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Opportunities and Challenges
towards the Olympics 2020:
Innovative Building Materials and
Production Technologies at
RWTH Aachen Univ. for the
Success of the Tokyo Games
NRW Japan K.K.,
Tokyo, September 30th 2014
Thomas Gries,
Udit Gohil, Benjamin Glauß
Tokyo2020 – Tokyo‘s Key Strengths
Tokyo Core
Strengths
Delivery
Celebration
Innovation
Tokyo Core
Strengths
Celebration
Delivery
Innovation
Tokyo2020 – Discover Tomorrow
Source: Tokyo2020 Candidature File
Our proposition for Value Addition to the quadrangular event
Delivering world class infrastructure including accommodation through the most groundbreaking
German technologies and show international engagement with a truly world class Games
Celebrating with the temporary and permanent inhabitants of Tokyo by providing sustainable, long
lasting solutions
Smart use of dynamic innovations and global inspirations to ensure wide spread benefits for the
stakeholders of these Games through zero energy building, ICT and energy management concepts
Sketch of Olympics Village
Tokyo2020 – A sustainable and physical legacy
Source: Tokyo2020 Candidature File
Physical Legacies: The revitalisation of
the new heart of Tokyo
Image of Olympics Main Stadium
Image of Olympics Village
Social and environmental sustainability
legacies
Tokyo2020 – A sustainable and physcial legacy
Source: Tokyo2020 Candidature File
The three pillars of the Tokyo
2020 Sustainability Strategy
Minimal Impact Games
Green Urban Plans
Sustainability through Sport
Image of Olympics Village sustainability
ITA‘s Tokyo2020 Engagement Strategy
The three pillars of ITA’s Tokyo 2020 Engagement Strategy
Help Tokyo2020 through provision of low energy solutions to make it a minimal impact games
Help Tokyo2020 to realize its green concepts through intelligent use of technology to accomplish
a comfortable urban lifestyle in harmony with the natural environment
Help Tokyo2020 set trends in sustainability through the vehicle of sports
Institut für Textiltechnik
RWTH Aachen University
New Materials and Production Technology for
Mobility, Building, Health and Energy
RWTH Aachen University – Vision 2020
Best German
University of
Technology
Top 5 University in
Europe in terms of:
Academic Output
Quality of Graduates
External Funding
Leading Player in:
Interdisciplinary
Large-scale Projects
40,375 students in 127 courses of study
260 Institutes with 496 professorships
7381 employees (thereof 65% scientists)
894 Mio € total budget, thereof:
354 Mio € third party funding
Source: RWTH Aachen University,
Photos Peter Winandy
ITA – The Future:
ITA Model
International:
„Worldwide Network for tomorrow‘s products“
Industry:
„Innovation for Industry and Society“
Interdisciplinary:
„From Cardiac Valve to Valve Body“
Integrated:
„Research and Services as a whole“
I4
ITA – Facts and Figures
Budget: ca. 14,3 Mio. €
Staff:
100 Scientists
55 Service personnel
190 Graduate research assistants
50 Students majoring in textile
technology each year
Research and development
Publicity and third party
funded research
Academic and industrial education
Development and transfer
Direct industrial research
Further education
partially public p
ub
lic
Str
ictly c
onfidential Fundamental
Research
ca. 30%
Industrial Funding
ca. 31%
Industry-Related
Public Funding
ca. 35%
Subsidy
ca. 4%
ITA within RWTH Aachen University
RWTH Aachen University is
world leader in:
Production technology
Automotive technology
Polymer research
Cooperation:
Forums, working parties, related
to innovative projects
With selected institutes
Specific topics Simulation Bauen
Medizin
Pro
dukt
ion
Automobil/V
erkehr PolymereSm
art Te
xtiles
Energ
ie
Leh
rstu
hl fü
r
Bre
nnst
offz
elle
n
RWTH Aachen Campus
New form of cooperation
between industry and
university:
15 relevant clusters
Exchange of research results,
employees,
further resources
Biggest European technology
campus
Ca. 2 bn € investment
till 2020
Source: rha reicher haase + associierte
ITA
Why fibers?
strength & stiffness
flexibility & elasticity
surface & porosity
Therefore TEXTILE:
Soft up to completely elastic ↔ rigid, firm
bendable, foldable, drapable ↔ rigid and geometrically
stable
Highly absorbent ↔ close
5 - 10 % of all
material classes are
fibers!
mate
rial
Multiple scale
fiber
yarn
textile
composite
component
com
pon
ent
Fibers and Textiles – Multiple Scale Model
Our Guiding Themes
Mobility
Construction
Energy & Environment
Health
ICT
Production
Product Development
Education
Textile Economy
Our Technical Background
Mechanics
Plastics
Construction
Civil Business
Aerospace
Automobile
Design
Plastics
Architecture
Architecture
Materials
Production
Sustainability Market Segment Reduction of CO2
emissions and energy
usage in materials,
production, transport and
erection
Integration of (super)
insulation materials
Fit for passive house
standards
Design Oriented Market Segment Light transmitting concrete
LED panels as backlight
source
Individual electronic control
by smartphone or tablet
Complete solution as
ventilated facade system
Interior and exterior
concrete furnitures
Functionality Market Segment Integration of additional
functionalities for energy
harvesting, distribution and
saving
Modular building systems
Light weight and large-size
products
Design freedom
Energy efficient solution – Textile Reinforced Concrete
(TRC)
Fine Concrete matrix
Aggregate size 1-5 mm
Adjusted flow properties
High surface quality
Textile Reinforcement Concrete Matrix TRC
TRC Composite
Corrosion free
Structurally strong
High design freedom
Negligible concrete cover
Carbon-, AR-Glass-Rovings
(800 - 3600 tex)
3D- warp knitted fabric
Surface of fine concrete
e.g. – Textile reinforced concrete
1 cm
Biaxial warp knitted fabric
History – Collaborative Research Centre 532
Title SFB 532: Textile Reinforced Concrete – Research for the
development of a new technology
Sponsored through DFG programme between: 1999 - 2011
11 Institutes and approx. 40 scientists of RWTH Aachen University
involved
* The size of the circle depicts the
relative size of the single TRC
component
Non-structural
Element
Structural
Element
Functional Element
Architectural Element
Ventilated
Facades
Large Hanging
Facades
Shell
Structure
Trans-
lucent
Facades
Solar-
thermal
Roof
Module
Roof Element
Water Structure
Restoration
Cafe
Module
Pedestrian
Bridge
Sandwich
Facade
Realised Building Applications in Germany
Source: ITA;
www.tokyo2020.jp/en/plan/venue/
Perspectives for Tokyo2020 Based on Realised Applications
– Translucent Concrete for Games Village Buildings
Tokyo International Forum: Venue for
Weightlifting in Tokyo2020
Source: ITA; Durapact;
www.tokyo2020.jp/en/plan/venue/
Perspectives for Tokyo2020 Based on Realised Applications
– Curved Roof Elements for Games Village Buildings
Tokyo Olympic Stadium: Venue for Athletics,
Football and Rugby in Tokyo2020
Source: ITA;
www.tokyo2020.jp/en/plan/venue/
Perspectives for Tokyo2020 Based on Realised Applications
– Sandwich Facades for Games Village Buildings
Olympic Gymnastic Centre: Venue for
Gymnastics in Tokyo2020
Possible Cooperation
Company
Opportunity
Undergraduate
Research
Scholarship
Experiment
Development projects with Japan
Direct
Research
&
Development
Short-term customer aid
Separate Proposals for a
variety of problems
Long-term research project
Supported by full-time student
thesis
Exis
ting M
odels
B
enefits
80 Years Textile Expertise
European Market Evaluation
Fast Market Introduction
Access to complete Textile
Process Chain
Transfer of ideas into projects with
the customer
32
Possible Cooperation Implementation projects with Japanese Companies
33
Collaboration and technology
transfer projects
• Technology transfer to Japan
and local market adaptation
• Prototype development
Approval projects and one-off
signature projects
• Required quality testing and
approval
• Use of local partners know-
how
• Upscaling
Value chain projects
• International product partner
availability
• Local distribution of products
• System integration
Feasibility of new
technologies in Japanese
Markets
New Market Segments/
Products for existing
markets
Value chain
crystallisation of new
technologies/ products
in Japanese market