OPERATOR'S MANUALDELUXE PUSH ROTARY

LAWN MOWER

• Assembly• Operation

• Maintenance• Service and Adjustments

• Storage• Troubleshooting

172782 Rev. 2 08.06.01 VB/BY Printed in U.S.A.

Safety Rules ......................................... 2-3Assembly ............................................. 5-8Operation ........................................... 9-15Maintenance .................................... 16-18

Service and Adjustments ................. 18-20Storage ............................................ 20-21Troubleshooting ............................... 22-23

IMPORTANT: This cutting machine is capable of amputating hands and feet andthrowing objects. Failure to observe the following safety instructions could result inserious injury or death.

I. GENERAL OPERATION

• Read, understand, and follow allinstructions on the machine and in themanual(s) before starting. Be thoroughlyfamiliar with the controls and the properuse of the machine before starting.

• Do not put hands or feet near or underrotating parts. Keep clear of the dis-charge opening at all times.

• Only allow responsible individuals, whoare familiar with the instructions, tooperate the machine.

• Clear the area of objects such as rocks,toys, wire, bones, sticks, etc., whichcould be picked up and thrown by theblade.

• Be sure the area is clear of other peoplebefore mowing. Stop machine if anyoneenters the area.

• Do not operate the mower whenbarefoot or wearing open sandals.Always wear substantial foot wear.

• Do not pull mower backwards unlessabsolutely necessary. Always look downand behind before and while movingbackwards.

• Do not operate the mower withoutproper guards, plates, grass catcher orother safety protective devices in place.

• See manufacturer's instructions forproper operation and installation ofaccessories. Only use accessoriesapproved by the manufacturer.

• Stop the blade(s) when crossing gravelddves, walks, or roads.

• Stop the engine (motor) whenever youleave the equipment, before cleaningthe mower or unclogging the chute.

• Shut the engine (motor) off and waituntil the blade comes to complete stopbefore removing grass catcher.

• Mow only in daylight or good artificiallight.

• Do not operate the machine while underthe influence of alcohol or drugs.

• Never operate machine in wet grass.Always be sure of your footing: keep afirm hold on the handle and walk; neverrun.

• Disengage the self-propelled mecha-nism or drive clutch on mowers soequipped before starting the engine(motor).

• If the equipment should start to vibrateabnormally, stop the engine (motor) andcheck immediately for the cause.Vibration is generally a warning oftrouble.

• Always wear safety goggles or safetyglasses with side shields when operat-ing mower.

II. SLOPE OPERATION

Slopes are a major factor related to slipand fall accidents which can result insevere injury. All slopes require extracaution. If you feel uneasy on a slope, donot mow it.• Mow across the face of slopes: never up

and down. Exercise extreme cautionwhen changing direction on slopes.

• Remove obstacles such as rocks, treelimbs, etc.

• Watch for holes, ruts, or bumps. Tallgrass can hide obstacles.

DO NOT:

• Do not trim near drop-offs, ditches orembankments. The operator could losefooting or balance.

• Do not trim excessively steep slopes.• Do not mow on wet grass. Reduced

footing could cause slipping.

2

III. CHILDREN

Tragic accidents can occur if the operatoris not alert to the presence of children.Children are often attracted to the machineand the mowing activity. Never assumethat children will remain where you lastsaw them.• Keep children out of the trimming area

and under the watchful care of anotherresponsible adult.

• Be alert and turn machine off if childrenenter the area.

• Before and while walking backwards,look behind and down for small children.

• Never allow children to operate themachine.

• Use extra care when approaching blindcorners, shrubs, trees, or other objectsthat may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline andother fuels. They are flammable andvapors are explosive.- Use only an approved container.- Never remove gas cap or add fuel

with the engine running. Allowengine to cool before refueling. Donot smoke.

- Never refuel the machine indoors.- Never store the machine or fuelcontainer inside where there is anopen flame, such as a water heater.

• Never run a machine inside a closedarea.

• Never make adjustments or repairs withthe engine (motor) running. Disconnectthe spark plug wire, and keep the wireaway from the plug to prevent accidentalstarting.

• Keep nuts and bolts, especially bladeattachment bolts, tight and keepequipment in good condition.

• Never tamper with safety devices. Checktheir proper operation regularly.

• Keep machine free of grass, leaves, orother debris build-up. Clean oil or fuelspillage. Allow machine to cool beforestoring.

• Stop and inspect the equipment if youstrike an object. Repair, if necessary,before restarting.

• Never attempt to make wheel heightadjustments while the engine (motor) isrunning.

• Grass catcher components are subjectto wear, damage, and deterioration,which could expose moving parts orallow objects to be thrown. Frequentlycheck components and replace withmanufacturer's recommended parts,when necessary.

• Mower blades are sharp and can cut.Wrap the blade(s) or wear gloves, anduse extra caution when servicing them.

• Do not change the engine governorsetting or overspeed the engine.

_Look for this symbol to point outimportant safety precautions. It meansCAUTION!!! BECOMEALERTH! YOURSAFETY IS INVOLVED.

A CAUTION: Always disconnect sparkplug wire and place wire where it cannotcontact spark plug in order to preventaccidental starting when setting up,transporting, adjusting or making repairs.

AWARNING: Engine exhaust, some of itsconstituents, and certain vehicle compo-nents contain or emit chemicals known tothe State of California to cause cancerand birth defects or other reproductiveharm.

_WARNING: Battery posts, terminalsand related accessories contain lead andlead compounds, chemicals known to theState of California to cause cancer andbirth defects or other reproductive harm.Wash hands after handling.

CAUTION: Muffler and other engineparts become extremely hot duringoperation and remain hot after engine hasstopped. To avoid severe burns oncontact, stay away from these areas.

CONGRATULATIONSonyourpurchaseofanewLawnMower.Ithasbeendesigned,engineeredandmanufacturedtogiveyouthebestpossibledependabilityandperform-ance.Shouldyouexperienceanyproblemsyoucannoteasilyremedy,pleasecontactyournearestauthorizedservicecenter.Theyhavecompetent,welltrainedtechniciansandthepropertoolstoserviceorrepairthisunit.• ReadtheSAFETYRULESandthisOperator'sManualinits entirety before you

attempt to assemble or operate your new lawn mower to insure proper operation andto prevent injury to yourself and others. Save this manual for future reference.

• Your new lawn mower has been assembled at the factory with the exception of thoseparts left unassembled for shipping purposes. To ensure safe and proper operationof your lawn mower, all parts and hardware you assemble must be tightened se-curely. Use the correct tools as necessary to ensure proper tightness.

• All parts such as nuts, washers, bolts, etc., necessary to complete the assembly havebeen placed in the parts bag.

TO REMOVE MOWER FROM CARTON

• Remove all loose parts from carton.• Remove lawn mower housing with care. Avoid touching blade under housing.

Always wear gloves or other protection when working under or lifting mower.

THINGS TO KNOW BEFORE YOU ASSEMBLE OR OPERATE YOUR MOWER

Do I have a side or rear discharge lawn mower?Look for the grass discharge opening on your mower. If the opening is on the right sideof the mower housing, it is a side discharge mower. If the opening is at the back of themower housing, it is a rear discharge mower. Only rear discharge lawn mowers have agrass catcher included with the mower. Approved grass catchers for side dischargemowers may be purchased from your nearest authorized dealer.Do I have a mulching lawn mower?Look for the grass discharge opening on your mower. Raise the discharge guard (reardoor on rear discharge mowers). If the opening is closed off by a plate, then your lawnmower is muicher ready. To convert to a discharging mower, see the Operation sectionof this manual.What is the right and left side of thelawn mower?When right hand (RH) or left hand (LH) ismentioned in this manual, it means whenyou are in the operating position (standingbehind the handle).

LEFTHANDSIDE

RIGHTHANDSIDE

FRONT

RACK or REAR

(Operating Position)

What kind of engine is on my lawnmower?When learning how to operate your newlawn mower, you will need to know whatkind of engine powers the mower. A decalon the engine will indicate the manufac-turer and type or brand name of theengine.

BRIGGS & STRATTON ENGINES

CLASSIC

E=

4

TECUMSEH HONDAENGINES ENGINES

_'ECUMSt_H

_I,CAUTION: Do not operate this mower without the discharge guard or an entireapproved grass catcher in place. These guards are for your protection and are requiredby the American National Standards Institute and Consumer Products Safety Commis-sion.

_i'LCAUTION: Disconnect spark plug wire from spark plug and place wire where itcannot come in contact with plug.

HOWTO SET UP YOUR LAWN MOWER

UNFOLD HANDLE

IMPORTANT: Unfold handle carefully soas not to pinch or damage control cables.• Raise handles until lower handle section

locks into place in operating position.• Raise upper handle section into place

on lower handle, remove protectivepadding and tighten both handle knobs.

• Remove handle padding holdingoperator presence control bar to upperhandle.

• Your lawn mower handle can beadjusted for your mowing comfort.Refer to "ADJUST HANDLE" in theService and Adjustments section of thismanual.

control bar

Lift L

Mowingposition

Lower handle

FOR HIGH WHEEL MOWERS ONLY -INSTALL REAR WHEELS

Some high wheel models require washerswhich will be provided in a parts bag. Ifprovided, install washers on the axle firstas shown.• Install one (1) rear wheel on the axle of

rear wheel adjuster.• Install 3/8-16 Iocknut and tighten

securely.• Repeat procedure for other rear wheel.

Wheel Axleassembly

Iocknut

WaveWashers

NOTE: For shipp=ng purposes, the rearwheels on your lawn mower may not beadjusted to the same position as the frontwheels. Before operating mower adjust allwheels to the same cutting height.

FOR REAR DISCHARGE MOWERSONLY - ASSEMBLE GRASS CATCHER

IMPORTANT: If your model lawn moweris mulcher ready, the mulcher plate or plugmust be removed before using mower as abagger. To convert mower to bagging ordischarging, see the Operation section inthis manual.

Look at the different grass catcherillustrations that follow. Determine whichtype of grass catcher you have and followthe appropriate instructions.

"FABRIC TOP" GRASS CATCHERSTO ASSEMBLE AND ATTACH GRASSCATCHER• Put grass catcher frame into grass bag

with rigid part of bag on the bottom.• Slip vinyl bindings over frame.NOTE: If vinyl bindings are too stiff, holdthem in warm water for a few minutes. Ifbag gets wet, let it dry before using.• Lift the rear door on the mower housing.• For HINGE BRACKET mounted catcher,

place the grass catcher frame onto theformed tabs on the rear door hingebracket.

• For HANDLE BRACKET mountedcatcher, place frame side hooks intoslots in handle brackets.

• For DOOR PIVOT PIN mountedcatcher, place the grass catcher framehooks onto the door pivot pins.

• For DOOR SLOT mounted catcher,place the grass catcher frame hooksinto the slots of the rear door.

NOTE: The grass catcher is secured to thelawn mower housing when the rear door islowered onto the grass catcher frame.

Catcher frame

\

Rigid

HINGE BRACKET MOUNTED

\

Hingebracket

_oor

Grasscatcher

frame

Formed tabs

HANDLE BRACKET MOUNTED

Handle bracket hooks Rear Grasscatcher

_. handle

Catcher fram{

DOOR PIVOT PIN MOUNTED

Pivot " Rear Grasscatcherhandle

Catcher frame hook

DOOR SLOT MOUNTEDRear door slots

Grasscatcherhandle

6

"HARDTOP"GRASSCATCHER

ASSEMBLE FRAME AND BAG

• Thread upper tubular frame into hem ofbag as shown. Be sure angled ends offrame point downwards.

• Slip lower frame into tubular upperframe as shown.

• Slip vinyl bindings over frame.

• Install two (2) blunt pointed screws infront holes and tighten securely.

Sharp pointed screws(Rear and side holes)

Catcher top

Hem /

Start here j

Uppe

Upper tubularframe

Vinyl bindings

Lower frame

ASSEMBLE TOP TO FRAME AND BAG

NOTE: For ease of assembly, placecatcher top upside down on work surface.

• Nest bag and frame assembly intocatcher top.

• Install two (2) sharp pointed screws intorear holes first and tighten securely.

• Pull catcher bag forward on frame toremove slack.

• Install two (2) remaining sharp pointedscrews in side holes and tightensecurely.

• Align lower frame and catcher top frontholes.

Blunt pointed screwsCatcher bag and {rame (Front holes)

TO ATTACH HARD TOP CATCHER

• Open the rear door on mower housing.• Place frame side hooks into slots in

handle brackets.• Release rear door, allowing it to nest

into top of catcher.

Rear doorslots

Grass catcher _"frame hook

_,CAUTION: Under normal usage, thecatcher matedal is subject to deteriorationand wear and should, therefore, bechecked frequently for replacement. Anyreplacement catcher should be checked toensure compliance with originalmanufacturer's specifications._CAUTION: Do not run lawn mowerwithout the discharge guard (rear door),approved grass catcher, clipping deflectoror mulcher plate in place. Never attemptto operate mower with the dischargeguard (rear door) removed or proppedopen.

7

SPARK PLUG BOOT

On some models a spark plug boot ispacked loose in the parts bag. If yourmodel has the boot, install on spark plugwire and reconnect spark plug wire tospark plug.

Spark plug

_Boot

FOR ELECTRIC START MODELS

ONLY-TO PREPARE BATTERY

NOTE: Your battery must be chargedbefore you can start your lawn mower.• Disconnect engine connector (male)

from battery connector (female).• Connect battery charger connector

(male) to battery connector (female).• Plug battery charger into 110 volt A.C.

outlet.• Leave battery charger connected for 24

hours before starting your engine for thefirst time.

• After charging, connect engine connec-tor (male) to battery connector (female).

Your engine has an integral alternator forpartial charging. Connect your batterycharger to charge battery as required.IMPORTANT: The engine alternator willnot charge a discharged battery.At the end of the mowing season thebattery should be charged for 48 hours toIqrotect the battery during winter storage._,CAUTION: Always disconnect theengine connector (male) from the batteryconnector (female) to prevent accidentalstarting when transporting or storing yourlawn mower after the season.

DECK-MOUNTED BATTERY

=:_ Engine //

__connector

_:'------_:_'_ C', ,l_attery__ _ _ charger

jjt f_ _i--t \

jjJ _ -J.f_ charger/_ _/f_'_ connector

Battery connector (Female) (Male)

TRIMPLATE-MOUNTED BATTERY

Charger connector Battery connector(female)

Engineconnector (male) Battery charge

8

Theoperationof any lawnmower can result in foreignobjects thrown into theeyes, which can result insevere eye damage. Always

wear safety glasses or eye shields whileoperating your lawn mower or performingany adjustments or repairs. We recom-mend a wide vision safety mask overspectacles or standard safety glasses.

HOWTO USE YOUR LAWN MOWER

ENGINE SPEED CONTROLMODELS WITH FIXED SPEED ENGINESEngine speed was set at the factory foroptimum performance. Engine speed isnot adjustable.MODELS WITH REMOTE THROTTLEEngine speed is controlled by the throttlecontrol located on the upper handle.• Move lever forward for fast engine

speed, starting, and for better grassbagging.

• Move lever backward for slow enginespeed.

• Some models have engines equippedwith a choke feature. Move the lever allthe way forward to the choke positionwhen starting a cold engine.

\Choke(start)

Remotethrottle control

MODELS WITH ENGINE MOUNTEDSPEED CONTROLThe engine speed is controlled by a leverlocated at the carburetor on the engine.High or fast position is for starting engine,normal cutting and better grass bagging.Low or slow position is for light cutting,trimming and fuel economy.

BRIGGS & STRATTON CLASSIC AND SPRINT

Rapid

Sparkplug

/

_Enginespeed

Primer (if equipped) control lever

BRIGGS & STRATTON QUANTUM

Engine speed

control lever

TECUMSEH

Engine speedcontrollever

TO ADJUST CUTTING HEIGHT

Adjust cutting height to suit your require-ments. Medium position is best for mostlawns. Raise wheels for low cut and lowerwheels for high cut.

MODELS WITH MANUALADJUST BOLT-ON WHEELS

• Remove wheel, bolt, and hardware andreassemble in desired adjustment hole.

• Reinstall wheel components in thesame order as they were beforeremoval. Tighten securely.

• Make sure all wheels are at the sameheight.

Shoulderbolt

Wheelassembly

MODELS WITH "QUICK ADJUST"WHEEL HEIGHT ADJUSTERS

NOTE: For shipping purposes, the rearwheels on your lawn mower may not beadjusted to the same position as the frontwheels. Before operating mower adjustall wheels to the same cutting height.• Raise wheels for low cut and lower

wheels for high cut.• Adjust cutting height to suit your

requirements. Medium position is bestfor most lawns.

• To change cutting height, squeezeadjuster lever toward wheel. Movewheel up or down to suit your require-ments. Be sure all wheels are in thesame setting.

NOTE: Adjuster is properly positionedwhen plate tab inser[s into hole in lever.Also, 9-position adjusters (if so equipped)allow lever to be positioned between theplate tabs.

Lower Wheels for High Cut Plate Tab

FOR MULCHING MOWERS ONLY

Most mulching mowers are shipped readyto be used as a mulcher."REAR DISCHARGE ONLY" MOWERS

Some models have a seperate mulcherplug, other models have the mulcher plugbuilt into the rear door. To convert tobagging or discharging, the plate or plug(if so equipped) must be removed from thedischarge opening of the lawn mower.• Open rear door and remove mulcher

plate or plug (if so equipped). Storemulcher plate or plug in a safe place.

• You can now install grass catcher oroptional clipping deflector accessory.

• To return to mulching operation, installmulcher plate or plug into dischargeopening of mower.

_I,CAUTION: Do not run your lawnmower without mulcher plate/plug in placeor approved clipping deflector or grasscatcher in place. Never attempt to operatethe lawn mower with the rear door

removed or propped open.

MULCHER PLATE TYPE

Slots

Mulcherplate tabs

MULCHER PLUG TYPE

Raise Wheels for LowCut Lever Mulcher plug /

10

MULCHERPLUGBUILTINTOREARDOOR

"SIDEDISCHARGE ONLY" MOWERSMULCHER PLATE TYPETOconvert to bagging or discharging,mulcher plate must be removed fromunderside of lawn mower.• Remove the four (4) screws and lock

nuts securing the mulcher plate to themower.

• Store mulcher plate and hardware in asafe place.

• Mower can now be used for sidedischarging or optional grass catcheraccessory can be attached.

• To return to mulching operation, simplyreinstall mulcher plate and tightenhardware securely.

Screw and

• Position lock lever over hinge bracket asshown and raise lever to lock mulcherplug in place.

• Allow discharge guard to rest againstlock lever.

• To return to discharging or baggingoperation, simply lower lock lever andremove mulcher plug from mower.

_CAUTION: Do not run your lawnmower without discharge guard, approvedgrass catcher or mulcher plate or plug inplace.

Raisedischarge

I

e bracket

Mulcher

lever"down"

position

I Raise leverto lock

Mulcher plate

MULCHER PLUG TYPE "A"TOconvert to mulching operation, mulcherplug must be installed into dischargeopening of mower.• Raise discharge guard and work /f

mulcher plug into discharge opening ofmower.

11

Lower leverto unlock

MULCHER PLUG TYPE "B"To convert to mulching operation, mulcherplug must be installed into dischargeopening of mower.• Open discharge guard.• Insert tab of mulch plug into housing

opening.• Align hooks of mulch plug over hinge

rod of discharge guard. Push mulchplug down until mulch plug is seated inhousing opening.

_CAUTION: Do not run your lawnmower without discharge guard, approvedgrass catcher or mulcher plug in place.

Housingopening

Mulch

Hinge rod

"COMBI-CUT" MOWERS

Your lawn mower was shipped ready to beused as a mulcher. To convert to baggingor discharging:

REAR BAGGING

• Open rear door and remove mulcherplate. Store mulcher plate in a safeplace.

• You can now install grass catcher.• To convert to mulching or discharging

operation, install mulcher plug into reardischarge opening of mower, makingsure all tabs are seated properly.

Mulcherplate tabs

SIDE DISCHARGING

• Mulcher plate must be installed into reardischarge opening of mower (see aboveinstructions).

• Open mulcher door and install dis-charge deflector under door as shown.

• Mower is now ready for dischargingoperation.

• To convert to mulching or baggingoperation, discharge deflector must beremoved and muicher door must beclosed.

Mulcher door

12

Open mulcher door

Dischargedeflector

SIMPLE STEPS TO REMEMBER WHENCONVERTING YOUR "COMBI-CUT"LAWN MOWER

FOR MULCHING -

• Rear mulcher plate installed and reardoor closed.

• Mulcher door closed.

FOR REAR BAGGING -

• Rear mulcher plate removed.• Grass catcher installed.• Mulcher door closed.

FOR SIDE DISCHARGING -

• Rear mulcher plate installed and reardoor closed.

• Side discharge deflector installed._,CAUTION: Do not run your lawn mowerwithout rear mulcher plate or plug in placeor approved grass catcher in place. Neverattempt to operate the lawn mower with therear door removed or propped open.

GRASS CATCHER

(REAR BAGGING MODELS ONLY)

TO EMPTY GRASS CATCHER

• Simply open rear door and lift grasscatcher up and away from mower.

NOTE: Do not drag the bag whenemptying. It will cause unnecessary wear._CAUTION: Under normal usage, thecatcher material is subject to deteriorationand wear and should, therefore, bechecked frequently for replacement. Anyreplacement catcher should be checked toensure compliance with originalmanufactureCs specifications._CAUTION: Do not run lawn mowerwithout the rear door, approved grasscatcher or clipping deflector in place.Never attempt to operate mower with therear door removed or propped open.

OPERATOR PRESENCE CONTROLBAR

Your lawn mower is equipped with anoperator presence control bar whichrequires the operator to be positionedbehind the lawn mower handle in order tostart and operate the lawn mower._CAUTION: Federal regulations requirean engine control to be installed on thislawn mower in order to minimize the risk

of blade contact injury. Do not under anycircumstances attempt to defeat thefunction of the operator control. The bladeturns when the engine is running.

13

BEFORE STARTING ENGINE

Read the engine manual packed with yourmower.FILL ENGINE WITH OIL

Your lawn mower is shipped without oil inthe engine.• Be sure mower is level and area around

oil fill is clean.• Remove engine oil filler plug (oil fill cap/

dipstick on models so equipped).• Slowly add oil. For type and grade of oil

to use, see "ENGINE" in the Maintenancesection of this manual.

• Fill to the top of slot in filler hole (to"FULL" line on dipstick on models soequipped). Do not overfill.

• Replace plug (oil fill cap/dipstick onmodels so equipped) and tighten.

• Check oil level before each use. Add oilas needed.

• To change oil, see Maintenance sectionof this manual.

FILL GASOLINE TANK

• Fill gasoline tank with fresh, clean,unleaded gasoline. DO NOT USEPREMIUM GASOLINE. BE CAREFULNOT TO OVERFILL TANK.

WARNING: Experience indicates thatalcohol blended fuels (called gasohol orusing ethanol or methanol) can attractmoisture which leads to separation andformation of acids during storage. Acidicgas can damage the fuel system of anengine while in storage. To avoid engineproblems, the fuel system should beemptied before storage of 30 days orlonger. Drain the fuel tank, start the engineand let it run until fuel lines and carburetor

are empty. Use fresh fuel next season.See Storage Instructions for additionalinformation. Never use engine or carburetorcleaner products in fuel tank or permanentdamage may occur.

TO START ENGINE

_I,CAUTION: The mower blade rotates

whenever the engine is running.• Move engine speed control to fast

position (or to choke/start position onmodels equipped with choke feature).

• If your mower has a primer, to start a coldengine, push primer as many times asinstructed in the engine manual packedwith your mower. Use a firm push. Thisstep is not usually necessary whenstarting an engine which has already runfor a few minutes.

• Hold operator presence control bar downagainst handle.

MODELS WITH RECOIL STARTER• Pull starter handle quickly. Do not allow

starter rope to snap back.MODELS WITH ELECTRIC STARTER• Push the engine start button (or turn the

key on models so equipped).IMPORTANT: Do not crank engine morethan five continous seconds between eachtime you try to start. Wait 5 to 10 secondsbetween each attempt.ALL MODELS• For engines equipped with choke, slowly

move engine speed control lever to fastafter engine starts.

TO STOP ENGINE

• To STOP engine, release operatorpresence control bar.

NOTE: For engines with a primer, it maybe necessary to repeat priming steps incooler weather. In warmer weather,overpdming may cause flooding and enginewill not start. If you do flood engine, wait afew minutes before attempting to start andDO NOT repeat priming steps.

Operator Recoilpresence startercontrol bar- handle

(centermount

type)

Recoil /starter handle(side mount type)

14

MOWING TIPS

• For most cutting conditions and betterbagging performance, the engine speedshould be set in the fast position.

• Under certain conditions, such as whenmowing very tall grass, raise the mowerheight on the first cut to reduce pushingeffort, to avoid overheating the engine,and to avoid leaving clumps of grassclippings. Make the second cut to thedesired height.

• For extremely heavy cutting, reduce thewidth of cut.

• For side discharge lawn mowers, cut ina counterclockwise direction, starting atthe outside of the area to be cut, inorder to spread grass clippings moreevenly and to put less load on theengine. To keep clippings off ofwalkways, flower beds, etc., make thefirst cuts in a clockwise direction.

• When using a rear discharge lawnmower in moist, heavy grass, clumps ofcut grass may not enter the grasscatcher. Reduce ground speed (push-ing speed) and/or run the lawn mowerover the area a second time.

• If a trail of grass clipping is left on theright side of a rear discharge lawnmower, mow in a clockwise directionwith a small overlap to collect theclippings on the next pass.

• Pores in cloth grass catchers canbecome filled with dirt and dust with useand the catcher will collect less grass.To prevent this, regularly hose catcheroff with water and let dry before use.

f

J

FOR MULCHING MOWERS ONLY-

MULCHING MOWING TIPS

IMPORTANT: For best performance, keepmower housing free of built-up grass andtrash. See "CLEANING" in theMaintenance section of this manual

• The special mulching blade will recutthe grass clippings many times andreduce them in size so that as they fallonto the lawn they will disperse into thegrass and not be noticed. Also, themulched grass will biodegrade quickly toprovide nutrients for the lawn. Alwaysmulch with your highest engine (blade)speed as this will provide the bestrecurring action of the blades.

• Avoid cutting your lawn when it is wet.Wet grass tends to form clumps andinterferes with the mulching action. Thebest time to mow your lawn is the earlyafternoon. At this time the grass hasdried and the newly cut area will not beexposed to the direct sun.

• For best results, adjust the lawn mowercutting height so that the lawn mowercuts off only the top one-third of thegrass blades. If the lawn is overgrown itwill be necessary to raise the height ofcut to reduce pushing effort and to keepfrom overloading the engine and leavingclumps of mulched grass. For extremelyheavy mulching, reduce your width ofcut by overlapping previously cut pathand mow slowly.

• Certain types of grass and grassconditions may require that an area bemulched a second time to completelyhide the clippings. When doing asecond cut, mow across or perpendicu-lar to the first cut path.

• Change your cutting pattern from weekto week. Mow north to south one weekthen change to east to west the nextweek. This will help prevent mattingand graining of the lawn.

1/3 MAX

15

MA.NTE.A.OESO.EDULE +FiLLINDATES,+.s.,ouCOMPLB'rE ,:,. +,-,,,',+ooREGULAR SERVICE j_t_v_v _4 _)_._ bP_HVIt_ L)P,.L_+

Check for Loose Fasteners _Clean]Inspect Grass Catcher

(If Equipped) _ _M Clean Lawn Mower

O Clean Under Drive Cover( Power+Propelled Mowers) fl_

R_ Check drive belt/pulleys( Power+Propelled Mowers)

Check/Sharpen/Replace Blade I_ 3

Lubrication Chart I_ I1_

Clean Battery/Rechar eIElectric Start aowerrl I_ 11_4

E Check Engine Oil Level

N Change Engine Oil 11/1,2

G Clean Air Filter ll_ 2

Inspect Muffler

N Clean or Replace Spark Plug

E Replace Air Filter Paper Cart ridge 1_#2

I - Change more often when oFeratil_g under a heavy load or in high ambient temperatures2. ServK;e more olten when operating in dirbJ or dusty conditions

3 + Replace blades more often when mowing in 8_ndy soil

4 + Charge 48 hours _t end of season

GENERAL RECOMMENDATIONS

The warranty on this lawn mower does notcover items that have been subjected tooperator abuse or negligence. To receivefull value from the warranty, operator mustmaintain mower as instructed in thismanual.Some adjustments will need to be madepedodically to properly maintain your unit.All adjustments in the Service andAdjustments section of this manual shouldbe checked at least once each season.• Once a year, replace the spark plug,

clean or replace air filter element andcheck blade for wear. A new spark plugand clean/new air filter element assureproper air-fuel mixture and help yourengine run better and last longer.

• Follow the maintenance schedule in thismanual.

BEFORE EACH USE

• Check engine oil level.• Check for loose fasteners.

LUBRICATION CHART

Wheel

adjuster (oneach wheel)

Hinge pin

(if equipped)

Reardoor

hinge (ifequipped)

1_ Handle bracket mounting pins

1_ Spray lubricant

2_ See "ENGINE" in Maintenance section+

LUBRICATION

Keep unit well lubricated (See "LUBRICA-TION CHART").

16

IMPORTANT: Do not oil or greaseplastic wheel bearings. Viscouslubricants will attract dust and dirt thatwill shorten the life of the self-lubdcat-ing bearings. If you feel they must belubricated, use only a dry, powderedgraphite type lubricant sparingly.

LAWN MOWER

Always observe safety rules whenperforming any maintenance.TIRES

• Keep tires free of gasoline, oil, or insectcontrol chemicals which can harmrubber.

• Avoid stumps, stones, deep ruts, sharpobjects and other hazards that maycause tire damage.

BLADE CARE

For best results, mower blade must bekept sharp. Replace bent or damagedblades.TO REPLACE BLADE• Turn lawn mower. See engine manual

for proper direction of turning over theengine.

• Use a wood block between blade andmower housing to prevent blade fromturning when removing blade bolt.

• Protect your hands with gloves and/orwrap blade with heavy cloth.

• Remove blade bolt, lock washer and flatwasher.

• Remove blade and blade adapter.• Inspect the key inside blade adapter.

Replace adapter if damaged.IMPORTANT: Blade bolt is grade 8 heattreated.

• Install new or sharpened blade withtrailing edge up toward the engine.

• Position blade on blade adapter. Alignthe two (2) holes in blade with raisedlugs of adapter.

• Reassemble blade bolt, lock washerand flat washer into blade adapter andcrankshaft in exact order as shown.

• Position block of wood between bladeand mower housing.

• Tighten blade bolt securely. Recom-mended tightening torque is 35-40 ft.Ibs.

NOTE: We do not recommend sharpeningblade - but if you do, be sure the blade isbalanced.

washer Trailin_

TO SHARPEN BLADECare should be taken to keep the bladebalanced. An unbalanced blade will causeexcessive vibration and eventual damageto lawn mower and engine.• The blade can be sharpened with a file

or on a grinding wheel. Do not attemptto sharpen while on the mower.

• To check blade balance, drive a nail intoa beam or wall. Leave about one inchof the straight nail exposed. Placecenter hole of blade over the head ofthe nail. If blade is balanced, it shouldremain in a horizontal position. If eitherend of the blade moves downward,sharpen the heavy end until the blade isbalanced.

ENGINE

Read the maintenance section of yourengine manual.LUBRICATION

Change the oil after the first two hours ofoperation and every 25 hours thereafter orat least once a year if the lawn mower isnot used for 25 hours in one year. Referto engine manual.TO CHANGE ENGINE OIL

(SEE ENGINE MANUAL)• Be sure lawn mower is on level surface.• Oil will drain more freely when warm.• Catch oil in a suitable container.• For engines without dipstick, remove

bottom oil drain plug.• For engines with oil fill cap/dipstick,

remove bottom drain plug or removeengine oil cap and turn mower on itsside.

• After oil has drained completely, replaceoil drain plug and tighten securely.

• Refill engine with oil. Pour slowly. Donot overfill.

• Fill to top of slot inside of filler hole or to"FULL" line on dipstick on models soequipped. Keep oil at proper level.

AIR FILTER

Your engine will not run properly and maybe damaged by using a dirty air filter.Clean the element after every 25 hours ofoperation or every season. Replace theair filter every 100 hours of operation orevery season, whichever occurs first.Service air cleaner more often under dustyconditions. See the maintenance sectionof your engine manual.MUFFLER

Inspect and replace corroded muffler as itcould create a fire hazard and/or damage.

edge Blade adapter 17

SPARK PLUG

Replace spark plugs at the beginning ofeach mowing season or after every 100hours of operation, whichever occurs first.Set spark plug gap according to enginemanual specifications.

CLEANING

IMPORTANT: For best performance,keep mower housing free of grass build-upand trash. Clean the underside of yourmower after each use.

• Clean the underside of your lawn mowerby scraping to remove buildup of grassand trash.

• Clean engine often to keep trash fromaccumulating. A clogged engine runshotter and shortens engine life.

• Keep finished surfaces and wheels freeof all gasoline, oil, etc.

We do not recommend using a gardenhose to clean your lawn mower unless theelectrical system, muffler, air filter, andcarburetor are covered to keep water out.Water in engine can shorten engine life.

GRASS CATCHER (IF SO EQUIPPED)Grass catcher may be hosed with waterbut must be dry when used._CAUTION: Under normal usage, thecatcher material is subject to deteriorationand wear and should therefore bechecked to ensure compliance withoriginal manufacturer specifications.

ACAUTION: Before performing any service or adjustments:• Release operator presence control bar.• Make sure the blade and all moving pads have completely stopped.• Disconnect spark plug wire from spark plug and place where it cannot come in

contact with plug.

LAWN MOWER

TO ADJUST CUTTING HEIGHTSee "TO ADJUST CUTTING HEIGHT" inthe Operation section of this manual.TO ADJUST HANDLE2 POSITIONThe handle can be mounted in a high orlow position. The mounting holes in thebottom of lower handle are off center forraising or Iowedng the handle.• Remove upper handle and all parts

attached to lower handle.• Remove hairpin cotters from lower

handle bracket mounting pin.• Squeeze lower handle in to remove it

from mounting pins.• Turn lower handle over to raise or lower

handle.• Squeeze lower handle in and position

holes onto mounting pins on handlebracket.

• Reassemble hairpin cotters ontomounting pins.

• Reassemble upper handle and all partsremoved from lower handle.

"'" OffI" i centerJ i

Low position High position

adjust height

18

3 POSITION "EURO" OR "EZ"The handle on your lawn mower has three(3) height positions - adjust to height thatsuits you.• Remove knob and carriage bolt on one

side of the lower handle.• While holding handle assembly, remove

knob and carriage bolt from oppositeside, align hole in handle with desiredhole in handle bracket and reassemblebolt and knob and tighten securely.

• Align opposite side of handle with samepositioning hole and secure with boltand knob.

"EURO" ADJUSTMENT

Handleadjustmentbracket _

Knob

High pin

Medium_ 3-positionhandle

_adjustmentbracket

Bolt "ADJUSTABLE" HANDLES

The upper handle may be adjusted to four(4) different height positions.• Loosen both handle knobs only enough

to allow the upper handle to pivot to thedesired adjustment position.

• Tighten both handle knobs securely.

Handle" " knob

_HandleJstment

/Handleknob

Knob

3 POSITION "QUICK"The handle on your lawn mower has three(3) height positions - adjust to height thatsuits you.• Squeeze the bottom ends of lower

handle towards each other until the pinin handle can be inserted into one of thethree height adjustment holes.

REAR DEFLECTOR (IF EQUIPPED)The rear deflector, attached between therear wheels of your mower, is provided tominimize the possibility that objects will bethrown out of the rear of the mower intothe operator mowing position. If thedeflector becomes damaged, it should bereplaced.

19

ENGINE

CARBURETOR

The carburetor has been preset at thefactory and adjustment should not benecessary. However, minor adjustmentmay be required to compensate fordifferences in fuel, temperature, altitude orload.• The air filter must be assembled to the

carburetor when running engine.• Best carburetor adjustment is obtained

when fuel tank is 1/4 full.• In order for the engine to run, the

operator presence control bar must beheld in the operating position. There-fore, and assistant will be required tohold the control bar in the operatingposition when making final adjustmentto the carburetor.

See the adjustment section of your enginemanual for further instructions.

ENGINE SPEED

The engine speed has been factory set.Do not attempt to increase engine speedas it may result in personal injury. If youbelieve the engine is running too fast ortoo slow, take your lawn mower to anauthorized engine service center for repairand adjustment.

THROTTLE CONTROL

If it becomes necessary to adjust orreplace the throttle control, see theadjustment section of your engine manual.

Immediately prepare your lawn mower for storage at the end of the season or if the unitwill not be used for 30 days or more._CAUTION: Never store the lawn mower with gasoline in the tank inside a buildingwhere fumes may reach an open flame or spark. Allow the engine to cool beforestoring in any enclosure.

LAWN MOWERWhen lawn mower is to be stored for aperiod of time, clean it thoroughly, removeall did, grease, leaves, etc. Store in aclean, dry area.• Clean entire lawn mower (See "CLEAN-

ING" in the Maintenance section of thismanual).

• Lubricate as shown in the Maintenancesection of this manual.

• Be sure that all nuts, bolts, screws, andpins are securely fastened. Inspectmoving parts for damage, breakage andwear. Replace if necessary.

• Touch up all rusted or chipped paintsurfaces; sand lightly before painting.

HANDLE

Your handle may be folded for storage asshown.• Squeeze the bottom ends of lower

handle towards each other until handleclears the handle brackets and swinghandles forward over mower.

• Loosen upper handle mounting hard-ware enough to allow upper handle tobe folded back.

IMPORTANT: When folding handles forstorage or transportation, be sure to foldhandles as shown or you may damage thecontrol cables.

/•_ Squeeze to fold

i""""-- Lower handle

Handle

Ibracket

Operator presencecontrol bar

Lower

Mounting pinT 1Hairpin cotter -

Fold

Foldbackward

position

2O

2 POSITION /"ADJUSTABLE" HANDLESWhen setting you handles up from thestorage position, the lower handle willautomatically lock into mowing position.

3POSITIONHANDLESWhensettingupyourhandlefromthestorageposition,thelowerhandlewillrequiremanuallylockingintothemowingposition.

3POSITION"EURO"3-PositionhandleadjustmentbracketKnob

Knob

3 POSITION "EZ"

_f

handleadjustment

bracket\

3 POSITION "QUICK"

._pinSq

3-Position Jhandle

bracket

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to preventgum deposits from forming in essentialfuel system parts such as carburetor, fuelfilter, fuel hose, or tank during storage.Also, experience indicates that alcoholblended fuels (called gasohol or using

ethanol or methanol) can attract moisturewhich leads to separation and formation ofacids during storage. Acidic gas candamage the fuel system of an enginewhile in storage.• Drain the fuel tank.• Start the engine and let it run until the

fuel lines and carburetor are empty.• Never use engine or carburetor cleaner

products in the fuel tank or permanentdamage may occur.

Bolt • Use fresh fuel next season.NOTE: Fuel stabilizer is an acceptablealternative in minimizing the formation offuel gum deposits during storage. Addstabilizer to gasoline in fuel tank or storagecontainer. Always follow the mix ratiofound on stabilizer container. Run engineat least 10 minutes after adding stabilizerto allow the stabilizer to reach the carbure-tor. Do not drain the gas tank and carbure-tor if using fuel stabilizer.ENGINE OIL

Drain oil (with engine warm) and replacewith clean oil. (See "ENGINE" in theMaintenance section of this manual).CYLINDER

• Remove spark plug.

i Pour one ounce (29 ml) of oil throughspark plug hole into cylinder.Pull starter handle slowly to distributeoil.

• Replace with new spark plug.BATTERY (IF EQUIPPED)Disconnect the battery from the engineconnector and charge battery 48 hours.

OTHER

• Do not store gasoline from one seasonto another.

• Replace your gasoline can if your canstarts to rust. Rust and/or dirt in yourgasoline will cause problems.

• If possible, store your unit indoors andcover it to give protection from dust anddirt.

\ • Cover your unit with a suitable protec-\ tive cover that does not retain moisture.

Do not use plastic. Plastic cannotbreathe, which allows condensation toform and will cause your unit to rust.

IMPORTANT: Never cover mower while

engine and exhaust areas are still warm._'iI,CAUTION: Never store the lawn mower

with gasoline in the tank inside a buildingwhere fumes may reach an open flame orspark. Allow the engine to cool beforestoring in any enclosure.

21

TROUBLESHOOTING CHART

PROBLEM CAUSE

Does net start 1. Dirty air filter.2. Out of fuel.3. Stale fuel.

4. Water in fuel.

5. Spark plug wire isdisconnected.

6. Bad spark plug.7. Loose blade or broken

blade adapter.8. Control bar in released

position.9. Control bar defective.

10. Week battery.11. Disconnected battery

connector.

Loss of power 1. Rear of lawn mower housingor cutting blade draggingin heavy grass.

2. Cutting too much grass.3. Dirty air filter.4. Buildup of grass, leaves,

and trash under mower.

5. Too much oil in engine.6. Walking speed too fast.

Poor cut- uneven 1. Worn, bent or loose blade.

2. Wheel heights uneven.3. Buildup of grass, leaves

and trash under mower.

CORRECTION

1. Cleen/replace air filter.2. Fill fuel tank.3. Drain tank and refill with

fresh, clean fuel.4. Drain fuel tank and

carburetor and refill tank

with fresh gasoline.5. Connect wire to plug.

6. Replace spark plug.7. ]]ghten blade bolt or

replace blade adapter.8. Depress control bar to

handle.9. Replace control bar.10. Charge battery.11. Connect battery to engine.

1. Set to "Higher Cut" position.

2. Set to "Higher Cut" position.3. Cleenireplace air filter.4. Clean underside of mower

housing.5. Check oil level.

6. Cut at slower walking speed.

1. Replace blade. ]]ghtenblade bolt.

2. Set all wheels at same height.3. Clean underside of

mower housing.

22

TROUBLESHOOTING CHART

PROBLEM CAUSE CORRECTION

Excessive 1. Worn, bent or loose blade. 1. Replace blade. 33ghtenvibration blade bolt.

Contact an authorized

service center.

Starter ropehard to pull

Depress control bar toupper handle beforepulling starter rope.Contact an authorizedservice center.

Replace blade adapter.Move lawn mower to cut

grass or to hard surface.

2. Bent engine crankshaft. 2.

1. Engine flywheel brake is on 1.when control bar is released

2. Bent engine crankshaft. 2.

3. Blade adapter broken. 3.4. Blade dragging in grass. 4.

1. Cutting height too low. 1.2. Lift on blade worn off. 2.

3. Catcher not venting air. 3.

1. Grass is too high or wheel 1.height is too low.

2. Rear of lawn mower 2.

housing or cutting bladedragging in grass.

3. Grass catcher too full. 3.

4. Handle height position not 4.right for you.

Grass catcher Raise cutting height.not filling (if so Replace blade.equipped) Clean grass catcher.

Hard to push Raise cutting height.

Raise rear of lawn mower

housing one (1) setting higher.

Empty grass catcher.Adjust handle height to suit.

23