Embed Size (px)
Citation preview
Operational Excellence meets Flexibility
Resource optimization in constantly changing environments
Challenges for Logistics OperationsModern logistics operations struggle with the following challenges in managing day-to-day operations.
ContradictionComplexityChange
Constantly changing requirements
Order structures, increasing no. of items
and packagings, delivery times, legal regulations,
etc.
Complex system designs
Systems are becoming more and more complex in order to decrease cost
and increase performance and quality while still maintaining flexibility.
Logistics control dependent on
countless, sometimes contradictory
influencing parameters
Different parametrization of TMS, WMS, WCS etc. cause local conditions far
from ideal
• simply define the target
• and select one of the routes which fits you best
• the navigation guides you to the target
• no matter if you turn wrong once or traffic problems occur
• save known targets and routes
• ongoing updates with new points of interests
• information of user updates map & calculation
Holistic resource planning
Live operation
System-supported learning
Idea
Operational Excellence Solution
Operational Excellence
OPTIMIZER
teamAPP teamKIOSK
Operational Excellence
MAINTENANCE
Operational ExcellencePLANNER
Operational ExcellenceIMPROVER
Labor (Resource) PlanningOperational Excellence PLANNER
Planning is based onmodelled processesvarious demand basesperformance figures (learned from actuals)operator skillsavailabilitiescost figures
Including auto-allocation to use best-fit operators
Optional teamAPP allows for very flexible operator integration
Operational Excellence PLANNER
teamAPP
teamAPP„Make your shift planning more flexible“
Flexibility is important to optimize costs and performance. With the redPILOT teamAPP it is possible to support employees to update their availabilities, vacation requests and other
information.
I have time tomorrow!
Can I take a day off?
When do I have to work this week?
Can someone swap shifts with me?
We have a peak tomorrow, who can support us?
Work plan for next week is available.
Robert is ill, who can replace him?
Online OptimizationOperational Excellence OPTIMIZER
Provide Action Alternatives to handle the actual situation in the best possible way, such as
labor re-scheduling based on dynamic bottleneck detection and overcapacity evaluation, orprovide operational parameter setting proposals based on individual KPIs
Operational Excellence
OPTIMIZER
teamAPP teamKIOSK
Increased Average PerformanceOnline bottleneck- and overcapacity detection & proposed action alternatives
In case the system detects a bottleneck scenario, it proposes a solution in Action Alternatives.
Open: 336 P
~ 13:58
Increased Average PerformanceExample: Detect bottleneck and perform action alternative
Receiving DispatchPicking 1 Picking 2 Packing
1050 C/h
500 C/h
560 C/h
580 C/h
300 C/h 400 C/h!
Bottleneck detected: Picking 2 restricts overall throughput to 300 units.
300
Proposed action alternative: Move operator with required competencesfrom Picking 1 to Picking 2
1
Operators
C/h per Operator
Increased Average PerformanceExample: Increased performance, but still to resolve picking 2
Receiving DispatchPicking 1 Picking 2 Packing
950 C/h
450 C/h
660 C/h
580 C/h
360 C/h 400 C/h
360
20 %Performance
increase
!
Bottleneck detected: Picking 2 restricts throughput to 360 units.
Proposed action alternative: Move operator with required competencesfrom Picking 1 to Picking 2
1
!
Increased Average PerformanceExample: Optimum performance (also with bottleneck, but no necessary action alternative)
Receiving DispatchPicking 1 Picking 2 Packing
850 C/h
400
760 C/h
580 C/h
420 400
400
33 %Performance
increase
Continuous ImprovementOperational Excellence IMPROVER
Automatic update of process model performances
Detect hidden potential viaPerformance & Cost ManagementDemand ManagementUnderstanding Performances & Times spent
Training management
Operational Excellence IMPROVER
redPILOT ModulesOperational Excellence Solution
Better planning quality and reduced costs even with constantly changing conditionsEnsure service degree to customersIncrease operator flexibility and co-determinationEfficiently mitigate operational issues as they occur Realize real-time intelligence and ensureresilience
Typically ROI between 1 and 2 years due to savings in personnel costs (2% - 8% shows experience)
Operational Excellence
OPTIMIZER
Operational Excellence IMPROVER
Operational Excellence PLANNER
teamAPP teamKIOSK
Operational Excellence
MAINTENANCE
