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Form# Rev:
Reelcraft Industries, Inc. • (800) 444-3134 / (260) 248-8188 • Fax: (260) 248-2605E-mail: [email protected] • Internet: www.reelcraft.com
OPERATION AND MAINTENANCE MANUAL
AFFF HOSE REEL ASSEMBLYMIL-R-24414-II-125 & MIL-R-24414-II-150
REELS BUILT TO MIL-R-24414D:3600-29-19-15RR 3600-29-19-15LR
3600-29-19-15RRU 3600-29-19-15LRU3600-29-19-15ARR 3600-29-19-15ALR
3600-29-19-15ARRU 3600-29-19-15ALRU3600-29-19-15RG 3600-29-19-15LG
3600-29-19-15RGU 3600-29-19-15LGU3600-29-19-15ARG 3600-29-19-15ALG
3600-29-19-15ARGU 3600-29-19-15ALGU
i
Form# Rev:
Reelcraft Industries, Inc. • (800) 444-3134 / (260) 248-8188 • Fax: (260) 248-2605E-mail: [email protected] • Internet: www.reelcraft.comii
1.0 Safety summary.......................................................................................................................................11.1 General safety notices..................................................................................................................11.2 First aid........................................................................................................................................1
2.0 Technical specifications...........................................................................................................................22.1 Description of hose reel................................................................................................................22.2 Description of manufacturer........................................................................................................22.3 AFFF hose reel assembly identification.........................................................................................22.4 Characteristics.............................................................................................................................2
2.4.1 General arrangement drawing (see Appendix A)...............................................................22.5 Major components of hose reel....................................................................................................2
2.5.1 Hose reel part number designation...................................................................................32.5.2 Hose reel assembly, MIL-R-24414 (see Appendix B)........................................................32.5.3 Description of major components....................................................................................32.5.4 Parts & accessories breakdown (see Appendices C, D & E)..............................................4
3.0 Pre-inspection.........................................................................................................................................44.0 Mounting the reel.....................................................................................................................................4
4.1 Footprint foundation layout, MIL-R-24414, Type II (see Appendix F)............................................45.0 Maintenance instructions.........................................................................................................................4
5.1 Periodic maintenance (every 30 days)..........................................................................................45.2 Annual maintenance.....................................................................................................................4
6.0 Certificate of conformance/analysis .......................................................................................................47.0 Principles of Operation.................................................................................................................57.1 Hose connection..........................................................................................................................57.2 Retrieval of hose..........................................................................................................................57.3 Deployment of hose.....................................................................................................................57.4 Repositioning inlet assembly..................................................................................................57.5 Repositioning hand crank.............................................................................................................57.6 Repositioning gooseneck.............................................................................................................5
8.0 Trouble shooting guide.............................................................................................................................69.0 Provisioning documentation technical data (see Appendix G)...................................................................6Appendices:Appendix A..........................................................................................................................................................7Appendix B..........................................................................................................................................................8Appendix C..........................................................................................................................................................9Appendix D.......................................................................................................................................................10Appendix E........................................................................................................................................................11Appendix F........................................................................................................................................................12Appendix G....................................................................................................................................................... 13
Form# Rev:
Reelcraft Industries, Inc. • (800) 444-3134 / (260) 248-8188 • Fax: (260) 248-2605E-mail: [email protected] • Internet: www.reelcraft.com
1.0 Safety Summary
1.1 General Safety Notices
The following general safety precautions should be understood and applied during operation and maintenance of equipment covered herein. Should situations arise that are not covered in these general safety precautions, the commanding officer or other authority shall issue orders as deemed necessary to cover the situation.1. Insure that all maintenance operations comply with the proper safety regulations and
procedures.
2. Ensure that any protective guards are properly installed and maintained around rotating parts of machinery.
3. Do not wear loose clothing while working near rotating parts of machinery.
4. Do not make alterations to equipment or components, unless otherwise specified by the manufacturer (Reelcraft Industries, Inc.).
5. Ensure that the area is well ventilated when using cleaning solvents. Avoid prolonged breathing of fumes and solvent contact with skin or eyes.
6. Do not stand or climb on reel. The extra weight may be detrimental to plumbing connections and/or flange and spool.
1.2 First aid
An injury, regardless of severity, should never go unattended. Always seek medical attention early.
1
Form# Rev:
Reelcraft Industries, Inc. • (800) 444-3134 / (260) 248-8188 • Fax: (260) 248-2605E-mail: [email protected] • Internet: www.reelcraft.com
2.0 Technical Specifications
2.1 Description of Hose Reel
AFFF hose reel assembly for 125ft or 150ft of 1-1/2 in ID hose as per MIL-R-24414D
2.2 Description of Manufacturer
Reelcraft Industries, Inc.2842 E. Business Hwy. 30Columbia City, IN 467251-800-444-3134www.reelcraft.com
Cage Code: 52173
2.3 AFFF Hose Reel Assembly Identification:
Part Number: 24414-II-125 & 24414-II-150
2.4 Characteristics
Length : 42-1/4”Width : 32-7/16”Height : 31-1/2”Weight Hose reel ONLY : 118.0 lbs.
Hose reel and roller guide : 173.0 lbs.Complete system* shipping weight (commercial) : 271.3 lbs.Complete system* shipping weight (crated) : 316.3 lbs.Complete system* EMPTY : 231.3 lbs.Complete system* FILLED : 311.5 lbs.
*Complete system includes: hose reel, guide roller, 150’ x 1-1/2” hose assembly & nozzle. For models with 125’ x 1-1/2” subtract 35lbs. from complete system weight to get actual weight.
Position of Hose : Top or bottom wind (specified at time of order)Position of Inlet : 2 positions, @ 180 degrees (specified at time of order)Position of Crank Rewind : 9 positions, @ 20 degrees (specified at time of order)
2.4.1 General Arrangement Drawing (see Appendix A)
2.5 Major Components of Hose Reel
2
Form# Rev:
Reelcraft Industries, Inc. • (800) 444-3134 / (260) 248-8188 • Fax: (260) 248-2605E-mail: [email protected] • Internet: www.reelcraft.com
3 6 0 0 - 2 9 - 1 9 - 1 5 A R R U
Series Drum LengthFlange Dia.
Hose IDHardware
Rewind Crank OrientationColor
Hardware CodesCarbon Steel (standard)
A Stainless SteelRewind Crank Orientation CodesR Right Hand InletL Left Hand InletColor CodesR RedG GreenInlet Position Codes
Down (standard)U Up
2.5.1 Reelcraft Hose Reel Part Number Designation
2.5.3 Major Components
Inlet Position
3600-29-19-15ARRU123456-789-0MIL-R-24414D
XXXXXX-XX-X-XXXXSSAMPSSAMS
EMPLEEEPPLPLELELEPLE600-29-19-15A
123456-78MIL-R
Nameplates - A 2” X 3” stainless steel name plate may be found onthe lower right/left corner of the side frame (or on top plate ofguide roller if ordered as parts). It details Model #, Serial #, Mil-Spec. # & Contract # if applicable (see sample).Stenciling - Stenciling is provided on front tie plate of reels.Unless otherwise specified at time of order it will include supplierCage Code, supplier part number & Reelcraft Cage Code.
2.5.2 Hose reel assembly, MIL-R-24414 (see Appendix B)
HOSE
REE
LS
3600-29-19-15RR right hand rewind, red3600-29-19-15RRU right hand rewind, red, inlet facing up3600-29-19-15LR left hand rewind, red3600-29-19-15LRU left hand rewind, red, inlet facing up3600-29-19-15ARR stainless steel hardware, right hand rewind, red3600-29-19-15ARRU stainless steel hardware, right hand rewind, inlet facing up3600-29-19-15ALR stainless steel hardware, left hand rewind, red3600-29-19-15ALRU stainless steel hardware, left hand rewind, red, inlet facing up3600-29-19-15RG right hand rewind, green3600-29-19-15RGU right hand rewind, green, inlet facing up3600-29-19-15LG left hand rewind, green3600-29-19-15LGU left hand rewind, green, inlet facing up3600-29-19-15ARG stainless steel hardware, right hand rewind, green3600-29-19-15ARGU stainless steel hardware, right hand rewind, green, inlet facing up3600-29-19-15ALG stainless steel hardware, left hand rewind, green3600-29-19-15ALGU stainless steel hardware, left hand rewind, green, inlet facing up
ACCE
SSOR
IES
340307BW red, bottom wind (type II)340307ABW red, stainless steel hardware, bottom wind (type II)340307 red, top wind (type II)340307A red, stainless steel hardware, top wind (type II)340307GBW green, bottom wind, green (type II)340307AGBW green, stainless steel hardware, bottom wind (type II)340307G green, top wind (type II)340307AG green, stainless steel hardware, top wind (type II)360700-125 1-1/2” X 125’ (38m) hose assembly and couplings360700-150 1-1/2” X 150’ (46m) hose assembly and couplingsSFL-GN-95 brass nozzle with pistol grip - 95 GPM @ 100 PSISFL-GN-125 brass nozzle with pistol grip - 125 GPM @ 100 PSI
3
Form# Rev:
Reelcraft Industries, Inc. • (800) 444-3134 / (260) 248-8188 • Fax: (260) 248-2605E-mail: [email protected] • Internet: www.reelcraft.com
4.0 Mounting The Reel
Bolt the hose reel securely to a rigid surface. This is important to insure proper alignment and optimal performance.
4.1 Footprint Foundation Layout, MIL-R-24414D, Type II (see Appendix F)
5.0 Maintenance Instructions
5.1 Regular Maintenance (every 30 days):
1) Lubricate all grease fittings (including bearings), with good quality general purpose grease especially under continuous service.
2) All hardware on the reel should be checked to ensure it is secure and free from defect or damage. Any damaged or missing hardware should be replaced immediately.
3) Rollers should be checked to make sure they roll freely.
5.2 Annual Maintenance
Operating Test1) Hose is to be fully unwound from reel and checked for defects.2) Hose reel assembly is pressurized to 175 PSI (hydrostatic)3) Hose is reeled on and off under pressure.4) Check that there has been NO:
-Leakage at any point in the fluid path-Bending or wobbling of the frame or drum-Binding of the drum
FAILURE TO FOLLOW THESE INSTRUCTIONS MAY VOID WARRANTY
6.0 Certificate of Conformance/ Analysis - Certs are available upon request.
4
2.5.4.Parts & Accesories Breakdown (see Appendices C, D & E)
3.0 Pre-InspectionStep One: Check reel for shipping damageStep Two: Unwind hose from reel, check drum for shipping damage and rewindStep Three: Insure all parts are supplied as ordered
Form# Rev:
Reelcraft Industries, Inc. • (800) 444-3134 / (260) 248-8188 • Fax: (260) 248-2605E-mail: [email protected] • Internet: www.reelcraft.com5
7.0 Principles of OperationOverview : This hose reel system allows the efficient storage of 125’ or 150’ of 1-1/2” ID hose and the easy manual deployment/retrieval of the hose. It is designed for use with AFFF and seawater in fire fighting applications.
7.1 Hose ConnectionLay entire hose length out in front of reel with female end facing reel. Carefully thread female hose coupling onto male gooseneck, making sure not to cross thread. Next, tighten hose coupling withwrench. Hose will twist with coupling, be sure to un-twist before winding.
7.2 Retrieval of HoseThe pressure in the hose should be relieved prior to rewinding. The crank is installed, and wound in an counter-clock wise direction to rewind the hose. Care must be taken that the hose does not kink or twist during winding. The hose should be guided to coil in layers, starting on hose connectionside winding towards opposite side and then vice versa with the intent to minimize space between wraps. If the hose or nozzle becomes snagged, clear by hand, do not use the pinion crank.
7.3 Deployment of HoseThe operator should first check that the handcrank is not attached to the reel. The hand brake should beloosened to reduce the friction on the pinion rewind. The nozzle and hose can then be pulled off the reel. Care should be taken to ensure that the hose does not coil or kink while being taken off the reel.
7.4 Repositioning Inlet AssemblyDisconnect the inlet from the supply hose. Carefully remove the four (4) nuts and bolts holding the inletin position. Rotate the inlet to the desired angle (4 positions @ 90 degrees). Replace the four (4) nuts and bolts, making sure they are tightened completely (two (2) wrench sizes required).
7.5 Repositioning Hand CrankCarefully remove two (2) nuts and bolts holding hand cranking position. Rotate the hand crank to the desired angle (9 positions @ 20 degrees, through 180 degrees). Replace the two (2) nuts and bolts, making sure they are tightened completely (two (2) wrench sizes required).
7.6 Repositioning Gooseneck From Bottom Wind to Top Wind (and vice versa)Disconnect fire hose from the outlet . Carefully remove the four (4) bolts holding the outlet in position. Rotate the outlet by 180 degrees (two (2) positions @ 180 degrees). Replace the four (4) bolts, making sure they are tightened completely. Next, unbolt the four (4) brackets holding the horizontal roller guides and reconnect the rollers and bracket to the top position holes. Reconnect the fire hose, and wind it back on by rotating the drum counter-clock wise.
Form# Rev:
Reelcraft Industries, Inc. • (800) 444-3134 / (260) 248-8188 • Fax: (260) 248-2605E-mail: [email protected] • Internet: www.reelcraft.com
9.0 Provisioning Documentation Technical Data (see Appendix G)
8.0 Trouble Shooting Guide
Symptom Cause and Solution
Difficult to wind or rewindhose.
- Hose was improperly wound back on reel, and the hose has overlapped. Untangle the hose.
- The hand crank tensioner is fully or partly engaged. Release hand crank tensioner.
- Insufficient grease in bearing. Add grease via grease fittings.
Leakage at inlet bearing.- O-ring has failed. Replace O-ring.- The spindle separated from the bearing. Replace O-ring and snap ring.
The drum wobbles.
- The bearings are out of alignment. Loosen bearings, align the shaft, and tighten the hardware.
- The walls of the drum have been damaged. Straighten if minor, replace drum if severe.
Guide rollers are binding.- The rollers have been bent or bowed. Replace damaged rollers.- Foreign material has become entangled in the ends of the rollers.
Remove rollers and clear debris.
6
MA
NU
AL R
EW
IND
HO
SE
RE
EL F
OR
100' T
O 1
50' X
1-1
/2"
IDH
OS
E C
ON
VE
YIN
G 1
25 G
PM
OF
AF
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R M
IL-F
-24385 A
T 1
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E 2
4414-I
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OR
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OS
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360700-1
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360700-1
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'XX'
'YY'
'ZZ'
THIS
DOC
UM
ENT
CONT
AINS
PRO
PRIE
TARY
INFO
RMAT
ION
OF R
EELC
RAFT
IND.
, INC
.AN
D IT
SHA
LL N
OT B
E DI
SCLO
SED
TOOT
HERS
OR
DUPL
ICAT
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R U
SED
FOR
OTHE
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ITHO
UT
THE
EXPR
ESS
WRI
TTEN
CONS
ENT
OF R
EELC
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IND.
, INC
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WEI
GHT
TABL
E AN
D CE
NTER
OF
GRAV
ITY
ITEM
MAS
S'X
X''Y
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'HO
SE R
EEL
WIT
H RO
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GU
IDE
ONLY
179
lbs
9.69
in13
.98
in1.2
6 in
COM
PLET
E SY
STEM
(EM
PTY)
-100
FT.
223
lbs
9.84
in14
.13 in
1.18
inCO
MPL
ETE
SYST
EM (F
ILLE
D W
ITH
AFF)
-100
FT.
297
lbs
9.92
in14
.17 in
1.14
inCO
MPL
ETE
SYST
EM (E
MPT
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25 F
T.29
7 lb
s9.
84 in
14.13
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8 in
COM
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E SY
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(FIL
LED
WIT
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F)-1
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T.38
9 lb
s9.
92 in
14.17
in1.1
4 in
COM
PLET
E SY
STEM
(EM
PTY)
-150
FT.
332
lbs
9.84
in14
.13 in
1.18
inCO
MPL
ETE
SYST
EM (F
ILLE
D W
ITH
AFF)
-150
FT.
442
lbs
9.92
in14
.17 in
1.14
in
DRAWING NO.
DRAWING TITLE:
DATE:
12/04/08
DRAWING NOT TO SCALE
3600-29-19-15RR w/ 340307
(24414-II-100) OR (24414-II-125) OR (24414-II-150)
SINGLE AGENT HOSE REEL W/ HOSE GUIDE
TYPE II, GROUP A
1157512/04/08
DATEDESCRIPTION
FOR REFERENCE ONLY
LTR
A1
ECN #CUSTOMER APPROVAL:DRAWN BY:
BDH
ENG APPROVAL: MFG APPROVAL:
XELW
Form
# Re
v:
APPE
ND
IX“A
”
7
1 1/
2" N
PSH
OUTL
ET(O
RIEN
TED
FOR
TOP
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ROT
ATE
180
° BO
TTOM
REW
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O.6
60 -
6 H
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S SH
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6 HO
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- O
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CIR
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AL R
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HO
SE
RE
EL F
OR
100' T
O 1
50' X
1-1
/2"
IDH
OS
E C
ON
VE
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G 1
25 G
PM
OF
AF
FF
PE
R M
IL-F
-24385 A
T 1
75 P
SI
US
E 2
4414-I
I-100 F
OR
100' O
F H
OS
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OS
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SS
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360700-1
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OS
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SS
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360700-1
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-24414D
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RW
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OS
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SS
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DRAWING NO.
DRAWING TITLE:
DRAWING NOT TO SCALE
3600-29-19-15RR
(24414-II-100) OR (24414-II-125) OR (24414-II-150)
SINGLE AGENT HOSE REELTYPE II, GROUP A
11273SUPP6/11/08
DATEDESCRIPTION
NEW RELEASE
LTR
A1
ECN #
DATE:
6/11/08
CUSTOMER APPROVAL:DRAWN BY:
JLB
ENG APPROVAL: MFG APPROVAL:
DWTELW
APPE
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DRAWING NO.
DRAWING TITLE:
DATE:
12/04/08
DRAWING NOT TO SCALE
3600-29-19-15RR w/ 340307
(24414-II-100) OR (24414-II-125) OR (24414-II-150)SINGLE AGENT HOSE REEL W/ HOSE GUIDE
TYPE II, GROUP A
1157512/04/08
DATEDESCRIPTION
FOR REFERENCE ONLY
LTR
A1
ECN #CUSTOMER APPROVAL:DRAWN BY:
BDH
ENG APPROVAL: MFG APPROVAL:
XELW
RAP
PEN
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139
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12
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13
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THIS
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UM
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PRO
PRIE
TARY
INFO
RMAT
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OF R
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IND.
, INC
.AN
D IT
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LL N
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ESS
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TTEN
CONS
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OF R
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RAFT
IND.
, INC
.
DRAWING NO.
DRAWING TITLE:
DRAWING NOT TO SCALE
3600-29-19-15RR
(24414-II-100) OR (24414-II-125) OR (24414-II-150)
SINGLE AGENT HOSE REELTYPE II, GROUP A
11273SUPP6/11/08
DATEDESCRIPTION
NEW RELEASE
LTR
A1
ECN #
DATE:
6/11/08
CUSTOMER APPROVAL:DRAWN BY:
JLB
ENG APPROVAL: MFG APPROVAL:
DWTELW
APPE
ND
IX“D
”
10
11
10
8
9
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55 LBS
1:3
C
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7/1
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6TYPE II ROLLER GUIDE
340307XX
340307XX
B1
REVISED AND REDRAWN
6/4/
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ACDEFGHIJKL
B ACDEFGHIJKL
21
34
56
89
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3403
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1 4 10 4 10 2 2 2 2 8 4 2
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NOTE
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10
inte
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betw
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guid
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340
307
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3403
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The
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CAP
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316
STAI
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PART
#
3660
01
3660
02
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S56-
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S81-
6
3263
07-9
3660
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3263
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0
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8012
3
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68
S56-
67
S357
-6
S359
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S355
-6
S359
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S359
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ITEM
#
1 2 3 4 5 6 7 8 9 10 11 12 3 4 5 11 12
APPE
ND
IX“E
”
NO
TE
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1. D
RA
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EP
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35.3
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REQU
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35.0
00
34.6
25
11.5
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9.00
0
7.75
0
25.12
4
THIS
DOC
UM
ENT
CONT
AINS
PRO
PRIE
TARY
INFO
RMAT
ION
OF R
EELC
RAFT
IND.
, INC
.AN
D IT
SHA
LL N
OT B
E DI
SCLO
SED
TOOT
HERS
OR
DUPL
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R U
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RS W
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UT
THE
EXPR
ESS
WRI
TTEN
CONS
ENT
OF R
EELC
RAFT
IND.
, INC
.
DRAWING NO.
DRAWING TITLE:
DATE:
12/04/08
DRAWING NOT TO SCALE
3600-29-19-15RR w/ 340307BW
(24414-II-100) OR (24414-II-125) OR (24414-II-150)
SINGLE AGENT HOSE REEL W/ HOSE GUIDE
TYPE II, GROUP A
1157512/04/08
DATEDESCRIPTION
FOR REFERENCE ONLY
LTR
A1
ECN #CUSTOMER APPROVAL:DRAWN BY:
BDH
ENG APPROVAL: MFG APPROVAL:
XELW
RAP
PEN
DIX
“F”
12
Reel
craf
t Ind
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nc.
•
(800
) 444
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4 / (
260)
248
-818
8 •
Fax
: (26
0) 2
48-2
605
E-m
ail:
reel
craf
t@re
elcr
aft.c
om •
Int
erne
t: w
ww.re
elcr
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rm#
Rev:
APPE
ND
IX“G
”
13
Man
ufac
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Num
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Des
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3276
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ing
111
0x11
0x10
0mm
3903
05Sn
ap R
ing,
2.9
34" O
.D.
X .0
94 T
K (2
.55
I.D.)
24
70x7
0x2m
mS2
11-3
32O
-Rin
g, 2
-3/8
" X 2
-3/4
" X 3
/16"
612
65x6
5x5m
mS2
11-3
31O
-Rin
g, 2
-1/4
" X 2
-5/8
" X 3
/16"
24
65x6
5x5m
mS2
00-2
30O
-Rin
g, 2
-1/2
" X 2
-3/4
" X 1
/8"
24
140x
140x
130m
m32
7600
-2Sw
ivel
, Out
let 2
"1
100x
130x
150m
m32
7600
-3El
bow
, Dis
char
ge1
120x
90x4
5mm
3606
00-2
Bear
ing
Asse
mbl
y1
140x
140x
130m
m32
7600
-5Sw
ivel
, Spi
ndle
112
5x12
5x25
0mm
3606
00-6
EH
and
Rew
ind
Asse
mbl
y1
440x
220x
30m
m36
5600
-1H
and
Cran
k1
250x
100x
20m
m36
0600
-4Br
acke
t & N
ylon
Str
ap1
145x
235x
245m
mSF
L-G
N-9
5N
ozzl
e w
/ Pis
tol G
rip -
90 G
PM @
100
PSI
124
5x23
0x14
0mm
SFL-
GN
-125
Noz
zle
w/ P
isto
l Grip
- 12
5 G
PM @
100
PSI
124
5x23
0x14
0mm
3607
00-1
25H
ose
Asse
mbl
y 1-
1/2"
X 1
25' (
38m
) w/ C
oupl
ings
113
00x1
300x
200m
m36
0700
-150
Hos
e As
sem
bly
1-1/
2" X
150
' (46
m) w
/ Cou
plin
gs1
1300
x130
0x20
0mm
The
follo
win
g is
an
on-b
oard
spa
re p
arts
list
reco
mm
ende
d fo
r ves
sels
car
ryin
g 1-
10 A
FFF
reel
s. F
or la
rger
ves
sels
, car
ryin
g m
ore
than
10
reel
s, it
is
reco
mm
ende
d th
at th
ese
ratio
s be
mai
ntai
ned
(rou
nd a
ll fr
actio
ns o
f par
ts u
p).
Prov
isio
ning
Doc
umen
tatio
n Te
chni
cal D
ata