OPERATOR'S MANUAL - Electro · PDF fileH. C. Duke & Son, LLC P/N 184979 April 2012 Printed in U.S.A. COMPACT SERIES SOFT SERVE FREEZER Model FM8 184979 4/12 OPERATOR'S MANUAL

H. C. Duke & Son, LLC P/N 184979 April 2012 Printed in U.S.A.

COMPACT SERIESSOFT SERVE FREEZER

Model FM8184979 4/12

OPERATOR'S MANUALwith Illustrated Parts List

Operator’s Manualfor the

Electro Freeze Model FM8Compact Series

Soft Serve Freezer

All contents © Copyright 2012 H.C. Duke & Son, LLC, 2116 Eighth Avenue, East Moline, Illinois 61244

i

ELECTRO FREEZE Model FM8

184979

When you see this symbol on your freezer or in thismanual, be alert to the potential for personal injury.Follow recommended precautions and safeoperating practices.

WARNING

CAUTION

The signal words — DANGER, WARNING andCAUTION — are used with the safety alert symbol(DANGER decals on the freezer may or may nothave the safety alert symbol, but the message is thesame). Decals with the words DANGER, WARN-ING or CAUTION appear on the freezer. DANGERidentifies the most serious hazard. Decals with thewords DANGER or WARNING are typically nearspecific hazards on the freezer. General precautionsare listed on CAUTION safety decals.

In this manual, CAUTION messages with the safetyalert symbol call attention to safety messages.

ii

SAFETY FIRST!SAFETY FIRST!SAFETY FIRST!SAFETY FIRST!SAFETY FIRST!

Follow these four steps to safety ....

DANGER

2. Understand Signal Words ....

1. Recognize Safety Information ....Look for this safetyalert symbol throughout this manual.


184979

SAFETY FIRST!SAFETY FIRST!SAFETY FIRST!SAFETY FIRST!SAFETY FIRST!

iii

3. Follow Safety Instructions ....

Read and understand all safety messages in thismanual. Read and understand the decal safetymessages on your freezer. Take notice of thelocation of all decals on the freezer and keep thesafety decals in good condition. Check themperiodically and replace missing, damaged orillegible safety decals. The safety decals mustremain in place and legible for the life of thefreezer. If you need new decals, use theinformation and illustrations on pages iv and v ofthis manual to identify the decal and call or writeto H.C. Duke & Son, LLC.

DO NOT attempt to operate this freezer until youread and understand all safety messages and theoperating instructions in this manual.

4. Operate Safely ....

DO NOT allow untrained personnel to maintain orservice this machine. Failure to follow thisinstruction may result in severe personal injury. DONOT operate the freezer unless all service panelsand access doors are secured with screws. DONOT attempt to maintain or repair the freezer untilthe main power supply has been disconnected.Contact your local Electro Freeze Distributor forauthorized service.


184979iv

Safety Decal Locations

Do not attempt to operate the freezer untilall safety precautions and operating instruc-tions in this manual are read and under-stood.

Take notice of all warning, caution, instruc-tion and information decals (or labels) on thefreezer as shown in the figure to the right.The labels have been put there to helpmaintain a safe working environment.

The labels have been designed to withstandwashing and cleaning. All labels mustremain legible for the life of the freezer.Check labels periodically to be sure theycan be recognized as warning labels.

If it is necessary to replace any label,please contact your local authorized ElectroFreeze Distributor or H. C. Duke & Son,LLC. When ready to order, you will need todetermine the (1) part number, (2) type oflabel, (3) location of label, and (4) quantityrequired, and include a return shippingaddress.

You may contact your local authorizedElectro Freeze Distributor, as follows:

Name:

Address:

Phone:

or — for factory service assistance —contactH. C. Duke & Son, LLC. Electro FreezeService Department by phone or FAX:

Phone: (309) 755-4553(800) 755-4545

FAX: (309) 755-9858

E-mail: [email protected]

(The decals on the next page are numbered1 and 2. Those numbers correspond to thenumbers in the table below. The tableprovides the part number, description, andquantity for each decal.)

No. Part No. Description (Qty)

1 P/N HC165126 Decal — Panel Removal Warning (3)

2 P/N HC165025 Decal — Beater Warning (1)


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Safety Decal Locations

v


184979

Table of Contents

SECTION DESCRIPTION PAGE

SAFETY .............................................................................................. ii

PART I

1. INTRODUCTION .......................................................................... 1

2. NOTE TO INSTALLER ............................................................... 1

3. ELECTRICAL REQUIREMENTS ........................................... 2

4. SPECIFICATIONS ........................................................................ 2

4.1 Particulars. ........................................................................................... 2

4.2 Data Plate ............................................................................................. 3

4.3 Reference Information ............................................................................. 3

4.4 Installation Date ..................................................................................... 3

4.5 Dimensions. .......................................................................................... 4

5. PART NAMES AND FUNCTIONS ......................................... 5

6. OPERATOR CONTROLS & INDICATORS ........................ 7

6.1 Selector Switch ...................................................................................... 7

6.2 Day-Night Switch ................................................................................... 8

6.3 "ADD MIX" Indicator Light ........................................................................ 8

6.4 Mix Float ............................................................................................... 8

6.5 Mix Feed Tube & Regulator ....................................................................... 9

7. DISASSEMBLY AND CLEANING ........................................ 10

7.1 Cleaning Accessories ............................................................................ 10

7.2 Disassembly Instructions ........................................................................ 11

7.3 Cleaning Instructions ............................................................................. 13

8. ASSEMBLY ..................................................................................... 15

9. START-UP INSTRUCTIONS .................................................. 17

9.1 Sanitizing ............................................................................................ 17

9.2 Priming ............................................................................................... 18

vi


184979

Table of Contents (continued)

SECTION DESCRIPTION PAGE

10. CLOSING PROCEDURES ...................................................... 20

10.1 Night Switch Operation ........................................................................ 20

10.2 Draining Product From Freezer .............................................................. 21

11. SOFT SERVE INFORMATION .............................................. 22

11.1 Overrun ........................................................................................... 22

11.2 Rerun ............................................................................................... 22

12. ROUTINE MAINTENANCE ................................................... 23

13. TROUBLESHOOTING TABLE ............................................. 24

PART II

MODEL FM8 REPLACEMENT PARTS WITH ILLUSTRATIONS .. *

* Refer to Part II Table of Contents for help with locating part numbers and illustrations.

vii


184979 1

1 Introduction

The FM8 freezer is designed to producesoft serve ice cream, ice milk, yogurt,and similar frozen dairy products, with aproduct serving temperature range of15° to 25°F (-9 to -4°C). If such productsare prepared from powdered concen-trate, they should be precooled to 40°F(4°C) prior to introduction to the freezer.Use of other products in this machine isconsidered misuse (see Warranty).

This manual has been prepared to assistyou in the proper operation and generalmaintenance of the Electro FreezeModel FM8 freezer.

Make sure all personnel responsible forequipment operation completely readand understand this manual beforeoperating the freezer. When properlyoperated and maintained, the freezerwill produce a consistent quality product.

If you require technical assistance,please contact your local authorizedElectro Freeze Distributor, as follows:

Name:

Address:

Phone:

For factory service assistance — contactH.C. Duke & Son, LLC,. Electro FreezeService Department as follows.

Phone: (309) 755-4553

(800) 755-4545

FAX: (309) 755-9858


2 Note to Installer

This freezer must be installed and servicedby an Electro Freeze Distributor in accor-dance with the installation instructions.

Air cooled models require a minimum of 3-inches (7.6 cm) air space on both sides andback of the freezer for adequate ventilation.

If this freezer is to be used in a self-serviceapplication, it is recommended that themachine be fitted with a self-service kit.Contact your Electro Freeze Distributor or H.C. Duke & Son, LLC for this kit.

Test the operation of the head switch prior toplacing the freezer in service. See Section12, Routine Maintenance, Monthly.

After installation the warranty registrationcard must be completed and returned tovalidate the warranty.


2 184979

1. Always verify electrical specifica-tions on the data plate (figure 4-1) ofeach individual freezer. Data platespecifications will always supersede theinformation in this manual.

2. This freezer requires a protected20 amp 220 volt circuit. Connect thefreezer to a circuit separate from anyother electrical equipment. The freezerplug will fit a NEMA 6-20R receptacle.See figure 3-1.

3. Supply voltage must be within±10% of voltage indicated on the name-plate.

4. An easily accessible main powerdisconnect must be provided for allpoles of the wiring to the freezer.

3 Electrical Requirements

4.1 Particulars

4 Specifications

Width (in/cm) 26-1/2 / 67.33

Height (in/cm) 55 1/4 / 140.34

Depth (in/cm) 25-5/16 / 64.29

Weight (lbs/kg) 558 /253

Voltage* 208-230/60/1

Circuit Ampacity 20.0

Compressor (2) 3/4 HP/4300(BTUH)

.56 kw (Motor)

1.1 kw (Cooling)

CAUTION

All materials and connec-

tions must conform to

local requirements and be

in compliance with the

National Electric Code

(NEC).

CAUTION

To prevent accidental

electrical shock, a

receptacle with a positive

earth ground is required.

Figure 3-1 Plug

Beater Motor (2) 3/4 HP /.56 kw

Refrigerant R-404a

Charge (ea. side) 24 oz / .68 kg

Cooling Air

Hopper (2) 10 qts / 9.5 liters

Cylinder (2) 2.7 qts / 2.5 liter

*Contact factory for other voltages.


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4.2 Data Plate

The data plate provides importantinformation that the operator shouldrecord and have available for partsordering, warranty inquiries and servicerequests.

Figure 4-1

4.3 Reference Information

Fill in the following information as soonas you receive the Electro Freeze FM8.(The item numbers — encircled, be-low — correspond with the calloutnumbers in figure 4-1.)

1 Model Number: _______________

2 Serial Number: _______________

3 Electrical Spec: Voltage _______

Phase _______ Hertz ________

4 Total Amps: __________________

5 Minimum Circuit Ampacity: _____

4.4 Installation Date

Write in ReferenceInformation HERE!

Fill in the date of installation, and the name, address, and phone number of theinstaller in the space provided below. This information will be needed when orderingparts or service for the FM8 Freezer.

Date of installation: _________________________________________

Installed by: _________________________________________

Address: _________________________________________

_________________________________________

Phone: _________________________________________


4 184979

Figure 4-2 Electro Freeze Model FM8 Dimensions

4.5 Dimensions

The dimensions of the FM8 freezer are provided in figure 4-2, below.

NOTE: Optional ADA compliant handles are available.


184979 5

5 Part Names and Functions

6 HANDLE - DISPENSE. Opensand closes the plunger to startand stop the flow of productfrom the freezer.

7 PIN - HANDLE. Secureshandle to the head.

8 KNOB - HAND. Secures thehead to the freezing cylinder.

9 NOZZLE. Shapes the frozenproduct being served.

Figure 5-1 Head Assembly

1 HEAD. Encloses the freezingcylinder and provides an openingfor product to be dispensed.

2 O-RING - HEAD. Seals thehead to the freezing cylinder.Must be lubricated.

3 PLUNGER. Seals the productopening in the head whenclosed. Allows product to flowwhen open.

4 ROD - PLUNGER. Starts thefreezer when dispensing. Mustbe in place before freezer willoperate.

5 O-RING - PLUNGER. Seals theplunger in the head. Must belubricated to seal and slidefreely.


6 184979

5 Part Names and Functions (continued)

1 SHAFT - ASSY. BEATER.Rotates in the freezing cylinderblending air and mix and ejectingproduct.

2 BAR - BREAKER. Keepsproduct blended in the center ofthe beater shaft.

3 BLADE - SCRAPER. Scrapesthe frozen product from thefreezing cylinder.

4 SEAL - ASSY.SHAFT. Sealsthe opening between the freezingcylinder and the beater shaft.

Figure 5-2 Beater Shaft Assembly

1 O-RING - MIX FEED INSERT.Holds the regulator in place inthe mix tube. Must be lubricated.

2 INSERT-ASSY MIX FEED.Provides a positive shut off ofmix flow to the freezing cylinder.

3 TUBE - MIX FEED. Meters thecorrect amount of mix and air intothe freezing cylinder from thehopper.

4 O-RING - MIX FEEDTUBE.Seals the opening between thehopper and mix feed tube. (O-rings do not need lubrication.)

Figure 5-3 Mix Feed Tube Assembly


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6.1 Selector Switch 1

This three-position switch selects themode of operation of the freezer.

a. “CLEAN” (left) — This positionoperates the beater only (no refrigerationto the cylinder). Always use this modewhen performing cleaning and sanitizingoperations.

b. “OFF” (center) — In this positionthe beater motor will not operate and norefrigeration will be provided to thecylinder.

The following paragraphs describe theoperator controls and indicators. Refer tofigure 6-1 for location of these controlsand indicators on the Model CS8 freezer.

NOTE: The plunger rod must be in placebefore the freezer will operate in “DAY”,“NIGHT”, or “CLEAN” position.

CAUTION

Test operation of the head

switch prior to placing the

freezer in service. See Sec-

tion 12, Routine Maintenance,

Monthly.

Figure 6-1

6 Operator Controls

Important:

Do not use the automatic positionwith water or sanitizer in the cylinderor hopper — the freezer will bedamaged.

c. “AUTO” (right) — This positionactivates both the beater motor andrefrigeration unit. This is the normaloperating position.


8 184979

6 Operator Controls (continued)

6.2 Day– Night Switch 2

6.4 Mix Float

The float must be installed on thesensor tube for the “ADD MIX” indicatorlight to work.

Figure 6-2

6.3 “ADD MIX” Indicator Light 3

b. “NIGHT” (right) — This energy-saving mode will reduce product agita-tion. The freezer will automatically cycleto maintain temperatures below 41°F(5°C). Use this position when the freezerwill not be in use for periods of morethan an hour.

a. “DAY” (left) — The low tempera-ture thermostat controls the systemrefrigeration to maintain the productserving temperature between 18° to21°F (-8° to -6°C). This is the normaloperating position.

When lit, this light indicates the mix inthe hopper is at a low level and shouldbe refilled as soon as possible. Alwaysmaintain at least 2 inches (5.1 cm) ofmix in the hopper. For best operatingresults keep hopper full.

Important:If proper mix level is not maintained,a freeze-up may occur and damagethe freezer.


184979 9

6 Operator Controls (continued)

6.5 Mix Feed Tube & Insert

Figure 6-3

Figure 6-4

This two-position regulating device(figure 6-3) meters the correct amountof mix and air into the freezing cylinder.

a. “OPEN” - Always use this posi-tion when dispensing product. (Seefigure 6-4. When OPEN you can seeclear through the hole in the top of themix feed tube.)

Important:If product is dispensed when theregulator is in the “CLOSED” posi-tion, a freeze-up will occur and maydamage the freezer.

b. “CLOSED” - Use this positionwhen the freezer is in the “NIGHT”mode, and when product will not bedispensed for a long period of time.(See figure 6-4. When CLOSED youcannot see through the hole in the topof the mix feed tube — the white plasticregulator tube inside will block the hole.)

PinLocation

PinLocation

INSERT


10 184979

It is important that the freezer be disas-sembled, washed, lubricated and sani-tized before operation.

The cleaning and sanitizing instructionsexplained in this manual are required tomaintain a clean, sanitary freezer. Thefreezer should be disassembled,cleaned, reassembled, lubricated andsanitized daily to ensure the best pos-sible product and freezer operation.

7 Disassembly and Cleaning

Persons assembling, cleaning or sanitiz-ing the freezer must wash and sanitizehands and forearms with an approvedsanitizer.

7.1 Cleaning Accessories

The following are accessories necessary for cleaning, sanitizing and disassembly/assembly.

1. BRUSH & HANDLE, Cylinder.4-inch diameter with 28-inch handle, usedfor cleaning the cylinder.

2. BRUSH, Double end. 1-1/8 inchdiameter and 7/16-inch diameter, used forcleaning the drain tube, mix inlet tube andmix feed tube.

3. BRUSH, General parts cleaning. 1-inch diameter, 12-inches overall length,used for cleaning the head.

4. BRUSH, Mix feed assembly. 1/4-inch diameter, 18-1/2 inches overall lengthused for cleaning the mix feed tube andregulator.

5. LUBRICANT, Lubri-Film Plus.Approved lubricant for moving parts and O-rings. See assembly instructions for lubricat-ing points.

6. KIT, O-ring. This kit contains all O-rings and seal needing replacement on aregular basis.

Figure 7-1 Accessories

1

2

3

4 5

158009 BRUSH-4” DIA158012 HANDLE

158054A LUBRI-FILM PLUS


184979 11

7.2 Disassembly Instructions

CAUTION

To avoid electrical shock or

contact with moving parts,

make sure all switches are

in the “OFF” position and

that the main power supply

is disconnected.

3. Remove the handle pin (7),plungers (3) and nozzles (9) from head(1).

4. From each side of the freezer,remove the beater shaft (10, figure 7-3)from the cylinder. Then remove breakerbar (11), scraper blades (12) and shaftseal (13) from the beater shaft.

5. Remove hopper cover, drip tray,and drip tray insert.

6. Remove the mix feed tube (figure7-4) and mix float from the hopper.

1. If there is product in the freezer,refer to Section 10, Closing Proce-dures, 10.2 Draining Product.

2. Remove plunger rods (4, figure7-2) and hand knobs (8), and pulldispensing head (1) straight out.

Figure 7-2 Disassemble the dispense head

— continued


12 184979

CAUTION

To prevent bacteria growth,

remove all O-rings when

cleaning. Failure to do so

could create a health

hazard.

7. Remove the insert (2) from themix feed tube. Remove the O-ring (1)from the insert. Remove the O-rings (4)from the mix feed tube (1).

8. Remove the O-rings (figure 7-2,#2) from the head (1). Remove the O-rings (5) from the plungers (3). Removethe shaft cup seals from the washer onthe shaft seal assembly (figure 7-3, #13).

7.2 Disassembly Instructions (continued)

Figure 7-4 Disassemble the Mix FeedTube

Figure 7-3 Dissasemble the BeaterShaft


184979 13

7.3 Cleaning Instructions

The cleaning instructions explained in this section are procedures to remove bacte-ria and maintain a clean sanitary freezer. Both sides of the soft serve freezer mustbe disassembled, washed and sanitized according to the instructions in this manualbefore start-up to ensure the best possible cleanliness.

Figure 7-6 Clean the head ports

CAUTION

Electric shock hazard. Do not splash water on switches or allow waterto flow onto electrical components inside the machine.

CAUTIONTo prevent bacteria growth, use only approved sanitizers to sanitizethe machine. Failure to do so could create a health hazard.

Important:Do not use unapproved sanitizersor laundry bleach. These materialsmay contain high concentrationsof chlorine and will chemicallyattack freezer components.

NOTE: It is your responsibility to beaware of the requirements for meetingfederal, state, and local laws concerningthe frequency of cleaning and sanitizingthe freezer.

1. Prepare a three-compartmentsink for washing, rinsing, and sanitizingparts removed from the freezer perapplicable health codes. Also, prepare aclean surface to air-dry all parts.

NOTE: The sanitizer should be mixedaccording to the manufacturer’s instruc-tions to yield 100 parts per million(PPM) available chlorine solution.(example: Stera Sheen Green Label).Use warm water (100º to 110ºF or 38º to43ºC) to wash, rinse, and sanitize.

Important:Do not leave parts in sanitizer formore than 15 minutes.

2. Wash all parts removed from thefreezer thoroughly with dish detergent.Clean the following parts with theappropriate brush provided:

a. The mix feed tubes and insertmain bore and cross holes (figure 7-5).

b. The head plunger openings,center plunger ports, breaker bar cavi-ties, O-ring grooves, dispense nozzlemounting rings and mix ports (figure 7-6). — continued

Figure 7-5 Clean the mix feed tube


14 184979

7.3 Cleaning Instructions (continued)

c. The shaft seals, washers,plunger O-ring grooves, nozzlse andfloats (figure 7-7).

d. The beater shafts inside the frontcollar and the hole on the rear flange (figure7-8).

3. After all parts are washed, rinseand then place them in the sanitizingsolution. For proper sanitizing, the partsmust remain fully immersed in thesanitizer for 5 minutes.

4. Using the sanitizing solution.

a. Thoroughly brush the hoppers,around the mix level sensor tubes and mixfeed ports to the cylinders (figure 7-9).

b. Brush the inside of the cylin-ders, making certain to clean the backwalls of the cylinders.

c. Brush the inside of the draintube with sanitizer (figure 7-10).

d. Wipe down the sides of thefreezer.

Figure 7-8 Clean beater shaft

Figure 7-9 Clean hopper and mixfeed port

Figure 7-7 Clean shaft seal, bushing,plunger, nozzle and float

Figure 7-10 Clean Drain Tube

Replace worn brushes. Useonly Electro Freeze original or

authorized replacementparts. See AlphabetizedParts List in Part II of this

Manual to order new brushes.


184979 15

8 Assembly

Correct assembly of the freezer isessential to prevent leakage of productand damage to the freezer. To assemblethe freezer, you will need an approvedlubricant (such as Lubri-Film Plus). Makesure all parts of the assemblies have beenwashed and sanitized before assembling.Persons assembling the freezer must firstwash and sanitize their hands and forearmswith an approved sanitizer. Follow theseinstructions for each side of the freezer tobe used.

CAUTION

To avoid electrical shock

or contact with moving

parts, make sure all

switches are in the “OFF”

position and that the main

power supply is discon-

nected.

1. Assemble the beater shaft sealon the washer to complete the beatershaft seal. Apply a moderate amount ofapproved sanitary lubricant (such as Lubri-Film Plus or equivalent) to the internalsurface and the face of the plastic bushingopposite the bell portion of the seal. Do notallow any lubricant to come in contact withthe bell-shaped rubber portion of the seal(figure 8-1).

2. Install the shaft seal assembly overthe rear of the beater shaft, with the bell-shaped portion facing the rear (figure 8-2).

3. Apply lubricant to the bearing areasof the breaker bar and bushing.

4. Slide the breaker bar into thecenter of the beater shaft, so the bar fitsinto the hole in the rear beater shaftdisc. Place both scraper blades on thebeater shaft, as shown in figure 8-2.

Figure 8-1 Lubricate shaft seal

Figure 8-2 Assemble beater shaftassembly

–continued

SEAL (CUP) WASHER (BUSHING)


16 184979

8 Assembly (continued)

Figure 8-3 Assemble the head assembly

Figure 8-4 Assemble the mix feed tube

5. Insert the assembled beater shaftinto the cylinder by sliding the rear bladealong the bottom of the cylinder. This willcenter the beater shaft and allow align-ment with the drive shaft. Rotate andpush the beater assembly while pushing,until the shank has engaged the driveshaft. Install both beater shafts.

6. Install and lubricate the O-rings(see O-ring chart) on the dispensingplungers, and insert into the head(figure 8-4).

7. Install and lubricate the 4-inchhead O-rings.

8. Position the handles in the headassembly and lock in place with thehandle pin.

9. Snap the nozzles on the mixoutlets at the bottom of the head.

Important:Do not overtighten the hand knobs.Excessive force will damage the head.Tighten the hand knobs finger-tightonly.

10. Install the dispensing head ontothe freezer by sliding the head over thethreaded studs and aligning the squareend of the breaker bars with the squarein the dispensing head. Slide the headinto the cylinders and install the handknobs, being careful to tighten evenlyand finger-tight only.

NOTE: The plunger rods must be inplace for the freezer to operate in the“CLEAN” or “AUTO” mode.

11. Install the plunger rods.

12. Install the O-rings on the mixfeed tubes and insertss, as shown infigure 8-4.

14. Lubricate the O-rings on theinserts and install into the mix feedtubes. See figure 8-4. (No lubrication isrequired on the mix feed tube O-rings.)

INSERT


184979 17

9 Start-up Instructions

The sanitizing instructions explained inthis manual are important procedures toremove bacteria and maintain a clean,sanitary freezer. Each side of the softserve freezer must be disassembled,washed and sanitized according to theinstructions in this manual. Alwayssanitize before start-up to ensure thebest possible cleanliness.

CAUTION

To prevent bacteria growth,

use only approved

sanitizers to sanitize the

machine. Sanitizing must

be done just prior to start-

ing the machine. Failure to

do so could create a health

hazard.

9.1 Sanitizing

Figure 9-1 Sanitize hopper and itscomponents

Important:Do not use unapproved sanitizers orlaundry bleach. These materials maycontain high concentrations of chlo-rine and will chemically attack freezercomponents.

NOTE: It is your responsibility to beaware of and conform to the local, state,and federal laws concerning the fre-quency of cleaning and sanitizing thefreezer.

1. Wash and sanitize your handsand forearms. Follow these directions foreach side of the freezer.

2. Prepare 2 gallons (7.6 liters) ofsanitizing solution for each cylinder. Thesanitizing solution must be mixed ac-cording to manufacturer’s instructions toyield 100 PPM (parts per million) avail-able chlorine solution (example: Stera-Sheen Green Label). Use warm water(100° to 110°F or 38° to 43°C) to wash,rinse, and sanitize.

3. Ensure that the mix feed tubeassembly and mix float are in the bottomof the hopper pan.

Important:Never let the sanitizer remain in thefreezer for more than 15 minutes.

Important:Do not insert any tools or objects intothe mix feed port or head dispensinghole while the freezer is running.

4. Pour sanitizing solution into thehopper pan. Using a clean brush, scrubthe hopper wall, mix level sensor, themix feed port from the hopper to thecylinder, the inside of the mix feed tubeand the mix float, as shown in figure 9-1.

5. Install mix float on mix levelsensor and wash down the inside of thehopper cover.

–continued


18 184979

9.1 Sanitizing (continued)

Figure 9-3 Mix Feed TubePositions

Look through top hole

in tube — you should

see clear through.

Look through top hole in

tube — you should see

the inner white plastic

tube (regulator) blocking

the opening.

Figure 9-4 Mix level line

Figure 9-2 Selector (Toggle) Switch Positions

9.2 Priming

Important:Do not use the “AUTO” position withsanitizer in the cylinder. The freezerwill be damaged.

6. When the cylinder has filled withsanitizing solution, reconnect the mainpower supply to the freezer. Turn theselector switch to the “CLEAN” position(figure 9-2) and allow the beater to runfor 5 minutes. During this time period,check for leaks around the head, plungerand drain tube.

7. Place an empty container underthe dispensing head and drain thesolution by opening the appropriateplunger to allow cylinder and hopper toempty. Open and close each plunger atleast 10 times during draining to sanitizethe port area of dispense head.

8. When the sanitizing solution hasdrained from the freezer, turn the selec-tor switch to the “OFF” position.

Priming the freezer removes all excessair and sanitizer from the freezingcylinder and sets the proper overrun forthe first cylinder of product. For eachcylinder, follow these steps:

1. Wash and sanitize your hands.

2. Install the mix feed tube assem-bly in the hopper. Push all the way downand ensure the insert is in the“CLOSED” position, as shown in figure9-3.

3. Fill the hopper with mix to the mixlevel line (figure 9-4) on the mix tubeassembly (3 pints).

4. Place an empty container underthe dispense head. While holding theplunger open, also open the insert,allowing mix to force out all remainingsanitizer. When pure mix appears, closethe plunger.

MIX LEVEL

–continued


184979 19

5. Remove the mix feed tube andallow the remaining mix in the hopper toflow into the cylinder.

6. Reinstall mix feed tube assemblyin the hopper and push all the waydown. Make sure the insert is in the“CLOSED” position as shown in figure 9-3.

Important:Failure to completely remove sani-tizer or water from the freezing cylin-der before placing in “AUTO” willdamage the freezer.

7. Turn selector switch to “AUTO” tobegin the freezing process. Fill thehoppers with mix to the full operatinglevel and install the hopper cover.

8. Keep the insert in the “CLOSED”position until you are ready to dispensethe first serving. When ready, moveinserts to the “OPEN” position, as shownin figure 9-3.

9. During long idle periods, theinserts should be closed — but remem-ber — when dispensing product,make sure that the mix feed insert isOPEN at all times. If not open, the flowof mix will be restricted, causing theproduct to freeze solid. Hard, frozenproduct could cause damage to thefreezer. Do not allow lubricant to blockthe hole in the tube, as this would havethe same result.

9.2 Priming (continued)

Closed — empty hopper

Closed — first level mix

Open — full hopper


20 184979

1. In areas where state and localhealth codes allow, the freezer may beswitched to the energy saving “NIGHT”mode operation. This will allow thefreezer to cycle less at night, but stillmaintain approximately 41°F (5°C), orlower, product in the cylinder and hop-per.

2. To switch the freezer to the“NIGHT” mode, leave the SelectorSwitch in the “AUTO” position and placethe Day/Night Switch in the “NIGHT”position.

3. The plunger rod must be in placefor the unit to operate in the “NIGHT”mode.

4. Remove nozzle, and clean allsoiled surfaces with soap and water.

5. Using the small brush suppliedin the spare parts kit, brush the nozzleand bottom of the plunger, and thenwash with sanitizing solution.

6. Turn the mix feed insert to the“CLOSED” position, as shown in figure10-1.

7. Check mix level in hopper toensure there is enough mix to keep theindicator light off; add mix if necessary.Do not dispense product when themix feed insert is in the “CLOSED”position.

8. To start the machine after usingthe “NIGHT” mode, place back to “DAY”mode and replace the sanitized nozzle.

9. “OPEN” the mix feed insert andfill the hopper with mix (figure 10-1).

10 Closing Procedures

10.1 Night Switch Operation

Closed — night operation



see clear through.



see the inner white

plastic tube (regula-

tor) blocking the

opening.

Figure 10-1 Mix Feed TubePositions


184979 21

10.2 Draining Product from Freezer

Figure 10-2 Sanitize hopper

7. Dispense the cold water. Followwith warm water and repeat until thewater coming out is clear.

8. Drain the remainder of the warmwater from the cylinder. Turn selectorswitch to the “OFF” position.

9. Prepare 2 gallons (7.6 liters) ofsanitizing solution. Sanitizing solutionmust be mixed according tomanufacturer’s instructions to yield 100PPM available chlorine solution (ex-ample: Stera-Sheen Green Label). Usewarm water (100 to 110°F or 38 to43°C).

10. Pour sanitizing solution into thehopper pan. Using a clean brush, scrubthe hopper walls, mix level sensor, themix feed port from the hopper to thecylinder, the inside of the mix feed tubeand the mix float as shown in figure 10-2.

Important:Do not use the “AUTO” position withsanitizer in the cylinder. The freezerwill be damaged.

11. When the cylinder has filled withsanitizing solution, turn the selectorswitch to the “CLEAN” position and allowthe beater to run for 5 minutes.

12. Place an empty container underthe dispensing head and drain thesolution by opening the plunger to allowcylinder and hopper to empty. Open thecenter plunger to allow sanitizer into thecenter plunger cavity.

13. When the sanitizing solution hasdrained from the freezer, turn the selec-tor switch to the “OFF” position.

Note: It is your responsibility to beaware of, and conform to, the require-ments for meeting local, state, andfederal laws concerning the frequencyof cleaning and sanitizing the freezer.

To remove frozen product from thecylinders, perform the following stepsfor each cylinder:

1. Place the selector switch in the“CLEAN” position.

2. Remove the mix feed tube fromthe hopper.

3. Let the beater run for 5 minutes.This will allow the product in the cylin-der to soften.

4. Place a clean, sanitized con-tainer under the dispensing nozzle.

5. Dispense the semi-frozenproduct until it quits dispensing. If localhealth codes permit, cover the rerunproduct container and place it in thecooler. (See Section 11, SOFT SERVEINFORMATION)

Important:Do not use hot water. Damage to thefreezer could occur.

6. Close plunger and pour twogallons (7.6 liters) of cold water into thehopper.


22 184979

11 Soft Serve Information

11.1 Overrun

As mix is frozen in the freezing cylinder,air is incorporated into the mix to in-crease its volume, as well as enhancethe taste and texture of the finishedproduct. The increase in volume iscalled overrun. Fifty percent overruntranslates to a volume increase of 50%— 10 gallons of liquid mix has become15 gallons of finished product.

Controlled overrun is important tomaintain consistency in product quality.Too much overrun (air) results in a light,fluffy product lacking the cold refreshingappeal of a quality product. Too littleoverrun results in a wet, heavy product.

To correctly measure the overrun per-form the following steps:

1. Place an empty pint container onthe scale* and adjust your scale to zero.

2. Remove container from scaleand fill the container with liquid mix tothe top. Weigh the container and record.

3. Replace the liquid mix withfrozen product, being sure to leave novoids or air spaces in the container.

4. Strike off the excess product soit is even with the top of the containerand measure the weigh.

5. Use the following formula tofigure overrun percentage:

“Weight of liquid mix minus weight offrozen product/divided by the frozenweight. Multiply by 100.” See example.

Example:

Weight of 1 pint of mix = 18 oz.

Weight of 1

pint frozen product = 12 oz.

Difference = 6 oz.

6 oz. divided by 12 oz. = .5

.5 x 100 = 50% overrun

*Your Electro Freeze Distributor canprovide a scale (P/N HC158049) that isgraduated in overrun percentage.

11.2 Rerun

NOTE: Rerun product is unable toaccept the same amount of air asfresh product. As a result, the qualitywill be affected and product mayappear grainy and icy.

For further information contact yourlocal Electro Freeze distributor orthe Service Department of H. C.Duke & Son, LLC, phone (309) 755-4553 or (800) 755-4545.

If local health codes permit the use of rerunmake sure to follow these procedures:

1. Store rerun mix in a clean, sani-tized container.

2. Store in a cooler with a temperaturebelow 40ºF (4.4ºC).

3. DO NOT prime the machine withrerun. Always skim off and discard foam.Then combine the rerun with fresh mix in aratio of 50/50 and add to the hopper duringoperation.

4. Once a week run the mix as low aspossible and discard after closing. This willbreak the rerun cycle and reduce thepossibility of high bacteria and coliformcounts.


184979 23

12 Routine Maintenance

MONTHLYTest Head SwitchThe head switch feature is designed to preventthe beater shaft from being accidentally activated.It is essential that the proper operation of thisswitch be verified on a routine basis. Use thefollowing instructions to test for proper operation:

1. Be sure all switches are in the “OFF”position.

2. Disconnect the main power supply.

3. Remove the dispense head and beatershaft assembly.

4. Connect the main power supply.

5. Turn the selector switch to the “CLEAN”position.

CAUTION

Moving parts. DO NOT place hands

in the freezing cylinder. Severe

personal injury could result.

6. Look inside the freezing cylinder towardthe rear; the drive shaft coupling should NOT beturning. Turn the switch off and disconnect themain power supply.

7. If the drive shaft coupling is turning, oryou are unable to determine whether or not theshaft is turning, turn the switch to the “OFF”position, disconnect the main power supply andcontact your Electro Freeze Distributor forservice. DO NOT place the freezer in serviceuntil the problem has been fixed.

Electro Freeze recommends the followingschedule to help maintain your Model FM8freezer in like-new operating condition.Take the time to learn and perform theseroutine procedures and receive in returnmany years of valuable service from yourfreezer. Protect your investment!

DAILY

1. Disassemble, wash, rinse, sanitize, air-dry,reassemble and sanitize all parts which come intocontact with the mix.

CAUTION

To prevent bacteria growth, remove all o-

rings when cleaning. Failure to do so could

create a health hazard.

2. Clean the cylinder and drain tube with theappropriate brushes.

3. Upon cleaning, inspect all seals and O-rings thatcome into contact with mix. Replace any O-ring that isworn, torn, or loose-fitting.

4. Wipe all exterior surfaces of the freezer toremove any splattered mix.

5. Check overrun and temperature of the product.

QUARTERLY1. Have air-cooled condenser fins cleaned by your

Electro Freeze Distributor.

Important:Never use a screwdriver or sharp object to cleanbetween fins.

2. Have your Electro Freeze Distributor check therefrigeration system and make the necessary adjust-ments.

1500 HOURS OFOPERATION OR

6 MONTHS

1. Contact your Electro Freezedistributor for the initial oil change of thegear reducer.


24 184979

12 Routine Maintenance

USE ONLY ORIGINAL OR AUTHORIZED REPLACEMENT PARTS WITH THIS FREEZER.

If you have any questions on items that are not included in this schedule or problems that requireservice assistance, please call your local distributor or H.C. Duke & Son, LLC, Electro FreezeService Department for factory service assistance.

Phone: (309) 755-4553 or (800) 755-4545FAX: (309) 755-9858E-mail: [email protected]

WINTER STORAGE

To protect the unit during seasonal shutdown, it isimportant to store the freezer properly. Use thefollowing procedures:

1. Disconnect all power to the freezer.

2. Disassemble and wash all parts that comeinto contact with the mix using a warm, mild deter-gent solution. Rinse in clear water and dry all partsthoroughly. Clean drain tube and all exterior panels.

3. Store the loose parts, such as the headassembly and beater assembly, in a safe dry place.

4. Do not lay heavy objects on the plastic orrubber parts.

5. Cover the freezer and all loose parts toprotect them from dust or other elements that couldcontaminate them while in storage. Place thefreezer in a dry location.

6. If you have an air cooled freezer, have thecondenser fins cleaned by your Electro FreezeDistributor.

Important:The water valve must be opened in order to blowout the condenser. Failure to purge the freezerof water can result in severe damage to therefrigeration system. Call your Electro FreezeDistributor for service.

7. On water-cooled freezers, disconnect thewater supply. Use compressed air to blow out allremaining water in the condenser.

5000 HOURS OFOPERATION OR

1 YEAR

1. Contact your Electro Freeze distributor tohave the oil in the gear reducer changed.

NOTE: Under normal conditions the oil should bechanged after 5000 hours of operation or every

ANNUALLY

CAUTION

To avoid electrical shock or contact with

moving parts, make sure all switches are

in the “OFF” position and that the main

power supply is disconnected.

1. Have drive belts replaced by your ElectroFreeze Distributor.

2. Have the inside of the freezer cleaned,including base, side panels, condenser, etc., by yourElectro Freeze Distributor.

3. Have drive shaft and bearing assembliesinspected by authorized service technician.

13 Troubleshooting Tables

Important:Some refrigerants are hazardous to the earth’s atmo-sphere. To protect our environment, use a refrigerantrecovery/recycling unit when removing refrigerantfrom the system.

CautionTo avoid electrical shock or contact with movingparts, make sure all switches are in the “OFF”position and that the main power supply isdisconnected.


CautionAll maintenance adjustments must be done by anElectro Freeze Distributor or authorized servicetechnician.

THIS SAFETY ALERT SYMBOL IDENTIFIESIMPORTANT PERSONAL SAFETY MESSAGES INTHIS MANUAL. WHEN YOU SEE THIS SYMBOL, BEALERT TO THE POSSIBILITY OF PERSONALINJURY. DO NOT ATTEMPT TO CONTINUE UNTILTHE SAFETY PRECAUTIONS ARE THOROUGHLYUNDERSTOOD.

184979 25


26 184979

13 Troubleshooting Tables (continued)

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184979 27



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28 184979



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184979 29



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Replacement Parts Manualwith Illustrations

H.C. Duke & Son, Inc. P/N 184979-02 April 2012 Printed in U.S.A.

COMPACT SERIESSoft Serve Freezer

Model FM8

184979-01 4/12

i


Replacement Parts Orders

Table of ContentsPART II

Figure 1 Head Assembly ..................................................... 1Figure 2 Beater Shaft Assembly ........................................... 2Figure 3 Mix Feed Tube Assembly ........................................ 3Figure 4 Switch Box ..................................................................... 4Figure 5 Side/Back View Air Cooled ............................................ 6Figure 6 Side/Back View Water Cooled....................................... 8Figure 7 Panel View Air Cooled ................................................. 10Figure 8 Panel View Water Cooled ............................................ 12Figure 9 Capacitor/Relay Box .................................................... 14

OTHER LISTS and INFORMATION

Accessories ........................................................................ 15O-Ring Chart ........................................................................ 16Clean & Sanitize Sheet - English ........................................... 17Clean & Sanitize Sheet - Spanish .......................................... 19Clean & Sanitize Sheet - Chinese .......................................... 21Alphabetized Parts List ......................................................... 23

ILLUSTRATIONS

You must have the serial number of yourfreezer when ordering parts — parts maydiffer with a particular serial number ofthe same model.

Parts are listed using terminology thatbest fits the function of the part. Theillustrations in this section will help you tofind the correct part number and descrip-tion. Use the alphabetized parts list toverify part numbers pertaining to theserial number of your unit.

Place your parts order through your localauthorized Electro Freeze distributor.

Name: _______________________

Adress:_______________________

______________________________

Phone:________________________

If you require any further assistance,contact H. C. Duke & Son, Inc., ElectroFreeze as follows:

Phone: (309) 755-4553(800) 755-4545

FAX: (309) 755-9858



184979-01 1

Use only original or authorized replacement parts with this freezer.Use of unapproved parts will void warranty.

Figure 1 Head Assembly

Item Part No. Description

* ........... HC115774 ............... Head-Assy.Dispense Complete1 .......... HC118672 ............... Head-Assy. Dispense TF (Head Only)2 .......... HC160649 ............... O-Ring (Head)3 .......... HC137807 ............... Plunger-Dispense (Side)4 .......... HC137763 ............... Rod-Actuator (Plunger)5 .......... HC160624 ............... O-Ring (Plunger)6 .......... HC196166 ............... Handle-Dispense7 .......... HC137902 ............... Plunger-Dispense Center8 .......... HC160266 ............... Pin-Handle9 .......... HC162625 ............... Knob-Hand9A ....... HC114341 .............. Stud-Assy. Cylinder 1-15/16” (Not Shown)

10 ........... HC196167 ............... Nozzle-Dispense

* Includes all items above except # 4, 9 and 9A.

HC116323 ................ Handle-Assy. Dispense (Stainless Steel) (Not Shown)HC117783 ................ Head-Assy. Dispense Complete w/Stainless SteelHandles (Not

Shown)


2 184979-01


Figure 2 Beater Shaft Assembly


1 ........... HC115677........... Shaft-Assy. Beater2 ........... HC138202 .......... Bar-Breaker3 ........... HC137934 .......... Blade-Scraper4 ........... HC113824........... Seal-Assy. Shaft

HC160557 ....... Seal-Beater Shaft (Cup)HC136025 ....... Washer-Shaft Seal (Plastic Bushing)


184979-01 3


Figure 3 Mix Feed Tube Assembly


* ............. HC116021 ..........Tube-Assy. Mix Feed(Complete)

1 ............ HC160610 .........O-ring (Insert)2 ............ HC116005 .......... Insert-Assy. Mix Feed (Regulator)3 ............ HC138129 .........Tube-Mix Feed4 ............ HC160626 .........O-ring (Mix Feed Tube)

* Includes all items above.


4 184979-01


Figure 4 Switch Box (Sheet 1 of 2)


184979-01 5



1 ........... HC150381 .............. Relay-Flange Base w/Cover

2 ........... HC150795 .............. Strip-Terminal

3 ........... HC150340 .............. Contactor-2 Pole 208-240v (Beater Motor)

4 ........... HC150340 .............. Contactor-2 Pole 208-240v (Compressor)

5 ........... HC150252-01 ......... Timer-.5-45Sec. Delay on Break 230V

6 ........... HC150463 .............. Switch-Toggle DPDT CTR OFF (AUTO/OFF/CLEAN-Selector)

7 ........... HC150461 .............. Switch-Toggle DPDT (DAY/NIGHT)

8 ........... HC116613 .............. Switch-Assy. Plunger Sides8A ......................................... HC150456 ....... Switch-Snap Button (Head Switch)8B ......................................... HC150456 ....... Switch-Snap Button (Plunger Switch)

HC115684 ....... Guide-Assy. Push Rod (not shown)HC137893 ....... Insulator-Switch (not shown)HC162303 ....... Spring-Plunger Rod (not shown)

9 ........... HC150074 .............. Timer-DOM .5-3 Sec 24-240VAC

10 ............ HC115744 .............. Switch-Assy. Plunger (Center)HC115742 ...... Guide-Assy. Push Rod (not shown)HC150479 ...... Switch-Push Button DPDT (not shown)HC162303 ...... Spring-Plunger Rod (not shown)

11 ............ HC137760 .............. Rod-Plunger Switch (Actuator Button)

Figure 4 Switch Box (Sheet 2 of 2)

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23 ..... HC119017 ..........Potentiometer-Assy & BracketHC165069 ...... Decal-Thermstat

DualHC162605 ...... Knob-Round DialHC150199 ...... Potentiometer-

Trimmed24 ..... HC161301 ..........Float-Level Sensor25 ..... HC161300 ..........Switch-Level Float Sensor26 ..... HC116021 ..........Tube-Assy. Mix Feed (See Figure 3)27 ..... HC119016 ..........Control-Assy. and Bracket

HC161218 ..... Control-ElectronicTemp Dual

28 ..... HC15496 ............ Tube-Capillary & Strainer29 ..... HC115760 .......... Coupling-Assy 5/8 Drive30 ..... HC115919 .......... Kit-Gear Reducer LH w/o Sheave30A ... HC117381 .......... Kit-Gear Reducer Seal 7.5/131 ..... HC115920 .......... Kit-Gear Reducer RH w/o Sheave31A ... HC117381 .......... Kit-Gear Reducer Seal 7.5/132 ..... HC153162 .......... Belt-V RH (Sold Only in Matched Sets)

Not Shown:HC159064 .......... Grommet-1.10D x 7/8GD x5/3 ID

(Drain Tube)HC161216 .......... Sensor-10K ThermistorHC155419 .......... Valve-Access

LH = Left hand side of the freezer as you face the front.RH = Right hand side of the freezer as you face the front.

1 .....HC119152 Compressor-Assy. 230v AJA2425includes compressor andHC151421 ......... Capacitor-RunHC151436 ......... Capacitor-StartHC151417-01.... Relay-Start/RunHC155063 ......... Drier-Filter 3 cu in Sweat(See Figure 5 for Capacitor/Relay Box)

1A .. HC151432 ..........Sleeve-Compressor Mtg.1B .. HC151449 ..........Grommet-Compressor2 ..... HC119882 ..........Box-Assy. Capacitor RH (See Figure 5)3 ..... HC115738 ..........Cylinder-Assy. Complete4 ..... HC119389 ..........Tube-Assy. Drain5 ..... HC119881 ..........Box-Assy Capacitor LH (See Figure 5)6 ..... HC155126-01 .....Condenser-Air Rifled7 ..... HC137739 ..........Shroud-Fan8 ..... HC140404 ..........Shroud-Side Vent9 ..... HC150678 ..........Bushing-Snub

10 ..... HC159031 ..........Blade-Fan 10 in 32° Suction11 ..... HC162611 ..........Bracket-Fan Motor12 ..... HC151080 ..........Motor-Fan 35w 230-1-50/6013 ..... HC153321 ..........Key-Drive 3/16 SQ 1-1/414 ..... HC153648 ..........Sheave-5/8 Bore 3.95 OD 3.7 PD14A ... HC160495 ..........Screw-Sk Set 1/2-20 x 1/415 ..... HC155450 ..........Cut Out-High Pressure 450PSI16 ..... HC155063 ..........Drier-Filter 3 cu in Sweat17 ..... HC155459 ..........Glass-Sight18 ..... HC153173 ..........Belt-V LH (Sold Only in Matched Sets)

19 ..... HC153648 ..........Sheave-5/8 Bore 3.95 OD 3.7 PD19A ... HC160033 ..........Screw-Sk Set 5/16-18 x 3/820 ..... HC118136 ..........Kit-Motor & Capacitors 3/4 HP 115/220-230

(Beater Motor) includes motor andHC150293 ...... Capacitor-RunHC150294 ...... Capacitor-Start(See Figure 5 for Capacitor/Relay Box)

21 ..... HC155432 ..........Valve-Solenoid 230v22 ..... HC155452 ..........Valve-Auto Expansion Sweat


Model FM8 - Air Cooled Assembly


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17 ..... HC119017 ..........Potentiometer-Assy & BracketHC165069 ......Decal-Thermstat

DualHC162605 ......Knob-Round DialHC150199 ......Potentiometer-

Trimmed18 ..... HC161301 ..........Float-Level Sensor19 ..... HC161300 ..........Switch-Level Float Sensor20 ..... HC116021 ..........Tube-Assy. Mix Feed (See Figure 3)21 ..... HC119016 ..........Control-Assy. and Bracket

HC161218 ..... Control-ElectronicTemp Dual

22 ..... HC155432 .......... Valve-Solenoid 230v23 ..... HC155496 .......... Tube-Capillary & Strainer24 ..... HC115760 .......... Coupling-Assy 5/8 Drive25 ..... HC115919 .......... Kit-Gear Reducer LH w/o Sheave25A ... HC117381 .......... Kit-Gear Reducer Seal 7.5/126 ..... HC115920 .......... Kit-Gear Reducer RH w/o Sheave26A ... HC117381 .......... Kit-Gear Reducer Seal 7.5/127 ..... HC153162 .......... Belt-V RH (Sold Only in Matched Sets)

Not Shown:HC159064 .......... Grommet-1.10D x 7/8GD x5/3 ID

(Drain Tube)HC161216 .......... Sensor-10K ThermistorHC155419 .......... Valve-AccessHC160033 .......... Screw-Sk Set 5/16-18 x 3/8

LH = Left hand side of the freezer as you face the front.RH = Right hand side of the freezer as you face the front.

1 ..... HC119152 ........ Compressor-Assy. 230v AJA2425includes compressor andHC151421 ......... Capacitor-RunHC151436 ......... Capacitor-StartHC151417-01.... Relay-Start/RunHC155063 ......... Drier-Filter 3 cu in Sweat(See Figure 5 for Capacitor/Relay Box)

1A .. HC151432 ..........Sleeve-Compressor Mtg.1B .. HC151449 ..........Grommet-Compressor2 ..... HC119882 ..........Box-Assy. Capacitor RH (See Figure 5)3 ..... HC115738 ..........Cylinder-Assy. Complete4 ..... HC119389 ..........Tube-Assy. Drain5 ..... HC119881 ..........Box-Assy Capacitor LH (See Figure 5)6 ..... HC155063 ..........Drier-Filter 3 cu in Sweat7 ..... HC155459 ..........Glass-Sight8 ..... HC155702 ..........Cut Out-High Pressure 375PSI9 ..... HC155432 ..........Bushing-Snub

10 ..... HC155029 ..........Condenser-Water10A ... HC139813 ..........Bracket-Water Condenser11 ..... HC112080 ..........Valve-Assy. Water

HC155410 ...... Valve-Water 3/812 ..... HC153648 ..........Sheave-5/8 Bore 3.95 OD 3.7 PD12A ... HC160495 ..........Screw-Sk Set 1/2-20 x 1/413 ..... HC153173 ..........Belt-V LH (Sold Only in Matched Sets)

14 ..... HC153321 ..........Key-Drive 3/16 SQ 1-1/415 ..... HC118136 ..........Kit-Motor & Capacitors 3/4 HP 115/220-230

(Beater Motor) includes motor andHC150293 ...... Capacitor-RunHC150294 ...... Capacitor-Start(See Figure 5 for Capacitor/Relay Box)

16 ..... HC155452 ..........Valve-Auto Expansion Sweat


Model FM8 - Water Cooled Assembly


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1 .............. HC162625 ...................Knob-Hand2 .............. HC115774 ...................Head-Assy. Dispense Complete

(See Figure 1)or ............. HC117783 ...................Head-Assy. Dispense Complete

(Stainless Steel Handles)3 .............. HC114341 ...................Stud-Assy. Cylinder 1-15/164 .............. HC150541 ...................Light-Indicator 28v “ADD MIX”5 .............. HC137876 ...................Panel-Dispense6 .............. HC196208 ...................Trimstrip (Black)7 .............. HC137849 ...................Cover-Electrical Box8 .............. HC159064 ...................Grommet-7/8 OD x 5/8 ID9 .............. HC119850 ...................Panel-Assy Front

10 ............... HC140399 ...................Panel-Side LH11 ............... HC196207 ...................Cover-Hopper (Black)12 ............... HC140401 ...................Panel-Rear13 ............... HC196209 ...................Tray-Drip (Black)14 ............... HC196210 ................... Insert-Tray (Black)15 ............... HC140400 ...................Panel-Side RH16 ............... HC162133 ...................Caster-Low Profile w/Brake16A............. HC150736 ...................Nut-Lock Conduit 1-1/417 ............... HC162134 ...................Caster-Low Profile w/o Brake17A............. HC150736 ...................Nut-Lock Conduit 1-1/4

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1 .............. HC162625 ...................Knob-Hand2 .............. HC115774 ...................Head-Assy. Dispense Complete

(See Figure 1)or ............. HC117783 ...................Head-Assy. Dispense Complete

(Stainless Steel Handles)3 .............. HC114341 ...................Stud-Assy. Cylinder 1-15/164 .............. HC150541 ...................Light-Indicator 28v “ADD MIX”5 .............. HC137876 ...................Panel-Dispense6 .............. HC196208 ...................Trimstrip (Black)7 .............. HC137849 ...................Cover-Electrical Box8 .............. HC159064 ...................Grommet-7/8 OD x 5/8 ID9 .............. HC119850 ...................Panel-Assy Front

10 ............... HC140399 ...................Panel-Side LH11 ............... HC196207 ...................Cover-Hopper (Black)12 ............... HC141226 ...................Panel-Rear12A............. HC151094 ...................Fan-Axial 19W13 ............... HC140400 ...................Panel-Side RH14 .............. HC162134 ..................Caster-Low Profile w/o Brake14A............. HC150736 ...................Nut-Lock Conduit 1-1/415 .............. HC162133 ..................Caster-Low Profile w/Brake15A............. HC150736 ...................Nut-Lock Conduit 1-1/416 ............... HC196210 ................... Insert-Tray (Black)17 ............... HC196209 ...................Tray-Drip (Black)

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Figure 9 Capacitor/Relay Box

LH = Left hand side is determined as you face the front of the freezer.

RH = Right hand side is determined as you face the front of the freezer.


1 HC161202 Thermostat-5° Fixed Diff. (Hopper )2 HC150778 Bushing-Insulator3 HC150290 Transformer-CL2 240PRI/24SEC4 HC150795 Strip-Terminal5 HC150293 Capacitor-Run (Beater Motor)6 HC150294 Capacitor-Start (Beater Motor)7 HC160743 Clamp-Hose 3-1/6 to 4 (Capacitor)8 HC151417-01 Relay-Start/Run(Compressor)9 HC151421 Capacitor-Run (Compressor)

10 HC151436 Capacitor-Start (Compressor)


184979-01 15


Part No. Description

HC158003 ................ Brush-7/16 x 1-1/8 Double End

HC158009 ................ Brush-4 inch w/o Handle (Use with HC158012 Handle)

HC158026 ................ Brush-1 inch Dia. 12 in. Long

HC158037 ................ Brush-1/4 inch Dia.18-1/2 OAL

HC184232 ................ Chart-O-ring CS2, CS8, FM8

HC150605 ................ Cord-Molded Plug

HC158051 ................ Cup-Overrun Measuring 1 Pint (use with P/N HC158049 scale)

HC158012 ................ Handle-Brush Fiberglass (use with HC158009 Brush)

HC119402 ................ Kit-O-ring

HC158054A ............. Lubricant-Lubri-Film Plus (per tube)

HC158014 ................ Sanitizer-Stera-Sheen (per case - 4 x 4 lb. jars)

HC158014A ............. Sanitizer-Stera-Sheen (per 4 lb. jar)

HC158049 ................ Scale-Overrun

HC184859 ................ Sheet-Clean & Sanitize CS (Chinese)

HC184837 ................ Sheet-Clean & Sanitize CS (English)

HC184837-15 ........... Sheet-Clean & Sanitize CS (Spanish)

HC169374 ................ Tool-O-Ring Removal

Accessories


16 184979-01


16

CLEANING

1. Disassemble the freezer components in accordance with

the Operator’s Manual instructions.

2. Prepare a three-compartment sink for cleaning, rinsing,

and sanitizing parts removed from the freezer per appli-

cable health codes. The sanitizer should be mixed accord-

ing to the manufacturer’s instructions to yield 100 parts per

million (PPM) available chlorine solution. (example: Stera-

Sheen Green Label).

3. Wash, rinse, sanitize, and air dry all parts removed from

the freezer. For proper sanitizing, the parts must remain in

the sanitizer for 5 minutes.

4. The following parts should be cleaned with the appropriate

brush supplied with freezer.

a. The mix feed tube, regulator main bore, and cross

holes.

b. The head plunger openings, center plunger ports,

breaker bar cavities, O-ring grooves, dispense nozzle

mounting rings, and mix ports.

c. The shaft seal, bushing, plunger O-ring grooves,

nozzle, and float.

d. The beater shaft inside the front collar and the hole on

the rear flange.

5. Clean the freezer with the approved cleaning solutions and

brush out the inside of the hopper and around the mix level

sensor tube.

6. Thoroughly brush the hopper and mix feed port to the

cylinder.

7. Brush the inside of the cylinder, making certain to clean the

back wall of the cylinder.

8. Brush the inside of the drain tube.

SANITIZING

1. Assemble and lubricate freezer components in accordance

with the Operator’s Manual instructions.

2. Wash and sanitize your hands and forearms.

3. Prepare 2 gallons (7.6 liters) of sanitizing solution in a

container. The sanitizing solution must be mixed according

to manufacturer’s instructions to yield 100 PPM (parts per

million) available chlorine solution (i.e., Stera-Sheen or

equivalent).

4. Make sure that the mix feed tube assembly and mix float

are in the bottom of the hopper pan.

5. Pour sanitizing solution into the hopper pan. Using a clean

brush, scrub the hopper walls, mix level sensor, the mix

feed port from the hopper to the cylinder, the inside of the

mix feed tube, and the mix float.

6. Install mix float on mix level sensor and wash down the

inside of the hopper cover.

7. When the cylinder has filled with sanitizing solution,

reconnect power, turn the selector switch to the “CLEAN”

position and allow the beater to run for 5 minutes. During

this time period, check for leaks around the head, plunger,

and drain tube.

8. Place an empty container under the dispensing head and

drain the solution by opening the plunger to allow the

cylinder and hopper to empty. Open and close the plunger

at least 10 times during draining to sanitize the port area of

the dispense head.

9. When the sanitizing solution has drained from the freezer,

turn the selector switch to the “OFF” position.

The cleaning and sanitizing instructions explained in this instruction sheet are required to maintain a clean, sanitaryfreezer. The freezer should be disassembled, cleaned, reassembled, lubricated, and sanitized daily to ensure the bestpossible product and freezer operation.

This instruction sheet is not intended to be used in place of the Operator’s Manual. Use the following informa-tion to assist you only after you have read, understood, and are accomplished in the procedures for cleaningand sanitizing detailed in the Electro Freeze Freezer Operator’s Manual.

CAUTIONTo avoid electrical shock or contact with moving parts, make sure all switches are in the “OFF” position and

that the main power supply is disconnected.

Cleaning & Sanitizing Electro Freeze® Compact Series Soft Serve Freezers

Problem? Contact your local authorized distributor or the freezer manufacturer, Electro Freeze Service Department,2116 Eighth Avenue, East Moline, IL 61244, (309) 755-4553 or FAX (309) 755-9858.



see clear through.

Look through top hole in

tube — you should see the

inner white plastic tube

(regulator) blocking the

opening.

Closed — empty hopper

Closed — mix at level line

Open — full hopper

MIX LEVEL LINE

PRIMING THE FREEZER

1. Make sure that your hands and forearms andall freezer assemblies are sanitized.

2. Install the mix feed tube assembly in thehopper. Push all the way down and makesure the regulator is in the “CLOSED”position.

3. Fill the hopper with mix to the mix level lineon the mix tube assembly.

4. Place an empty container under the dispensehead. While holding the plunger open, placethe regulator in the “OPEN” position, andallow the mix to force out all remainingsanitizer. When pure mix appears, close theplunger.

5. Remove the mix feed tube and allow theremaining mix in the hopper to flow into thecylinder.

6. Reinstall mix feed tube assembly in thehopper and push all the way down. Makesure the regulator is in the “CLOSED”position.

Important:Failure to completely remove sanitizer orwater from the freezing cylinder beforeplacing in “AUTO” will damage thefreezer.

7. Turn selector switch to “AUTO” to begin thefreezing process. Fill the hopper with mixAND install hopper cover.

8. Keep the regulator in the “CLOSED” positionuntil you are ready to dispense the firstserving. When ready, approximately 15-20minutes, move regulator to the “OPEN”position.

9. During long idle periods, the regulator shouldbe closed — but remember — when dis-pensing product, make sure that the mixfeed regulator is open at all times. If notopen, the flow of mix will be restricted caus-ing the product to freeze up. This conditioncould cause damage to the freezer. Do notallow lubricant or frozen product to block thehole in the tube, as this will have the sameresult.

Part No. 184837

LIMPIEZA

1. Desmonte los componentes del congelador según lasinstrucciones del manual del operador.

2. Prepare un fregadero de tres compartimentos para limpiar,enjuagar e higienizar componentes que retire delcongelador según los códigos sanitarios correspondientes.Debe mezclarse el higienizador según las instrucciones delfabricante para que rinda una solución de cloro disponiblede 100 partes por millón (PPM). (por ejemplo: Stera-SheenGreen Label).

3. Lave, enjuague, higienice y seque al aire todas las piezasretiradas del congelador. Para higienizar correctamente,deben dejarse las piezas en el higienizador durante 5minutos.

4. Deben limpiarse las piezas siguientes con el cepilloadecuado que se suministra con el congelador.

a. El tubo alimentador de mezcla, la perforación principaldel regulador y los agujeros cruzados.

b. Las aberturas del émbolo de la cabeza, los orificios delémbolo central, las cavidades de la barra de asiento,los surcos de las juntas tóricas, los aros de montaje delas boquillas surtidoras y los orificios de mezcla.

c. El sello del eje, el buje, los surcos de las juntas tóricasde los émbolos, la boquilla y el flotador.

d. El eje del batidor dentro del collarín frontal y el agujeroen la brida posterior.

5. Limpie el congelador con las soluciones de limpiezaaprobadas y cepille el interior de la tolva y alrededor deltubo sensor de nivel de la mezcla.

6. Cepille totalmente la tolva y el orificio alimentador demezcla al cilindro.

7. Cepille el interior del cilindro, comprobando que quedelimpia la pared posterior del cilindro.

8. Cepille el interior del tubo de drenaje.

HIGIENIZACIÓN

1. Monte y lubrique los componentes del congelador según lasinstrucciones del manual del operador.

2. Lávese e higienice las manos y antebrazos.

3. Prepare 7,6 litros (2 galones) de solución higienizadora enun recipiente. Debe mezclarse la solución higienizadorasegún las instrucciones del fabricante para que rinda unasolución de cloro disponible de 100 PPM (partes por millón)(p. ej.: Stera-Sheen u otra equivalente).

4. Compruebe que el conjunto del tubo alimentador de mezclay el flotador de mezcla estén en el fondo del receptáculo dela tolva.

5. Vierta la solución higienizadora dentro del receptáculo de latolva. Con un cepillo limpio, friegue las paredes de la tolva,el sensor de nivel de mezcla, el orificio de alimentación demezcla desde la tolva al cilindro, el interior del tuboalimentador de mezcla y el flotador de mezcla.

6. Instale el flotador de mezcla en el sensor de nivel de mezclay lave el interior de la tapa de la tolva.

7. Cuando el cilindro se haya llenado de soluciónhigienizadora, reconecte la alimentación, gire el interruptorselector a la posición “CLEAN” (limpiar) y deje que funcioneel batidor durante 5 minutos. Durante este período, revise sihay fugas alrededor de la cabeza, el émbolo y el tubo dedrenaje.

8. Coloque un recipiente vacío bajo la cabeza surtidora ydrene la solución abriendo el émbolo para dejar que sevierta el contenido del cilindro y la tolva. Abra y cierre elémbolo por lo menos 10 veces durante el drenaje parahigienizar el área del orificio de la cabeza surtidora.

9. Cuando la solución higienizadora se haya drenado delcongelador, gire el interruptor selector a la posición “OFF”(apagada).

¿Tiene algún problema? Diríjase a su distribuidor local autorizado o al depto. de servicio del fabricante del congelador, ElectroFreeze Service Department, 2116 Eighth Avenue, East Moline, IL 61244, (303) 755-453 o FAX (309) 755-9858

Limpieza e higienización de los congeladoresLimpieza e higienización de los congeladoresLimpieza e higienización de los congeladoresLimpieza e higienización de los congeladoresLimpieza e higienización de los congeladoresSoft Serve Serie Compacta de Electro FreezeSoft Serve Serie Compacta de Electro FreezeSoft Serve Serie Compacta de Electro FreezeSoft Serve Serie Compacta de Electro FreezeSoft Serve Serie Compacta de Electro Freeze®®®®®

Las instrucciones de limpieza e higienización explicadas en esta hoja de instrucciones son necesarias para mantener el congeladorlimpio e higienizado. El congelador debe desmontarse, limpiarse, montarse, lubricarse e higienizarse todos los días para asegurarun funcionamiento óptimo del congelador y el mejor producto.

Esta hoja de instrucciones no está destinada a utilizarse en lugar del Manual del operador. Use la información siguientecomo ayuda sólo después de haber leído detalladamente el manual del operador del congelador Electro Freeze y haberrealizado los procedimientos de limpieza e higienización descritos en el mismo.

PRECAUCIÓNPara evitar choques eléctricos o el contacto con piezas en movimiento, compruebe que todos los interruptoresestén en la posición “OFF” (apagada) y que esté desconectado el principal suministro de alimentación.

19

MIX LEVEL LINE

1. Compruebe que tenga las manos y antebrazos,así como todos los componentes delcongelador debidamente higienizados.

2. Instale el conjunto del tubo alimentador en latolva. Empuje totalmente hacia abajo yasegúrese de que el regulador esté en laposición “CERRADA”.

3. Llene la tolva con la mezcla hasta la línea denivel de la misma del conjunto del tubo demezcla.

4. Coloque un recipiente vacío bajo la cabezasurtidora. Sosteniendo el émbolo abierto,coloque el regulador en la posición “ABIERTA”y deje que la mezcla fuerce hacia afuera todo elhigienizador restante. Cuando aparezca mezclapura, cierre el émbolo.

5. Retire el tubo alimentador de mezcla y deje quela mezcla restante en la tolva fluya dentro delcilindro.

6. Vuelva a instalar el conjunto del tuboalimentador en la tolva y empuje totalmentehacia abajo. Compruebe que el regulador estéen la posición “CERRADA”.

Importante:

Si no se elimina totalmente el higienizador oel agua del cilindro congelador antes decolocar la unidad en “AUTO” (automático)se dañará el congelador.

7. Gire el interruptor selector a “AUTO” paracomenzar el proceso de congelación. Llene latolva con mezcla E instale la tapa de la tolva.

8. Mantenga el regulador en la posición“CERRADA” hasta que esté listo para surtir laprimera porción. Cuando esté listo,aproximadamente 15-20 minutos, mueva elregulador a la posición “ABIERTA”.

9. Durante largos períodos inactivos, debecerrarse el regulador – pero recuerde que alsurtir el producto hay que asegurarse deque esté abierto el regulador alimentador demezcla en todo momento. Si no está abierto,el flujo de mezcla estará restringido y hará quese congele el producto. Esta condición podríaocasionar daños al congelador. No deje que ellubricante o el producto congelado bloquee elagujero del tubo, porque esto tendrá el mismoresultado.

Núm. de pieza 184837-15

CEBADO DEL CONGELADORCEBADO DEL CONGELADORCEBADO DEL CONGELADORCEBADO DEL CONGELADORCEBADO DEL CONGELADOR

LÍNEA DE NIVELDE LA MEZCLA

Cerrado – tolva vacía

Cerrado – mezcla en lalínea de nivel

Abierto – tolva llena

ABRIR CERRADO

Mire por el agujerosuperior del tubo-debe ver el tuboplástico blanco interior(regulador) quebloquea la abertura.

Mire por el agujerosuperior del tubo –debe poder vertotalmente a travésde él.

20

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184979-01 4/12 23

PART PART SERIAL NUMBERDESCRIPTION NUMBER QTY (FROM – TO)

Important: All parts shown are for standard models designed for 230V/1PH/60HZ.

Alphabetized Parts List for Model FM8

* As Required

** Items Included In O-Ring Kit No. HC119402*** LH or RH — Left or right hand is determined as you face the front of freezer.NLA No Longer Available


Bar-Alignment .................................................... HC115798 ....... 1 ...... J2K -

Bar-Breaker 11.45 in. .......................................... HC138202 ....... 2 ...... J2K -

Belt-Poly V-LH*** (Sold only in matched sets) ......... HC153162 ....... 1 ...... J2K -

Belt-Poly V-RH*** (Sold only in matched sets) ........ HC153173 ....... 1 ...... J2K -

Blade-Fan 10" 32° Suction (AC) .......................... HC159031 ....... 2 ...... J2K -

Blade-Scraper .................................................... HC137934 ....... 4 ...... J2K -

Box-Assy. Capacitor LH (Complete)....................... HC119881 ....... 1 ...... J2K -

Box-Assy. Capacitor RH (Complete) ...................... HC119882 ....... 1 ...... J2K -

Bracket-Fan Motor (AC) ...................................... HC162611 ....... 2 ...... J2K -

Bracket-Water Condenser (WC) .......................... HC139813 ....... 2 ...... C2R -

Brush-1/4" dia. 18-1/2" Overall (Mix Feed) .............. HC158037 ....... 1 ...... J2K -

Brush-4" w/36" Handle (Cylinder) ............................ HC158004 ....... 1 ...... J2K -

Brush-4" without Handle (Cylinder)

(Use with Handle HC158012) NLA .................. HC158009 ....... 1 ...... J2K - A2N

Brush-7/16" x 1-1/8" Double End ......................... HC158003 ....... 1 ...... J2K -

Brush-1" dia. 12" Long (Drain Tube) ....................... HC158026 ....... 1 ...... J2K -

Bushing-Insulator (Capacitor/Relay Box) .................. HC150778 ....... 2 ...... J2K

Bushing(Washer)-Only (Shaft Seal) ......................... HC136025 ....... 2 ...... J2K -

Capacitor-Run (Beater Motor) .............................. HC150293 ....... 2 ...... J2K -

Capacitor-Run (Compressor) ............................... HC151421 ....... 2 ...... J2K -

Capacitor-Start (Beater Motor) ............................. HC150294 ....... 2 ...... J2K -

Capacitor-Start (Compressor) .............................. HC151436 ....... 2 ...... J2K -

Casters-Low Profile w/Brake ............................... HC162133 ....... 2 ...... J2K -

Casters-Low Profile w/o Brake ............................. HC162134 ....... 2 ...... J2K -

Chart-O-ring CS2, CS8, FM8 ............................... HC184232 ....... 1 ...... J2K -

Clamp-Hose 3-1/16" to 4" (Capacitor Box) .............. HC160743 ....... 4 ...... J2K -


24 184979-01 4/12




* As Required



Compressor-Assy. 208-230/60/1(AJA2425ZXD)

Compressor and ............................................ HC119152 ....... 2 ...... J2K -Capacitor-Run ............................................... HC151421 ....... 2 ...... J2K -Capacitor-Start .............................................. HC151436 ....... 2 ...... J2K -Relay-Start/Run ............................................. HC151417-01 .. 2 ...... J2K -Drier-Filter 3 cu in Sweat ................................ HC155063 ....... 2 ...... J2K -

Condenser-Air Rifled (AC) .................................. HC155126-01 .. 2 ...... J2K -

Condenser-Water (WC) ....................................... HC155029 ....... 2 ...... C2R -

Contactor-2 Pole (Compressor/Beater Motor) ......... HC150340 ....... 4 ...... J2K -

Control-Assy. & Bracket (Day/Night) ....................... HC119016 ....... 2 ...... J2K -Control-Electronic Temp. Dual (Day/Night) ........ HC161218 ....... 2 ...... J2K -

Cord-Molded w/Plug ........................................... HC150605 ....... 1 ...... J2K -

Coupling-Assy. 5/8" Drive .................................... HC115760 ....... 2 ...... J2K -

Cover-Assy. Capacitor/Relay Box ........................ HC115809 ....... 2 ...... J2K -

Cover-Electrical Box ........................................... HC137849 ....... 1 ...... J2K -

Cover-Hopper Black ............................................ HC196207 ....... 1 ...... J2K -

Cup-Only (Shaft Seal Assembly) .............................. HC160557 ....... 2 ...... J2K -

Cup-Overrun Measuring 1 Pint ............................. HC158051 ....... * ....... J2K -

Cut Out-High Pressure 450PSI (AC) .................... HC155450 ....... 2 ...... J2K -

Cut Out-High Pressure 375PSI (WC) ................... HC155702 ....... 2 ...... C2R -

Cylinder-Assy. Complete..................................... HC115738 ....... 1 ...... J2K -

Decal-Beater Warning ......................................... HC165025 ....... 1 ...... J2K -

Decal-Blade Installation ...................................... HC164031 ....... 1 ...... J2K - A2P

Decal-Cleaning Instructions ................................. HC165234 ....... 1 ...... J2K -

Decal-Clear Overlay ............................................ HC165093 ....... 1 ...... J2K -

Decal-Electric Box Danger .................................. HC165000 ....... 1 ...... J2K -

Decal-Electric Shock .......................................... HC165186 ....... 2 ...... J2K -

Decal-Operating Instructions ............................... HC164004-03 .. 1 ...... J2K -


184979-01 4/12 25




* As Required



Decal-Panel Removal .......................................... HC165126 ....... 6 ...... J2K -

Decal-Pulley Removal ......................................... HC165040 ....... 2 ...... J2K -

Decal-Refrigerant 404a ........................................ HC165114 ....... 2 ...... J2K -

Decal-Thermostat Dual ....................................... HC165069 ....... 1 ...... J2K -

Decal-Trimstrip (LH) (Switches) ............................... HC165145 ....... 1 ...... J2K -

Decal-Trimstrip RH (Switches) ................................ HC165146 ....... 1 ...... J2K -

Decal-Ventilation 3 in. ......................................... HC169052 ....... 1 ...... J2K -

Drier-Filter 3 cu in Sweat .................................... HC155063 ....... 2 ...... J2K -

Fan-Axial 19W (WC) .......................................... HC151094 ....... 2 ...... J2K -

Float-Level Sensor .............................................. HC161301 ....... 2 ...... J2K -

Glass Sight ........................................................ HC155459 ....... 2 ...... J2K -

Grommet-1.1OD x 7/8GD x 5/8 ID (Drain Tube) .... HC159064 ....... 1 ...... J2K -

Grommet-Compressor ........................................ HC151449 ....... 8 ...... J2K -

Guide-Assy. Plunger Rod (Center) ......................... HC115742 ....... 1 ...... J2K -

Guide-Assy. Plunger Rod (Sides) ........................... HC115684 ....... 2 ...... J2K -

Handle-Brush Fiberglass (Use w/HC158009 Brush) HC158012 ....... 1 ...... A2N -

Handle-Dispense (Plastic) ....................................... HC196166 ....... 3 ...... J2K -

Handle-Dispense (Stainless Steel) .......................... HC116323 ....... 3 ...... J2K -

Head-Assy. Dispense Complete .......................... HC115774 ....... 1 ...... J2K -Handle-Dispense ........................................... HC196166 ....... 3 ...... J2K -Head-Dispense (Head only) ................................ HC118672 ....... 1 ...... J2K -Nozzle-Dispense ........................................... HC196167 ....... 3 ...... J2K -O-ring (Head) ...................................................... HC160649 ....... 2 ...... J2K -O-ring (Plunger) .................................................. HC160624 ....... 7 ...... J2K -Pin-Handle ..................................................... HC160266 ....... 1 ...... J2K -Plunger-Dispense Side ................................... HC137807 ....... 2 ...... J2K -Plunger-Dispense Center ................................ HC137902 ....... 1 ...... J2K -


26 184979-01 4/12




* As Required



Head-Assy. Dispense Complete(Stainless Steel Handles)

Handle-Dispense ........................................... HC116323 ....... 3 ...... J2K -Head-Dispense (Head only) ................................ HC118672 ....... 1 ...... J2K -Nozzle-Dispense ........................................... HC196167 ....... 3 ...... J2K -O-ring (Head) ...................................................... HC160649 ....... 2 ...... J2K -O-ring (Plunger) .................................................. HC160624 ....... 7 ...... J2K -Pin-Handle ..................................................... HC160266 ....... 1 ...... J2K -Plunger-Dispense Side ................................... HC137807 ....... 2 ...... J2K -Plunger-Dispense Center ................................ HC137902 ....... 1 ...... J2K -

Insert-Assy. Mix Feed ......................................... HC116005 ....... 2 ...... J2K -

Insert-Tray (Black) .................................................... HC196210 ....... 1 ...... J2K -

Insulator-Switch (Side Plunger Switch) ................ HC137893 ....... 2 ...... J2K -

Key-Drive 3/16" sq x 1-1/4" ................................. HC153321 ....... 6 ...... J2K -

Kit-Gear Reducer Seal 7.5/1 ............................... HC117381 ....... 2 ...... J2K -

Kit-O-Ring .......................................................... HC119402 ....... 1 ...... J2K -

Kit-Gear Reducer LH w/o Sheave ........................ HC115919 ....... 1 ...... J2K -Plate-Reducer Mounting ................................. HC137821 ....... 1 ...... J2K -

Kit-Gear Reducer RH w/o Sheave ........................ HC115920 ....... 1 ...... J2K -Plate-Reducer Mounting ................................. HC137821 ....... 1 ...... J2K -

Kit-Solenoid Valve .............................................. HC155437 ....... 4 ...... J2K -

Knob-Hand ......................................................... HC162625 ....... 2 ...... J2K -

Knob-Round Dial (Potentiometer Assy.) ................... HC162605 ....... 1 ...... J2K -

Label-Trimstrip LH .............................................. HC165145 ....... 1 ...... J2K -

Label-Trimstrip RH .............................................. HC165146 ....... 1 ...... J2K -

Light-Indicator 28V"ADD MIX" .............................. HC150541 ....... 2 ...... J2K -

Lubrication-Lubri-Film Plus 4 oz Tube .................. HC158054A ..... * ....... D2P -

Lubrication-Petrol-Gel 4 oz Tube.......................... HC158000A ..... * ....... J2K - D2P


184979-01 4/12 27




* As Required



Manual-FM8 Operator's (Order by Serial No.) .......... HC184979 ....... 1 ...... J2K -

Module-Plug on Vari Time .5-3 Sec. ..................... HC150257 ....... 2 ...... J2K - C2R

Module-Plug on Vari Time .5-60 Sec. ................... HC150253 ....... 2 ...... J2K - K2L

Motor-Beater & Capacitor Kit .............................. HC118136 ....... 2 ...... J2K -Capacitor-Run ............................................... HC150293 ....... 2 ...... J2K -Capacitor-Start .............................................. HC150294 ....... 2 ...... J2K -

Motor-Fan 35w 230-1-50/60 ................................. HC151080 ....... 2 ...... J2K - C2R

Motor-Fan 35w 230-1-50/60 ................................. HC151080-01 .. 2 ...... C2R -

Nozzle-Dispense ................................................ HC196167 ....... 3 ...... J2K -

Nut-Lock Conduit 1-1/4 (Casters) ........................... HC162625 ....... 4 ...... J2K -

Nut-Speed #10-24 .025-.064 (Dispense Panel) ...... HC159132 ....... 3 ...... J2K -

Nut-Speed 1/4-20 .064-.125 (Front Panel) ............... HC160117 ....... 10 .... J2K -

O-Ring (Head) .......................................................... HC160649 ....... 2** .... J2K -

O-Ring-Kit (**Items included in Kit) .......................... HC119402 ....... 1 ...... J2K -

O-Ring (Plunger) ...................................................... HC160624 ....... 7** .... J2K -

O-Ring (Mix Feed Insert) ........................................... HC160610 ....... 1** .... J2K -

O-Ring (Mix Feed Tube) ............................................ HC160626 ....... 2** .... J2K -

Oil-Special Gear Reducer .................................... HC158055 ....... * ....... J2K -

Panel-Assy. Front .............................................. HC119850 ....... 1 ...... J2K -

Panel-Dispense .................................................. HC137876 ....... 1 ...... J2K -

Panel-Rear (AC) ................................................. HC140401 ....... 1 ...... J2K -

Panel-Rear (WC) ................................................ HC141226 ....... 1 ...... C2R -

Panel-Side LH*** ................................................ HC140399 ....... 1 ...... J2K -

Panel-Side RH*** ............................................... HC140400 ....... 1 ...... J2K -

Pin-Handle ......................................................... HC160266 ....... 1 ...... J2K -


28 184979-01 4/12




* As Required



Plunger-Dispense Center .................................... HC137902 ....... 1 ...... J2K -

Plunger-Dispense Side ....................................... HC137807 ....... 2 ...... J2K -

Potentiometer-Assy. & Bracket ........................... HC119017 ....... 2 ...... J2K -

Decal-Thermostat Dual ................................... HC165069 ....... 1 ...... J2K -

Knob-Round Dial ............................................ HC162605 ....... 1 ...... J2K -

Potentiometer-Trimmed .................................. HC150199 ....... 1 ...... J2K -

Pulley ............................................................ See Sheave

Reducer-Gear ..................................................... (See Kit-Gear Reducer)

Regulator-Tube (Insert-Assy. Mix Feed) .................... HC116005 ....... 2 ...... J2K -

Relay-Flange Base w/Cover ................................ HC150381 ....... 2 ...... J2K -

Relay-Start/Run Compressor 60 HZ ..................... HC151417-01 .. 2 ...... J2K -

Rod-Actuator (Plunger) ........................................... HC137763 ....... 3 ...... J2K -

Rod-Plunger Switch (Actuator Button) ................. HC137760 ....... 3 ...... J2K -

Sanitizer-Stera Sheen 4 lb. Jar ............................ HC158014A ..... * ....... J2K -

Sanitizer-Stera Sheen Case/4 Jars ...................... HC158014 ....... * ....... J2K -

Scale-Overrun .................................................... HC158049 ....... 1 ...... J2K -

Screw-SK Set 1/4-20 x 1/4 BKOX (Sheave) .......... ................ 2 ...... J2K -

Screw-TRPM #8 32 x 3/8 SST(Dispense Panel) ................................................ HC160025 ....... 3 ...... J2K -

Screw-TRPM #10 24 x 1/2 SST(Dispense Panel & Trimstrip) .............................. HC160076 ....... 6 ...... J2K -

Screw-TRPM 1/4-20 x 1/2 SST(Front & Rear Panels) .......................................... HC160048 ....... 10 .... J2K -

Screw-TRPM 1/4 20 x 1 SST(Side Panel) ........................................................ HC159219 ....... 4 ...... J2K -


184979-01 4/12 29




* As Required



Screw-Trimstrip Assy. ......................................... HC155980 ....... 4 ...... J2K -

Seal-Assy. Shaft ................................................ HC113824 ....... 2** .... J2K -Seal-Beater Shaft (Cup) ................................. HC160557 ....... 2 ...... J2K -Washer-Shaft Seal (Bushing) ............................. HC136025 ....... 2 ...... J2K -

Seal-BeaterShaft (Cup) ....................................... HC160557 ....... 2 ...... J2K -

Sensor-10K Thermistor ....................................... HC161216 ....... 2 ...... J2K -

Shaft-Assy. Beater ............................................. HC115677 ....... 2 ...... J2K -

Sheave-5/8 Bore 3.95 OD 3.7 PD ........................ HC153648 ....... 4 ...... J2K -

Sheet-Clean & Santize CS (Chinese) .................. HC184859 ....... * ....... J2K -

Sheet-Clean & Santize CS (English) .................... HC184837 ....... * ....... J2K -

Sheet-Clean & Santize CS (Spanish) ................... HC184837-15 .. * ....... J2K -

Shroud-Fan (AC) ................................................ HC137739 ....... 2 ...... J2K -

Shroud-Side Vent (AC) ........................................ HC140404 ....... 2 ...... J2K -

Sight-Glass........................................................ HC155459 ....... 2 ...... J2K -

Sleeve-Compressor Mounting .............................. HC151432 ....... 8 ...... J2K -

Spring-Plunger Rod ............................................. HC162303 ....... 3 ...... J2K -

Strip-Terminal ..................................................... HC150795 ....... 2 ...... J2K -

Stud-Assy. Cylinder 2-1/16" ................................ HC114341-06... 2 ...... J2K - K2Q

Stud-Assy. Cylinder 1-15/16" ............................... HC114341 ....... 2 ...... K2Q -

Switch-Assy. Plunger Center ............................... HC115744 ....... 1 ...... J2K -

Switch-Assy. Plunger Side .................................. HC116613 ....... 2 ...... J2K -

Switch-Float Level Sensor .................................. HC161300 ....... 2 ...... J2K -

Switch-Push Button DPDT(Center Plunger Switch) ....................................... HC150479 ....... 4 ...... J2K -

Switch-Snap Button (Side Plunger Switch) ............. HC150456 ....... 4 ...... J2K -

Switch-Start 60 HZ (Beater Motor) ....................... HC150856 ....... 2 ...... J2K -

Switch-Toggle DPDT CTR OFF"AUTO-OFF-CLEAN" ..................................... HC150463 ....... 2 ...... J2K -

Switch-Toggle DPDT "DAY-NIGHT" ..................... HC150461 ....... 2 ...... J2K -


30 184979-01 4/12




* As Required



Thermostat-5° Fixed Dif. (Hopper) .......................... HC161202 ....... 2 ...... J2K -

Timer-.5-45 Sec. DOB 240v 50/60 Hz .................. HC150252-01 .. 2 ...... J2K -

Timer-Delay on Make .......................................... HC150212 ....... 2 ...... J2K - C2R

Timer-DOM .5-35SEC 24-240VAC........................ HC150074 ....... 2 ...... C2R -

Tool-O-Ring Removal ........................................... HC169374 ....... 1 ...... J2K -

Transformer CL2 240 PRI/24 Sec. ........................ HC150290 ....... 1 ...... J2K -

Tray-Drip (Black)....................................................... HC196209 ....... 1 ...... J2K -

Trimstrip (Black Panel Switch Box) ........................... HC196208 ....... 1 ...... J2K -

Tube-Assy. Drain ................................................ HC119389 ....... 1 ...... J2K -

Tube-Assy. Mix Feed (Regulator Style) ................... HC116021 ....... 2 ...... J2K -

Tube-Assy. Mix Feed (Two Hole-Shake) ................. HC117091 ....... 2 ...... J2K -

Tube-Capillary & Strainer .................................... HC139924 ....... 2 ...... J2K - B2L-616

Tube-Capillary & Strainer .................................... HC155496 ....... 2 ...... E2L-1833 -

Tube-Mix Feed (Regulator Style) .............................. HC138129 ....... 2 ...... J2K -

Tube-Mix Feed (Two Hole-Shake) ............................ HC138884 ....... 2 ...... J2K -

Valve-Access ..................................................... HC155419 ....... 2 ...... J2K -

Valve-Automatic Expansion Sweat ...................... HC155452 ....... 2 ...... J2K -

Valve-Solenoid 230V/ 50-60 HZ ............................ HC155432 ....... 4 ...... J2K -

Valve-Assy. Water .............................................. HC112080 ....... 2 ...... C2R -Valve-Washer 3/8 ........................................... HC155410 ....... 2 ...... C2R -

Washer-Shaft Seal (Bushing) .............................. HC136025 ....... 2 ...... J2K -

Documents

OPERATOR'S MANUAL - Electro · PDF fileH. C. Duke & Son, LLC P/N 184979 April 2012 Printed in U.S.A. COMPACT SERIES SOFT SERVE FREEZER Model FM8 184979 4/12 OPERATOR'S MANUAL