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Operator unit CDSA-D1-VX Description Mounting and installation 560334 1501b [8039826]

Operator unit CDSA-D1-VX...Project planning of the operator unit must be carried out by the machine manufacturer based on the danger and risk analysis. The following safety aspects

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Page 1: Operator unit CDSA-D1-VX...Project planning of the operator unit must be carried out by the machine manufacturer based on the danger and risk analysis. The following safety aspects

Operator unit

CDSA-D1-VX

Description Mounting and installation

560334 1501b [8039826]

Page 2: Operator unit CDSA-D1-VX...Project planning of the operator unit must be carried out by the machine manufacturer based on the danger and risk analysis. The following safety aspects
Page 3: Operator unit CDSA-D1-VX...Project planning of the operator unit must be carried out by the machine manufacturer based on the danger and risk analysis. The following safety aspects

Version ______________________________________________________________ 1501b

Designation ___________________________________________ Festo GDCP-CDSA-SY-EN

Order no. ___________________________________________________________ 560334

(Festo AG & Co., 73726 Esslingen, 2015)

Internet: http://www.festo.com

E-mail: [email protected]

Reproduction, distribution and utilisation of this document, as well as the communication of its contents to others without explicit authorisation, is prohibited. Offenders will be held liable for damages. All rights reserved, in particular the right to file patent, utility model and registered design applications.

Festo GDCP-CDSA-SY-EN 1501b 3

Page 4: Operator unit CDSA-D1-VX...Project planning of the operator unit must be carried out by the machine manufacturer based on the danger and risk analysis. The following safety aspects

Directory of revisions

Created by:

Handbook name: Festo GDCP-CDSA-SY-EN

Filename:

File storage location:

Consec. no. Description Revisions index Date of revision

001 Created 0805NH 8 July 2008

002 Adjustment in accordance with EC Machinery Directive

1001a 19 Nov. 2009

003 Revision 1501b 15 Jan. 2015

Table 1.1 Revisions index

Specified directives/standards

Version status

EN 418:1993-01 IEC 60204-1:2007-06

EN 14121-1:2007-12 IEC 60947-5-1:2000-08

EN 50178:1998-04 IEC 61131-2:2008-04

EN ISO 13849-1:2008-12

Table 1.2 Directives/standards specified in the document

4 Festo GDCP-CDSA-SY-EN 1501b

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Instructions on this documentation

This documentation describes mounting and installation of the operator unit CDSA-D1-VX.

Identification of dangers and instructions on how to avoid them:

Warning Dangers which can lead to death or serious injuries.

Caution Dangers which can lead to slight injuries or serious material damage.

Other symbols:

Note Material damage or failure of function.

Recommendation, tip, reference to other documentation.

Necessary or useful accessories.

Information on environmentally friendly use.

Text designations:

• Activities that can be carried out in any sequence.

1. Activities which should be carried out in the specified sequence.

− General lists.

Festo GDCP-CDSA-SY-EN 1501b 5

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Additional documentation

The operator unit CDSA-D1-VX also has additional documents available

Name Contents

GDCP-CDSA-SY-… Mounting and installation (this document)

GDCP-CDSA-SW-… Software manual

Table 1.3 Additional documents

The listed documents are available for download on the Festo Support Portal ( www.festo.com/sp).

Scope of delivery

Type Comments Standard Additionally required

Optional

CDSA-D1-VX Operator unit X

KBS Brief description X

CAMI-C Interface housing X

CAFM-D1-W Retainer for operator unit X

CAFB Jumper plug for operator unit X

NESC-C-D1 Cable on the operator unit X

NECC-L1G11-C1 Plug connector for interface housing X

Table 1.4 Available components

6 Festo GDCP-CDSA-SY-EN 1501b

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Table of contents

Table of contents

1. Safety and requirements for product use .............................................................. 9

1.1 Safety .................................................................................................................. 9

1.1.1 General safety information ................................................................... 9

1.1.2 Intended use ...................................................................................... 11

1.2 Requirements for product use............................................................................ 12

1.2.1 Qualification of specialized personnel ................................................ 12

1.3 Service .............................................................................................................. 12

2. Mechanical installation ...................................................................................... 13

2.1 Interface housing CAMI-C ................................................................................... 13

2.1.1 Dimensions ........................................................................................ 14

2.1.2 Drilling template................................................................................. 15

3. Electrical installation .......................................................................................... 16

3.1 Overview ........................................................................................................... 16

3.2 Operator unit CDSA ........................................................................................... 18

3.2.1 Laying the cables in the rear cover ...................................................... 18

3.2.2 Ethernet cable exit ............................................................................. 19

3.2.3 Connecting cable NESC-C-D1-x-C1 ...................................................... 20

3.2.4 Supply voltage ................................................................................... 20

3.3 Interface housing CAMI-C ................................................................................... 21

3.3.1 Ethernet interface ............................................................................... 22

3.3.2 Jumper plug ........................................................................................ 22

4. Control elements on the operator unit ................................................................ 23

4.1 Emergency stop switches ................................................................................... 23

4.2 Setting up the enabling button .......................................................................... 24

4.2.1 Panic actuation .................................................................................. 25

4.2.2 Foreseeable misuse of the enabling button ........................................ 27

4.3 Membrane keypad ............................................................................................. 27

4.4 LED indicators.................................................................................................... 28

4.5 Display .............................................................................................................. 28

Festo GDCP-CDSA-SY-EN 1501b 7

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Table of contents

5. Commissioning ................................................................................................... 29

5.1 Concluding operation ........................................................................................ 29

5.1.1 Unplugging the operator unit ............................................................. 29

A. Technical data ..................................................................................................... 30

A.1 General .............................................................................................................. 30

A.2 Housing ............................................................................................................. 31

A.3 Computer and interfaces .................................................................................... 31

A.4 Enabling button ................................................................................................. 32

A.5 Emergency stop switches ................................................................................... 33

A.6 Terminal strips on the interface housing ............................................................ 33

B. Transport conditions ........................................................................................... 34

C. Notes on disposal ............................................................................................... 35

8 Festo GDCP-CDSA-SY-EN 1501b

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1 Safety and requirements for product use

1. Safety and requirements for product use

1.1 Safety

1.1.1 General safety information

Warning Project planning of the operator unit must be carried out by the machine manufacturer based on the danger and risk analysis.

The following safety aspects must be taken into account here:

− correct cable length for limiting the work range

− emergency stop switch required or permitted

− safety category sufficient for the respective application

The user must have the necessary level of training and be familiar with the details of intended use conforming to the operating instructions.

Warning The enabling button is only suitable as a protective function when the person operating the enabling button realizes in time that there is a danger to persons and can take precautions to avoid dangers!

As an additional measure, reduced speed of the movement may be necessary. The permitted speed must be determined by means of a risk assessment.

Commands for statuses which bring danger cannot be initiated with an enabling button alone. A second start command is required here (pushbutton on the operator unit).

Only the person who operates the enabling button may be present in the danger zone.

Caution Ineffective emergency stop with unplugged operator unit.

A not-connected operator unit in reach of the user can result in ineffective use of the emergency stop switch.

• Keep a not-connected operator unit outside the reach of the user.

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1 Safety and requirements for product use

Caution In order to avoid malfunctioning or damage due to incorrect handling, you must observe at all costs the following instructions:

• The connection shaft must only be opened when the supply voltage is switched off. Otherwise, components may be damaged or undefined signal statuses may occur.

• Make sure that nobody can trip over the cable, thereby causing the device to fall to the floor.

• Make sure that the cable is not squashed or damaged by other objects.

• Avoid laying the cable over sharp edges, which can abrade the cable sheath.

• Hang the device on the wall fastening intended for this purpose when it is not in use.

• Make sure that the device is not laid on the operating side, whereby operating elements may be mechanically damaged.

• Never lay the device on unstable surfaces or storage spaces. It might fall down and be damaged.

• Never place the device in the vicinity of sources of heat or direct sunlight.

• Avoid subjecting the device to mechanical shocks, excessive dust, humidity or strong magnetic fields.

• Do not use solvents, abrasive media or sponges for cleaning the housing, operating panel and operating elements. For cleaning, use a soft cloth moistened with water or a mild cleaning agent.

• Prevent objects and liquids from entering the inside of the device. Periodically check the protective covers on the device, completeness of the housing screws, as well as damage to the housing of the operator unit and cable throughfeed.

• The operator unit is equipped with a touch screen; operate it with your finger or the touch pin. The touch screen must on no account be operated with sharp objects, as these would damage the touch screen.

Note Damage to the product from incorrect handling.

• Never unplug or plug in a product when powered.

• Observe the handling specifications for electrostatically sensitive devices.

10 Festo GDCP-CDSA-SY-EN 1501b

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1 Safety and requirements for product use

1.1.2 Intended use The operator unit CDSA-D1-VXis intended for parameterisation and operation of machines and systems in conjunction with the multi-axis control system CMXR.

The operator unit is used for:

− parameterisation

− creation of FTL programs

− jogging and teaching

− observation

− control and

− diagnostics.

An enabling device and an emergency stop switch are available as safety functions. All safety functions are designed with two circuits, so that applications are possible up to safety category 3 PLd in accordance with EN ISO 13849-1.

• Use the operator unit only as follows:

− in perfect technical condition

− in original status, without unauthorised modifications, except for the adaptations described in this documentation

− within the limits of the product defined through the technical data

− in an industrial environment.

Note In the event of damage caused by unauthorised manipulation or other than intended use, the guarantee is invalidated and the manufacturer is not liable for damages.

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1 Safety and requirements for product use

1.2 Requirements for product use • Provide this documentation to the following persons:

− design engineer

− installer

− commissioner of the machine or system

• Comply with the specifications of the documentation. Follow all accompanying

documentation and the documentation of any associated accessories.

• Take the following into consideration for the destination:

− applicable legal regulations

− regulations and standards

− regulations of the testing organisations and insurers

− national specifications

For correct and safe use:

• Observe all warnings and notes.

• Comply with all load limits of the product and the connected components.

1.2.1 Qualification of specialized personnel

• The product should only be installed by specialized personnel with corresponding

qualifications.

The following knowledge is required:

− installation and operation of electrical control systems

− applicable regulations for operating safety-engineering systems

− applicable regulations for accident prevention and occupational safety

− documentation and mode of operation of the product.

1.3 Service • Consult your local Festo service or write to the following e-mail address if you have any

technical problems ( [email protected]).

12 Festo GDCP-CDSA-SY-EN 1501b

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2 Mechanical installation

2. Mechanical installation

2.1 Interface housing CAMI-C The interface housing CAMI-C serves to integrate the operator unit into the machine or system and to connect to the multi-axis controller CMXR. The interface housing is installed in the switching cabinet wall and has the following connections:

1 Cable connector for connecting cable NESC.

2 Ethernet connection

3 Terminal strip (11-pin) for the controller-side connection of the power supply, enabling button and emergency stop.

4 Sub-D plug connector (9-pin), not used

Figure 2.1 Interface housing CAMI-C

Note The interface housing and the operator unit conform to protection class III in accordance with IEC 61131-2 and EN 50178.

The following must therefore be noted during connection.

All voltages supplied to the interface housing or operator unit must be protective extra-low voltages and therefore isolated from the low voltage network with a safety transformer or similar.

1

2

3

4

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2 Mechanical installation

2.1.1 Dimensions

Figure 2.2 Dimensions of interface housing CAMI-C

14 Festo GDCP-CDSA-SY-EN 1501b

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2 Mechanical installation

2.1.2 Drilling template

Figure 2.3 Drilling template

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3 Electrical installation

3. Electrical installation

3.1 Overview The operator unit is connected to the multi-axis control system via the CAMI-C interface housing.

The following figure shows all components and connecting cables symbolically.

1 Control cabinet

2 Multi-axis control system

3 Ethernet cable (crossover/with switch)

4 Interface housing CAMI-C

5 Jumper plug CAMF-B

6 Cable NESC-C-D1-x-C1

7 Operator unit CDSA-D1-VX

8 Retainer CAFM-D1-W

Figure 3.1 Connection of operator unit to multi-axis controller CMXR

1

2

3

4

7

6

5

8

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3 Electrical installation

Connection diagram

CDSA NESC-C-D1-x-C1 CAMI-C

Figure 3.2 Connection diagram

Signal description Connecting cable NESC-C-D1-x-C1. wire colour

Socket strip to the operator unit CDSA (11-pin)

RJ45 plug connector for Ethernet (8-pin)

Plug connector, pin no. (17-pin)

24 V DC Pink 6 – 1 GND_IN Black 7 – 2 Emergency stop, circuit 1 Brown-green 8 – 3 Emergency stop, circuit 1 White-green 9 – 4 Emergency stop, circuit 2 Grey-pink 10 – 5 Emergency stop, circuit 2 Red-blue 11 – 6 Permission, circuit 1, positive Brown 1 – 7 Permission, circuit 1, negative Yellow 2 – 8 Permission, circuit 2, positive Green 3 – 12 Permission, circuit 2, negative Grey 4 – 17 Not used – – n.c. – 9 Not used – – n.c. – 10 Not used Violet 5 – 11 TD+ Blue – 1 13 TD– White – 2 14 RD+ Orange – 3 15 RD– Red – 6 16

Table 3.1 Signal description connecting cable NESC-C-D-1-x-C1

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3 Electrical installation

3.2 Operator unit CDSA

1 Screw for rear cover 2 Screws for rear cover and strain relief

Figure 3.3 Rear cover

In order to remove the rear cover, you must unscrew the six screws 1 and 2.

3.2.1 Laying the cables in the rear cover When the connection shaft is opened, the connecting cables can be laid as shown in the following sections.

Note Before opening the operator unit, observe the following:

• Lay the operator unit with the display downwards on a flat, clean surface, so that the operator unit or its operating elements are not damaged (e.g. soft ESD mat).

1

2

2

1

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3 Electrical installation

3.2.2 Ethernet cable exit

Cable outlet left Cable outlet right

1 RJ45 plug connector (S4) for Ethernet connection

2 Main switch (S22) for emergency stop and enabling button

Figure 3.4 Cable outlet left/right

Note Modifications in the connection shaft

• To unplug the main plug connector (S22), do not use any sharp items. Unplug the plug connector by pulling on its wires with your fingers.

• To unplug the RJ45 plug connector (S4), unlock the locking clip.

When plugging in the plug connectors S22 and S4, these must latch correctly.

Note Closing the rear connection shaft

• Make sure that the seal is correctly seated in the connection shaft cover.

• Use only a clean and undamaged seal.

• Do not pinch any wires or cables.

• Screw on the cover of the connection shaft with all 6 screws (tightening torque: 0.4 … 0.5 Nm).

2

2

1

1

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3 Electrical installation

3.2.3 Connecting cable NESC-C-D1-x-C1 The operator units CDSA are available as standard with the following connecting cables:

− NESC-C-D1-5-C1 (5 m)

− NESC-C-D1-10-C1 (10 m)

− NESC-C-D1-15-C1 (15 m)

Figure 3.5 Connecting cable NESC-C-D1-x-C1

3.2.4 Supply voltage The supply voltage directly at the operator unit (without connecting cable) is nominally +24 V DC (19.2 V DC … 30 V DC).

Warning The device complies with protection class III (in accordance with EN 61131-2 and EN 50178).

• All supply voltages and interfaces must be operated with protective extra-low voltage circuits (in accordance with IEC 61131-2 and EN 50178).

• Reliable isolation between protective extra-low voltage and dangerous high voltages must be guaranteed.

Note The supply voltage specification applies directly at the terminal strip of the operator unit.

• When sizing the supply voltage, take into account the voltage drop on the NESC-C-D1-x–C1 connecting cable.

• All supply current circuits to the operator unit must be fused with maximum 3.15 A.

20 Festo GDCP-CDSA-SY-EN 1501b

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3 Electrical installation

3.3 Interface housing CAMI-C The following figure shows the connections and interfaces at the interface housing CAMI-C.

1 Terminal strip S2 (11-pin)

2 Sub-D plug connector (9-pin), not used

3 Ethernet interface S3

Fig. 3. 6 Connections and interfaces at the interface housing CAMI-C

The power supply and the emergency stop and enabling button signals are connected to the 11-pin terminal strip S2.

Signal Connection no. Signal description

24 V DC 1 24 V DC (voltage tolerance 19.2 V DC ... 30 V DC) GND 2 GND_IN E-STOP_ES1+ 3 Emergency stop, circuit 1 E-STOP_ES1– 4 Emergency stop, circuit 1 E-STOP_ES2+ 5 Emergency stop, circuit 2 E-STOP_ES2– 6 Emergency stop, circuit 2 ENABLE_ED1+ 7 Permission, circuit 1, positive ENABLE_ED1– 8 Permission, circuit 1, negative ENABLE_ED2+ 9 Permission, circuit 2, positive ENABLE_ED2– 10 Permission, circuit 2, negative Not used 11 Not used

Table 3.2 Signals and connections at the terminal strip S2

1

2

3

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3 Electrical installation

3.3.1 Ethernet interface The Ethernet interface is available as standard on the operator unit CDSA, based on the 10BaseT specification, and is suitable for half-duplex operation.

The following interface parameters are specified fixed:

− 10 MBit/s

− Protocol TCP/IP

If the operator unit and the multi-axis control system CMXR do not communicate with a point-to-point connection, there may be delays, e.g. in transmitting keyboard data.

• Use an Ethernet switch to connect the operator unit and the multi-axis control system CMXR.

The positions of the DIL switches in the connection shaft are not relevant for this interface.

Signal Ethernet interface on the interface housing

Ethernet interface on the operator unit

TD+ 1 1 TD– 2 2 RD+ 3 3 4 5 RD– 6 6 7 7 8 8

Table 3.3 Ethernet signals and connections

3.3.2 Jumper plug The jumper plug is used to bridge the emergency stop circuit when the operator unit is disconnected.

Fig. 3.7 Jumper plug

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4 Control elements on the operator unit

4. Control elements on the operator unit

4.1 Emergency stop switches The emergency stop switch on the operator unit is wired in two circuits, and the contacts are designed as normally closed. The emergency stop switch conforms to the requirements of EN 418.

In accordance with IEC 60204-1, the effectiveness of the emergency stop switch must be developed based on a risk assessment for the machine as a stop of category 0 or category 1

The interconnection of the forced-opening switch contacts must fulfil the safety category (in accordance with EN ISO 13849-1), which has been specified based on the risk assessment (in accordance with EN ISO 14121-1) of the machine.

1 Emergency stop switch

Figure 4.1 Emergency stop switches

Warning Non-functioning emergency stop devices can have fatal consequences. Red-yellow marked emergency stop switches must be effective at all times and in all operating modes of a machine or system.

Warning Operator units with a red-yellow emergency stop switch that are not connected to a machine must be kept out of sight so they cannot be confused with functioning devices in an emergency.

Note After any severe shock to the device (e.g. due to dropping), the emergency stop switch must be checked for correct functioning.

In addition, the emergency stop function must be checked cyclically (every 6 months) by actuating the emergency stop switch.

1

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4 Control elements on the operator unit

4.2 Setting up the enabling button The operator unit has two enabling buttons, which are arrayed on both sides on the back cover. This enables operation with the left hand as well as with the right hand.

The enabling buttons are switched parallel and have an equal effect on the common safety circuits.

Jogging and manual movement with the operator unit are only possible when the enabling button is actuated. Only one button needs to be actuated here.

The enabling button consists of a three-stage operating element and separate electronic evaluation unit. An important feature is the continuous two-circuit design, from the actuating elements to the connecting terminals.

The evaluation circuits are implemented in various ways. Due to the electronic design of the switching contacts, their service life is independent of the load up to their nominal values (ohmic, inductive and capacitive).

The switching elements of the enabling buttons are constructed with protection against incorrect polarity. The outputs of both circuits are protected against short circuit and overload.

1 Enabling button

Fig. 4.2 Enabling button

Mode of operation

The actuating element consists of two symmetrically arranged rocker buttons, the position of which is ascertained by electric sensors and passed on to the electronic evaluation unit.

1

1

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4 Control elements on the operator unit

4.2.1 Panic actuation

Switching positions of the enabling button

Switching position Function Enabling buttons Switch contact

1 Neutral position Not actuated Off (opened) 2 Enabling Actuated On (closed) 3 Panic Pressed Off (opened)

Table 4.1 Switching positions of the enabling button

When the actuating elements are pressed in the panic position, the permission position will be bypassed when the elements are released again.

The enabling buttons on the operator unit are designed with two circuits. As a result, safety category 3 PLd in accordance with EN ISO 13849-1 can be reached.

Safety category 3 means that one error must not lead to loss of safety and, whenever it can be carried out correctly, the individual error must be recognized.

Monitoring the simultaneity through the monitoring device is required, because otherwise there could be an accumulation of errors, which would consequently lead to loss of safety.

Example:

If one channel of the enabling button gives permission due to an error, and the second channel after an undefined period also gives permission due to an error, switching off via the enabling button is no longer possible.

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4 Control elements on the operator unit

The standard IEC 60204-1 further specifies that the enabling equipment must be connected to a stop of category 0 or 1, i.e. that the energy must be switched off.

Figure 4.3 Connection of the enabling button on the interface housing

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4 Control elements on the operator unit

4.2.2 Foreseeable misuse of the enabling button The non-permitted fixing of the enabling button in the permission position using aids is regarded as a foreseeable misuse. Such misuse must be limited.

The following measures, which cause the machine to come to rest in manual override, are recommended:

− Interrogation of the enabling button when the machine/system is switched on.

− Interrogation of the enabling button when the operating mode is changed from

automatic mode to manual override. The enabling button must not be in the

permission position.

− The enabling button must be released within a defined period and brought into the

permission position again. The length of the period must be selected according to

activity demands.

4.3 Membrane keypad The keypad is divided into 2 function groups:

1 Buttons for the jogging mode

2 Buttons for the function selection

Fig. 4.4 Membrane keypad, operator unit

1

2

2

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4 Control elements on the operator unit

4.4 LED indicators

1 RUN LED (green)

2 Error LED (red)

3 Motion LED (green)

4 Process LED (not used)

Fig. 4.5 LEDs on the operator unit

4.5 Display The operator unit is equipped with a 6.5” TFT colour LC display touch screen with backlighting and screen saver.

Note The touch screen is preferable operated with the touch pin provided or a commercially available touch pin for PDAs.

• Do not use sharp objects for operation.

1 Touch pin

2 Touch screen

Fig. 4.6 Display

Refer to the software manual of the operator unit for detailed information ( GDCP-CDSA-SW-…).

3

2

1

4

1

2

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5 Commissioning

5. Commissioning Before commissioning, all lines/cables must be plugged in and the power supply connected.

1. Connect the connecting cable NESC-C-D1-x-C1 to the interface housing CAMI-C and tighten the cap nut.

2. Connect interface housing CAMI-C and multi-axis control system CMXR through an Ethernet cable.

3. Connect power supply.

Refer to the software manual of the operator unit for detailed information on commissioning ( GDCP-CDSA-SW-…).

5.1 Concluding operation If the operator unit is disconnected, the signals for emergency stop will be opened and emergency stop triggered. The jumper plug can be plugged in to bypass the contacts. When the jumper plug is inserted, the emergency stop status can be acknowledged and the work continued.

5.1.1 Unplugging the operator unit If the multi-axis control system is controlled via an external control system, the operator unit is not absolutely required. The operator unit can be unplugged after completion of programming and commissioning.

Unplugging the operator unit interrupts the emergency stop circuit and an emergency stop situation is present. This cannot be acknowledged due to an open emergency stop circuit.

• Before disconnecting the operator unit, you must stop the movement of the kinematics to prevent an unnecessary emergency stop.

The jumper plug CAMF-B-M25-G4 is available for bypassing the emergency stop circuit opened after the operator unit is unplugged. This is screwed onto the port of the interface housing in place of the operator unit.

Caution The emergency stop button of a disconnected operator unit is not active.

• Remove disconnected operator units so that inadvertent actuation of the inactive emergency stop switch is not possible.

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A Technical data

A. Technical data

A.1 General

General Value

Dimensions

Diameter [mm] 250

Height (including handle) [mm] 114

Product weight1) [g] 1250

Ambient conditions

Operating temperature [°C] 0 … 50

Storage temperature [°C] –20 … +70

Relative humidity (non-condensing) [%] 5 … 95

Degree of protection IP65

Vibration resistance (in accordance with IEC 60068-2-6) 0.15 mm at 10 … 57 Hz

2 g at 9 … 150 Hz

Resistance to shock (in accordance with IEC 60068-2-27) 25 g/11 ms

Electrical data

Nominal operating voltage [V DC] 24

Operating voltage range (in accordance with

IEC 61131-2)

[V DC] 19.2 … 30

Maximum interruption duration of the supply voltage

(in accordance with IEC 61131-2)

[ms] ≤ 10

Power consumption [W] 9.6 (400 mA at 24 V DC)

Starting current [A] Max. 5.6 A (current limitation available)

Protection class (in accordance with IEC 61131-2 or EN 50178) III

Connecting cable

Type NESC-C-D1-x-C1

Cross-section [mm²] 0.24 (AWG24)

Conductor material Zinc-coated copper strands

Conductor resistance ≤ 90 Ohm/km (≤ 145 Ohm/mile)

1) With emergency stop and key switch, without handwheel, override potentiometer and connecting cable

Table A.1 Technical data – general

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A Technical data

A.2 Housing

Housing Value

Engineering design

Material ABS1)

Noninflammability UL94-V0

Display

Type Graphic-capable TFT LC display

Size [inch] 6.5 (132 mm x 98 mm)

Resolution [pixels] VGA 640 x 480

Presentation 65536 colours

Touch screen Analogue-resistive

Background lighting CCFT cold cathode tubes (qty. 2)

Operating time [h] 50000

Operating elements (standard)

Keyboard Touch-sensitive keyboard with tactile

feedback

Enabling button (external wiring) 3-step, 2-circuit (qty. 2)

Emergency stop switch (external wiring) 2-circuit

Display components LED (qty. 4)

1) Resistant to greases, oils, lubricants, alcohol, among others.

Table A.2 Technical data – housing

A.3 Computer and interfaces Computer and interfaces Value

Processor Intel PXA 280/416 MHz

Memory SDRAM: 256 MB, FLASH: 128 MB

Interfaces Ethernet

USB host/USB client

Operating system VxWorks

Table A.3 Technical data – computer and interfaces

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A Technical data

A.4 Enabling button

Enabling button Value

Output type Solid state output

Switchable nominal voltage [V DC] 24

Switchable nominal voltage range (in accordance with

IEC 61131-2)

[V DC] 19.2 … 30

Switchable nominal current [mA] Max. 500

Maximum cut-off current

Circuit 1 [A] 1.5

Circuit 2 [A] 0.8

Maximum inductive load (at nominal voltage)

Circuit 1 145 mJ/1.16 H (comparable with DC-13

in accordance with EN 60947-5-1) Circuit 2

Protection against incorrect polarity

Circuit 1 Yes

Circuit 2 Yes

Protection against short circuits and overloads

Circuit 1 Yes (incorporated in output FET)

Circuit 2 Yes (via safety circuit)

Switching cycles

Switch position 2 103

Switch position 3 5 x 104

Actuating forces

From switch position 1 to 2 (typical) [N] 5

From switch position 2 to 3 (typical) [N] 20

Specifications on EN ISO 13849 (permission)

Category 3

PL (performance level) d

Tp (proof test interval) 20 years

MTTFd (mean time to failure) 78 years

PFHd (probability of failure per hour) 1.57 x 10-7

Table A.4 Technical data - enabling button

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A Technical data

A.5 Emergency stop switches

Emergency stop switches Value

Nominal voltage [V DC] 24

Minimum current (per contact) [mA] 10

Maximum acceptable current load (per contact) [mA] 1000

Utilisation category DC-13 (in accordance with IEC 60947-5-1)

B10d 100000

Table A.5 Technical data – emergency stop switch

A.6 Terminal strips on the interface housing

Terminal strips on the interface housing Value

Connection ability

Rigid [mm2] 0.2 … 1.0

Flexible [mm2] 0.2 … 1.5

Conductor sizes AWG 24 … 16

Flexible with wire end sleeves without plastic sleeves [mm2] 0.25 … 1.5

Flexible with wire end sleeves with plastic sleeves [mm2] 0.25 … 0.75

Strip length [mm] 7

Grid dimension [mm] 3.81

Table A.6 Technical data – terminal strips on the interface housing

Note Connection of two conductors in one terminal (multi-conductor connection) is not permitted.

• Note the connection ability of the terminal strips when selecting the connecting cable.

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B Transport conditions

B. Transport conditions The following transport conditions must be observed to ensure that the controller is not damaged during further or return transport:

• Always use the original packing for transport.

• The ambient conditions for the device must also be observed during transport ( A Technical data).

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C Notes on disposal

C. Notes on disposal

• Observe the local regulations regarding waste disposal and the environment.

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Copyright:

Festo AG & Co. KG Postfach D-73726 Esslingen, Germany Phone: +49 711 347 0 Fax: +49 711 347 2144 E-mail: [email protected]

The reproduction, distribution or sale of this document or communication of its contents to others without express authorisation is prohibited. Offenders will be held liable for damages. All rights reserved in the event that a patent, utility model or design patent is registered.

Internet: www.festo.com Original: de Version: 1501b