce furniture are selected as im- portant segments for further analysis.

    Figure 3: Market segmentation as per the demand of customers (outcomes of consultation)

    6

  • 8/18/2019 Opportunities Assessment of Wood Furniture Industries in Nepal _20150218065213

    14/33

    Opportunities Assessment Of Wood Furniture Industries In Nepal

    Figure 4: Price segmentation as per the cost of production

    3.2 Value Chain Map

    The value chain map was focused on selected

    three market segments/products (frames, bed-

    room and living room furniture, and ofce furni-ture). Figure 5 presents the comprehensive map

    of furniture industries of Nepal (next page).

    3.2.1 Role and Function of Actors andtheir Relationship

    Raw Material Suppliers

    CFUGs and private forest owners are the prima-

    ry suppliers of raw materials, mostly supplying

    wooden logs. There is a specic mechanism to provide the wooden logs in case of CF, and the

     process is governed by District Forest Ofce(DFO). CFUGs can allocate a specied quantityof wood/logs to its users as per their operational

     plan. Private forest owners have to get permis-sion from DFO to cut their standing trees and sell

    to processors (saw mills) or log traders.

    Another source of raw material is the govern-

    ment forest. DFO and the Timber Corporation of

     Nepal (TCN) are involved in the collection and

    sale of timber from government managed for-

    ests. However, in the recent years, the supply of

    timber is hindered by a circular from the Com-

    mission for Investigation of Abuse of Authority

    (CIAA), policy maker’s conservative approachwhich eschews scientic forest management,

    discretion of DFO ofcials, and so on. The Dis-trict Development Committee (DDC) is involved

    in selling the seized timber via auction.

    ** Importers of designer furniture

    Figure 5: Furniture Value Chain

    The current annual demand for wood is about 80

    million cu. ft. but only 25 million cu. ft is sup-

     plied from Nepal. This shortage is fullled by im- porting about 50 million cu. ft of material in the

    lowed by timber (22%). Except for paint, all the

    other costs are retained in Nepal in case of the

    furniture industries (gure 4).

    7

  • 8/18/2019 Opportunities Assessment of Wood Furniture Industries in Nepal _20150218065213

    15/33

    Opportunities Assessment Of Wood Furniture Industries In Nepal

    form of wood, aluminium, steel, UPVC, rounded

    wood, readymade doors and furniture. About 5

    million cu. ft. of wood is supplied through illegal

     practices and smuggling (Source: FENFIT).

    Today, Nepal imports timber from Burma, Indo-

    nesia and Malaysia. According to Mr Anil Suwal,

    Programme Coordinator at FENFIT, a procedureto import sawn timber from South Africa is in

    its nal stage of approval, and timber will also

     be imported from South Africa in the near future.

    Importing sawn timber results in lower prices

    for timber, as well as relatively simple legal pro-

    cedures. These imported timber are semi hard-

    wood (inferior to Sal, similar in quality to Asna,

    and superior to Salla).

    The selling price of timber varies according to

    the type of timber. For instance, a cu. ft. of Salcosts around NRs 4500, a cu ft of Sissoo costs

     NRs 2200-Rs 2700, Salla costs NRs 1200-Rs

    1500 and so on.

    Saw Mills

    Wooden logs for saw mills within the country

    are mostly sourced from the Terai and mid hills.

    Wood of varying quality (Sal, Sissoo, Saj, Kad-

    am, Utis, Salla etc) is collected from GFs, CFs,

    and private lands. Saw mills then process theselogs into timber of different sizes, and sell the

    timber to furniture industries. The price of the

    timber is determined by the type of the timber,

    with Sal, wild Sissoo and Satisal being the most

    valuable.

    In some cases, saw mills themselves manufacture

    the furniture: mostly door and window frames to

    diversify their product, and to generate addition-

    al income.

    Log Traders

    In some cases, log traders purchase logs via auc-

    tion mostly from CFs, GFs and TCN and sell

    them to saw mills. Anyone who is PAN and VAT

    registered as dealers in forest-based products (in-

    cluding Kattha) can be a log trader.

    Furniture Industries

    At present, about 5000 industries and trade busi-

    nesses dependent on forestry have invested about

     NRs. 20,000 million (20 arba) and about 200

    thousand people (mostly skilled and unskilled

    labourers) are employed. In furniture industries,

    the skilled labour or contractors often hire the

    semi-skilled or unskilled labour. This sector has

     been contributing about NRs 5,000 million (5

    arba) annually to the government (Source: FEN-

    FIT). The furniture industries can be categorizedinto four types depending upon their scale and

    area of operation. They may be categorized into:

    Industries that focus their products for ru-

    ral communities/ villagers.

    Industries that focus their products for

    villages and district headquarters.

    Industries that focus their products for

    commercial customers such as ofces,

     banks, and restaurants.

    Individuals who constructfurniture on-

    site.

     Industries that focus their products for rural

    communities: Different organizations have pro-

    vided basic furniture-making training to rural

    community members. These trained individu-

    als are operating wood furniture enterprises to

    meet the basic demand of community forest user

    groups of rural areas. Generally, CFUG members

     bring the raw material (wooden logs) to the en-

    terprise and the entrepreneur manufacture furni-

    ture on demand. Mostly, they manufacture door

    and window frames, doors, and conventional

     beds and the entrepreneurs charge a nominal fee

    for the service (for eg: NRs 300 to make a door

    frame, NRs 500-600 to make a window frame,

     NRs 700-1000 to make a simple bed etc). Their

    services rarely reach the urban areas.

    Most of these rural enterprises are not registered

    with DCSI or CSIDB and therefore mainstream-

    ing them is an urgent need. Their registration is

     primarily hindered by the government policy of

    not allowing any forest based industries within 3

    km of the forest in the hills and 5 km in the Terai,

    and secondly by the lengthy and tedious registra-

    tion process even for industries that are located

    further away from the forest.

     Industries that focus their products for village

    8

  • 8/18/2019 Opportunities Assessment of Wood Furniture Industries in Nepal _20150218065213

    16/33

    Opportunities Assessment Of Wood Furniture Industries In Nepal

    and district headquarters:  These entrepreneurs

    reside at or near the district headquarters and

    meet the demand of neighbouring customers.

    They either purchase the logs/timber and manu-

    facture the furniture on demand, or the customer

     brings logs or sawn timber from which they pro-

    duce the requested furniture and charge for the

    service. They have a variety of sources of wood,including saw mills, private lands, and communi-

    ty forests. They also sell furniture manufactured

    in other districts. About 70% of the industries

    situated in the municipalities are registered and

    those situated outside the municipalities are still

    unregistered.

    Urban Industries: These are generally large scale

    industries, and some of them have their own saw

    mills. They are well organized, have their own

    sales outlet, and provide permanent employment

    to skilled and unskilled manpower. Almost all of

    these industries are registered because most of

    the ofces demand a VAT invoice. Their regu-lar customers are banks, ofces, corporate hous-es, business complexes, employees, teachers or

    small scale businessmen. These industries manu-

    facture furniture of all types, quality and design.

    Their market is expanding due to the increasing

     purchasing power of urban dwellers. The price is

    generally high due to the quality of timber usedand the superior nishes.

    Onsite manufacturers: The fourth group are those

    furniture entrepreneurs who provide their ser-

    vices by visiting the customer’s house and man-

    ufacturing the requested products onsite. They

    generally offer low service charges as they do not

    have to pay rent and bear other additional costs.

     None of them are registered to DCSI, CSIDB or

    the Internal Revenue Ofce (IRO), causing loss

    of government revenue. They are also posinga threat to the existing furniture industries that

    have sales outlets in the cities. More than 70% of

    such manpower come from India.

    Furniture Importers

    Chinese furniture was rst imported in Kathman-du about seven years ago. Its elegant look and

    superb nish attracted a lot of customers. Theirability to fulll supply orders of large quantities

    attracted most ofces and corporate houses. Atthat time, they posed a serious threat to the do-

    mestic furniture industry.

    However, after two-three years of introduction,

    the drawbacks of this imported Chinese furniture

     became obvious. The furniture was made from

    compressed wood and was “very fragile,” result-

    ing in a very low life span (about two years for

    chairs). Thus, the demand again shifted to do-

    mestic furniture. Today, there are a number ofChinese furniture importers, but the demand for

    it is denitely lower than it was ve years ago.

    Furniture from Malaysia, Turkey, Indonesia and

    Central Europe are imported into Nepal, but in

    fewer quantities.

    Consumers

    The purchasing capacity of consumers and avail-

    ability of furniture in their proximity determines

    the type of furniture used. Consumers in ruralcommunities mostly demand door and window

    frames, and simple beds. Consumers on the high-

    ways, and near headquarters demand frames,

    cupboards, kitchen cupboards, beds etc. Urban

    dwellers demand all types of products offered.

    Ofces and corporate houses mostly demand ta- bles, chairs, and designer products.

    3.2.2 Input Suppliers

    Input suppliers supply the accessories needed

    to manufacture furniture. These include: paint

    stores, hardware shops (nails, screws, teak, den-

    drites, glues, ply wood, sun-mica), machinery

    suppliers etc. They are again organised in their

    respective commodity associations and work

    closely with actors in the furniture value chain.

    3.2.3 Enablers

    The Ministry of Industry, Commerce and Sup-

     plies (MoICS), Ministry of Information (MoI),

    DCSI, CSIDB, CFUGs, IRO, Ministry of Forestsand Soil Conservation (MoFSC), Department of

    Forests (DoF), and DFO are among the policy

    level enablers. DCSI and CSIDB are both in-

    volved in registration of furniture industries and

     providing training to individuals on demand. IRO

    issues PAN and VAT number, collects revenue

    and VAT amount and is responsible for checking

    and verifying accounting matters and malpractic-

    es like underbilling.

    DFO is involved in policy implementation, reg-istration of forest-based industries, sale of for-

    9

  • 8/18/2019 Opportunities Assessment of Wood Furniture Industries in Nepal _20150218065213

    17/33

    Opportunities Assessment Of Wood Furniture Industries In Nepal

    est-based products and approving the operational

     plan of CFUGs. Even private land owners have

    to receive permission from the DFO to cut trees

    in their private lands. The DFO is guided by the

    ve year district forestry plan which needs to be

    approved by DoF.

    MoICS and MoFSC prepare and promulgate the policy, rules, regulations and circulars. The TCN

    is a semi-autonomous government body that has

    the authority to sell timber throughout Nepal, in

    coordination with DFO.

    CIAA regulates the harvesting, sale, and auction

    of timber by publishing circulars.

    The commodity associations facilitate the busi-

    ness by addressing policy issues. NFFA at the

    central level, and its district ofces are the com-modity associations. However, the district com-

    modity associations are not active in raising their

    voice against trade barriers.

    FENFIT is the umbrella organization of for-est-based industries.

    3.3 SWOT Analysis

    Based on the ndings of value map, the SWOT

    analysis has been carried out and given in table 1.

    Table 1: Swot Analysis Of Wood Furniture Industries In Nepal

    Strengths Weaknesses

     Nepali furniture is considered to be of higher qual-

    ity than imported furniture in the same price range.

    The timber supply chain in Nepal is adequate for

    the country, with CFUGs, national forests and pri-

    vate land.

     Nepali enterprises are learning new designs from

    various sources, especially from Chinese furniture.

     New technologies have been introduced in wood

    furniture from learning and exposure to Chinese

    and Indian furniture networks.

    Furniture businesses in at rural areas are low in-

    vestment (starting from NRs 30,000 initial cost).

    Community Forestry has strong documentation of

    timber sale within community and outside, well

    mentioned in their operational plan.

    Less than half of the enterprises are registered.

    A large number of people in rural areas engaged

    in furniture product development without regis-

    tration.

    Inadequate supply of timber for saw mills has

    made this business vulnerable, and enterprises

    are not able to cater to increasing market de-

    mand of frames, house furniture etc.

     Nepali enterprises cannot deliver products on

    time and this has increased the sale of Chinese

    furniture, especially in ofce furniture marketsegment.

    Mainstreaming of different enterprises (includ-

    ing subcontracting) is difcult as every enter -

     prise is dealing directly with customers.

    Opportunities Threats

    Adopting scientic forest management activities

    will ensure a continuous supply of timber.

    Customers are increasingly attracted to Nepali

    furniture for door and window frames, and living

    and kitchen furniture due to its durability.

    Decreasing trend in purchase of Chinese furniture

    due to its low durability.

    Furniture industries are not getting wood

    regularly and this has decreased their ability

    to plan ahead, thus hindering their ability to

    move towards sustainability.

    Individuals who work onsite, especially for business houses, are a big threat because they

    are mostly unregistered and are affecting the

    market of furniture industries.

    Enterprises have already started buying timber

    imported from Burma, Indonesia and Malaysia

    as the procurement cost of timber is increas-

    ing in Nepal and the supply of timber is not

    timely.

    Inadequate and inconsistent supply of timber

    has kept the furniture industries from increas-

    ing investment.

    10

  • 8/18/2019 Opportunities Assessment of Wood Furniture Industries in Nepal _20150218065213

    18/33

    Opportunities Assessment Of Wood Furniture Industries In Nepal

    3.4 Issues, Gaps and Constraints

    A large numbers of stakeholders are involved in the furniture value chain and gaps exist at each level

    of involvement. The identied gaps and constraints are presented in the table below:

    Table 2: Identied issues and gaps hindering the furniture industries

     SN Issues and Gaps Who should address

    Legislative1. Registration

    1.1 Requirement of a consensus of DFO, Land Survey, DCSI/CSIDB and

    VDC/municipality for forest based enterprise registration.

    (Outcome) Most of the enterprises are operating without registration,

    both in villages and municipalities.

    MoCS, MoFSC, DCSI,

    DoF, Dept. of survey,

    DDC

    1.2 Forest based enterprises should be located at least 3 km away from the

    nearest forest in the hills, and 5 km away in the Terai region.

    (Elaboration) Hilly regions have fragmented forests and it is extremely

    difcult to nd a site that is at least 3 km from the nearest forest.

    (Outcome) The rule also affects furniture entrepreneurs near the Terai

     forests and enterprises are operating without registration.

    MoCS, MoFSC, DoF,

    DoInd 

    2. Price and supply of timber 

    2.1 CIAA circular to maintain a uniform price in timber

    (Elaboration) According to this circular, districts will not sell timber at

    a lower price than in adjoining districts.

    (Outcome) E ventually increase the price of timber throughout Nepal.

    MoFSC, DoF, CIAA

    2.2 Price of timber during auction

    (Elaboration)The government rate of Sal is NRs 853 per cu. ft. but

    TCN x the minimum rate of NRs 1397.5 per cu. ft. Supreme court (on

     November 2012) decide to maintain the government rate of 853 per cu.

     ft. but it is still not in practice.(Outcome)  It is the main bottleneck for timber and furniture entrepre-

    neurs.

    MoFSC, DoF, TCN

    2.4 Multiple taxation, hurdles and unseen costs.

    (Outcome)  Forest based entrepreneurs have to pay multiple taxes (e.g.

    at DoF, VDC, DDC, local bodies etc).

    MoFSC, MoFALD,

    MoHA

    2.3   Conservation based approach rather than adopting scientic forest manage-

    ment.

    (Elaboration)The new format to prepare district forestry ve year plan

    urges scientic forest management (use of old, dead and fallen trees) but

    its implementation is at the discretion of District Forest Ofcers, and the

     format is not in practice in most of the districts.(Outcome)This limits thesupply of timber, which in recent years is being compensated by import-

    ing sawn timber from Burma, Indonesia and Malaysia.

    MoFSC, DoF, DFO

    3. Enterprise growth

    3.1 Operational Plan of CFUGs

    (Elaboration) CF provides timber to its users (limited quantity) but there

    is no provision to provide timber for community-based micro enterpris-

    es. Rural furniture entrepreneurs cannot purchase timber from outside

    because of its high price.

    (Outcome) Future of these rural furniture industries is uncertain.

    MoFSC, DoF, DFO,

    FECOFUN

    3.2 Registration of skilled labourers who work on site DCSI, CSIDB, IRO,

    DFO

    11

  • 8/18/2019 Opportunities Assessment of Wood Furniture Industries in Nepal _20150218065213

    19/33

    Opportunities Assessment Of Wood Furniture Industries In Nepal

    3.3 Government should allocate separate zones for timber processing enterpris-

    es in urban areas.

    Municipalities

    3.4 During procurement, contracts have to be awarded to saw mills or furniture

    manufacturers that are registered, renewed, and paying regular tax to the

    government.

    DFO, IRO, DCSI,

    CSIDB

    Technology and Knowledge

    4 Business management and marketing skills of rural entrepreneurs and 

    competitiveness of Micro, Small and Medium Scale Enterprises (MSMEs).

    FNCCI, FENFIT,

     NFFA

    5 Inadequate technology to process timber with minimum loss and inade-

    quate technology to optimize the use of sawn timber for furniture industries

    to reduce loss.

    Private Sectors, Bilat-

    eral aid agencies

    Financial

    6 High costs of timber 

    (Elaboration)Timber becomes very expensive by the time it reaches the

    consumer. The government rate of sal is NRs 853 per cft for logs, TCN

     sells it at a minimum rate of NRs 1397.5 per cft. There are other hidden

    costs and by the time the logs reach the saw mill, the price is around3000 per cu. ft. The yield of sawn timber from these logs is around

    65%, and customers have to pay NRs 4500 to NRs 5300 per cu. ft. of

    sawn timber.

    (Outcome) A major bottleneck for the growth of enterprises, making

    the future of Nepali furniture industry uncertain.

    MoFSC, DoF, DFO,

    TCN, FENFIT

    7   Most forest based entrepreneurs do not have adequate nancial capital for

    industry establishment.

    (Activity) Need to link the furniture industries with resourceful CFUGs,

    cooperatives, banks etc and facilitate provision of collateral free loans.

    FIs, Projects

    8   Inadequate roadmap for banks and nancial institutions to invest in the

    forestry sector.(Activity) Create a lobby with banks and nancial institutions to ask for

    such a roadmap.

    FIs, Projects

    Apart from these gaps, there are also some constraints in the value chain of furniture industries (given

    in table 3).

    Table 3: Constraints

    SN Constraints

    1 Geographical setting

    (Elaboration) Nepal is situated between two economic giants of Asia, China and India. Both

    countries are engaged in mass production that results in low production costs. Furthermore, Ne-

     pal does not have a production friendly policy or subsidy policy. Therefore, it is hard for Nepali

     furniture industries to remain competitive.

    2 Access to transportation

    (Elaboration) It is almost impossible for forest based entrepreneurs (furniture industries and

    saw mills) to introduce sophisticated equipment in remote areas of Nepal.

    3 Labour issue

    (Elaboration) Unavailability of skilled and unskilled manpower within the country because of

    labour migration to Malaysia and Gulf countries.

    (Elaboration) Skilled labour from Bihar (India) is the major source of manpower for Nepali

     furniture industries but the Bihar government has xed a minimum daily wage of IRs 300 for

    unskilled labourers and IRs 500 for skilled labourers. Consequently, there are very few Indian

    skilled labourers working in Nepal.

    12

  • 8/18/2019 Opportunities Assessment of Wood Furniture Industries in Nepal _20150218065213

    20/33

    Opportunities Assessment Of Wood Furniture Industries In Nepal

    3.5 End market analysis through Spiderogram

    An end market strategy is prepared to analyze the

    gap between market requirements and present of-

    ferings. A total of seven parameters focused on

    the market were used to analyze the gaps and the

    spiderogram below is based on the views of 59

    respondents.

    Table 4: Parameters for end market strategy

    Parameters 1 2 3 4 5

    Quality and

    durability

    Inferior Low Moderate Good Excellent

    Design and

    elegance

    Inferior Low Moderate Good Excellent

    Price Very high price High price Moderate price Good price Reasonable price

    ProductDiversication

    Single ProductLine

    More than two product lines

    More than ve product lines

    More than ve product lines with

    minimization of

    wastage

    More than ve product lines with

    superb quality, du-

    rability, and design

    Raw material

    supply

    Untimely and

    very limited

    supply

    Untimely and

    limited supply

    Timely but

    limited supply

    Timely and mod-

    erate supply

    Very good supply

    on time

    Demand of

    furniture

    Very low

    demand 

    Low demand Moderate

    demand 

    Good demand Very good

    demand that almost

    meets production

    capacity

    Technologytransfer

    Traditionaltechnlogy with

    very limited

    equipment

    Traditionaltechnology

    with limited

    equipment

    Relatively newtechnology

    with moderate

    equipment

    supply

     Newtechnology with

    modern equipment

    Latest technology, with modern so-

     phisticated equip-

    ment

    The spiderogram shows that the strategy of MS-

    FP-SSU has to be focused on reducing the gaps,

    mainly in terms of:

    a. Gap in Quality and Durability

    There is least concern in the durability of the lo-cally made furnitures but the quality is not as per

    the demand. The labourers have to be trained,

    and entrepreneurs need exposure visits to in-

    crease the quality.

    b.  Gap in Design and Elegance

    Design and elegance is still not a big concern forrural communities but urban dwellers who have

    13

  • 8/18/2019 Opportunities Assessment of Wood Furniture Industries in Nepal _20150218065213

    21/33

    Opportunities Assessment Of Wood Furniture Industries In Nepal

     purchasing capacity, access to information, and

    exposure look for designer products. This can

     be achieved by introducing new equipment (like

    sprayer machine for paint, lamination machine,

    compressors etc), which are already introduced

    in Kathmandu, Pokhara and Nepalgunj. Training

    and exposure visits are the effective method to

    fulll this gap.

    c. Gap in Price Sensitivity

    The price of furniture is high because of the high

     price of timber. A strong lobby is required from

     NGOs, bilateral aid agencies, and programmes

    for the optimum and sustainable use of timber

    and lowering the price of timber through mecha-

    nisms such as e-bidding. Adoption of silvicultur-

    al practices by the Government of Nepal (GoN)

    is needed.

    d. Gap in Raw Material Supply

    A joint lobby of commodity associations, private

    sector, NGOs and bilateral agencies is required

    to achieve timely and adequate supply of timber.

    e. Gap in Technology Transfer

    Almost all furniture industries are using conven-

    tional equipment to manufacture their furniture.

    There are a few industries who are using newwood (compressed wood made from ne dust

     particles, good to make designs), such technol-

    ogy needs to be transferred to rural areas also.

    Shaan furniture industry is using modern ma-

    chineries and equipment to manufacture designer

     products. Such technologies need to be replicat-

    ed by other entrepreneurs.

    3.6 Value Chain Governance in wood furniture

    Value Chain Governance analyzes the power, re-lations and learning amongst actors in the value

    chain. Wide discussion with furniture enterprises

    all over Nepal has shown the following results.

    i. Timber traders are the most powerful in this

    value chain as all wood furniture enterprises

    have an inadequate supply of timber. This

    has led the private sector to search for tim-

     ber from new markets like Burma, Indone-

    sia, and Malaysia. The private sector is -

    nalizing timber procurement from as far asSouth Africa. This is due to the high cost

    of timber procurement from Nepali CFUGs

    and national forests.

    ii. Rural furniture enterprises are escaping

    the registration process. The concerned or-

    ganizations (CSIDB/DCSI) are not able to

    enforce registration strictly due to existing

    laws that prescribe a distance rule from for-

    est areas for establishing forest based enter- prises.

    iii. Imported furniture has prices similar to that

    of urban industries. Discussion with import-

    ed furniture showrooms revealed that there

    is a higher margin for importers whereas

    the showroom has to sell it at a competitive

     price. The research team was not able to nddirect importers in urban areas, except for

    Kathmandu.

    iv. Rural enterprises are not able to get tim- ber from CFUGs at the low rates provided

    to CFUG members. Rural enterprises were

    uniformly in favor of procuring timber from

    their CFUGs at minimum prices so that they

    can become more established and manufac-

    ture a wider variety of products. Presently

    rural enterprises are mostly manufacturing

    furniture products after getting timber from

    the customers (CFUG members).

    v. At present various private, non governmentand government organization ask for the

    VAT invoice for furniture products. There

    have been abundant examples of underbill-

    ing of furniture products as procurement of

    raw materials for furniture making, espe-

    cially timber purchase, do not always fetch

     bills.

    vi. Freelance carpenters are providing competi-

    tion to other value chain actors but their lack

    of registration has hindered revenue genera-

    tion by the government.

    vii. The research team looked closely at the pos-

    sibility of mainstreaming each of the value

    chain actors, but found that all value chain

    actors are dealing with consumers directly,

    thus there is an absence of a potential system

    for subcontracting etc.

    viii. The price of furniture products varies for

    same product. Due to competition, furniture

    enterprises are providing consumers with

    lower prices than the competition, but are

    14

  • 8/18/2019 Opportunities Assessment of Wood Furniture Industries in Nepal _20150218065213

    22/33

    Opportunities Assessment Of Wood Furniture Industries In Nepal

    also compromising on quality, using thinner

    wood or plywood etc.

    The important aspects in value chain governance

    of wood furniture are:

    3.7 Six Cs analysis

    There are various market analysis tools used in

    this report. All these tools verify the information

    collected and gaps identied. Another important

    tool to assess value chain actors individually incourse of the chain is through Six Cs. This as-

    sessment provides context, channel, customer,

    competition, choice and communication for each

    of the major value chain actors. The initial four

    Cs focus on assessing the present status and an-

    other C (Choice) provides guidance on the direc-

    tion to be taken by these value chain actors. The

    last C (Communication) provides guidance for

    effective communication among the major actorsto attain the strategic choice. A detailed descrip-

    tion of the six Cs is given in annex 2.

     

    Figure 6 : Six Cs analysis

    15

  • 8/18/2019 Opportunities Assessment of Wood Furniture Industries in Nepal _20150218065213

    23/33

    Opportunities Assessment Of Wood Furniture Industries In Nepal

    Table 5: Actors, strategic choices and actors for communication

    Actors Strategic Choice Main actors for coordination

    Rural Enterprise

    Registration DFO, CSIDB/DCSI, VDC, Municipality

    Growth orientation CFUG for timber supply for micro enter-

     prise in minimum cost

    Increase quality and nishing Urban Industries and highway enterprises

    to provide on-the-job training

    Highway Enterprises

    Registration DFO, CSIDB/DCSI, VDC, Municipality

    Increase quality and nish Urban Industries to provide on-the-job

    training

    Freelance Carpenters Registration DFO, CSIDB/DCSI, VDC, Municipality

    Urban Industries

    Decreasing cost of production

    - Decrease price of timber 

    - Optimize use of timber through

    appropriate technology

    Decrease price of timber: DoF, DFO, TCN

    Optimize Use: Knowledge Sharing,

    SHAAN Furniture, FENFIT, NFFA

    Increase quality and nish Knowledge sharing, Exposure, FENFIT,

     NFFA, TEPC

    Importers

    Increase import of durable furniture Knowledge sharing, Importers, exporters

    from China, Burma, Indonesia, and Malay-

    sia

    The following points can be articulated from this

    analysis

    a. Competition for each of the enterprises var-

    ies and enterprises that are facing less com-

     petition are rural enterprises and freelance

    carpenters who manufacture onsite.

     b. Ofce furniture is a major segment of im- ported furniture whereas door and window

    frames are a major segment for the rest of

    the enterprises.

    c. All the enterprises have different channels

    for reaching the consumer but have similar

    supply chain channel for timber and acces-

    sories. (except for rural enterprises in case

    of timber)

    d. The pattern of consumer demand has been

    changing in recent years; initially the de-

    mand for imported furniture was increasing

    for both household and ofce segments butnow demand for imported furniture is de-

    creasing in household segment and remain-

    ing the same in ofce furniture segment.

    e. Freelance carpenters are posing a threat to

    other enterprises because it is easier and

    cheaper for household consumers to man-

    ufacture wood furniture onsite.

    The strategic choice for each of the value chain

    actors and the main actors for coordination are:

    3.8 Gender Status

    It was hard for the research team to nd women

    in the furniture value chain. The furniture value

    chain employs a large number of people but there

    has been a notable absence of women. Women’s

    involvement is only seen in large enterprises,

    especially in the work of sanding, staining, co-

    louring and nishing, and in sales outlets. Theinvolvement of women in the different enterpris-

    es that comprise the furniture value chain is pre-

    sented below:

    16

  • 8/18/2019 Opportunities Assessment of Wood Furniture Industries in Nepal _20150218065213

    24/33

    Opportunities Assessment Of Wood Furniture Industries In Nepal

    Table 6 : Gender involvement matirx

    Actors Owned

    and

    operated

    by

    Supporting

    function of

    women

    Main factor for

    absence/ presence

    of women

    Potential

    women in-

    volvement

    Strategic options

    Rural Enter-

     prises

    Male None directly

    in enterprises

    Labour intensive Sanding, stain-

    ing, colouring,nishing

    Awareness and exposure

    to women in enterpriseswhere women involve-

    ment is being practiced

    Market Centre

    Manufacturers

    Male Presence of

    women in

    outlets

    Labour intensive,

    not women friend-

    ly environment

    Sanding, stain-

    ing, colouring,

    nishing

    Awareness and exposure

    to women in enterprises

    where women involve-

    ment is practiced

    Sales outlets Male/

    Female

    Presence of

    women in

    outlets, also in

    marketing in

     big outlets

     N.A. Ownership,

    marketing,

    sales, account

     N.A.

    Freelance

    Carpenters

    Male None Carpentry work

    alone or with

    an assistant, not

    women friendly

    environment

     N.A. N.A.

    Urban Indus-

    tries

    Male Presence

    of women

    in employ-ment in large

    industries

    like SHAAN

     but absence

    in small and

    medium in-

    dustries

    Labour intensive,

    Presence of a large

    number of malesdo not make a

    women friendly

    environment (espe-

    cially in the Terai

    region)

    Sanding, stain-

    ing, colouring,

    nishing, joining nger

     joints, com-

     pressing

    Creating a women

    friendly environment

    Importers Male Presence of

    women in

    sales outlets

    Good marketing,

    trust

     N.A. N.A.

    3.9 Value chain actors’ performance indicators

    in seven years

    This table has been produced after wide discus-

    sion with all the actors on their important mile-

    stones, given the changing market dynamics. The

    furniture value chain and market system has been

    changing every year. It has gotten into difcultieswhen imported furniture rst came to the Nepalimarket. Today, it is slowly regaining momentum

    as it learns new designs and better nishes fromimported furniture. In the coming years, the ma-

     jor challenge will be competing with imported

    timber which is becoming popular because it is

    cheaper, and easier to procure. This might not be

    a challenge for furniture enterprises but will be

    challenge for the supply chain, especially saw

    mills, CFUGs, and other domestic timber suppli-

    ers.

    17

  • 8/18/2019 Opportunities Assessment of Wood Furniture Industries in Nepal _20150218065213

    25/33

    Opportunities Assessment Of Wood Furniture Industries In Nepal

       T  a   b   l  e         7  :   A  c   t

      o  r  s   ’  p  e  r   f  o  r  m  a  n  c  e   i  n   d   i  c  a   t  o  r  s

     

       3  y  e  a  r  s  a  g  o

       1  y

      e  a  r  a  g  o

       T   h   i  s  y  e  a  r

       1  y  e  a  r   l  a   t  e  r

       3  y  e  a  r  s   l  a   t  e  r

       R  e  m  a  r   k  s

       R  u  r

      a   l   E  n   t  e  r  -

      p  r   i  s

      e  s

       F  u  r  n   i   t  u  r  e  m  a  n  u  -

       f  a  c   t  u  r  e   f  o  r   C   F   U   G

      m  e  m   b  e  r  s

       F  u  r  n   i   t  u  r  e  m  a  n  u   f  a  c   t  u  r  e

       f  o  r

       C   F   U   G  m  e  m   b  e  r  s

       F  u  r  n   i   t  u  r  e  m

      a  n  u   f  a  c   t  u  r  e

       f  o  r   C   F   U   G  m  e  m   b  e  r  s

       F  u  r  n   i   t  u  r  e  m  a  n  u   f  a  c   t  u  r  e   f  o  r

       C   F   U   G  m  e  m   b  e  r  s

       E  n   t  e  r  p  r   i  s  e   G  r  o  w   t   h ,  s  e   l   l  -

       i  n  g   t  o   M  a  r   k  e   t   C  e  n   t  e  r  s

       P  r  o   j  e  c   t   i  n   t  e  r  v  e  n   t   i  o  n

      r  e  q  u   i  r  e   d   f  o  r  u  p  g  r  a   d  -

       i  n  g

       H   i  g

       h  w  a  y

       E  n   t  e  r  p  r   i  s  e  s

       F  u  r  n   i   t  u  r  e  m  a  n  u  -

       f  a  c   t  u  r  e   f  o  r  m  a  r   k  e   t

      c  e  n   t  e  r  s

       F  u  r  n   i   t  u  r  e  m  a  n  u   f  a  c   t  u  r  e

      a  n   d   f  u  r  n   i   t  u  r  e   t  r  a   d  e   f  r  o  m

      o   t   h

      e  r   d   i  s   t  r   i  c   t  s

       F  u  r  n   i   t  u  r  e  m

      a  n  u   f  a  c   t  u  r  e

      a  n   d   f  u  r  n   i   t  u

      r  e   t  r  a   d  e

       f  r  o  m  o   t   h  e  r

       d   i  s   t  r   i  c   t  s

       F  u  r  n   i   t  u  r  e  m  a  n  u   f  a  c   t  u  r  e  a  n   d

       f  u  r  n   i   t  u  r  e   t  r  a   d  e   f  r  o  m  o

       t   h  e  r

       d   i  s   t  r   i  c   t  s

       F  u  r  n   i   t  u  r  e  m  a  n  u   f  a  c   t  u  r  e

      a  n   d   f  u  r  n   i   t  u  r  e   t  r  a   d  e   f  r  o  m

      o   t   h  e  r   d   i  s   t  r   i  c   t  s ,   i  m  p  o  r   t  e   d

       f  u  r  n   i   t  u  r  e

       M  a  r   k  e   t  s  y  s   t  e  m   i  s

       l  o  o   k   i  n  g  a   t  a  n   i  n  c  r  e  a  s  e

       i  n   i  m  p  o  r   t  e   d   f  u  r  n   i   t  u  r  e

      s  a   l  e  s  a   t  m  a  r   k  e   t  c  e  n   t  e  r

       l  e  v  e   l

       F  r  e  e   l  a  n  c  e

       C  a  r  p  e  n   t  e  r  s

       M  a  n  u   f  a  c   t  u  r  e  r  s  o  n

      s   i   t  e

       M  a  n  u   f  a  c   t  u  r  e  r  s  o  n  s   i   t  e

       M  a  n  u   f  a  c   t  u  r  e  r  s  o  n  s   i   t  e

       M  a  n  u   f  a  c   t  u  r  e  r  s  o  n  s   i   t  e

       R  e  g   i  s   t  e  r  e   d  e  n   t  e  r  p  r   i  s  e

       F  r  e  e   l  a  n  c  e  c  a  r  p  e  n   t  e  r  s

       h  a  v  e   b  e  e  n  s  c  r  u   t   i  n   i  z  e   d

       b  y   C   S   I   D   B   /   D   C   S   I  a  s

       i  n   f  o  r  m  a   l   b  u  s   i  n  e  s  s  e  s

      a  n   d   t   h  e  y  a  r  e  w  o  r   k   i  n  g

      o  n   f  o  r  m  a   l   i  z   i  n  g   t   h  e  s  e

       i  n   f  o  r  m  a   l   b  u  s   i  n  e  s  s  e  s

       U  r   b

      a  n

       I  n   d  u  s   t  r  y

       C  o  n  v  e  n   t   i  o  n  a   l ,   d  e  -

      c  r  e  a  s   i  n  g   d  e  m  a  n   d

       F  o  c  u  s  o  n   d  e  s   i  g  n ,  q  u  a   l   i   t  y

      a  n   d     n   i  s   h ,   d  e  m  a  n   d   i  n  -

      c  r  e

      a  s   i  n  g

       F  o  c  u  s  o  n   d  e  s   i  g  n ,

      q  u  a   l   i   t  y  a  n   d

         n   i  s   h ,   i  n  -

       t  r  o   d  u  c   t   i  o  n  o   f   i  m  p  o  r   t  e   d

       t   i  m   b  e  r

       U  s  a  g  e  o   f   i  m  p  o  r   t  e   d   t   i  m

       b  e  r

       H   i  g   h  u  s  a  g  e  o   f   i  m  p  o  r   t  e   d

       t   i  m   b  e  r  a  n   d  a  c  c  e  s  s  o  r   i  e  s

       U  r   b  a  n   i  n   d  u  s   t  r   i  e  s  w   i   l   l

       b  e  c  o  m  p  e   t   i  n  g  o  n

      q  u  a   l   i   t  y ,   d  e  s   i  g  n  a  n   d

         n   i  s   h  a  n   d  w   i   l   l   b  e

      u  s   i  n  g  m  o  r  e   i  m  p  o  r   t  e   d

       t   i  m   b  e  r

       I  m  p

      o  r   t  e   d

       f  u  r  n

       i   t  u  r  e

       H   i  g   h   d  e  m  a  n   d

       D  e

      c  r  e  a  s   i  n  g   d  e  m  a  n   d

       D  e  c  r  e  a  s   i  n  g

       d  e  m  a  n   d ,

      s  u   i   t  a   b   l  e  o  n   l  y   f  o  r  o   f     c  e

       f  u  r  n   i   t  u  r  e

       I  n  c  r  e  a  s   i  n  g   d  e  m  a  n   d  o   f

       i  m  p  o  r   t  e   d   t   i  m   b  e  r  r  a   t   h  e

      r   t   h  a  n

       i  m  p  o  r   t  e   d   f  u  r  n   i   t  u  r  e

       I  n  c  r  e  a  s   i  n  g   d  e  m  a  n   d  o   f

       i  m  p  o  r   t  e   d   t   i  m   b  e  r  a  n   d

       i  n  c  r  e  a  s   i  n  g   i  m  p  o  r   t  o   f   d  u  -

      r  a   b   l  e   f  u  r  n   i   t  u  r  e  p  r  o   d  u  c   t  s

       I  m  p  o  r   t  e  r  s  m  a  y   f  o  c  u  s

      o  n   i  m  p  o  r   t   i  n  g   t   i  m   b  e  r

      a  n   d   i  m  p  o  r   t   i  n  g   d  u  r  a   b   l  e

       f  u  r  n   i   t  u  r  e  p  r  o   d  u  c   t  s   i  n

       t   h  e  c  o  m   i  n  g  y  e  a  r  s

       3 .   1   0

       B  u  s   i  n  e  s  s   D  e  v  e   l  o  p  m  e  n   t   S  e  r  v   i  c

      e  s  a  n   d   F   i  n  a  n  c   i  a   l   S  e  r  v   i  c  e  s

       T   h  e

      m  a   j  o  r   B  u  s   i  n  e  s  s   D  e  v  e   l  o  p  m  e  n   t   S  e  r  v   i  c  e  s   (   B   D   S   )  a  n   d   F   i  n  a  n  c   i  a   l   S  e  r  v   i  c  e  s   (   F   S   )  w  e  r  e   i   d  e  n   t   i     e   d   b  a  s  e   d  o  n   t   h  e  g  a  p  s   i   d  e  n   t   i     e   d   d  u  r   i  n  g  v  a   l  u  e  c   h  a   i  n  m  a  p  -

      p   i  n  g

     .   T   h  e  m  a   j  o  r   B   D   S  a  n   d   F   S  s  e  r  v   i  c  e  s  r  e  q  u   i  r  e   d  a  r  e  :

    18

  • 8/18/2019 Opportunities Assessment of Wood Furniture Industries in Nepal _20150218065213

    26/33

  • 8/18/2019 Opportunities Assessment of Wood Furniture Industries in Nepal _20150218065213

    27/33

    Opportunities Assessment Of Wood Furniture Industries In Nepal

    Currently, Nepal has an annual demand of about 80 million cu. ft. of wood but only 25 million cu. ft.

    is supplied from the country. This shortfall is fullled by importing about 50 million cu. ft. of mate-rials in the form of wood, aluminium, steel, UPVC, rounded wood, readymade doors, and furniture.

    In addition, about 5 million cu. ft. of wood is supplied through smuggling and other illegal practices.

    This fact, and other information gathered during the eld assessment show that the wood furnituremarket is growing. Currently, the wood furniture value chain in Nepal has re-emerged after facing

    stiff competition from imported furniture only a few years ago. However, this value chain has new

    competition in the business especially from imported timber. All the analysis tools used in this study,

    and detailed above, have led the research team to prioritize the most important strategic options for

    developing interventions. They are:

    Table 9: Listing major strategic options

    Strategic option Analysis tools Priority

    Focus on door and window frames Market Segmentation, Six Cs Analysis High

    Focus on formalization of furniture enterprises Gaps Identication, Six Cs Analysis High

    Favourable price sensitiveness for wood furniture   Gap Identication, Spiderogram High

    Increase women involvement in wood furniture Six Cs analysis, Gender Mapping High

    Increase quality, nishing and design Gap Identication, Spiderogram, Six Cs

    Analysis

    High

    Increase investment Gap Identication Moderate

    Mainstream small scale entrepreneurs   Gap Identication, Six Cs Analysis Moderate

    20

    PART FOUR: STRATEGIC INTERVENTIONS

    Focus on frames, followed by home furniture:

    Ensure regular supply of timber from CF

    at a low price for rural furniture indus-

    tries by amending the operational plan of

    CFUGs and simplifying the rules for DFO

    to amend the CFUGs operational plans.

    Ensure a continuous supply of sawn tim-

     ber for furniture industries by lobbying,

    simplifying the auction process through

    e-bidding and optimising use of old, dead

    and fallen trees in government forests.

    Focus on formalization of furniture enterprise

    Currently, enterprises have to register at

    DCSI/CSIDB, get permission from DFO

    and VDC or municipalities and then fromIRD. This registration process needs to be

    simplied, and a strong lobby is neededto achieve this. Allocating separate zones

    for timber processing enterprises in urban

    areas is an option for increasing formal-

    ization.

    Abolish or simplify the government rulethat prescribes a minimum distance be-

    tween forests and forest based enterprises.

    Price sensitivity of furniture

    Lower the price of timber by simplifying

    the bidding process.

    Optimize use of old, dead, and fallen trees

    in government forests.

    Use modern machinery and technology(compressor, computer based designer,

  • 8/18/2019 Opportunities Assessment of Wood Furniture Industries in Nepal _20150218065213

    28/33

    Opportunities Assessment Of Wood Furniture Industries In Nepal

    nger joint machine etc) that will lowermanufacturing time and reduce timber

    waste.

    Mass production, which is being carried

    out by furniture industries like SHAAN

    Furniture.

    Women’s involvement

    Involve women in less labour intensive

    activities like sanding, colouring, stain-

    ing, and nishing.

    Train women for the aforementioned spe-

    cic tasks.

    Develop women friendly environment in

    the workplace.

    Increase quality, nishing and design

    Exposure visits to large scale industries

    like SHAAN furniture

    Adopt new and improved technology for

    laminating, polishing, carving and so on.

    Training to ensure existing workers have

    the skills to use the modern technology

    Increase investment

    Creating an environment favourable to

    investment by insuring the industries and

    machineries, ensuring security of invest-

    ment.

    Take action against underbilling

    Mainstreaming small scale entrepreneurs

    Rural furniture enterprises are operating inde-

     pendently in their niche markets. There are no

    linkages between these entrepreneurs and large

    scale industries in Nepal. In developed countries,

    different small industries manufacture different

     parts of the nal products, which are purchased by the big industries, which is not the case in Ne-

     pal. Instead of mainstreaming, following has to

     be done to ensure their sustainability:

    Registering the existing rural furniture

    industries

    Providing timber on subsidized cost (for

    eg. NRs 800 per cu. ft. for Sal) from com-

    munity forests.

    Skill advancement training to diversify

    the product range.

    21

  • 8/18/2019 Opportunities Assessment of Wood Furniture Industries in Nepal _20150218065213

    29/33

    Opportunities Assessment Of Wood Furniture Industries In Nepal

    Case study 1: Shaan Furniture

    Shaan Furniture, located in Budol, Kavrepalan-

    chowk, mostly manufactures frames for doors

    and windows, doors, beds, sofas, cupboards,

    tables