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10200 South Kedzie Avenue
Evergreen Park, IL 60805
800.499.0400 | 708.499.0400 | Fax 708.499.4620
P/N:A740151961, REV: F
4/16/2013
OPO-Standard Installation Instructions Manual Version
OPO-1, OPO-3, OPO-4, OPO-4HW
For ALL service related issues – Please call Florida Plastics:
8:30am–5:00pm CST/6:30am-3:00pm PST:
800 – 499 - 0400
PreSell Main Board (shown as Standard 4 column)
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Introduction
The OPO Drive Thru System is a triple dayparting menu board system that is used to display custom
POP selections for your products. The system consists of Main boards and Presell boards.
Getting Familiar with Terms OPO- 4 4 Column, Standard, Manual Main Board
OPO-4HW 4 Column, Standard, High Wind, Manual Main Board
OPO-3 3 Column, Standard, Manual Main Board
OPO-1 1 Column, Standard, Manual Presell Board
Each system comes broken down into a pedestal assembly, triangular columns, top tie beam & rain
caps and hardware kits.
See Spec Drawings for “As Shipped”.
Identification of the columns for the boards is critical to operation & service. Please note below the
labels associated with each column. The Labeling is “Lane 1, Column 1 = L1C1”.
Main Board - Inside Lane PreSell Main Board - Outside Lane
Viewed from Customer’s Vantage Point – Front of Menu Boards
(MAIN BOARDS SHOWN AS STANDARD 4 COLUMN FOR ILLUSTRATION PURPOSE)
Please note:
� The OPO menu boards are suitable for wet locations.
� Protective “blue tape” is for shipping purposes only!
� After installation:
• Gently remove the protective plastic from the face of the door
• Gently remove the blue plastic/tape that protects the lamps and sockets during
shipping.
L1C1
L1C2
L1C3
L1C4
L1C5
L2C1
L2C2
L2C3
L2C4
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Safety Warning
ALL INSTALLATION, SERVICE, AND MAINTENANCE MUST BE
PERFORMED BY A QUALIFIED ELECTRICIAN � This dayparting menu board is intended to be installed in accordance with the requirements of
Article 600 of the National Electrical Code and/or other applicable local codes. This includes
grounding and bonding of the menu board.
� Perform all installation, service, and maintenance in compliance with OSHA, local and safety codes.
� Turn off all power before installation or servicing this menu board system.
Notify Florida Plastics (Customer Service @ 800-499-0400) immediately with
any problems.
Installation of this drive thru system has both mechanical and electrical work. Electric access to the
main menu board is not only through the center of the foundation base plate, but there are multiple
other locations.
Tools Required ladder 10’
level 3’
screw drivers (flat & Philips), magnetic bit holder
small tip / flat blade screw driver (jewelers)
wire striper wire tape (pulling)
permanent marking pen
3/8” nut driver
adjustable wrench
box end wrenches – ¾”’, 9/16”, 15/16”
circuit tester
seal tite whips
conduit
12 AWG wire (minimum per McDonalds)
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Site Prep Wiring Details NOTE: Validate the site is ready for this new product line.
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Installation – Mechanical / Electrical
Mounting PreSell Pedestal and Column – Rear View
Step 1
• Install a leveling nut and
washer over each anchor
bolt.
Step 2
Pull wiring
thru conduit.
Step 3
Install pedestal to fit over
conduits and anchor bolts
onto leveling washers-
• Level pedestal base and
validate
Note:
Jog Switch opening to the
REAR
FEED WIRING UP THRU
PEDESTAL AND OUT JOG
SWITCH OPENING
ON DEMAND power
Refer to Wiring Schematic Details
* Power Feed (AC) Wiring Schematic- see pg. 13
• Validate pedestal is LEVEL
• Utilize pedestal slots to align board for
best customer viewing!
• Completely tighten all double nuts on
the anchor bolts.
• See exploded detail below.
NUT
NUT
WASHER
PEDESTAL BASE
WASHER
LEVELING NUT
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Step 4 Mount Triangle Assembly
• Route 3 wires from triangle assembly down center pole thru jog switch opening.
• Tighten all ½” HS bolts /column hardware following hardware sequence below.
Hardware Sequence
Nut
Lock washer
Triangle base plate
Pedestal cap plate
Flat washer
Bolt
ON DEMAND power supply
Note: Typical hardware
configuration for all columns
LONG end faces to the rear
HIGH side faces to the front
Refer to Wiring Schematic Details
* Power Feed (AC) Wiring Schematic- see pg. 13
Step 5 Mount PS Raincap Beam
• Open door
• Remove 3/8” bolt from top of
center post in triangle to secure
Raincap to beam.
• Install Raincap Beam
• Re-install 3/8” bolt along with
second 3/8” bolt from hardware
kit.
• Completely tighten ½” pedestal
mount bolts.
Step 6
Secure Raincap to Raincap
Beam using #10 Hardware:
• Provided in
Hardware Kit
Step 7 Wiring Termination
• Terminate and ground “ON DEMAND”
power supply.
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Installation – Mechanical/ Electrical
Mount Main Menu Board Pedestal and Columns – Rear View ENSURE SELECTION OF MOUNTING HOLES IN PEDESTAL ALLOWS FOR PROPER SIGN SET BACK FROM ALL CURBS.
IF THERE ARE NO OBSTRUCTIONS – PLACE PEDESTAL AS FAR TO THE RIGHT AS POSSIBLE (FROM VIEWING FACE).
Step 1
Install a leveling nut and
leveling plate over each
anchor bolt.
Refer to Wiring Schematic Details
* Power Feed (AC) Wiring Schematic- see pg. 13
ON DEMAND
power supply Step 2
Pull wiring
thru conduit.
Step 3
• Install pedestal to fit over conduits and anchor
bolts onto leveling plates- Level pedestal base
and validate
• Jog Switch opening to the REAR
• Feed wiring up thru pedestal and out
Switch opening
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FOUNDATION CONNECTION DETAIL
• Validate pedestal is LEVEL
• Utilize pedestal slots to align board for best
customer viewing!
• Completely tighten all double nuts on
the anchor bolts.
• See exploded detail below.
NUT
NUT
LEVELING PLATE
PEDESTAL BASE
LEVELING PLATE
LEVELING NUT
Step 4 Install Column #4
• Mount triangle assembly to
cap plate with hardware.
• Route 1 wire from triangle
assembly down center pole
thru adjacent jog switch
opening.
• Leave hardware “hand
tightened” until Rain Cap
Beam has been installed.
On Demand
power supply
Hardware Sequence
Nut
Lock washer
Triangle base plate
Pedestal cap plate
Flat washer
Bolt
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Step 5 Install Triangles 3 thru 1
Repeat install sequence for Columns # 3, #2 and #1.
• Each column has AC Power Feed.
• Validate each column has been labeled accordingly.
• Leave ½” HS Bolts finger tight until Beam and Raincap
are installed.
HIGH side faces to the front
LONG end faces to the rear
Step 6 Install Rain Cap Beam
• Open door
• Remove 3/8” bolt from top of center post in triangle to
secure Raincap to beam.
• Install Raincap Beam
• Re-install 3/8” bolt along with second 3/8” bolt from
hardware kit.
• Completely tighten ½” triangle mount bolts.
• Repeat for ALL columns!
Step 7 Install Rain Cap
Secure Raincap to Raincap Beam using #10 Hardware:
• Provided in Hardware Kit
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Step 8 Wiring Termination
• Terminate and ground “ON
DEMAND” power supply thru
ON/OFF switch.
Refer to Wiring Schematic Details
* Power Feed (AC) Wiring Schematic- see pg. 13
Note the direction that the columns rotate
(COUNTERCLOCKWISE)
ON DEMAND
Switch
Access Cover
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Validation Checklist * Validate all components are functioning when system is powered up.
1. Locate both On Demand and Always On circuits at service panel. Must be labeled!
Refer to page 13 - OIT Enclosure Termination Detail schematic.
2. Validate boards are fully lit.
3. Validate all TOP and BOTTOM bushings are current version.
4. Turn each column, one at a time, for B-L-S and lock into place validating pull pins are
working correctly.
5. Installers to properly mark the Product or ID Label, located on the back of each column
reflector.
Installers need to identify and check:
• Product type (i.e., Automated or
Manual)
• Product Line (OPO-1, OPO-2, OPO-3,
OPO-4)
• Special Features (S= SHORT, HW=HIGH
Wind Load)
• See sample label for more detail.
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DISCUSSION WITH STORE STAFF
• NEVER turn 2 adjacent columns at the same time
• Post OIT magnet with contact phone number information in a convenient
location for all staff.
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OPO Outdoor Menu Board Parts Policy & Procedures
As a contracted Outdoor Menu Board Sign Installer, you are required to purchase all parts from Florida
Plastics International. Installing unauthorized parts into a Florida Plastics Outdoor Menu Board will
void all installation and/or product warranties.
Ordering Parts in Warranty
Ordering Non Warranty Parts
• Sign Installer should call Florida
Plastics at 800.499.0400 for a Return
Authorization
• Florida Plastics will generate a Call
Tag to allow the Sign Installer to
return defective part
• Part(s) will be shipped to the Sign
Installer ( may be shipped to the
McDonald’s restaurant directly if
communicated at the time of the
order)
• Invoice sent to the Sign Installer
• Sign Installer packages defective
part, calls to schedule pickup
• Defective part shipped back to
Florida Plastics
• Florida Plastics receives RA and part
and credits Sign Installer account
• If part received is not defective, the
Sign Installer will be invoiced
• Call Florida Plastics at 800.499.0400
to order part or FAX PO to
708.499.4620
• Part(s) will be shipped to Sign Installer
or contracted Service Provider (Part
may be shipped to McDonald’s
restaurant directly if communicated
at the time of the order)
• Invoice for the non-warranty part(s)
will be sent to Sign Installer or
contracted Service Provider
• Sign Installer or contracted Service
Provider will invoice the restaurant
directly for any associated labor,
travel, parts charges.
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Sign Installation Warranty
Warranty Statement
Florida Plastics requires the authorized Sign Installer to provide a 60 day installation warranty from the
date of installation. The warranty provides that the OPO Menu Board was installed according to the
Florida Plastics guidelines as outlined in the Installation Manual using Florida Plastics approved parts
and materials. Failure to install per instructions will result in Installer liability. In the event that
additional work and/or parts are required to properly install the sign, all incurred costs will be the
responsibility of the Installer.
Spare Parts – see details on OPO Parts Policy & Procedures
All parts must be provided by Florida Plastics.
You may purchase an inventory of spare parts which will be credited as used and failed parts
returned or
You may order parts as needed from Florida Plastics.
Installation Failure Cost Expectations
If Florida Plastics receives a service call from a restaurant that is in the install warranty period, and
determines that an on-site visit is needed, Florida Plastics will notify the Sign Company so that the
service call can be dispatched to the original Sign Installer.
If Florida Plastics responds to a service call and it is determined that the failure is the result of the
installation workmanship and is within the warranty period of 60 days, the Sign Installer will reimburse
Florida Plastics its actual labor costs, not to exceed $75 without prior authorization. The Sign Installer
will also reimburse Florida Plastics actual travel costs up to $75 without prior authorization. Approval
for all labor and travel expenses that exceed these caps will be requested of the Sign Installer, prior to
any work being performed.
Product Failure Cost Expectations
During the warranty period, if it is determined that the failure is a product failure and not the result of
the installation, Florida Plastics will reimburse the Sign Installer its actual labor costs, not to exceed $75
without prior authorization from Florida Plastics. Florida Plastics will also reimburse the Sign Installer
actual travel costs up to $75 without prior authorization from Florida Plastics. All labor and travel
expenses that exceed these caps must be pre-approved by Florida Plastics. Invoice must reference
Florida Plastics initiated service call number.
To all Installers:
Please complete the Installation Close Out form on the
following page.
Fax completed form to Florida Plastics @ 708-499-4620.
Thank you.
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Installation Close Out Form
