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Guidelines for Instrumentation of Large Dams September 2016
Operation and Maintenance Manual for Hemavathy Dam State of Karnataka
Doc. No. CDSO_O&M_KA06HH0117_HEMAVATHY_DAM
KAWRD_01_v1.0
June 2019
O&M Manual for Hemavathy Dam June 2019
Front Cover Photograph: Downstream view of Hemavathy Dam during flood releases. Rehabilitation works carried out under the Dam Rehabilitation & Improvement Project (DRIP).entailed single contract for works carried out to reduce seepage and leakage within the concrete / masonry structure by doing PICC pointing to the upstream face stone masonry joints of the dam body wall, reconstruction of upstream revet-ment of the embankment portion, rehabilitation of damaged surface of spillway glacis and flip bucket portion and providing shotcreting to the upstream surface of spillway piers to minimize the seepage.
O&M Manual for Hemavathy Dam June 2019
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Operation and Maintenance Manual for Hemavathy Dam
Prepared by the Dam Safety Rehabilitation Directorate
with Assistance from
CAUVERY NEERAVARI
NIGAMALIMITED
(A Government of Karnataka Enterprises) State of Karnataka
O&M Manual for Hemavathy Dam June 2019
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Team Involved in Preparing this O&M Manual
Sreenatha S V Assistant Executive Engineer, CNNL, Dam Sub Division, Hemava-
thy Project
Venkataravanappa C M Assistant Engineer, CNNL, Dam Sub Division, Hemavathy
Project (Draft Development)
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TABLE OF CONTENTS
LIST OF FIGURES ..................................................................................................................... X
CHAPTER 1. - GENERAL INFORMATION ................................................................................... 1
1.1 Introduction……………………………………………………………………………1
1.2 Purpose, Location &Description of Hemavathy Dam…………………………………1
1.3 Background Details of the Project……………………………………………………..2
1.3.1 Dam site Location:………………………………………………………….3
1.3.2 Hemavathy Reservoir Planning:…………………………………………...3
1.3.3 Main Design Features and Components of Hemavathy Dam:…………..7
1.4 Salient Features of Hemavathy Dam…………………………………………………...8
1.5 Assignment of Responsibility…………………………………………………………17
1.5.1 Roles and Responsibilities of the AEE and AE during Monsoon………19
1.5.2 Roles and Responsibilities of the SE and EE during Monsoon………...20
1.5.3 Roles and Responsibilities of the Chief Engineer during Monsoon……21
1.6 Collection & Reporting of Dam and Reservoir Data…………………………………22
1.7 Public and Project Staff - Health and Safety………………………………………….25
1.7.1 Restricted Areas……………………………………………………………25
1.7.2 Details of the Security arrangements at Hemavathy Dam Site.…………25
1.8 Staff Position, Communication & Warning System…………………………………...27
1.8.1 Schedule of General duties for Project Engineers…………………………..29
1.8.2 Electro-Mechanical Inspections / Checks .......................................... ..32
1.9 Distribution of Operation and Maintenance Manual…………………………………34
1.10 Supporting Documents & Reference Material…………………………………...35
CHAPTER 2. PROJECT OPERATION ............................................................................... …36
2.1 Basic Data ................................................................................................................................ 36
2.1.1 Area Capacity curves. ............................................................................. 36
2.1.2 Design Flood and Features Related to Safety ........................................ 43
2.2 Flood Management at Hemavathy Reservoir ..................................................................... 47
2.2.1 Gate Operations: ..................................................................................... 47
2.2.2 Rule Curve .............................................................................................. 50
2.2.3 Flood Peaks of different return Periods…………………………………….52
2.2.4 Recommended Gate Operation Procedures for Normal Flow Conditions53
2.2.5 Inflow Forecasting .................................................................................. 54
2.2.6 Methodology of Flood Regulation at Hemavathy ................................. 55
The Methodology is explained in section 2.2 above. ......................................... 55
2.2.6.1 Inflow Computation ............................................................................. 55
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2.2.6.2 Examples of Inflow Computation ...................................................... 56
2.2.6.3 Computation procedure for Required Radial Crest Gate Opening57
2.2.7 Summary of Flood Regulation Procedure. ............................................ 63
2.3 Operation of Radial Crest Gates of Hemavathy Dam ...................................................... 63
2.3.1 Brief Description. ................................................................................... 63
2.3.2 Radial Crest Gates – Technical Data ..................................................... 64
2.3.3 Salient Features....................................................................................... 65
2.3.4 Photographs of Electro-mechanical network of gates. .......................... 65
2.4 Operating Instructions ........................................................................................................... 70
2.4.3 Checklist Before Operation .................................................................... 71
2.4.4 Electrically operated Hoisting Arrangements for Radial Crest Gates ... 71
2.5 RESERVOIR LEVEL ........................................................................................................... 72
2.5.3 RIVER OUTLET WORKS: ................................................................ 72
2.6 DESCRIPTION ..................................................................................................................... 73
2.6.1.1 RIVER SLUICE GATES: ................................................................... 73
2.6.1.2 Head Regulator……………………………………………………..73
2.6.2 Operation: ................................................................................................... 74
2.6.2.1 General ................................................................................................... 74
2.6.2.2 Restrictions: .......................................................................................... 74
2.6.2.3 Mechanical: ........................................................................................... 74
2.6.3 References: .................................................................................................. 75
2.6.3.1 Drawings: .............................................................................................. 75
2.7 Access Roads ........................................................................................................................... 76
2.8 Record Keeping ...................................................................................................................... 76
CHAPTER 3 - PROJECT INSPECTIONS ..................................................................................... 77
3.1 Types of Inspections .............................................................................................................. 77
3.1.1 Comprehensive Evaluation Inspections................................................. 78
3.1.2 Scheduled Inspections ............................................................................ 78
3.1.3 Special (Unscheduled) Inspections ........................................................ 79
3.1.4 Informal Inspections .............................................................................. 80
3.1.5 Pre- and Post-Monsoon Checklist and Example of Report Proformas ...................... 80
CHAPTER 4 - PROJECT MAINTENANCE .................................................................................. 91
4.1 Maintenance Priorities ............................................................................................................ 91
4.1.1 Immediate Maintenance ........................................................................ 91
4.1.2 Preventive Maintenance ......................................................................... 92
4.1.2.1 Condition Based Maintenance ............................................................... 92
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4.1.2.2 Routine Maintenance ............................................................................. 93
4.2 Procedures for Routine Maintenance .................................................................................. 94
4.2.1 Earthwork ............................................................................................... 94
4.2.2 Masonry / Concrete Dams & Spillways ................................................ 100
4.2.3 River Sluices ........................................................................................... 100
4.2.4 Gates & Electro-mechanical Equipment .............................................. 101
4.2.5 Electrically operated fixed hoists .......................................................... 104
4.3 Maintenance of Electrical Components of fixed rope drum hoists…………………106
4.4 Surface Preparation and Painting of HM works……………………………………108
4.5 Electrical system…………………………………………………………………...113
4.6 Maintenance of Metal Gate Components…………………………………………..114
4.7 Access Roads ……………………………………...........................................................114
4.8 General Cleaning …………………………………………………………………..114
4.9 Materials and Establishment requirements during Monsoon Period………………...114
4.10 General List of Maintenance Roads………………………………………………114
4.11 Preparation of O & M Budget ……………………………………………………115
CHAPTER 5 - INSTRUMENTATION AND MONITORING .......................................................... 119
5.1 Dam Instrumentation: .............................................................................. ………………119
5.1.1 General Information .............................................................................. ….119
5.1.2 Instruments Embedded in the Hemavathy Earthen Dam........................ 119
5.1.3 Additional instruments planned to install under DRIP. .......................... 119
5.1.4 Seismological Observations ....................................................................... 120
5.1.5 Parameters Being Permanently monitored………………………………..120
5.1.6 Frequency of Monitoring …………………………………………………..121
CHAPTER 6 - PREVIOUS REHABILITATION EFFORTS ........................................................... 122
CHAPTER 7 - UPDATING THE MANUAL ................................................................................ 123
APPENDIX I – BASIC DRAWINGS OF HEMAVATHY DAM ....................................................... 124
APPENDIX II― KEY ELEMENTS OF THE EAP ....................................................................... 132
APPENDIX III ― MATERIAL REQUIRED FOR MAINTENANCE DURING MONSOON .............. 143
APPENDIX IV― SCHEDULED OR UNSCHEDULED DAM SAFETY INSPECTION FORM ............ 145
APPENDIX V - GLOSSARY ...................................................................................................... 172
List of Tables
Table 1 - The estimated yield & utilization details of the Hemavathy Project 2
Table 2 – Overall Responsibilities for Hemavathy Dam 18
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Table 3 – Roles & Responsibilities of AEE & AE 19
Table 4 – Roles & Responsibilities of SE & EE 20
Table 5 – Roles & Responsibilities of the Chief Engineer 21
Table 6–Example Proforma for recording Flow Data 24
Table 7 - Distribution of O&M Manual and Revisions 34
Table 8 - Elevation - Capacity Table for Hemavathy Reservoir 38
Table 9 - Details of Peak floods for different sub catchments 43
Table 10 - Details Showing the flood absorption capacity 48
Table 11 - Table showing the recorded inflow into the reservoir during monsoon period. 49
Table 12 - Rule curve table of Hemavathy Dam showing month and storage capacity 50
Table 13 - Rule curve table of Hemavathy Dam showing month and reservoir elevation. 51
Table 14 - Return Flow Peak Flows vs. Return Period Data 52
Table 15 - Details showing the monthly recommended water releases to the irrigation and drinking water supply. 53
Table 16 - Hemavathy reservoir project table of discharges over spillway v/s gate openings above gate seat. 57
Table 17 - Calibration chart for discharge through River Sluice gate of Hemavathy Dam. 74
Table 18 - Calibration chart for discharge through canal Sluice gates of Hemavathy Dam. 75
Table 19 - O&M BUDGET COSTS (ANNUAL) 116
Table 20 - Location and Extents of Structural Members 119
Table 21 - Embedded Instruments 119
Table 22 - Additional Instruments. 119
Table 23 - Frequency of Readings for Hemavathy Dam. 121
LIST OF FIGURES
Figure 1 Cauvery Basin Map ...................................................................................................................................... 5
Figure 2 Overhead Image of Hemavathy Dam ....................................................................................................... 6
Figure 3 Layout of Hemavathy Dam Premises ..................................................................................................... 26
Figure 4 Organization Chart..................................................................................................................................... 28
Figure 5 Area Capacity Curve .................................................................................................................................. 37
Figure 6 - Peak flood (PMF) Hydrograph .............................................................................................................. 46
Figure 7 - Catchment area map with sub catchments .......................................................................................... 47
Figure 8 - Rule curve of Hemavathy Dam ............................................................................................................. 51
Figure 9 - Rule curve of Hemavathy Dam ............................................................................................................. 52
Figure 10 - Peak Flows vs. Return Periods ............................................................................................................ 53
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Acronyms used in this publication are as follows:
BIS Bureau of Indian Standards
CDSO Central Dam Safety Organisation
CWC Central Water Commission
SDSO State Dam Safety Organisation
O&M Operation and Maintenance
DRIP Dam Rehabilitation and Improvement Project
DSRP Dam Safety Review Panel
EAP Emergency Action Plan
GPS Global Positioning System (uses GPRS for data transmission like browsing the web)
FRL Full Reservoir Level
MWL Maximum Water Level
MDDL Minimum Draw Down Level
DSL Dead Storage Level
SCADA Supervisory Control and Data Acquisition
EDA Energy Dissipation Arrangement
HM works
Hydro-Mechanical works
DG set Diesel Generator set
RMU Remote Monitoring Unit
PC Personal Computer
TMC Thousand-Million M3
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O&M Manual for Hemavathy Dam June 2019
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CHAPTER 1. - GENERAL INFORMATION
1.1 Introduction
This document represents a detailed Operation and Maintenance (O&M) Manual for Hemavathy
Dam, Karnataka, providing written descriptions of procedures for ensuring that the dam operates
safely and is kept in a good condition by periodic inspections, repairs, maintenance in a sustainable
manner. Timely maintenance is important for the continued safe functioning and productive use
of the dam and reservoir.
The Manual has been prepared primarily for the dam operation’s staff and their supervisors who
are assigned the responsibility for the physical operations and maintenance of the dam. It contains,
as a minimum, all information and instructions necessary for them to perform their allotted tasks
in a safe manner. In addition to instructions for dam operations staff, the Manual includes all
necessary instructions for other staff directly or indirectly involved in operating and maintaining
the dam.
It is essential that the Manual or a copy of the Manual along with supporting data including the
atlas of all drawings are available at site for ready reference.
1.2 Purpose, Location &Description of Hemavathy Dam
Hemavathy river is the main tributary of Cauvery river which is being an inter-state river. Water
utilization as of now is in accordance with the CWDT (Cauvery Water Disputes Tribunal) award
of 1991 based on the estimated 50% dependable yield with return flows. The water allocated to
Karnataka was 284.75 TMC. Out of this, an allocation made for Hemavathy Project is 1,236.86
MCM (43.68 TMC).
The Hemavathy Project has been taken up to provide irrigation facilities to the drought prone
areas of Hassan, Tumkur, Mandya and Mysore Districts. The Hemavathy project has been planned
to irrigated total area of 7,00,756 acres (or 2,83,586 hectares) out of which 6,55,000 acres (or
2,65,069 hectares) is by gravity irrigation, 35,750 acres (or 14,468 hectares) by lift irrigation on
canals & 10,000 acres (or 4,047 hectares) by lift irrigation on foreshore of reservoir.
The estimated yield & utilization details of the Hemavathy Project as per the project report is
shown in Table – 1 below.
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Table 1 - The estimated yield & utilization details of the Hemavathy Project
50% Dependable
Yield at dam site
78.687 TMC FT. considering 69 years of inflow from 1916-17
to 1984-85.
Total utilisation a) 52.28 TMC–Utilisation by direct atchkat of 6.55 lakhs acres
by gravity irrigation under Hemavathy Project including res-
ervoir evaporation.
b) 8.14 TMC–Utilisation under upstream projects viz., Vote-
hole & Yagachi Projects.
c) 5.76 TMC–Assurance to 3 Anicut Channels downstream of
Hemavathy Reservoir.
d) 2.00 TMC– Drinking water needs of Tumkur Town, Hassan,
K.R.Pet, Arakalgud, Tiptur and NagamangalaTowns.
e) 1.87TMC- Utilisation under 4 Lift Irrigation Scheme namely,
Arkalgud L.I.S, Hallimysore L.I.S, L.I.Scheme at approach
of Bagur Navile Tunnel and L.I.Scheme at exit of Bagur-
Navile Tunnel.
f) 0.52 TMC-Lift Irrigation Schemes of Foreshore of Reser-
voir.
g) 6.804 TMC-Existing utilisation under Minor Irrigation Up-
stream of Hemavathy Reservoir.
h) 0.15 TMC-Utilisation contemplated under ongoing
M.I.schemes upstream of Hemavathy Reservoir.
i) 1.163 TMC-Releases from the Reservoir to Augment needs
of Kamasamudra Lift Irrigation Scheme and Huchhanakop-
palu Lift Irrigation Scheme contemplated lower down of
(downstream) reservoir.
Total 78.687 TMC or 2228.15 M Cum.
1.3 Background Details of the Project
The Hemavathy river is one of the main tributaries to Cauvery river and has its source in Ballara-
yanadurga of the western ghats in the Mudigere taluk of Chikkamagalore District, Karnataka state
and it flows in Hassan and Mandya District for a length of 192 KM (120 miles) before joining the
Cauvery river in the water spread of Krishnarajasagar in Mandya District.
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The river had not been fully harnessed on the upstream of Krishnarajasagar for providing
Irrigation facilities to the area on either side of its banks. However, water is being drawn through
some old river anicut (Diversion Weirs) Channels, apart from its contribution to
Krishnarajasagar.
With a view to utilizing the waters entitled as per the agreement and also to provide facilities in the
arid areas of Holenarasipur, Hassan, Channarayapattna, Arakalgud, K R Pet & Pandavapura Ta-
luks, the dam was constructed across Hemavathy River near Gorur to restore and utilize the water
for irrigation. The project also contemplated to enlarge its scope at a later stage. In view of this
the irrigation facilities were extended to lands in the adjacent Cauvery valley at which ridge between
the Hemavathy & Cauvery rivers. Accordingly, the project was proposed to be implemented in II
stages as under.
STAGE – I
1. Dam and submergence.
2. Hemavathy Left Bank Canal.
3. Hemavathy Right Bank Canal.
4. Hemavathy Right Bank High Level Canal.
STAGE – II
1. Tumkur Branch
2. Nagamangala Branch
1.3.1 Dam site Location:
Hemavathy dam is situated at Latitude 12º 45’ 0” North and Longitude 76º03’0” East. The nearest
Railway station is Hassan on Mysore-Arsikere Railway line and is at a distance of 24 km on Hassan-
Arkalgud road. The Airports nearer to site are at Bangalore and Mangalore at a distance of 210 km
and 195 km respectively by Road. The nearest sea port is at Mangalore.
1.3.2 Hemavathy Reservoir Planning:
i). Catchment: The catchment area of the Hemavathy River at Hemavathy dam site is2810sq.-
km. (1084.947sq-miles). The head reaches of the catchment area lie in Western Ghats, where the
average rainfall is nearly 153.42cm per annum. The bulk of the rainfall occurs in the months of
June to September and the river will be in floods during these months when almost the entire yield
is received.
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ii) Yields: The maximum and minimum annual virgin yields at Hemavathy dam site from derived
run off data for the years 1917 to 1985 are 4771 MCM (168.501 TMC) and 1245.929 MCM
(44TMC) respectively. The 50% dependable yield at this site is worked out to be 2228.14 MCM
(78.687 TMC).
iii) Storage: The dam is designed to pass a probable maximum flood of4020.95 cumec (1, 42,
000 cusecs).The gross storage capacity at FRL of 2922 ft is 1050.63 MCM (37.103 TMC) with a
live storage of 926.82 MCM (32.731 TMC) and a dead storage of 123.88 MCM (4.372 TMC) at
MDDL of 2862ft.The crest level of the spillway is at R.L 2892ft.
iv) Water Spread: The reservoir water spread submerges an area of 8502ha (21008 acres)
displacing a number of families of about 2283Nos.
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Figure 1Cauvery Basin Map
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Figure 2 Overhead Image of Hemavathy Dam
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1.3.3 Main Design Features and Components of Hemavathy Dam:
i) Components: The dam consists of a spillway portion for a length of 94m in the centre of the
river gorge, with two non-overflow masonry dam sections on either side flanked by an earthen
dam on either side for a length of 1629m & 1680m in left side and right side, respectively. The
non-overflow masonry dam on the left side is of length 151-m and on the right side is121-m.
ii) Earthen Dam: The earthen dam has a maximum height of 58.52-m from the foundation
stripped level and consists of zonal sections with impermeable hearting zone and semi-permeable
casing zone on upstream and downstream of the hearting zone, and 3.05m height on the top. A
cut-off trench taken up to hard rock, filled with the impermeable soil is provided below the heart-
ing zone. The rock below the cut-off trench is curtain grouted. An inclined graded sand filter of
2.0-m and horizontal graded sand filter of 1.0-m are provided downstream of the hearting zone.
A 61-cm thick rip rap over a filter layer of 45-cm is provided on the upstream side of the earthen
embankment with concrete toe wall. Rock toes on downstream are provided with graded filters at
their base and embankment sides. Horizontal berms 3.0-m wide are provided on the downstream
slope of the embankment at a designed elevation of the earthen dam. Downstream slope of the
embankment is provided as 3H:1V&2H:1V, whereas for the upstream side slopes of 3H:1V&
3.5H:1Vare provided. The dam top width is 5.49-m.
iii) Masonry non-overflow section: This portion is constructed in un-coursed rubble stone ma-
sonry in cement mortar 1:4 for hearting. The upstream and downstream faces are provided with
67.5cm thick coursed stone masonry in cement mortar of 1:3 & 1:4 in upstream and downstream
respectively. A drainage gallery of size 1.52-m x 2.28-m is provided in the central masonry portion
for a distance of 354.6-m. Drain holes of 75-mm diameter at intervals of 6.0-m c/c are provided
in the gallery. A road way 5.49-m wide with parapets is provided at the dam top.
iv) Spillway Dam Section: The Spillway is of gravity
type which is constructed with stone masonry except for
the portion of the nappe on the downstream and the top
portion of the crest, where the construction is of cement
concrete. 6 Nos. of radial crest gates of size 10.66-m X
9.14-m are provided in the spillway portion which are de-
signed to dispose off the total flood discharge of
1,28,000 cusecs. The gate hoisting system is a rope-drum
type.
View of 40 Tonnecapacity moving GantryCrane
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v) River Sluice Gates: Five (5) River Sluice Gates of size 2.44-m-wideby4.26-mhigh are provided
for Hemavathy Dam to operate when the water level recedes in the reservoir below the crest level
of 881.49m which operates electrically. For servicing of river sluice gates, a 40-T moving Gantry
crane has been provided with emergency gate. Periodical maintenance such as lubrication, filling
of gear oil, etc., are being done annually on a tender basis. Replacements of wire ropes, rubber
seals and painting of river sluice gates& emergency gates are being taken up whenever required on
tender basis.
vii) Irrigation Sluices: Hemavathy Dam is provided with 3 main canals out of which Hemavathy
Left Bank Canal and Right bank canals off taking from the dam having 5 Nos. & 4 Nos. of sluice
gates of size 2.44-m wide by 3.05-m height respectively, which operate electrically (rope – drum
type). For servicing of irrigation canal sluice gates, a 25-T moving Gantry crane has been provided
with an emergency gate& Hemavathy Right Bank High Level Canal off takes in the backwater
having a 2 Nos. sluice gates of size 1.52-m wide by 3.05-m high operated with electrical motors.
Periodical maintenance of these gates is taken up annually on tender basis which includes items
such as lubrication and filling of gear oil, Cardium compound, etc... Replacements of wire ropes,
rubber seals and painting of irrigation sluice gates are being taken up as required on tender basis.
1.4 Salient Features of Hemavathy Dam
I. GENERAL:
1. Name of the Project Hemavathy Reservoir Project across Hemavathy River near
Gorur village in Hassan Taluk.
2. Location Latitude12°- 45 '- 0 ''North.
Longitude76°- 03 '- 0 ''East.
3. Means of Access. The Dam is approachable by Hassan-Arakalgud Road at about
0.5 Kms from Hemavathy Bridge across that road.
II. GEOPHYSICAL:
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1. Catchment area 2810 Sq. Km. (1085 Sq. miles)
2. Nature of Catchment The catchment is almost hilly and considered as “Good”
3. Weighted average
Rainfall in the catch-
ment area.
Maximum - 508 Cms. (200 '')
Minimum - 76.2 Cms. (30'')
Average - 153.42 Cms. (60.4'')
4. 50% Dependable
Yield at dam site
78.687 TMC FT. considering 69 years of inflow from 1916-17
to 1984-85.
5. Total utilization j) 52.28 TMC–Utilisation by direct atchkat of 6.55 lakhs acres
by flow irrigation under Hemavathy Project including reser-
voir evaporation.
k) 8.14 TMC–Utilisation under upstream projects viz., Vote-
hole & Yagachi Projects.
l) 5.76 TMC–Assurance to 3 Anecut Channels downstream of
Hemavathy Reservoir.
m) 2.00 TMC– Drinking water needs of Tumkur Town, Has-
san, K.R.Pet, Arakalgud, Tiptur and Nagamangala Towns.
n) 1.87 TMC- Utilisation under 4 Lift Irrigation Scheme
namely, Arkalgud L.I.S, Hallimysore L.I.S, L.I.Scheme at ap-
proach of Bagur-Navile Tunnel and L.I.Scheme at exit of
Bagur- Navile Tunnel.
o) 0.52 TMC-Lift Irrigation Schemes of Foreshore of Reser-
voir.
p) 6.804 TMC-Existing utilisation under Minor Irrigation Up-
stream of Hemavathy Reservoir.
q) 0.15 TMC-Utilisation contemplated under ongoing
M.I.schemes upstream of Hemavathy Reservoir.
r) 1.163 TMC-Releases from the Reservoir to Augment needs
of Kamasamudra Lift Irrigation Scheme and Huchhanakop-
palu Lift Irrigation Scheme contemplated lower down of
(downstream) reservoir.
Total 78.687 TMC or say 2228.15 M Cum.
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III. PURPOSE: Irrigation.
IV.TECHINICAL DETAILS:
A. RESERVOIR
1. Gross Storage capacity 1050.63 M cum (37.103 TMC)
2. Dead storage capacity at
sluice level.
38.03MCum (1.343 TMC)
3. Minimum draw down
level capacity
123.80 MCum (4.372 TMC)
4. Live storage 926.83 MCum (32.731 TMC)
5. Average River bed level RL 850.09 M (2789')
6. Deepest foundation
level
RL 835.16 M (2740')
7. Dead storage
level
RL 867.16 M (2845')
8. Crest level of spillway RL 881.48 M (2892')
9. Full Reservoir level RL 890.63 M (2922')
10. Maximum water level RL 890.63 M (2922')
11. Top level of Dam RL 894.59 M (2935')
12. Floor level of
drainage gallery
a) 848.57 M (2784') (Non-over flow section)
b) 850.40 M (2790') (Over flow section)
B. DAM
1. Type of structure Central Masonry spillway with side non-overflow
Dam with Zoned Earthen Dam flanks.
2. Length of Dam 4692 M (15394')
3. Maximum height of
Dam above River bed
level
44.50 M(146')
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4. Maximum height of
Dam above the deepest
foundation
59.43 M (195')
5. Top width of Dam 5.49 M (18')
6. Free Board 3.96 M (13')
7. Crest shutters Six Radial gates of size 10.67 M X 9.14 M
(35' x 30')
8. Spillway piers 5 Nos of 6 Mtrs width
9. Maximum flood dis-
charge
4020.95 Cumec
(1,42,000 cusecs)
10. Designed flood dis-
charge
4740.20 cumec
(1,67,400 cusecs)
SUBMERSION:
1. Garden
2. Dry 13,000 Acres
3. Wet 3,000 Acres
4. Kharab and River por-
tion
5,008 Acres
Total 21,008 acres or say 8502 Ha.
5. (1) No, of villages
submerged
46 villages
(2) No. of villages
partially affected
126 villages
Total 172 villages
(3) No. of families
affected
2283 Nos.
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IRRIGATION SLUICES:
1. Left bank 5 Nos. 2.44 M x 3.05 M (8' x 10')
2. Right bank 4 Nos. 2.44 M x 3.05 M (8' x 10')
3. Sill level of sluices RL 867.15 M 2845'
4. High level Canal on Foreshore of
Reservoir
2 Nos.1.52 M x 3.05 M (5' x 10')
5. Sill level of High-level Canal RL 877.824 M (2880')
RIVER SLUICES: 5 Nos of 2.44 x 4.267 (8' x 14')
Sill level RL 854.9644 M (2805.00')
6. Length of the Dam 4.692 KM
a) Central masonry portion 366 M (spillway portion 94.5 M)
b) Left side earthen bund 1629 M
c) Right side earthen bund 1680 M
d) Dyke Dam 1017 M
7. Drainage gallery 354.6 M
a) Left side portion 145 M
b) Central portion 104 M
c) Right side portion 105.6 M
C. MAIN CANAL
I.SRI A.G. RAMACHANDRA RAO CANAL (H.L.B.C)
i. Length 214 Kms (133 Miles)
ii. Capacity at Head 103.04 Cumec (3639 cusecs)
iii. Designed Discharge at Head 103.13 Cumec (3642 Cusecs)
iv. Command 78,912.23 Ha. (1,95,000 acres)
v. Bed width in contour cut at Head 12.19 Mtrs (40')
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vi. Full supply Depth 4.191 Mtrs (13.75')
vii Side slope in contour cut 1:1
viii. Coefficient of Rugosity 0.018 (lined canal)
II. SRI GORUR RAMASWAMY IYANGAR CANNAL (H.R.B.C.)
i. Length 91 Kms (57 Miles)
ii. Capacity at Head 9.34 Cumec (330 cusecs)
iii. Command 8094 Ha. (20,000 acres)
iv. Bed width at Head 7.32 Mtrs (24')
v. Full supply Depth 1.83 Mtrs (6')
vi. Side slope in contour cut 1:1
vii Coefficient of Rugosity 0.018 (lined canal)
III. SRI B.N. BORANNAGOWDA CANAL (H.R.B.H.L.C)
i. Length 106 Kms (66 Miles)
ii. Capacity at Head 25.68 Cumec (907 cusecs)
iii. Command 22,662 Ha. (56,000 acres)
iv. Bed width at Head 4.70 Mtrs (15.42')
v. Full supply Depth 3.30 Mtrs (10.83')
vi. Side slope in contour cut 1:1
vii Coefficient of Rugosity 0.018 (lined canal)
D. BRANCH CANALS
I.TUMKUR BRANCH CANAL
i. Length 240 Kms (150 Miles)
ii. Capacity at Head 40.46 Cumec (1429 cusecs)
iii. Command 95,909 Ha. (2,37,000 acres)
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iv. Bed width at Head in contour cut 5.8 Mtrs (19.03')
v. Full supply Depth 3.45 Mtrs (11.32')
vi. Side slope 1:1
vii Coefficient of Rugosity 0.018 (lined canal)
II. NAGAMANGALA BRANCH CANAL
i. Length 71 Kms (44 Miles)
ii. Capacity at Head 24.35 Cumec (860 cusecs)
iii. Command 59,488 Ha. (1,47,000 acres)
iv. Bed width at Head in contour cut 4.40 Mtrs (14.43')
v. Full supply Depth 3 Mtrs (9.84')
vi. Side slope 1:1
vii Coefficient of Rugosity 0.018 (lined canal)
E. TUNNELS
I.BAGUR-NAVILE TUNNEL
i. Length 9.762 Kms
ii. Diameter 5.40 Mtrs (17.72')
iii. Shape “D” shape
iv. Discharging capacity 70.79 Cumec (2500 Cusecs)
v. Bed slope 1 in 660
vi. Area benefitted beyond Tunnel 1,55,396 Ha (3,83,000 acres)
vii. Original Estimate cost at 78-79
Rates
Rs.15.28 Crores
viii. Revised estimated cost of work Rs.30.61 Crores
ix. Date of commencement of work
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a. 1st Reach 15-11-1979
b. 2nd Reach 15-12-1979
x. Anticipated date of completion October 1987
xi. Agency M/s Sree Srinivasa Construction company.
II. HEMAVATHY RIGHT BANK HIGH LEVEL CANAL TUNNEL
i. Length 3721 Kms
ii. Diameter 3.962 Mtrs (13')
iii. shape “D” shape
iv. Discharging capacity (a) Designed– 26.277 cumec (928 Cusecs)
(b) Required– 25.26 cumec (907 Cusecs)
v. Bed slope 1 in 3.88
vi. Area benefitted beyond Tunnel 22,662 Ha (56,000 acres)
vii Original Estimate cost at 79-80
Rates
Rs.354.00 Lakhs
viii Revised estimated cost of work
(85-86)
Rs.950.00 Lakhs
ix. Date of commencement of work 14-4-1980
x. Anticipated date of completion 30-6-1986
xi. Agency M/s Sri Srinivasa Construction company.
F. IRRIGATION DETAILS
a) Gross command
area
4,04,678 Ha.
(10,00,000 Acres)
b) Net irrigable area
i. By flow irrigation 2,65,064 Ha.
(6,55,000 acres)
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ii. By Lift Irrigation on
canals
14,470 Ha.
(35,756 Acres)
iii. By Lift Irrigation
on Foreshore of
Reservoir
4,047 Ha.
(10,000 Acres)
Total 2,83,581 Ha.
(7,00,756 Acres)
c) Irrigation
Concentration
70.00 %
d) Cropping pattern
i. By gravity Irrigation under ca-
nals
a) Khariff Paddy 5,261 Ha (13000 Acres)
b) Khariff semi dry 1,53,980 Ha (380500 Acres)
c)Rabi Semi dry 1,05,823 Ha (261500 Acres)
Total 2,65,064 Ha (655000 Acres)
ii. By Lift Irrigation
under canals – 4
schemes
a) Khariff semi dry 14,470 Ha (35756 acres)
iii. By Lift Irrigation
on Foreshore of
Reservoir– 10 schemes
a) Khariff semi dry 4.047 Ha (10,000 acres)
G. DISTRICTS BENEFITTED
a) Under flow
Irrigation
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i. Hassan Distirict 43,495 Ha (1,07,480 Acres)
ii. Manday Distirict 92,234 Ha (2,27,920 Acres)
iii. Mysore Distirict 2,266 Ha (5,600 Acres)
iv. Tumkur Distirict 1,27,069 Ha (3,14,000 Acres)
Total 2,65,064 Ha (6,55,000 Acres)
a) Under Lift
Irrigation
i. Hassan District 18.516 Ha (45,756 Acres)
H. YEAR OF COMMENCEMENT AND COMPLETION OF PROJECT
i. Year of commencement of work 1968
ii. Year of completion of project 1980
I. FINANCIAL ASPECTS
i. Cost of Dam and allied
works Rs.56.37 Crores
ii. Cost of canal,
Branches, Tunnel, etc., Rs.531.63 Crores
Total cost of the Project Rs.588.00 Crores
iii. Cost per Acre/Ha
Rs.8391.00 / Acre
Rs.20735.00 / Ha
iv. Benefit cost ratio 1.831
v. Revised cost of the project as
per the 2006-07 schedule of rates 3877.00 Crores
1.5 Assignment of Responsibility
The Cauvery Neeravari Nigama is the owner, final authority and responsibility for the operation
and maintenance of the dam. Identification of all areas of responsibilities connected with the
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operation and maintenance of the dam are covered in this section. The officer’s responsibilities
for the various functions are identified by their designation and, in particular, the responsibilities
of operating personnel are specifically identified& includes regular scheduled duties which staff
personnel are required to perform as outlined in the following tables:
Table 2 – Overall Responsibilities for Hemavathy Dam
Sl No Particulars Remarks
1. • Implementing Agency
• CAUVERY NEERAVARI NIGAMA (A Govt. of
Karnataka Enterprise)
• Water Recourses Department, Karnataka
2. • Project Administration
Officer in charge • Managing Director, CNNL, Bengaluru
3. • Operations of Equipment
at the Dam
• Chief Engineer, CNNL, Hemavathy Project Zone,
Gorur
4. • Reservoir inflow and
Flood forecasting
• Executive Engineer, CNNL, Hemavathy Dam Divi-
sion, Gorur
5. • Authorizing spillway
flood releases
• Chief Engineer, CNNL, Hemavathy Project Zone,
Gorur.
6.
• Authorizing releases for
various purposes like irri-
gation, water supply
hydro-power, etc
• Chief Engineer, CNNL, Hemavathy Project Zone,
Gorur as per the proceedings of the Irrigation Consul-
tative Committee meeting (ICC) and in consultation
with Managing Director, CNNL Bengaluru
7. • Recording reservoir Data • Executive Engineer, CNNL, Hemavathy Dam Divi-
sion, Gorur
8. • Routine inspection • Executive Engineer, CNNL, Hemavathy Dam Divi-
sion, Gorur
9. • Maintenance Executive Engineer CNNL, Hemavathy Dam Divi-
sion, Gorur
10. • Instrumentation Executive Engineer CNNL, Hemavathy Dam Divi-
sion, Gorur
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1.5.1 Roles and Responsibilities of the AEE and AE during Monsoon
Table 3 – Roles & Responsibilities of AEE & AE
Step Flood condition assessment, warning, flood mitigation, and other responsi-
bilities
1.
Coordinate with the CWC Authorities/ Engineers who maintains the records of
Hemavathy river inflow details at gauging station near Sakleshpur Town which is
around 50kms from the dam site by phone call. The rainfall data in the catchment
area obtaining through message to mobile phones by KSNDMC and bring it to the
notice of the EE/SE/CE
2. Assist the EE/SE/CE to issue notification to the villagers downstream in Newspa-
pers, Radio, TV News channel to be alert regarding the flood situation
3.
Assist the EE/SE/CE to coordinate with the Revenue authorities (District Admin-
istration) to alert the downstream villagers to evacuate the flood zone to prevent
loss of life and live stock
4. Assist the EE/SE/CE to coordinate with the CWC flood monitoring authorities on
the flood condition
5. Maintain the reservoir water level gauge register and to update on hourly basis dur-
ing floods. and to bring to the notice of EE/SE/CE
6. Assess the inflows in the reservoir as per the approved reservoir operation and to
prepare proforma consisting of the status of the reservoir capacity and releases from
the reservoir as per the standard Performa and to submit to the EE/SE/CE
7. Submit to the EE/SE/CE on the inflows and releases from the reservoir and status
of the reservoir twice in the day
8. Maintain the spillway crest gate operation log book
9. Operate the Spillway crest gates for flood mitigation as per the instructions of the
EE/SE/CE and to update the Gate operation Log book
10.
Observe the seepages in the drainage Gallery with respect to the reservoir head and
record the seepages in the infiltration gallery and to immediately bring to the notice
of the EE/SE/CE in case of excessive seepage, leakage in any porous drains
11. Maintain the pump operation log books for the dewatering pumps in the drainage
gallery and to submit to EE/SE/CE
12. Observe the gates and to see that the drain holes are not clogged and floating debris
is not deposited in the gate components
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13.
Monitor the condition of the Welding transformers, gas cutting sets, umbrellas, tool
kits torches chain blocks ropes ballies etc on daily basis and to see that things are in
place to handle any emergency situation
14.
Observe the Gates, hoists and handling equipment during operation for the smooth
movements and to immediately report any untoward excessive sounds in the mo-
tors, pumps or vibrations in the gate
15. Observe the dam top, embankment, catwalk, approach roads are well maintained by
housekeeping personnel
16.
Observe the performance of the Dam and its appurtenant structures / Gates and
Hoists during flood water releases and to report to the EE/SE/CE in case of any
untoward incidents or malfunctioning of the gates of excessive seepages, leakages
etc.
17. Assist EE/SE/CE to coordinate & share the details of flood discharges from the
dam with the downstream Krishnarajasagara Dam Project Engineers
18. Assist EE/SE/CE to share the flow data and the reservoir storage details to the
Media on day to day basis
1.5.2 Roles and Responsibilities of the SE and EE during Monsoon
Table 4 – Roles & Responsibilities of SE & EE
Step Flood condition assessment, warning, flood mitigation and other responsi-
bilities
1.
Coordinate with the CWC Authorities/ Engineers who maintains the records of
Hemavathy river inflow details at gauging station near Sakleshpur Town which is
around 50kms from the dam site by phone call. The rainfall data in the catchment
area obtaining through message to mobile phones by KSNDMC and bring it to the
notice of the CE
2. To issue notification to the villagers downstream in Newspapers, Radio, TV News
channel to be alert regarding the flood situation
3.
Assist the CE to coordinate with the Revenue authorities (District Administration)
to alert the downstream villagers to evacuate the flood zone to prevent loss of life
and live stock
4. Assist the CE to coordinate with the CWC flood monitoring authorities on the flood
condition
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5. Submission of inflows and releases from the reservoir and status of the reservoir
twice in a day to the CE
6. Operate the Spillway crest gates for flood mitigation as per the instructions of the
CE and to update the Gate operation Log book
7.
Observe the seepages in the drainage Gallery with respect to the reservoir head and
record the seepages in the infiltration gallery and immediately bring to the notice of
the CE in case of excessive seepage, leakage in any porous drains
8.
Observe the Gates, hoists and handling equipment during operation for the smooth
movements and to immediately report any untoward excessive sounds in the mo-
tors, pumps or vibrations in the gate
9. Observe the dam top, embankment, catwalk, approach roads are well maintained by
housekeeping personnel
10.
Observe the performance of the Dam and its appurtenant structures / Gates and
Hoists during flood water releases and to report to the CE in case of any untoward
incidents or malfunctioning of the gates of excessive seepages, leakages etc.
11. Assist CE to share the flow data and the reservoir storage details to the Media on
day to day basis
12. Assist CE to coordinate with the Project Engineers of Krishnarajasagar Project and
sharing the details of the flood condition in the river and the reservoir releases
1.5.3 Roles and Responsibilities of the Chief Engineer during Monsoon
Table 5 – Roles & Responsibilities of the Chief Engineer
Step Flood condition assessment, warning and flood mitigation
1.
Has to study the flood condition of the dam along with the SE, EE and other
dam concerned officers. Instruct the officers concerned to take immediate steps
to evacuate the excess flood with the available provisions and to give vast publi-
cation to the livestock at the downstream of the reservoir. At the same time has
to communicate and share the flood condition and action taken report with the
district disaster management and other state authorities concerned
2. Coordinate with the CWC flood monitoring authorities on the flood condition
3.
Issue necessary instructions to the engineers to Operate the reservoir based on the
inflows, rainfall data, releases from the upstream reservoirs and status of the
reservoir
4.
Observe the performance of the Dam and its appurtenant structures / Gates and
Hoists during flood water releases and to issue necessary instructions to the
AEE/EE/SE
5. Coordinate with the downstream Krishnarajaasagar Dam Project Engineers
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6. Conduct Pre and Post Monsoon inspections of the Dam
1.6 Collection & Reporting of Dam and Reservoir Data
A proforma is provided (Table 6) to ensure that dates and times for the collection and reporting
of vital information is recorded and documented for the record.
• Reservoir water surface elevation.
• Reservoir inflow.
• Spillway outflow.
• River releases.
• Irrigation and water supply.
• Weather related data
• Instrumentation data
• Water quality
Instructions and a standard proforma for collection and reporting of inflow and outflow data, and
other pertinent data, is shown in Table 6 below.
Records [Logbooks] of the following operations at Hemavathy Dam are to be maintained in a
chronological manner for reference. These records are helpful for identifying preventative mainte-
nance measures that may need to be taken up, troubleshooting the cause of potential equipment
failure and documenting development of any unusual conditions.
• Date and Time
• Attendance statement during normal operations – both during monsoon and non-mon-
soon periods.
• Operations of the spillway gates and outlet works.
• Operating hours of mechanical equipment.
• Testing / Operation of spillway gates and associated controls.
• Testing/operation of Outlet gates and associated controls,
• Maintenance activities carried out.
• Reservoir and dam inspections.
• Unusual conditions or occurrences, including acts of vandalism.
• Attendance statement at the dam during emergency operations.
• Changes to normal operating procedures.
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• Communication network checks.
• Safety and special instructions.
• Names of officers and staff carrying out inspections and maintenance.
• Any other item pertaining to the operation and maintenance of the dam.
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Table 6–Example Proforma for recording Flow Data
Date Time
Water
level
in
feet.
Inflow in Cusecs
Out Flow in Cusecs
Reservoir Ca-
pacity in TMC
Spillway
Gates
HLBC
HRBC
HRBHLC
River
Total
O/F
Footnote 1: To be indirectly calculated as per examples 1 and 2 in Chapter 2, Paragraph 2.2.6.2& 2.2.6.3
Legend
• HLBC : Hemavathy Left Bank Canal
• HRBC : Hemavathy Right Bank Canal
• HRBHLC: Hemavathy Right Bank High Level Canal
• RIVER: Hemavathy River
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1.7 Public and Project Staff - Health and Safety
As safety of Project Staff is of prime concern, safety instructions & protection measures at the
dam are carried out by all staff/ project personnel. The flex boards and warning boards provided
at deferent places provide the public notices of events and status of security of the dam and down-
stream river conditions.
1.7.1 Restricted Areas
Certain areas of the dam and reservoir are restricted for entry of the general public. The purpose
of restrictions is for security of the dam, public safety and uninterrupted safe operation of the dam.
Restricted areas include the following:
• Gallery.
• Spillway approach areas, chutes and stilling basin.
• Control buildings.
• Intake or outlet channels adjacent to hydraulic structures.
• Upstream and downstream slopes/faces of the dam.
1.7.2 Details of the Security arrangements at Hemavathy Dam Site.
The security arrangements of Hemavathy Dam are entrusted to the Karnataka Police department
with a total strength as below.
1. Assistant Head Constable (AHC)
Two Assistant Head Constables are deployed as head security officers in 2 shifts.
2. Assistant police constable (APC)
Ten Assistant police constables are deployed specially for the security at dam spillway por-
tion where public visitors are more.
3. Home guards Security personnel
21 Home guards Security personnel are deployed at different parts of the Hemavathy dam
such as entrance gates to the dam premises from HPC road, at the dam approach points,
canal head sluice buildings, dam main entrances, control room, gallery audits, check posts,
head works and as required depends on the strength of dam visitors.
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Figure 3 Layout of Hemavathy Dam Premises
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1.8 Staff Position, Communication & Warning System
The number & description of operating unit personnel/staff posted at different locations of the
dam may vary according to requirement during monsoon / non-monsoon periods. An engineering
organizational chart is shown in Figure 4below.
The means of communications both in normal and emergency situations are identified in the Com-
munication Directory found below. Available communication means including landline, mobile
phones to maintain security of the dam.
A utility room located on the downstream and in front of the dam is an equipment room with all
essential small tools, welders, gas cutter sets, chain blocks and ropes, space for the hydraulic hoist,
dewatering pumps, weather gear, and consumables to facilitate O&M requirements.
A brief description of the warning systems including alarms at the dam is mentioned in the Manual.
This includes information on downstream inundation areas during scheduled or unscheduled re-
lease of flood outflows from the spillway. Basic facilities like communication facilities, sirens etc.
are provided.
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C Manjappa ,Chief Engineer(I/C) CNNL, Hemavathy Project Zone, Gorur
Land Line: 08172 – 225414 Mobile No : 9448088467
Email:[email protected]
S V Sreenatha, Assistant Executive Engineer
CNNL, Hemavathy Dam Division, Gorur
Land Line: 08172 – 225427 Mobile No : 9448871009
Email:[email protected]
Gangadhar ,Executive Engineer (I/C) CNNL, Hemavathy Dam Division, Gorur
Land Line: 08172 – 225425 Mobile No : 94484 27354
Email:[email protected]
C M Venkataravanappa, Assistant En-
gineer CNNL, Hemavathy Dam Division,
Gorur
Land Line : 08172-225427
Mobile No : 9845905745
Email : venkataravanap-
C Manjappa ,Superintending Engineer CNNL, Hemavathy Project Circle,
Gorur
Land Line:08172 – 225423 Mobile No : 9448088467
Email:[email protected]
Figure 4 Organization Chart
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1.8.1 Schedule of General Duties for Project Engineers
Schedules of duties being performed by the staff assigned to various locations and components of
Hemavathy Dam are provided in this section. All activities are to be recorded daily in the Logbook
and site registers.
DAILY
✓ Visual inspection of dam
➢ Crest of dam (Dam top)
➢ Upstream and downstream faces
➢ Visible portions of foundation and abutments contacts
➢ Galleries
✓ Record water surface elevation. (during monsoon on hourly basis)
✓ Record reservoir inflow and spillway discharge. (during monsoon on hourly basis)
✓ Record releases from outlets /sluices.
✓ Record seepage from drainage systems-Toe drains, Gallery drains etc. on daily basis
✓ Record meteorological data.
✓ Check security and safety devices.
✓ Complete logbook / site registers which should include the above information
WEEKLY
Electrical System
✓ Standby generator (DG Sets)
➢ Run for 15-30 min to achieve recommended operating temperature
➢ Check status of batteries and keep them charged.
➢ Check Fuel Supply
✓ Drainage systems - Toe drains, Gallery drains etc., and, during any reservoir filling opera-
tions.
MONTHLY
Check condition of:
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Dam and Reservoir
✓ Reservoir periphery (daily during Monsoon)
✓ Drainage systems - Toe Drains, Gallery drains etc. (on regular basis)
✓ Measuring devices/Instruments
✓ Security and safety devices – rectification, if needed.
✓ Communication Devices
✓ Status of Vegetation growth
✓ Check Sign/Warning display boards near vulnerable locations are in place and updated as
necessary
Mechanical/Electrical System
✓ Replace fuses/light bulbs, as necessary
✓ Inspect and maintain ventilation system; check for and remove any obstructions
✓ Cleaning of control panel boards
QUARTERLY
Outlet Works
✓ Availability of updated operating instruction
✓ Check gate air vents
✓ Clean gate control switchboxes
✓ Check operation of gates and valves
✓ Grease gate hanger / dogging arrangements
Check
✓ Check condition of Outlet works &the Energy Dissipation Arrangement (EDA)
Spillway
✓ Check for debris in inlet channel
✓ Check operation of gates
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✓ Check for damages in spillway glacis, EDA, d/s area, etc.
✓ Check and clear spillway bridge drains
Other works
✓ Check for adherence to instrumentation schedule
✓ Record pertinent information in Operation Log
✓ Check conditions of V-notch weirs/other seepage measuring devices
BI-ANNUAL
Spillway & outlet works
✓ Check paint on gates and other areas of corrosion
✓ Check lubrication of wire ropes and application of cardium compound.
✓ Check gear systems
✓ Exercise gates for operational efficiency
✓ Lubricate gate rollers
✓ Check rubber seals and seal clamp bar
Electrical System and Equipment
✓ Change oil in stand by generator
✓ Check exposed electrical wiring of:
➢ Operating equipment of gates of Outlet works.
➢ Operating equipment of gates of Spillway.
➢ Operating equipment of any other gates in dam
➢ Spillway catwalk / bridge
➢ Dam Gallery
✓ Check Gate limit switches and adjust
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ANNUAL
Spillway &Outlet works
✓ Paint
➢ Metal work, Gate and all exposed metal parts for corrosion
✓ Electro-mechanical power pack system
✓ Exercise Gates
✓ Examine stilling basin / energy dissipation arrangement and d/s channel & carry out rec-
tification works, as necessary.
✓ Check metal welds for damages/cracks in Gates, Radial Gate Tie flats, Trunnion Gird-
ers/supports etc.
Electrical
✓ Check electrical conduits, pull-boxes and switches for:
➢ Outlet works
➢ Gates
➢ Spillway bridge
➢ Gallery
FIVE YEAR (PERIODIC)
✓ Inspect intake structures and stilling basin / energy dissipation arrangement, which nor-
mally are underwater; less frequent if experience indicates. This may need to be done by
carrying out dewatering or by divers/remote operated vehicle (ROV) as necessary.
✓ Review Dam operation procedures and EAP and update as necessary.
1.8.2 Electro-Mechanical Inspections / Checks
Special duties performed for E-M operating personnel works are given in this section. Frequency
of inspections / checks for electro-mechanical components and necessary actions to be taken up
during maintenance.
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1. Radial Crest Gates - 6 Nos.
a. Embedded Parts
b. Gate Structure
Sl.
No. Embedded Part Frequency
1 Regular inspection of the gate to be carried out daily to ensure that there
is no unusual development/ observation Daily
2 Check all welding for soundness & rectify defects Quarterly
3
Check welding between arms & horizontal girders as well as arms &
Trunnion with the help of magnifying glass for cracks/ defects and
rectify the defects.
Quarterly
4 Clean all drain boles including those in end arms, horizontal girders &
Trunnion Quarterly
Sl.
No. Embedded Part Frequency
1
Checking of seal beams. Seal Seats, Guide track & all other exposed em-
bedded parts with respect to their alignment, distortion: if any due to
continuous use, pitting and un-necessary cracks due to wear & carrying
out requisite repairs, rectification by welding, grinding etc.
Half
Yearly
2 Removing debris & other foreign material deposited on embedded parts
& cleaning the same Monthly
3 All cracks & defective weld joints to be as certained & rectified. Half
Yearly
4
All dirt, debris, grit, foreign material etc. to be removed from trunnion
assemblies as well as trunnion chair and lubricate trunnion bearing & the
sliding surface on trunnion chair with specified lubricant/ grade to
ensure smooth sliding movement of trunnion.
Monthly
5
All nut bolts connecting Trunnion Assembly & Trunnion Chair and
Trunnion & Yoke, girder Trunnion pin lock plate to be checked &
Tightened and replace the same if found defective.
Monthly
O&M Manual for Hemavathy Dam June 2019
Doc. No. CDSO_O&M_KA06HH0117_Hemavathy Dam_v1.0 Page 34
5 Check all nuts & bolts provided and tighten them, and replace the defec-
tive nuts & bolts Quarterly
6
Check upstream face of Skin plate for pitting, scaling and corrosion.
Scaling formation are to be removed. Pitting shall be filled with weld&
ground. Corroded surface shall be cleaned & painted
Yearly
7
Joints of side& bottom rubber seals to be checked for their proper align-
ment and fixing & to be rectified/ adjusted if there is leakage through
joints
Monthly
8 Nuts & bolts for rubber seal connection to be tightened and damaged
nuts and bolts to be replaced Quarterly
9 The excessive or widespread leakages if any shall be reported to the
engineer in charge. Quarterly
10 The guide roller pin is to be lubricated Quarterly
1.9 Distribution of Operation & Maintenance Manuals
The list of unit officers to whom the O&M Manual is required to be distributed is shown in the
table below.
Table 7- Distribution of O&M Manual and Revisions
Sl No Unit Officers Number of Manual
Distribution
1. Secretary to Govt, Water Resources Department,
Vikasa Soudha, Bengaluru 3
2. Managing Director, CNNL, Bengaluru 2
3. Chief Engineer, CNNL, Hemavathy Project zone,
Gorur. 2
4. Chief Engineer, Water Resources Development Organ-
ization, Bengaluru. 1
5. Director, KERS, K R Sagara. 1
6. Superintending Engineer, SPMU, WRDO, Bengaluru 1
7. Superintending Engineer, CNNL, Hemavathy project
circle, Gorur. 1
8. Executive Engineer, SPMU, DRIP Bengaluru 1
O&M Manual for Hemavathy Dam June 2019
Doc. No. CDSO_O&M_KA06HH0117_Hemavathy Dam_v1.0 Page 35
9. Deputy Chief Engineer, CNNL, Hemavathy Project
zone, Gorur 1
10. Executive Engineer, CNNL, Hemavathy Dam Division,
Gorur. 1
11. Executive Engineer, Monitoring and Evaluation, Benga-
luru 1
12. TA to CE, Hemavathy Project zone, Gorur. 1
13. TA to SE, Hemavathy project circle, Gorur. 1
14. Assistant Executive Engineer, CNNL, Hemavathy Dam
Sub Division, Gorur. 1
15. Assistant Engineer-1, CNNL, Hemavathy Dam Sub Di-
vision, Gorur. 1
16. Technical Section of Central Office 1
17. Technical Section of Circle Office 1
1.10 Supporting Documents & Reference Material
This O&M Manual is the key instructive document. Supporting documents and necessary instruc-
tions for all phases of the operation, inspection and maintenance of the dam, reservoir and appur-
tenant works shown below are available at the dam control room:
• Emergency Action Plan (EAP)
• Flood forecasting and operating criteria
• Basin or river operating plan
• Interstate agreements
• Agreements with other user agencies
• Power station operation plan
• Irrigation operation plan
• Domestic / industrial water supply oper-
ating instructions
• Administrative procedures
• Reservoir / River pollution contingency
plan
• Maintenance schedules
• Gate Manufacturer’s instructions and
drawings
• Regional communication directory
• Instrumentation reports / results
O&M Manual for Hemavathy Dam June 2019
Page 36
CHAPTER 2. PROJECT OPERATION
2.1 Basic Data
The Hemavathy operation plan consists of step-by-step instructions for operating the dam and res-
ervoir during routine (normal) and emergency conditions. The operating procedures for normal op-
erations are discussed in in this chapter including operating criteria for the reservoir, spillway &out-
lets. The operation of a dam involves regulation of its reservoir as per project specific require-
ments. This includes the use of area capacity curves and design flood; both are described below.
2.1.1 Area Capacity curves.
The area capacity curves for Hemavathy Dam in tabular and graphical form are shown in Table 8
and Figure 5.
O&M Manual for Hemavathy Dam June 2019
Page 37
Figure 5 Area Capacity Curve
O&M Manual for Hemavathy Dam June 2019
Page 38
Table 8- Elevation - Capacity Table for Hemavathy Reservoir
Sl.
No.
Reduced
level in
feet.
Area in
Acres.
Difference
in area be-
tween levels
Capacity
in Mcft.
Difference in
capacity be-
tween levels
Remarks
1 2 3 4 5 6 7
1 2790.00 River Bed level
2 2835.00 2043.00 401.70
3 2845.00 2943.01 1343.00
Sill level of the
irrigation sluices
of HLBC and
HRBC.
128.50 211.60
4 2846.00 3071.50 1554.60
128.50 211.5
5 2847.00 3200.00 1766.10
117.00 124.50
6 2848.00 3317.00 1890.60
117.00 124.40
7 2849.00 3434.00 2015.00
100.00 168.90
8 2850.00 3534.00 2003.90
100.00 168.90
9 2851.00 3634.00 2352.80
100.00 162.60
10 2852.00 3734.00 2515.40
100.00 162.70
11 2853.00 3834.00 2678.10
102.00 171.30
12 2854.00 3936.00 2849.40
102.00 171.30
13 2855.00 4038.00 3020.70
105.00 180.40
14 2856.00 4143.00 3201.10
105.00 180.40
15 2857.00 4248.00 3381.50
O&M Manual for Hemavathy Dam June 2019
Page 39
Sl.
No.
Reduced
level in
feet.
Area in
Acres.
Difference
in area be-
tween levels
Capacity
in Mcft.
Difference in
capacity be-
tween levels
Remarks
106.00 189.60
16 2858.00 4354.00 3571.10
106.00 189.70
17 2859.00 4460.00 3760.80
129.00 199.40
18 2860.00 4589.00 3960.20
129.00 199.50
19 2861.00 4718.00 4159.70
158.00 212.35
20 2862.00 4876.00 4372.05
158.00 212.35
21 2863.00 5034.00 4584.40
161.50 226.35
22 2864.00 5195.50 4810.70
161.50 226.30
23 2865.00 5357.00 5037.00
140.50 240.50
24 2866.00 5497.50 5277.50
140.50 240.50
25 2867.00 5638.00 5518.00
197.00 345.00
26 2868.00 5835.00 5863.00
197.00 345.00
27 2869.00 6032.00 6208.00
191.50 181.00
28 2870.00 6223.50 6389.00
191.50 181.00
29 2871.00 6415.00 6570.00
213.00 288.70
30 2872.00 6628.00 6858.70
213.00 288.70
31 2873.00 6841.00 7147.40
O&M Manual for Hemavathy Dam June 2019
Page 40
Sl.
No.
Reduced
level in
feet.
Area in
Acres.
Difference
in area be-
tween levels
Capacity
in Mcft.
Difference in
capacity be-
tween levels
Remarks
222.50 307.70
32 2874.00 7063.50 7455.10
222.50 307.70
33 2875.00 7286.00 7762.80
213.70 363.10
34 2876.00 7499.70 8125.90
213.66 363.03
35 2877.00 7713.36 8488.93
213.64 363.07
36 2878.00 7927.00 8852.00
296.30 407.70
37 2879.00 8283.30 9259.70
296.30 406.70
38 2880.00 8519.60 9666.40
Sill level of the irri-
gation sluices of
HRBHLC.
296.30 407.70
39 2881.00 8815.90 10074.10
296.30 406.70
40 2882.00 9112.20 10480.80
295.90 407.10
41 2883.00 9408.10 10887.90
295.90 407.10
42 2884.00 9704.00 11295.00
296.70 407.30
43 2885.00 10000.70 11702.30
296.70 407.30
44 2886.00 10297.40 12109.60
296.30 407.70
45 2887.00 10593.70 12517.30
296.30 407.70
46 2888.00 10890.00 12925.00
O&M Manual for Hemavathy Dam June 2019
Page 41
Sl.
No.
Reduced
level in
feet.
Area in
Acres.
Difference
in area be-
tween levels
Capacity
in Mcft.
Difference in
capacity be-
tween levels
Remarks
354.60 562.75
47 2889.00 11244.60 13487.75
354.60 562.75
48 2890.00 11599.20 14050.50
354.60 563.25
49 2891.00 11953.80 14613.75
354.60 563.25
50 2892.00 12308.40 15177.00 Crest level
354.60 563.25
51 2893.00 12663.00 15740.25
354.60 563.25
52 2894.00 13017.60 16303.50
354.60 563.25
53 2895.00 13372.20 16866.75
354.60 563.25
54 2896.00 13726.80 17430.00
354.60 563.25
55 2897.00 14081.40 17993.25
354.60 563.25
56 2898.00 14436.00 18556.50
354.60 563.25
57 2899.00 14790.60 19119.75
354.60 563.25
58 2900.00 15145.20 19683.00
165.00 665.80
59 2901.00 15310.20 20348.80
165.00 665.80
60 2902.00 15475.20 21014.60
185.00 680.10
61 2903.00 15660.20 21694.70
185.00 680.10
62 2904.00 15845.20 22374.80
O&M Manual for Hemavathy Dam June 2019
Page 42
Sl.
No.
Reduced
level in
feet.
Area in
Acres.
Difference
in area be-
tween levels
Capacity
in Mcft.
Difference in
capacity be-
tween levels
Remarks
132.00 691.20
63 2905.00 15977.20 23066.00
256.00 700.00
64 2906.00 16233.20 23766.00
250.00 715.80
65 2907.00 16483.20 24481.80
250.00 715.80
66 2908.00 16733.20 25197.60
281.30 738.25
67 2909.00 17014.50 25935.85
281.30 738.25
68 2910.00 17295.00 26674.10
446.10 769.95
69 2911.00 17741.90 27444.05
446.10 769.95
70 2912.00 18188.00 28214.00
431.00 811.50
71 2913.00 18619.00 29025.50
431.00 811.50
72 2914.00 19050.00 29837.00
460.00 850.00
73 2915.00 19510.00 30687.00
460.00 850.00
74 2916.00 19970.00 31537.00
295.00 889.00
75 2917.00 20265.00 32426.00
295.00 889.00
76 2918.00 20560.00 33315.00
595.00 927.50
77 2919.00 21155.00 34242.50
595.00 927.50
O&M Manual for Hemavathy Dam June 2019
Page 43
Sl.
No.
Reduced
level in
feet.
Area in
Acres.
Difference
in area be-
tween levels
Capacity
in Mcft.
Difference in
capacity be-
tween levels
Remarks
78 2920.00 21750.00 35170.00
445.00 966.50
79 2921.00 22195.00 36136.50
445.00 966.50
80 2922.00 22640.00 37103.00
Maximum water
level (same as
FRL)
445.00 1005.00
81 2923.00 23085.00 38108.00
2.1.2 Design Flood and Features Related to Safety
The total maximum flood design at Hemavathy Dam site was earlier fixed at 4020.95 cumec. This
was based on the unit hydrograph studies for a return period of 100 years .The spillway is designed
for a flood discharge of 3624.52 cumec through 6 Nos. of radial gates of size 10.66 m horizontal and
9.14 m height with free flow condition and the flood discharge through 5 Nos. of river sluice gates
of size 2.44 m horizontal and 4.26 m height is off 1115.67 cumec. The total dischargeable flood is
4740.19 cumec which is more than the initial design flood of 4020.95 cumec. This design flood has
been revised by Karnataka Engineering Research Station authorities, Mysuru. The revised inflow
flood value of10934 cumec corresponding to PMF has been approved by Hydrology (south) direc-
torate, CWC, New Delhi during 2016.Flood routing study carried out for the revised design flood
(PMF) resulted in MWL of 891.483 m, which is 0.85 m above the original MWL/FRL. A summary
of results corresponding to the MWL of 891.483 is summarized below in the form of map, tabular
and graph.
Table 9 - Details of Peak floods for different sub catchments
Time in Hrs
Routed Flood ordinate of Sub Catchment B2
Routed Flood ordinate of Sub Catch-ment B3
Flood ordinate of Catchment Bl
Flood ordinate of Catchment A
Total Flood ordinates at Hemavathy
Dam
0 27.6 5.5 44.5 67.9 145.5
1 27.6 5.5 44.5 67.9 145.5
2 27.6 5.5 44.5 67.9 145.5
3 27.6 5.5 44.5 67.9 145.5
4 27.7 5.5 44.5 67.9 145.6
5 27.7 5.5 45.3 68.7 147.2
O&M Manual for Hemavathy Dam June 2019
Page 44
Time in Hrs
Routed Flood ordinate of Sub Catchment B2
Routed Flood ordinate of Sub Catch-ment B3
Flood ordinate of Catchment Bl
Flood ordinate of Catchment A
Total Flood ordinates at Hemavathy
Dam
6 27.7 5.5 47.4 71 151.6
7 27.7 5.5 52.8 76.5 162.5
8 27.8 5.6 65.2 88.7 187.3
9 28.4 5.9 81.9 104.6 220.8
10 30.3 6.9 103.8 122.3 263.3
11 35.3 9.6 130.7 141.1 316.7
12 46.6 15.3 161.9 160.9 384.7
13 68.4 25.9 200.7 184.5 479.5
14 105.4 42.2 251.1 213.3 612.0
15 160.6 63 311.4 248.1 783.1
16 233 84.3 385.7 289.5 992.5
17 315.5 100.2 478.1 340.6 1234.4
18 394.6 107 566 408.1 1475.7
19 455.8 105.6 654.2 497.5 1713.1
20 491.7 100.8 742.8 619.4 1954.7
21 506.3 98.7 826.7 762.8 2194.5
22 513.4 103.5 923.2 904 2444.1
23 531.3 117.7 1036 1043.3 2728.3
24 577 143.1 1165.9 1177.4 3063.4
25 664 181.7 1310.7 1307.4 3463.8
26 801.3 234.5 1476.5 1437.4 3949.7
27 991.4 297.7 1656.8 1570.7 4516.6
28 1225.9 359.9 1859.2 1712 5157.0
29 1479.1 404.6 2085.5 1865.1 5834.3
30 1707.9 419 2265.7 2040.3 6432.9
31 1864.4 401 2392.2 2237.6 6895.2
32 1915.9 358.5 2440.6 2462.4 7177.4
33 1857.00 303.5 2408.9 2699.7 7269.1
34 1707.7 247.5 2315.4 2896.2 7166.8
35 1503.6 199.3 2186 3050.4 6939.3
36 1284.9 164.5 2037.5 3148.8 6635.7
37 1087.5 146.1 1880.8 3188.5 6302.9
38 937.8 144.2 1742.1 3169.1 5993.2
39 849.1 155.6 1637.1 3111.7 5753.5
40 820.9 173 1579 3033.8 5606.7
O&M Manual for Hemavathy Dam June 2019
Page 45
Time in Hrs
Routed Flood ordinate of Sub Catchment B2
Routed Flood ordinate of Sub Catch-ment B3
Flood ordinate of Catchment Bl
Flood ordinate of Catchment A
Total Flood ordinates at Hemavathy
Dam
41 838.9 187.2 1571.8 2948.1 5546.0
42 878 191.6 1583.1 2869.1 5521.8
43 912.6 186.4 1614.9 2811.7 5525.6
44 927.1 177.8 1661.4 2800 5566.3
45 923.3 173.8 1711.5 2823.5 5632.1
46 917.5 180.3 1787 2850.6 5735.4
47 933.1 200.3 1893.8 2880.1 5907.3
48 992.3 236.2 2036.6 2913 6178.1
49 1112.7 291 2204 2951.8 6559.5
50 1305.8 365.8 2408.3 3005.6 7085.5
51 1574.3 455.2 2638.2 3080.4 7748.1
52 1905.7 543 2903 3184.5 8536.2
53 2263.3 605.8 3204.9 3317 9391.0
54 2585 625.2 3438.5 3487.8 10136.5
55 2802 597.7 3587.4 3691.1 10678.2
56 2866.1 533.1 3608 3926.9 10934.1
57 2766.4 447.6 3501.7 4176.8 10892.5
58 2527.1 356.5 3288.5 4369.4 10541.5
59 2193.9 271.7 3006.6 4501.9 9974.1
60 1818.4 199.4 2681.9 4553.4 9253.1
61 1446.2 141.7 2326.3 4512.8 8427.0
62 1109.8 97.7 1972.5 4377.6 7557.6
63 826.6 65.5 1649.2 4171.7 6713.0
64 600.4 42.7 1367.8 3919.5 5930.4
65 426.7 27.4 1127.1 3633.3 5214.5
66 297.5 17.6 927.4 3321.8 4564.3
67 204.3 11.8 762.4 2996.5 3975.0
68 139.2 8.5 623.6 2672.5 3443.8
69 95.5 6.8 505 2358.8 2966.1
70 67.2 6 401 2057.5 2531.7
71 49.7 5.7 312 1768 2135.4
72 39.4 5.6 242 1498.5 1785.5
73 33.7 5.5 180 1252.3 1471.5
74 30.6 5.5 131.9 1033.8 1201.8
75 29.1 5.5 95.7 845.7 976.0
O&M Manual for Hemavathy Dam June 2019
Page 46
Time in Hrs
Routed Flood ordinate of Sub Catchment B2
Routed Flood ordinate of Sub Catch-ment B3
Flood ordinate of Catchment Bl
Flood ordinate of Catchment A
Total Flood ordinates at Hemavathy
Dam
76 28.3 5.5 70.3 690.3 794.4
77 27.9 5.5 57.0 560.8 651.2
78 27.8 5.5 49.5 452.6 535.4
79 27.7 5.5 46.0 362.8 442.0
80 27.7 5.5 44.5 289.9 367.6
81 27.7 5.5 44.5 230 307.7
82 27.7 5.5 44.5 182.3 260.0
83 27.7 5.5 44.5 144.2 221.9
84 27.7 5.5 44.5 113.5 191.2
85 27.7 5.5 44.5 90.9 168.6
86 27.7 5.5 44.5 79.7 157.4
87 27.7 5.5 44.5 72.9 150.6
88 27.7 5.5 44.5 69.4 147.1
89 27.7 5.5 44.5 67.9 145.6
90 27.7 5.5 44.5 67.9 145.6
Figure 6 - Peak flood (PMF) Hydrograph
10934.1
0.0
2000.0
4000.0
6000.0
8000.0
10000.0
12000.0
0 20 40 60 80 100
Dis
char
ge in
cu
mec
s
Time in Hours
Flood Hydrograph at Hemavathy Dam
Routed Flood ordinate of SubCactchment B2
Routed Flood ordinate of SubCactchment B3
Flood ordinate of Catchment Bl
Flood ordinate of Catchment A
Total Floodordiantes at Hemavathy Dam
O&M Manual for Hemavathy Dam June 2019
Page 47
Figure 7 - Catchment area map with sub catchments
2.2 Flood Management at Hemavathy Reservoir
2.2.1 Gate Operations:
The Govt. of Karnataka have issued a circular for the gate operation of Hemavathy reservoir which
is as below.
DISCHARGE CHARACTERSTICS OF GATES
Thedischarging capacity of spillway gates/river sluice gates at different reservoir levels for each
gateand for all gates for different gate opening have been computed anddisplayed in the gate
operation room.
The Karnataka Engineering Research Station (KERS) has carried out model studies of Hemavathy
reservoir spillway and generated a table indicating the discharge with reference to gate opening versus
reservoir level and also for free-flowing condition which is being used for measurement of discharge
through spillway crest gates.
The discharges through river sluices and irrigation sluices are being determined by the formula
Q= 0.85*sqrt(2gH) *A.
O&M Manual for Hemavathy Dam June 2019
Page 48
Where:
A = Area of sluice gate opening.
G = Acceleration due to gravity.
H = Height measured from water level in the reservoir to the centre of the opening.
It is ascertainedthat the time required for the water to flow into the Hemavathy Reservoir from
the catchment during rainy season is six hours.The safe discharge from Hemavathy reservoir into the
river is 30,000 cusecs.The Hemavathyreservoir has nofloodabsorption storage capacity above F.R.L.
as it affects the Sakaleshpur town .Hence it is indicated to have the flood absorption capacity in the
reservoir to the extent of 1 to 2 T.M.C during monsoon period.
RESERVOIR OPERATION SCHEDULE:
It is proposed to have 2 T.M.C ft. storage capacity as flood absorption below F.R.L during active
monsoon so as tohave safeand effective reservoir operation schedule.
The Gross storage capacity and reservoir level with 2 T.M.C ft., flood absorption capacity below
F.R.L is as shown below:-
Table 10- Details Showing the flood absorption capacity
The rainfall in the catchment area generally starts from 1st week of June and it is very heavy generally
during July, August and September Months.The recorded inflow in to the reservoir from 1977-1992
is as given below:-
Reservoir level In feet Capacity in Mcft. Difference in
Capacity b/n
F.R.L. 2922.00 37103 2000 M.C ft.
R.L 2919.87 35103 860 M.C ft
R.L 2919.00 34243
O&M Manual for Hemavathy Dam June 2019
Page 49
Table 11 - Table showing the recorded inflow into the reservoir during monsoon period.
Sl No
Year
July August September October
In T.M.C
Maximum 24Hours Average inflowin cusecs
In T.M.C
Maximum 24 Hours Average inflowin cusecs
In T.M.C
Maximum 24 Hours Average inflowin cusecs
In T.M.C
Maximum 24 Hours Average inflowin cusecs
1 1977 24.29 20693 12.44 8434 14.75 1830 18.11 18830
2 1978 26.61 25400 47.33 39017 14.21 17797 8.20 5015
3 1979 14.31 19074 35.61 32656 11.50 8913 7.53 7720
4 1980 54.48 63087 26.14 16425 11.37 8414 7.09 5822
5 1981 19.96 25200 55.85 52640 18.31 15050 8.25 7660
6 1982 17.94 23300 32.97 33950 9.29 6090 7.10 7350
7 1983 18.43 31020 23.85 18812 16.07 12672 10.22 16261
8 1984 35.24 31798 19.12 14950 10.23 6911 9.98 12378
9 1985 9.95 6308 16.96 13688 4.84 4968 4.41 4733
10 1986 14.57 14155 28.78 34180 6.99 3991 5.54 4607
11 1987 7.88 9322 8.37 11829 5.49 4951 7.99 9141
12 1988 18.30 29943 17.85 23629 11.31 10081 5.27 4907
13 1989 24.87 48890 18.29 10902 6.45 4046 6.10 5086
14 1990 17.63 18365 25.85 24062 7.31 6779 6.30 6857
15 1991 38.49 63185 23.28 19622 6.32 4171 8.06 5060
16 1992 24.55 32606 33.33 33550 17.59 23033 14.45 27659
If the flood absorption capacity of2 TMcftis maintained the reservoir level has to be kept at
2919.87ft. i.e., 2.13 ft. belowF.R.L.As the maximum inflow into the reservoir during the month of
July and August is of the order of55 TMCft.as against the gross storage capacity of 37.103 TMCft.It
is better to start the reservoir operationscheduleduly predicting the inflow into the reservoir based
on gauged discharge at Sakaleshpurand at Belur gauge sites and also from the daily rainfall records
ofupstream rain gauge station in the catchment from 1st week of June itself.However the reservoir
level of R.L. 2919 with a cushion of 3 ft. should be maintained till the end of August by suitably
matchingthe inflow and outflow discharges.During the month of September dependingupon the
inflow pattern, the reservoir water level may be raised to safer level (i.e, 1 ft. below F.R.L).From
October and onwards the reservoir water level may be brought to the F.R.L level, depending upon
the inflow pattern and forecast of floods/monsoon.If any flash floods or cyclonic floods are expected
during October/November, careful prediction of inflows from the upper gauge stationsfrom the rain
O&M Manual for Hemavathy Dam June 2019
Page 50
gauge stations and from weather forecast should be done and the reservoir operation in advance to
keep cushion for the inflow has to be carefully done.Advance warning with quantity of water to be
released into the river should be intimated to the concerned Deputy Commissioners of Hassan,
Mandya, Mysoresuperintendent of Police of Hassan, Mandya and Mysore,Chief Engineer, Irrigation
South, Mysore Superintending Engineer, Irrigation Investigation Circle, Mysore,Executive Engineer,
K.R.Sagar Division,K.R. Sagar and concerned Tahasildars through mobile phone.A wide publicity
through Radio, T.V. and Daily News papers to this effect should be issued.
These instructions should be followed scrupulouslyand action taken to be reported immediately.
Crisis Management Team in Central Office
‘A’ Team ‘B’ Team
SuperintendingEngineer Dy. Chief Engineer, O/o Chief Engineer,
TechnicalAssistant
O/o SuperintendingEngineer
TechnicalAssistant O/o Chief Engineer,
Assistant Engineer
O/o SuperintendingEngineer
Assistant EngineerO/o Chief Engineer,
( Similar teams at Division leveland Sub Division level should be formed)
The duties of Superintending Engineeris to monitorfor theflood operation from July to
November.He should bring it to the notice of Chief Engineer day to day flood discharge and when
the inflow/outflowincreases more than 20,000 cusecs, hourly inflow and outflowshould be
intimated.The other two Officers should assistthe Superintending Engineer in carrying out his duties.
In the absence of Chief Engineer from Headquarters Superintending Engineershould carry out
the duties of Chief Engineer.
2.2.2 Rule Curve
The Hemavathy Reservoir Rule curve is developed month vs storage capacity and month vs reservoir
level for the FRL of 2922.00 ft. and the same is shown in tabular as well as graphical forms below.
Table 12 -Rule curve table of Hemavathy Dam showing month and storage capacity
Month Storage capacity in TMC
January 15.392
February 14.485
O&M Manual for Hemavathy Dam June 2019
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March 12.934
April 10.222
May 7.244
June 5.327
July 34.240
August 34.240
September 36.130
October 37.103
November 26.832
December 21.554
Figure 8 -Rule curve of Hemavathy Dam
The water releases to the irrigation and other purposes will be controlled by using the rule curve.
Table 13 -Rule curve table of Hemavathy Dam showing month and reservoir elevation.
Month Reservoir level in feet
January 2892.38
February 2890.77
March 2888.01
April 2881.36
May 2873.31
June 2866.2
0
5
10
15
20
25
30
35
40
Jan Feb Mar Aprl May June July Aug Sept Octo Nov Dec
Sto
rage
cap
acit
y in
TM
C
Month
Rule Curve
O&M Manual for Hemavathy Dam June 2019
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July 2918.99
August 2918.99
September 2920.99
October 2922
November 2910.2
December 2902.79
Figure 9 - Rule curve of Hemavathy Dam
2.2.3 Flood Peaks of Different Return Periods
The flood peaks for different return periods shown in the table and figure below are as follows:
Table 14- Return Flow Peak Flows vs. Return Period Data
Note: Annual flow details for the Hemavathy river is available for 69years (1916-17 to 1984-85)
which has been predicted to 100 years with a reasonable factor of safety and used for the arrival of
design flood discharge in the Hemavathy reservoir. So the details are not available to show peak
inflow flood for the 1 in 100 year return period.
2850
2860
2870
2880
2890
2900
2910
2920
2930
Res
ervo
ir le
vel i
n f
eet
Month
Rule curve of Hemavathy dam
Return Period Years Peak Flow
MCum. MCft.
25 2485.54 87777
50 1907.20 67353
69 1268.69 44804
100 4020.95 141999
PMF 10934.00 386134
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During the monsoon period constant observation on peak inflows to the reservoir will be made
and flood controlling will be done according to the Karnataka Govt circular which enlighten the
guidlines for the reservoir operation.
Figure 10 -Peak Flows vs. Return Periods
2.2.4 Recommended Gate Operation Procedures for Normal Flow Conditions
During normal flow condition, the spillway radial crest gates will not be operated or are kept in closed
condition unless and otherwise there is a flash flood. The river sluice gates will be operated only
during the service & the discharge required for irrigating the command area coming under the century
old anicut canals in the river and also for the drinking water purpose for the villages coming all along
the river will be fulfilled by the hydro-power plant. Regarding the irrigation sluice gates is concerned,
the gates will be operated to allow the required discharge through the irrigation canals.
Table 15 -Details showing the monthly recommended water releases to the irrigation and drinking water supply.
Month
Recommended water releases in Mcft
Irrigation Drinking Wa-
ter Supply
June 133.03 17.28
July 1137.35 17.28
August 8530.70 17.28
September 10010.76 17.28
October 9928.81 17.28
November 7534.23 17.28
December 6525.46 17.28
January 2095.16 17.28
0
20000
40000
60000
80000
100000
120000
140000
160000
25 50 75 100
Pea
k Fl
ow
s
Return Period
Peak Flow in Mcum.
Peak Flow in MCft.
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February 571.92 17.28
March 707.52 17.28
April 619.09 17.28
May 464.20 17.28
2.2.5 Inflow Forecasting
The gross storage of Hemavathy Dam at FRL 890.63 m is 37.103 TMC. The revised design flood for
Hemavathy Dam is a probable maximum flood (PMF)of 10934 cumecs (3.86 lakh cusecs). The
impounding has started in the reservoir in the year 1977.
During monsoon, incident rains in the catchment area cause the flash floods in Hemavathy river.
These floods may lead to problems like people getting displaced from their homes, huge damage to
crops and other assets. The floods can have disastrous impact on the environment also. Adequate
measures are required to be taken up in advance to control and regulate the flow of water in the river.
The following measures are essential for effective management of floods in Hemavathy River
during the monsoons.
1) Nomination of liaising officers.
2) Sharing of directory of concerned officers responsible for flood management.
3) Exchange of data regarding rainfall, releases from dams, reservoir water levels.
4) Reservoir operation schedules.
Exchange of data regarding rainfall, releases from dams, reservoir water levels.
The Central water Commission has established office at Sakaleshpura town for assisting in flood
warning in the Hemavathy river basin. Based on the rainfall in the catchment and flow in the river
and tributaries, CWC office will furnish flood forecasting reports to CWC authorities. It also informs
the trend of flow (Raising, steady or Falling)
The list of rain gauges in the catchment of Hemavathy catchment area and daily rainfall is to be
collected by concerned offices. It will be helpful for prediction of probable floods in the river.
During monsoon daily water releases from the Dam at 8 hrs.& 16 hrs. in normal situation and
hourly data exchange during heavy floods is necessary. In this regard, the data is required to be es-
tablished. The data regarding exchange floods is made available to the Revenue authorities and public
by broadcasting in AIR, TV and publication in newspapers.
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Flood warning system in catchment area:
The regulation of flood from the catchment area of theHemavathy reservoir is very crucial to
quantify the inflow of floods into Hemavathy dam. The agencies of Central water Commission will
be coordinated to assist in the flood forecasting. Accordingly, the sequence of opening or closing of
gates will be taken up in accordance with the approved gate operation schedule.
Flood communication system:
The widely time-tested Communication to reach every and corner of the flood affected zones have
been radio and television and private media for the people to move to safer places by themselves in
an emergency.
Communication is very important in such occasions in these days due to revolution in the telecom-
munication system and network of mobile phones. Advantage of this facility will be taken. Mobile
numbers of all such staff will be listed and made available to all the personnel who have been assigned
duty of disaster management.
Following liasoning officers for flood coordination of Hemavathy Dam are as listed below
Karnataka State:
1) Chief Engineer, Phone No. 08172 – 225414 & 225415
2) Superintending Engineer, Phone No.08172- 225423 3) Executive Engineer, Phone No. 08172 - 225425 4) Asst. Executive, Engineer, Mobile No.9448871009
5) Asst.Engineer, Mobile No. 9845905745
6) District Administration Hassan, Phone No. 08172-267345
2.2.6 Methodology of Flood Regulation at Hemavathy
The Methodology is explained inspection 2.2 above.
2.2.6.1 Inflow Computation
Inflowinto reservoirs isnormally estimatedby the reservoirgauging method (also called the
rise and fall method or inflow-outflow method).All the outflowsare added togetherand to
it difference of capacities with respect to the reservoir levels at certain time intervals will
be added or substracted as case may be (raise or fall).
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2.2.6.2 Examples of Inflow Computation
Procedure for calculation of reservoir capacity and inflow
Step 1:-Consideringthe previous day’sreservoir leveland capacity as base material.
Step 2:-Taking the reservoir level from dam site.
Step 3:-Calculation of reservoir capacity for observed level byusing area- capacity table by
interpolation method.
Step 4:-Comparingthepresentdayreservoirarea and capacity with the previousday values.Step 5:-
Calculationoftotal outflows from the reservoir in the previous 24 hours
(including Hassan city drinking water supply).
Step 6:-Calcualtion of inflows by the addition oftotal outflows and difference ofcapacity which
arrived in step 4 (i.e., total outflows + reservoir capacity).
Example:-For date of 6-10-2016
Date Reservoir
level (in ft)
Capacity
(in Mcft)
Diff in
capacity
(in Mcft)
Area (in
acres)
Average
area (in
acres)
8-10-2016 2874.37 7568.95 7568.95 -
7882.62= -
313.67
7145.83
7251.18 7-10-2016 2875.33 7882.62 7356.52
Total outflows in the previous 24 hours :
1) River- 1200 cusecs
2) HLBC- 2845 cusecs
3) RBC-330 cusecs
Total- 4375 cusecsx0.0864=378.00 McftHassan city drinking water supply3.5 cusecs=0.30 Mcft
= 378.3 Mcft
Inflows=Total outflows+diff. in cpacity from table
378.30- 313.67 = 64.63 Mcft/0.0864 = 748 cusecs.
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2.2.6.3 Computation procedure for Required Radial Crest Gate Opening
Karnataka Engineering Research Station (KERS) Mysore has provided a discharge chart containing the flood discharge for prescribed gate opening versus
Reservoir Level after conducting model studies in detail. The chart is as below.
Table 16 - Hemavathy reservoir project table of discharges over spillway v/s gate openings above gate seat.
SL.NO
Gate open-
ing/ Reser-
voir Eleva-
tion(feet)
Discharge in cusecs for gate openings above gate seat when all 6 gates are opened.
Free
Flow
condi-
tion
when all
the gates
are fully
opened
1/4' 1/2' 3/4' 1' 1/
1/4'
1/
1/2'
1/
3/4' 2'
2/
1/4'
2/
1/2'
2/
3/4' 3'
3/
1/2'
In cu-
secs
1 2892 - - - - - - - - - - - - - -
2 2893 - - - - - - - - - - - - - 800
3 2894 - - - - - - - - - - - - - 1800
4 2895 450 900 1350 1800 - - - - - - - - - 3300
5 2896 500 1000 1500 2000 - - - - - - - - - 4800
6 2897 538 1075 1613 2150 - - - - - - - - - 6600
7 2898 650 1300 1950 2600 - - - - - - - - - 9400
8 2899 700 1400 2100 2800 3425 4050 4675 5300 5925 6550 7175 7800 - 12000
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9 2900 775 1550 2325 3100 3738 4375 5013 5650 6288 6925 7563 8200 9525 15200
10 2901 800 1600 2400 3200 3938 4675 5413 6150 6888 7625 8363 9100 10375 18400
11 2902 875 1750 2625 3500 4275 5050 5825 6600 7375 8150 8925 9700 11125 22400
12 2903 900 1800 2700 3600 4413 5225 6038 6850 7663 8475 9288 10100 11600 26000
13 2904 950 1900 2850 3800 4650 5500 6250 7200 8050 8900 9750 10600 12175 30400
14 2905 975 1950 2925 3900 4800 5700 6600 7500 8400 9300 10200 11100 12725 34800
15 2906 1000 2000 3000 4000 4950 5900 6850 7800 8750 9700 10650 11600 13300 39400
16 2907 1050 2100 3150 4200 5175 6150 7125 8100 9075 10050 11025 12000 13800 44100
17 2908 1075 2150 3225 4300 5313 6325 7338 8350 9363 10375 11388 12400 14250 48600
18 2909 1100 2200 3300 4400 5438 6475 7513 8550 9588 10625 11663 12700 14625 52800
19 2910 1125 2250 3375 4500 5600 6700 7800 8900 10000 11100 12200 13300 15250 57800
20 2911 1150 2300 3450 4600 5725 6850 7975 9100 10225 11350 12475 13600 15650 63000
21 2912 1175 2350 3525 4700 5875 7050 8225 9400 10575 11750 12925 14100 16175 68400
22 2913 1200 2400 3600 4800 6013 7225 8438 9650 10863 12075 13288 14500 16625 73400
23 2914 1225 2450 3675 4900 6138 7375 8613 9850 11088 12325 13563 14800 16975 79000
24 2915 1250 2500 3750 5000 6275 7550 8825 10100 11375 12650 13925 15200 17475 84800
25 2916 1275 2550 3825 5100 6388 7675 8963 10250 11538 12825 14113 15400 17775 92200
26 2917 1300 2600 3900 5200 6513 7825 9138 10450 11763 13075 14388 15700 18075 96800
27 2918 1313 2625 3938 5250 6594 7938 9281 10625 11969 13313 14656 16000 18450 103400
28 2919 1325 2650 3975 5300 6650 8000 9350 10700 12050 13400 14750 16100 18675 109400
29 2920 1350 2700 4050 5400 6775 8150 9525 10900 12275 13650 15025 16400 19000 116000
30 2921 1375 2750 4125 5500 6888 8275 9663 11050 12438 13825 15213 16600 19300 122600
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31 2922 1400 2800 4200 5600 7025 8450 9875 11300 12725 14150 15575 17000 19700 129800
SL.NO
Gate open-
ing/ Reser-
voir Eleva-
tion(feet)
Discharge in cusecs for gate openings above gate seat when all 6 gates are opened.
Free
Flow
condi-
tion
when all
the gates
are fully
opened
4' 4
/1/2' 5'
5
/1/2' 6' 7' 8' 9' 10' 11' 12' 13' 14'
In cu-
secs
1 2892 - - - - - - - - - - - - - -
2 2893 - - - - - - - - - - - - - 800
3 2894 - - - - - - - - - - - - - 1800
4 2895 - - - - - - - - - - - - - 3300
5 2896 - - - - - - - - - - - - - 4800
6 2897 - - - - - - - - - - - - - 6600
7 2898 - - - - - - - - - - - - - 9400
8 2899 - - - - - - - - - - - - - 12000
9 2900 10850 12175 13500 - - - - - - - - - - 15200
10 2901 11650 12925 14200 - - - - - - - - - - 18400
11 2902 12550 13975 15400 - - - - - - - - - - 22400
12 2903 13100 14600 16100 18000 19900 21800 - - - - - - - 26000
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13 2904 13750 15325 16900 18900 20900 22900 - - - - - - - 30400
14 2905 14350 15975 17600 19600 21600 23600 - - - - - - - 34800
15 2906 15000 16700 18400 20533 22667 24800 27800 30800 - - - - - 39400
16 2907 15600 17400 19200 21433 23667 25900 29050 32200 - - - - - 44100
17 2908 16100 17950 19800 22133 24467 26800 30150 33500 - - - - - 48600
18 2909 16550 18475 20400 22800 25200 27600 31150 34700 - - - - - 52800
19 2910 17200 19150 21100 23567 26033 28500 32300 36100 39800 43500 - - - 57800
20 2911 17700 19750 21800 24333 26867 29400 33200 37000 40900 44800 - - - 63000
21 2912 18250 20325 22400 25000 27600 30200 34400 38600 42450 46300 - - - 68400
22 2913 18750 20875 23000 25767 28533 31300 35550 39800 43250 46700 - - - 73400
23 2914 19150 21325 23500 26367 29233 32100 36650 41200 45200 49200 - - - 79000
24 2915 19750 22025 24300 27233 30167 33100 38250 43400 46950 50500 55175 59850 64525 84800
25 2916 20150 22525 24900 28000 31100 34200 39150 44100 47950 51800 56650 61500 66350 92200
26 2917 20450 22825 25200 28433 31667 34900 39750 44600 48800 53000 57900 62800 67700 96800
27 2918 20900 23350 25800 29133 32467 35800 40800 45800 50050 54300 59375 64450 69525 103400
28 2919 21250 23825 26400 29867 33333 36800 41800 46800 51300 55800 60850 65900 70950 109400
29 2920 21600 24200 26800 30400 34000 37600 42500 47400 52200 57000 62100 67200 72300 116000
30 2921 22000 24700 27400 31133 34867 38600 43500 48400 53300 58200 63400 68600 73800 122600
31 2922 22400 25100 27800 31700 35600 39500 44400 49300 54350 59400 64700 70000 75300 129800
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SL.NO
Gate open-
ing/ Reser-
voir Eleva-
tion(feet)
Discharge in cusecs for gate openings above gate seat when all 6 gates are opened.
Free
Flow
condi-
tion
when all
the gates
are fully
opened
15' 16' 17' 18' 19' In cu-
secs
1 2892 - - - - - -
2 2893 - - - - - 800
3 2894 - - - - - 1800
4 2895 - - - - - 3300
5 2896 - - - - - 4800
6 2897 - - - - - 6600
7 2898 - - - - - 9400
8 2899 - - - - - 12000
9 2900 - - - - - 15200
10 2901 - - - - - 18400
11 2902 - - - - - 22400
12 2903 - - - - - 26000
13 2904 - - - - - 30400
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14 2905 - - - - - 34800
15 2906 - - - - - 39400
16 2907 - - - - - 44600
17 2908 - - - - - 48600
18 2909 - - - - - 52800
19 2910 - - - - - 57800
20 2911 - - - - - 63000
21 2912 - - - - - 68400
22 2913 - - - - - 73400
23 2914 - - - - - 79000
24 2915 69200 - - - - 84800
25 2916 71200 - - - - 92200
26 2917 72600 - - - - 96800
27 2918 74600 - - - - 103400
28 2919 76000 81100 86200 - - 109400
29 2920 77400 82500 87600 - - 116000
30 2921 79000 84000 89000 94700 100400 122600
31 2922 80600 85500 90400 96100 101800 129800
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2.2.7 Summary of Flood Regulation Procedure.
ThefloodregulationproceduresatHemavathy Damcanbesummarizedin the following 5
steps: ·
1 Observe the reservoir level at 1 hour intervals.
2 Determine thetotal outflowoccurringatall outlets(including river sluices, canals &
spillway)
3 Estimate the inflow by the method given in Para 2.2.6.2
4 Determinethe radial crest gate opening from the Para 2.2.6.3
5 Open all6 radial crest gates to the extentrequiredto dispose off the surplus flood
as per the procedure described in para 2.2.6.3
6 The procedure being followed in gate operation is as below.
a. The end gates should normally be opened first to prevent cross flow striking
against the guide walls and junctions.
b. At any time during the operation of different gates, the difference in gate opening
of any two consecutive gates should not exceed 50 cm.
c. After opening the end gates, the gates at the centre should be opened and other
gates should be opened in symmetrical manner starting from the centre towards
the end through gradual increase in the openings.
d. While closing the gates, the gate that was opened last should be closed first. The
procedure to be followed for closing the gates would generally be the reverse of
the procedure followed for opening the gates. Complete closure of the gates should
be accomplished by gradual lowering of the gates by 20 cm to 30 cm in the proper
sequence.
2.3 Operation of Radial Crest Gates of Hemavathy Dam
2.3.1 Brief Description.
Crest Gates· of Hemavathy Dam havebeen designed and errected by Tungabadra steel
products private Ltd., Karnataka with spillway crest level of 881.49 m and FRL of 890.63
m. The basic principal of thedesignis that thewaterpressureis transferredtopiersand
abutmentsthroughskinplates,stiffenershorizontalgirders,arms, trunion, tie flats and
anchor girders. The skin plates between bottom and tophorizontalgirdersisdesigned
assupportedonthegirders.The portion below the bottom horizontal girder up to sill
beam and above top horizontal girder and up to FRL is designed as cantilever. ·
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2.3.2 Radial Crest Gates – Technical Data
1. The spillway Radial Gate consist of an upstream curved skin plate of varying thickness from
14 mm to 10 mm, stiffened by suitably spaced vertical ISMB stiffeners.
2. The sill beam, wall plates are provided with suitable anchorage for a rigid connection to the
spillway crest and the piers Suitable MS plates are welded on the wall plate to match with the
rubber seals. The sill beam embedded in the spillway crest are provided sealing surfaces of
mild steel to match with the rubber seal on the bottom of the gates.
3. The gate consists of structural steel frame formed by two (2) main horizontal girders
supported by radial arms attach end. These inclined radial arms in turn transmit the load to
trunnion brackets anchored and installed on the place provided besides the spillway piers.
The water load is transferred through girders to end arms and trunnion brackets, and then
finally transferred to pier concrete.
4. Gate Assembly
The skin plate of the gate consists of a 10 to 14-mm-thick stainless steel on the u/s side. The
skin plate is stiffened by radial shaped vertical stiffeners. which rests on horizontal girders.
The vertical stiffeners rest on horizontal girders. which are mounted on suitably braced in-
clined arms fixed to the trunnion assembly. The skin plate is supported on 2 main horizontal
girders which are in turn, supported on a frame of inclined arms. The water load is transferred
to pier concrete through Anchor beams welded to anchor girder embedded in pier concrete.
This force is taken by the trunnion tie connecting the two trunnion hub limbs.
5. Trunnion Assembly
The trunnion assembly consists of a single piece cast steel trunnion hub to which the arms
of the gates are rigidly connected to ensure full transfer of load. Stainless steel trunnion pins
with bush bearings pins connect trunnion hub to radial arms.
6. Seal Arrangement
The radial gate is seated at the bottom by contact of bottom edge of skin plate and Z- Type
rubber seals.
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2.3.3 Salient Features.
2.3.4 Photographs of Electro-mechanical network of gates.
1.Downstream view of crest gate
Sl.
No. Feature Description
I. Type of gate Spillway radial Crest gate
ii. Size of Gate 10.66 m x 9.14 m
iii. No. of Gates 6 Nos (Gate 1 to 6)
iv. Clear width of opening 10.66 m
v. Operation Arrangement Electro-mechanical (rope-drum type)
vi. Gate position Indicator Mechanical Dial Indicator at Gate Location
vii. Crest level of spillway EL 881.49 M
viii. Sill level of Gate El 881.49 M
ix. Top of Gate El 890.63 M
x. FRL EL 890.63 M
xi. MWL EL.890.63 M
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2.View showing the gate horizontal girder, end radial arms, trunnion hub & trunnion an-chorages etc.
3. Photo showing the control panel of the radial crest gate.
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4. Photo showing the rope drums of operating system of river sluice gates.
5. Photo showing the control panel and other accessories of the river sluice gate.
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6.Photo showing wire ropes & pulleys in the river sluice gate well.
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7. Photo showing the rope-drums and machinery assembly of the canal sluice gate.
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8. Photo showing the control panel of the canal sluice gate.
9.Photo showing wire ropes and pulleys in the canal gate well.
2.4 Operating Instructions
The Gates are operated by electro-mechanical system (rope-drum type). This system is
capable of fully opening or fully closing the gates holding them fully opened or in any
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intermediate position, during either the opening or closing operation. The closing time and the
opening time is 10 minutes. The limit switches mounted on the panel board unit are set
to stop the hoist when the units reach the required opening. The gate opening indicator
dial gauge is fixed to the rope drum which gives the height of gate opening while raising
or lowering the gate.
2.4.3 Checklist Before Operation
The following steps are to be taken before operation of the gates to ensure these eight
critical functions are in good working condition.
Sequence Description Actions to be carried out
Step 1 Seal Clamp The seal clamp fixing should be such as to ensure that the side
seals are flexible enough
Step 2 Limit Switch
Limit Switches shall. be checked for satisfactory operation
(function) to stop the hoist when the gate reaches the required
opening position or closing position
Step 3 Nut& Bolts All nuts, bolts and screws shall be checked for wear, tear and
tightness
Step 4 Pins
Gate pin, connecting pin and all other pins should be in
proper position and ensure that the nuts and split pins are
tight and proper
Step 5 Trunnion Lu-
brication
To check and apply the high-pressure lubricating grease in
trunnion bushing from the hole provided in trunnion hub
Step 6 Control Panel
Control Panel shall be checked for its suitability for the pur-
pose envisaged. The check may include items such as weather
proofing, conducting wires, etc. In case of any contact chatter,
clean the magnet surface and try again. If the chattering
continues, check the coil voltage and replace the contact /
coil, if necessary
2.4.4 Electrically operated Hoisting Arrangements for Radial Crest Gates
The main component of electrically operated hoisting system for operation of the crest gates of
Hemavathy Dam spillway is the power-pack, mounted on the pier top of the spillway.
O&M Manual for Hemavathy Dam June 2019
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The electrical power pack consists of electrical and
electronic control for supply of power to the
pumps. The system which is called the control
panel is mounted on the shorter side of the motor
assembly. On the face of the control panel,
controls are provided for various operation of the
gate and also gauges indicating the power input and
output. There are ·also pilot lamps to
indicate the operation is in progress. The hoisting
system is provided with limit switches to cut off
power supply when the gate reaches the specified
position.
2.5 RESERVOIR LEVEL
The Reservoir levels are being recorded by
taking graph readings from the instrument
installed in the gauge room which com-
prises of rotating drum surrounded by
/fixed with graph sheet and an arm linking
one end to the stopclock and other end
which is having a round shaped notch
wheel to the hanged thread one end of
which carries lightweight floats in the wa-
ter surface and other end having plumb
bob. A pointed marker is fixed to the arm in between two ends.
As the variation occurs in the reservoir level the arm may move right or left side along with pointed
marker pen on the graph sheet fixed to the drum which depends upon the lowering or raising of
the reservoir level. The horizontal and vertical scales of the graph sheet may be read as 1mm =
4cms & 1mm = 20 minutes respectively.
2.5.3 RIVER OUTLET WORKS:
The system consists of electro-mechanical hoisting assembly, sluice gate chamber with service
platform and stilling basin.
View of Radial Crest Gate Oper-ating Platform on which control panel board & other mechanical devices have been installed
View of manual gauge recording equip-ment
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2.6 DESCRIPTION
2.6.1.1 RIVER SLUICE GATES:
The Hemavathy dam is provided with 5 No’s of River Sluice Gates of size 2.44 m x 4.26 m and
Gantry Crane of 40 T capacity is provided for the operation of emergency gates.
2.6.1.2 HEAD REGULATOR:
Head Regulators at HLBC and HRBC with 5 No. and 4 No’s of irrigation sluice gates of size 2.44
M x 3.05 M respectively. The gantry crane of 25 T capacity is commissioned for operation of
emergency gates.
Details of length of canals, discharge and area contemplated for 3 major canals under
Hemavathy Dam is narrated below;
Hemavathy Left
Bank Canal
Hemavathy Right
Bank Canal
Hemavathy Right Bank
High Level Canal (fore-
shore)
a) Length
( Km) 212 91 97
Downstream View of Head regulator gate of HLBC sluice vents
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2.6.2 Operation:
2.6.2.1 General
Water is being released to the irrigation canals when there is a sufficient storage in the
reservoir according to the instructions and proceedings of the ICC meeting headed by
the concerned district in charge minister of Karnataka Govt.,
2.6.2.2 Restrictions:
Hemavathy river is main tributary of Cauvery river having its origin in the Western Ghats of
Chikamaglur district in Karnataka & flows for a length of 192 kms before joining the back waters
of Krishnarajasagar dam. Hemavathy reservoir designed for a total storage capacity of 37.103 TMC
and live storage 4.372 TMC. The Hemavathy project schemed to irrigate 6.55 lakh acres in flow
irrigation & 45,756 acres from the lift irrigation schemes in foreshore and in the downstream of
the reservoir. This project comes under the Cauvery Water Dispute Tribunal which allocates and
enforces to use 43.67 TMC of water per year.
2.6.2.3 Mechanical:
River Sluice Gates and Irrigation Sluice Gates are operated by electro-mechanical system and in-
case of power failure, these gates can be operated by generators. The discharge calibration tables
for discharge through river sluice and canal sluice gates have been made on the basis of the formula
Q= 0.85*sqrt (2gH)*A.
Where :
A = Area of sluice gate opening.
G = Acceleration due to gravity.
H = Height measured from water level in the reservoir to the centre of the opening.
Table 17- Calibration chart for discharge through River Sluice gate of Hemavathy Dam.
Cill level of the gate = 2805ft
b) Capacity
( cumecs) 113.26 9.34 25.48
c) Area
irrigated / contem-
plated in hectares
78915 8094 22663
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Size of the gate = 8x14ft
Sl No. Reservoir
Level Gate open-ing in feet
Discharge in cusecs
1 2922 1 588.76
2 2922 2 1174.99
3 2922 3 1758.69
4 2922 4 2339.84
5 2922 5 2918.43
6 2922 6 3494.46
7 2922 7 4067.92
8 2922 8 4638.80
9 2922 9 5207.09
10 2922 10 5772.79
11 2922 11 6335.87
12 2922 12 6896.35
13 2922 13 7454.20
14 2922 14 8009.42
Table 18- Calibration chart for discharge through canal Sluice gates of Hemavathy Dam.
Cill level of the gate = 2845ft
Size of the gate = 8x10ft
Sl No. Reservoir
Level Gate open-
ing in ft. Discharge in cusecs
1 2922 1 477.10
2 2922 2 951.07
3 2922 3 1421.91
4 2922 4 1889.59
5 2922 5 2354.10
6 2922 6 2815.42
7 2922 7 3273.54
8 2922 8 3728.45
9 2922 9 4180.11
10 2922 10 4628.53
2.6.3 References:
2.6.3.1 Drawings:
The relevant drawings are enclosed in ANNEXURE - I
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2.7 Access Roads
2.7.1 Description
(Type of road, length, bridges, maintaining agency, etc.)
Type of road: Asphalt road.
Length: 3.675 kmtr
Bridges: Nil
Maintaining agency: Maintaining departmentally.
2.7.2 Condition:
General: Road is in good condition
2.7.3 Deficiencies and problems Nil
2.8 Record Keeping
Operating a dam includes keeping accurate records of items pertaining to project operation. These
include but not limited to the following:-
1. Rainfall and Reservoir Levels – On daily basis during non-monsoon and on hourly basis dur-
ing monsoon. (see Chapters 2, 3 and 4 for detailed instructions and procedures)
2. Release through outlet/sluices on daily basis for irrigation, water supply, hydropower etc.
3. Outflows through spillway during monsoon on hourly basis.
4. Records of drawdown with reservoir levels, quantity of water released, drawdown rates, rea-
son for drawdown.
5. Other Procedures – Maintain a complete record of all operating procedures for gates, sluices.
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CHAPTER 3 - PROJECT INSPECTIONS
The current practice of Inspection at Hemavathy dam envisages the Subdivision Officers to car-
ryout pre-monsoon and post-monsoon inspections. The checklist proforma included in this chap-
ter is currently in use at Hemavathy dam.
Detailed description on project inspections is available in the Guideline for Safety Inspection of
dams (Doc No. CDSO_GUD_DS_07_ v1.0), CWC 2018 (https://damsafety.in/ecm-in-
cludes/PDFs/Guidelines_for_Safety_Inspection_of_Dams.pdf). However, an overview of the
various types of inspections to be carried out at Hemavathy dam is given below. Note that for
uploading Inspection Data into DHARMA, the Inspection Instructions & Forms given in the
abovementioned Guideline for Safety Inspection of Dams must be used (see Appendix 5)). An
effective inspection program is essential toidentify problems and to keep Hemavathy Dam in a
good and healthy condition. This Chapter provides guidance on carrying out other inspections.
3.1 Types of Inspections
Four different types of dam safety inspections are being carried out at Hemavathy Dam. These
include, but not limited, to the following:
1. Comprehensive evaluation inspections
2. Scheduled inspections (Pre & Post monsoon inspections & other scheduled inspections)
3. Special (unscheduled) inspections
4. Informal inspections
The frequency of each type of inspection depends on the condition of the dam and State DSO
regulations, etc.
Typical inspection elements and the detail of the safety inspections are provided below. More
detailed descriptions are given in the ‘Guideline for Safety Inspection of Dams’ (CWC 2018). A checklist
has been modified from the guideline to fit Hemavathy Dam requirements and is found in
Appendix 5.This comphrehensive checklist allows for recording the status of each item being
inspected and the overall condition of the equipment along with any consequential risks the
condition may have on the health of the dam.
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3.1.1 Comprehensive Evaluation Inspections
For comprehensive dam safety evaluation, an independent panel of experts known as Dam Safety
Review Panel (DSRP) needs to be constituted for determining the condition of the dam and ap-
purtenant works. The panel will undertake evaluation of the dam once in 10 years or on occurrence
of any extreme Electrological or seismic event or any unusual condition of the dam or in the res-
ervoir rim. The terms of reference of the comprehensive dam safety evaluation shall include but
not be limited to;
1. General assessment of Electrologic and hydraulic conditions, review of design flood, flood
routing for revised design flood and mitigation measures.
• Review and analysis of available data of dam design including seismic safety, construc-
tion, operation, maintenance and performance of dam structure and appurtenant
works.
• Evaluation of procedures for operation, maintenance and inspection of dam and to
suggest improvements / modifications.
• Evaluation of any possible hazardous threat to the dam structure such as dam abutment
slope stability failure or slope failures along the reservoir periphery.
A comprehensive evaluation inspection of Hemavathy Dam consists of five major parts:
2. Review of project records (i.e. study of all design / construction records/drawings, history of
the dam’s performance, past inspection notes/reports, notes on distress observed/ any reha-
bilitation measures undertaken earlier, instrumentation data including interpretation.
3. Inspection of the dam and its appurtenant works.
4. To review the results and reports of additional field investigations & laboratory testing if re-
quired.
5. Review of design studies e.g. review of design flood, checking of the adequacy of spillway
capacity, freeboard requirements, dam stability, any special study as required.
6. Preparation of a detailed report of the inspection.
3.1.2 Scheduled Inspections
Scheduled inspections shall consist of Pre-monsoon & Post-monsoon inspection and
any other inspections carried out by the State Dam Safety Organisation / any Expert
panels constituted by the dam owner.
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These inspections are performed to gather information on the current condition of the
dam and its appurtenant works. This information is then used to establish needed repairs
and repair schedules, and to assess the safety and operational adequacy of the dam.
Scheduled inspections are also performed to evaluate previous repairs.
The purpose of scheduled inspections is to keep the dam and its appurtenant structures
in good operating condition and to maintain a safe structure. As such, these inspections
and timely maintenance will minimize long-term costs and will extend the life of the
dam. Scheduled inspections are performed more frequently than comprehensive
evaluation inspections to detect at an early stage of any developments that may be
detrimental to the dam. These inspections involve assessing operational capability as well
as structural stability and detection of any problems and to correct them before the
conditions worsen. The field examinations should be made by the personnel assigned
responsibility for monitoring the safety of the dam. If the dam or appurtenant works
have instrumentation, the individual responsibilility for monitoring should analyze
measurements as they are received and include an evaluation of that data. Dam
Inspection Report or an inspection brief should be prepared following the field visit
(Dam Inspection Report is recommended).
Scheduled inspections include the following four components as a minimum:
• File review of past inspection reports, monitoring data, photographs,
maintenance records, or other pertinent data as may be required;
• Visual inspection of the dam and its appurtenant works;
• Preparation of a report or inspection brief, with relevant documentation and
photographs. The report should be filed in the dam owner’s project files.
3.1.3 Special (Unscheduled) Inspections
Special inspections may need to be performed to resolve specific concerns or conditions
at the site on an unscheduled basis. Special inspections are not regularly scheduled
activities, but are usually made before or immediately after the dam or appurtenant works
have been subjected to unusual events or conditions, such as an unusually high flood or
a significant earthquake. These inspections are to be carried out after an initial
assessment based on informal inspection carried out by project personnel reveals that
the dam safety related concerns like cracking in the dam, damages, erosion/ scour,
undermining/ piping/ sink holes/ liquefaction or any such undesirable feature. A special
inspection may also be performed during an emergency, such as an impending dam
breach, to evaluate specific areas or concerns. They are also made when the ongoing
surveillance program identifies a condition or a trend that appears to warrant a special
evaluation. Special inspections should focus on those dam components that are affected
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by the unusual event and should include at least three elements: 1) review of relevant
files or data, 2) visual inspection, and 3) report preparation.
More detailed site investigations / studies may be required (such as drilling, surveys, or
seepage flow estimates) if the special inspection reveals the need for the same.
Photographic documentation is to be included as part of the inspection.
Japan Water Agency (JWA) has developed a system of carrying out inspections after an
earthquake event for Ichari Dam, Uttarakhand. For details refer “Inspection Manual for
Dam Field Engineers after Seismic Events, Ichari Dam, Uttarakhand
(CDSO_GUD_DS_0_v1.0, September 2017). The manual is available at the following
link: https://damsafety.in/ecm-
includes/PDFs/Inspection_Manual_for_Dam_Field_Engineers_After_Seismic_Event
s.pdf.
3.1.4 Informal Inspections
The last type of inspection, an informal inspection, is a continuing effort by on-site
personnel (dam owners/operators and maintenance personnel) performed during their
routine duties. Informal inspections are critical to the proper operation and maintenance
of the dam. They consist of frequent observations of the general appearance and
functioning of the dam and appurtenant structures.
Operators, maintenance crews, or other staff who are posted at Hemavathy dam site
conduct informal inspections. These people are the “first-line of defense” in assuring
safe dam conditions, and it is their responsibility to be familiar with all aspects of the
dam. Their vigilance in walking the dam, checking the operating equipment, and noting
changes in conditions may prevent serious mishaps or even dam failures.
Informal inspections are important and are performed at every available opportunity.
These inspections may only cover one or two dam components as the occasion presents
itself, or they may cover the entire dam and its appurtenant structures. The informal
inspections are not as detailedas comprehensive evaluation, scheduled, and special
inspections and will only require that a formal report is submitted to the dam owner’s
project files if a condition is detected that might endanger the dam.Report is to be
submitted detailing the condition discovered along with photographs, time, reservoir
water level (RWL), etc.
3.1.5 Pre- and Post-Monsoon Checklist and Example of Report Proformas
Detailed checklists are required to ensure the health of the dam continues to operates in satisfactory
and safe condition. Details of the inspection must be in alignment with the DHARMA approved
checklist as shown below.
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PRO-FORMA FOR PERIODICAL INSPECTION OF
LARGE DAMS
GENERAL Date of Inspection: ________________
Sl.
No. Item of Inspection Remarks
1 1a 1b 2 3
1. Name of project Hemavathy Reservoir Project
2. Purpose of Project Irrigation
3. Name of Dam HEMAVATHY DAM.
4. Year of Completion 1979-80
5. First filling (years / levels) 1977 Rl-879.17 m
6. Benefits accrued:
a) Irrigation Irrigation
b) Water Supply Water Supply
c) Power Power
d) Other benefits Nil
7. Important Controlling Levels (in meters)
a) Top of dam 894.59 M.
b) Maximum Water Level 890.63 M.
c) Full Reservoir Level 890.63M
d) Sill level of Irrigation sluices 867.16 M.
e) Sill level of scouring sluices 854.97M.
f) Spillway crest level 881.49 M.
g) Minimum draw down level 872.34 M.
h) Lowest river bed level 850.09 M.
i) Deepest foundation level 836.07 M.
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8. Important Salient Features
a) Dead Storage Capacity 123.80 M.Cum (at MDDL, 872.34
M)
b) Area of foreshore at F.R. L 85.02 Sq.Km.
c)
Design flood adopted
(PMF / SPF / Any other)
Give relevant magnitude
PMF-10,934 Cumecs.
d) Design spillway discharge capacity
and type of spillway
Ogee type Spillway 3624.52 Cu-
mecs.
8 a) Type, number and size of spillway
gates.
RADIAL TYPE, 6 numbers of
10.66 m X 9.14 m size.
b) Location, sill level and capacity of low
level outlets and scouring sluices.
River Sluice, sill level-854.97 m,5
Nos – 2.44 m X 4.26 msize &ca-
pacity 1115.67 cumecs.
c) Height of the dam in meters.
i) Above deepest foundation 58.52 m
ii) Above lowest river bed 44.50 m
d) Gross storages capacity in million cubic meters
i) At F.R.L. 1050.63 MCM (37.103TMC)
ii) At M.W.L 1050.63 MCM (37.103 TMC)
e) Length of the dam (at crest) in meters. 3675 Mtr.
9. Name and designation of the inspecting of-
ficer
1) ChiefEngineer, CNNL,Hema-
vathy Project Zone , Gorur
2)SuperintendingEngineer,
CNNL, Hemavathy Project Cir-
cle, Gorur.
3). E. E. HemavathyDam Divi-
sion, Gorur.
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10. Date of inspection and the corresponding
reservoir water level.
1) Chief Engineer, CNNL,
Hemavathy Project Zone , Gorur
Date of Inspection :
Reservoir Level:M
2) Superintending Engineer, CNNL,Hema-
vathy Project Circle , Gorur
Date of Inspection :
Reservoir Level:M
3) Executive Engineer,
Hemavathy Dam Division, Gorur.
Date of Inspection :
Reservoir Level:M
11. Maximum and minimum water levels
reached during the last season with dates
Maximum: M__________
Dt:___________________
Minimum: M__________
Dt:___________________
12. Maximum overflow during preceding mon-
soon with dates.
Max. outflow :cusecs __________
Dt:___________________:.
13. History of past distress, if any, and brief de-
tails of remedial measures carried out. No such events occured.
14.
Does the officer-in-charge of the operation
and maintenance of dam possess all the rec-
ords as given in the Annexure-I.
15. When and by whom the dam was inspected
immediately preceding this inspection? -----------
16.
Are the items pointed out during the last in-
spection properly attended to?
(If not state deficiencies yet to be corrected).
-----------
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REVISED PRO-FORMAT
FOR
HEALTH STATUSREPORT OF LARGE DAMS
(Keeping in view CWC letter No. 627-56 dt. 28-08-2002)
Sl.
No.
Items of the
“Health Status Report” Reply
1 Name of Dam Hemavathy Dam
2 Sl. No. in the National Register of Large
Dam
Project Identification Code PIC
KA06HH0117
3 Dam features
a) Year of Completion 1979-80
b)
Location
i) Longitude 76° 03' 00˝ E
ii) Latitude 12° 45' 00’’ N
c) Height of Dam 58.52 Mtr. above the lowest founda-
tion
d) Gross Capacity
(Gated/Un gated)
37.103 TMC ft.(1.05 TMCUM)
Gated
e) Whether the Dam is provided with
Drainage Gallery or not.
Provided with Drainage Gallery of size
1.52 m X 2.28 m
4 Main Component of Dam
Type of Dam: Composite Dam:
Spillway: Gated spillway with 6 Nos of
Radial Crest gates of size 10.66m X
9.14m.
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Length of concrete spillway dam-
94mtr.
Length of Masonry non-overflow
Dam- 272 mtr.
Length of earthen Dam: 3309 M.
5 Date of Inspection
6 Inspecting Officer Chief Engineer, CNNL Hemavathy
Project Zone, Gorur.
7 Observations/Significant Deficiencies Noticed
I Inadequate Spillway.
II Inadequate free-board
III Cracks in Masonry / Concrete
/Earth Dam
a) Masonry/concrete dams and
b) Structural cracking in earth
dams
IV Inadequate
a) Flood forecasting system
b) Flood warning system
c) Communication
V Excessive seepage through,
a) Drainage holes
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b) Porous pipes
c) Downstream face of dam
d) Downstream area etc.
e) Development of high uplift
pressure
VI Excessive leaching
VII Choking of porous drains.
VIII Choking of drainage holes
IX Mal-operation of gates
X Non-availability of standby/ alter-
native source of power
XI Structural Review indicating
tension on the upstream face of dam
XII Non-availability of Emergency Ac-
tion Plan.
8 Performance of Dam
Based on Instruments installed in the dam
(Water Level Recorder, V-notch, etc.,)
Of Meteorological Instruments installed in
the catchment area and reservoirs of Dams.
Is the hydraulic performance in agreement
with the results of model studies?
Any other issue / issues pertaining to perfor-
mance of dam which the Engineer-in-Chief
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/ Chief Engineer in-charge of dam desires to
include.
9 Remedial Measures Suggested.
10 Remarks
11 Action Taken Report.
Assistant Exe Engineer , Executive Engineer
Hemavathy Dam in-charge of dam
Sub Division,
Superintending Engineer
in-charge of dam.
Certified that the Health Status Report of HEMAVATHY DAM is furnished after a thorough review of the
same by the technical wing of the zone (this has reference to para 18.3.5 of the Proceedings of 18th meeting of
SLDSC).
Engineer-in-Chief / Chief Engineer
in-charge of dam.
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APPENDIX-1
Performance of Dam Instruments
Sl.
No.
Name of Dam
with location
Name of Instrument No. of Instru-
ments
Performance Status of data Analysis Remarks
1 2 3 4 5 6 7
Separate Sheets Enclosed.
(Vide Annexure-1)
Asst Exe Engr,Executive Engineer Superintending Engineer Engineer-in-Chief / Chief Engineer
in-charge of dam.in-charge of dam. in-charge of dam in-charge of dam.
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APPENDIX-2
Performance of MeteorologicalInstruments pertaining to Large Dams in Karnataka
Sl.
No.
Name of Dam with
location Name of Instrument
No. of In-
struments Performance
Status of data
Analysis Remarks
1 2 3 4 5 6 7
Details to be furnished by WRDO Bangalore.
Engineer-in-Chief,
Water Resources Development Organization, Bangalore.
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APPENDIX-3
Categorization of Deficiencies
(Keeping in view CWC letter No. 627-56 dt. 28-08-2002)
Category No.* Criteria for categorization
Category No. (1) Dams with major deficiency which may lead to dam failure
Category No. (2) Dams with rectifiable deficiency which needs immediate attention.
Category No. (3) Dams with minor / no deficiencies has been noticed.
* Category Number is to be furnished in the ‘remarks’ column of the
Health Status Report.
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CHAPTER 4 - PROJECT MAINTENANCE
A good maintenance program protects Hemavathy Dam against accelerating
deterioration, prolongs its life, and greatly reduce the chance of failure. Nearly all the
components of Hemavathy Dam and its materials are susceptible to damage and
deterioration if not well maintained. Moreover, the cost of a proper maintenance
program is small compared to the costs of major repairs, loss of life and property and
litigation. Preventative maintenance not only protects the dam and its owner but the
public as well. If maintenance of a dam is neglected the consequences and costs will be
multiple.
Preventive maintenance assures that a dam and reservoir are in good working condition
and prevents more harmful conditions from developing. Individual maintenance tasks
are noted with a description of the area where the maintenance is to be performed, the
schedule for performing the tasks, and reporting procedures. Typical routine
maintenance tasks performed includes removing grass, removing vegetation, bushes and
trees, removing litter and other debris, re-grading the crest and/or access roads,
repairing fencing to keep livestock off the dam, etc. Other maintenance works that need
to be performed on the embankment includes restoration of embankment to its design
section, seepage problems, erosion, displaced riprap, cracking in embankment etc. In
concrete / masonry dams there may be issues like cracking and disintegration in
concrete, choking of drainage holes in dam body/ foundation, damages to spillway
glacis/piers/energy dissipaters due to abrasion/ cavitation/unsymmetrical flows,
damages to pointing on upstream & downstream faces of masonry dams, heavy
seepages through some drains in foundation/inspection galleries etc.
A basic maintenance program has been developed primarily based on systematic and
frequent inspections.
4.1 Maintenance Priorities
For Hemavathy Dam, maintenance activities require to be prioritized as immediate
maintenance or preventative maintenance.
4.1.1 Immediate Maintenance
The following conditions are critical and call for immediate attention & reservoir
lowering, if warranted. These conditions may include, but are not limited to:
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• The dam is about to be overtopped or being overtopped during high flood.
• The dam is about to be breached by erosion, slope failure etc.
• The dam showing signs of piping or internal erosion indicated by increasingly
cloudy seepage or other symptoms.
• The spillway being blocked or with some inoperable gates.
• Evidence of excessive seepage appearing anywhere on the dam site ,e.g., the
Embankment becomes saturated, defective water stops, etc., and seepage exiting
on the downstream face is increasing in volume.
Although the remedy for some critical problems may be obvious (such as clearing a blocked spill-
way or repairing the spillway gates so that they are in working condition), the problems listed above
generally demand the services of experienced engineers/expert panels familiar with the design,
construction and maintenance of dams. The emergency action plan (EAP) should be activated
when any of the above conditions are noted. Note also that the “blue” conditions of the EAP are
also applicable during controlled release of floods through the spillway.
4.1.2 Preventive Maintenance
This can be further classified as Condition based Maintenance and Routine Maintenance.
4.1.2.1 Condition Based Maintenance
The following maintenance should be completed as soon as possible after the defective condition
is noted. These include but are not limited to:
✓ Remove all vegetation and bushes from the dam and restoring any eroded areas and to
establish a good grass cover.
✓ Fill animal burrows.
✓ Restore and reseed eroded areas and gullies on embankment.
✓ Repair of defective gates, valves, and other Electro-mechanical equipment.
✓ Repair any concrete or metal components that have deteriorated.
✓ Cleaning of the choked drainage holes in the dam body/ foundations in concrete / ma-
sonry dams.
✓ Repair any damages on spillway glacis, piers, energy dissipaters, training/divide walls,
downstream areas etc.
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✓ Repairs on the upstream face of masonry dams, in case the pointing is damaged, due to
which there is increased seepage.
✓ Controlling any heavy seepage in the foundation/ inspection galleries in Concrete/Ma-
sonry dams from drainage holes.
✓ Repairs of any cracks/cavities/joints in concrete/masonry dams/structures.
However many of these works will require the services of experienced engineers/expert panels.
4.1.2.2 Routine Maintenance
Several tasks should be performed on a continuous basis. These include but are not limited to the
following:
✓ Routine moving, restore and reseed eroded areas and gullies on downstream face of the
embankment and general maintenance.
✓ Maintenance and treatment of any cracks/joints/ cavities in Concrete/Masonry dams and
spillways based on the recommendations of experienced engineers / expert panels.
✓ Observation of any springs or seepage areas, comparing quantity and quality (clarity) with
prior observations in the embankment.
✓ Monitoring of downstream development which could have an impact on the dam and its
hazard category.
✓ Maintenance of Electrical &Electro-Mechanical equipment and systemse. g. Servicing of
spillway gates, gantry crane, sluice gates& stand by generator.
✓ Maintaining proper lighting at dam top, galleries, etc.
✓ Monitoring of seepage in galleries.
✓ Monitoring/ cleaning & removal of leached deposits in porous concrete / formed drains
in dam body and foundation drainage holes.
✓ Maintenance of all dam roads & access roads.
✓ Operation of electrical and mechanical equipment and systems including exercising gates
& valves.
✓ To keep the gate slots clear of silt/debris.
✓ Maintenance/testing of monitoring equipment (instruments) and safety alarms.
✓ Testing of security equipment.
✓ Testing of communication equipment.
✓ Any other maintenance considered necessary.
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4.2 Procedures for Routine Maintenance
The O&M Manual includes detailed instructions and schedules for performing periodic mainte-
nance works at the site. This include maintenance of the dam, the appurtenant works, and the
reservoir areas. Methodology / Specifications for carrying out maintenance works of general &
recurring nature should be included in the Manual.
Dam repairs are scheduled based on severity of the problem, available resources, and weather
conditions. For example, if a severe settlement problem (more than envisaged in designs) or crack-
ing is detected on the crest of the dam, it should have a high priority since further degradation
could lead to dam breaching. The causes of all major issues / problems should be identified and
evaluated by experienced engineers/ Expert Panels so that appropriate remedial measures can be
finalized. Correcting minor/ rill erosion on the downstream slope could be assigned a low priority
since it is not a dam safety concern. This type of repair will also be weather dependent, since grass
can only be planted during specific times of the year, and the embankment should be dry so that
more damage is not inflicted to the embankment slopes.
4.2.1 Earthwork
The surfaces of an earthen dam may deteriorate due to several reasons. For example, wave action
may cut into the upstream slope, vehicles may cause ruts in the crest or slopes, trails left by live-
stock can result in erosion, or runoff waters may leave erosion gullies on the downstream slope.
Other special problems, such as shrinkage cracks or rodent damage, may also occur. Damage of
this nature must be repaired constantly.
The maintenance procedures described here are effective in repairing minor earthwork problems.
However, this section is not intended to be a technical guide, and the methods discussed should
not be used to solve serious problems. Conditions such as embankment slides, structural cracking,
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and sinkholes threaten the immediate safety of a dam and require immediate repair under the
directions of experienced engineers/Expert panels.
The material selected for repairing embankments should be free from vegetation, organic materi-
als, trash, and large rocks.
If flow-resistant portions such as the core of an embankment dam are being repaired, materials
that are high in clay or silt content should be used. If the area is to be free draining or highly
permeable (such as pervious shell of an embankment dam) the material should have a higher per-
centage of sand and gravel. It is usually satisfactory to replace or repair damaged areas with soils
like those originally in place.
An important soil property affecting compaction is moisture content. Soils that are too dry or too
wet do not compact well. One may test repair material by squeezing it into a tight ball. If the
sample keeps its shape without cracking and falling apart (which means it is too dry), and without
depositing excess water onto the hand (which means it is too wet), the moisture content is near
the proper level.
View of embankment & rock toe at the junction of masonry body
wall & earthen embankment
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Before placement of earth, the repair area needs to be prepared by removing all inappropriate
material. All vegetation, such as bushes, roots, and tree stumps, along with any large rocks or trash
need to be removed. Also, unsuitable earth, such as organic or loose soils, should be removed, so
that the work surface consists of exposed, firm, clean embankment material.
Following cleanup, shape and dress the affected area so that the new fill can be placed and com-
pacted in horizontal lifts to the level specified in the technical specifications. Also it must be
properly keyed (benched) with the existing material for which proper construction practices are
carried out to “knit” the new fill in to the existing soils to ensure proper bonding. This can be
accomplished by using the following simple procedures
1. Scarify the existing soil layer
2. Place new moisturized soils in loose layers up to 20 centimeters thick
3. Compact to required density at optimum moisture content (OMC)
4. Scarify compacted layer 10 centimeters
5. Moisturize the layer before placement of soils
6. Compact
7. Continue process until lines and grades are accomplished. Overbuild can be trimmed back
to design lines and grades
8. Seed of turf the fill to minimize erosion processes
9. Water routinely to ensure turf root system is fully developed.
Erosion is one of the most common maintenance problems at embankment structures. Erosion is
a natural process and its continuous forces will eventually wear down almost any surface or struc-
ture. Periodic and prompt maintenance is essential to prevent continuous deterioration and possi-
ble failure.Turfing, free from weeds and deleterious materials, is an effective means of preventing
erosion. Rills and gullies should be filled with suitable soil, compacted, and then seeded or turfed
as necessary. Large eroded gullies can be slowed by stacking bales of hay or straw across the gully
until permanent repairs can be made.
Erosion is also common at the point where an embankment and the concrete walls of a spillway
or other structure meet. Poor compaction adjacent to such walls during construction and later
settlement can result in an area along the wall that is lower than the grade of the embankment.
People often walk along these walls, wearing down the vegetative cover. Workable solutions in-
clude re-grading the area so that it slopes away from the wall, adding more resistant surface
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protection, or constructing steps. Steps can be provided / constructed at regular intervals along
the length of the dam for going from downstream toe to the dam top. All vehicular traffic, except
for maintenance, should be restricted from the dam.
Paths due to pedestrian, livestock, or vehicular traffic (two and four-wheeled) are a problem on
many embankments. If a path has become established, vegetation will not provide adequate pro-
tection and more durable cover will be required unless traffic is eliminated. Stones may be used
effectively to cover such footpaths.
Runoff often concentrates along embankment slopes where the hinge point on the crest is lower
than the surrounding crest and runoff ponds in these low areas. The concentrated runoff flows
downs the slope cutting the soils and forming rills and gullies resulting in loss of design lines and
grades and affecting stability of the structure.
Upstream Riprap
The upstream face is
protected against wave
erosion. Rip-rap is pro-
vided for the purpose
with filter layers below.
Nonetheless, erosion can
still occur in existing
riprap. Water running
down the slope under
the riprap can erode the
finer filter materials un-
der the riprap and soils
leaving voids and loss of
grade. Wave runup will
also undermine the filter layer especially along the full reservoir level and over time wash out finer
material. This can be checked through observance of linear embankment settlement. Sections of
riprap that have slumped downward are often signs of this kind of erosion. When erosion occurs
on the upstream slope of a dam, repairs should be made as soon as possible. Repairs can be made
following the same design details as provided in the embankment section. proper preparation of
the surfaces of the existing embankment as described in the earlier paragraph for placement and
View of Rehabilitated upstream Riprap
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compaction of embankment. Please refer to IS 8237- Code of practice for protection of Slopes for Reservoir
Embankments is recommended to be reviewed and followed for carrying out this repair work.
Controlling Vegetation
Keep the entire dam clear of unwanted vegetation such as bushes or trees. Excessive growth of
which may cause several problems:
• It can obscure the surface of an embankment and not allow proper inspection of the dam.
• Large trees can be uprooted by high wind or erosion and leave large voids that can lead to
breaching of the dam.
• Some root systems can decay and root creating passage ways for water, leading to piping
erosion.
• Growing root systems can lift concrete slabs or structures.
• Rodent habitats can develop undetected.
All bushes/trees should be as far as possible removed by root to prevent regrowth. The resulting
voids must be backfilled with suitable, well-compacted soils. It is recommended to remove the
plants/vegetation at their early stage to prevent or minimize their growing into big trees/bushes,
etc. In cases where trees and bushes cannot be removed, the root systems should be treated with
environmentally-friendly herbicides (properly selected and applied) to retard further growth. Con-
cerned Government Agencies must be consulted for selection of appropriate herbicides & their
use for control of vegetation on dam structures or any water bodies.
Controlling Animal Damage
Livestock are not allowed to graze on the embankment section of the dam. When soil is wet,
livestock can damage vegetation and disrupt the uniformity of the surface. Moreover, livestock
tend to walk in established paths and thus can promote erosion.
The burrows and tunnels of burrowing animals (beaver, muskrat, groundhogs and others) weaken
earthen embankments and serve as pathways for seepage from the reservoir. Large burrows found
on the embankment should be filled by mud packing. This method involves placing vent pipe in a
vertical position over the entrance of the den. Making sure that the pipe connection to the den
does not leak, the mud-pack mixture is poured into the pipe until the burrow and pipe are filled
with the soil-water mixture. The pipe is removed and more dry earth is tamped into the entrance.
As per some US publications, the mud pack is generally made by adding water to 90% earth &
10% cement mixture until a slurry or thin cement consistency is attained. For bigger holes,
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bentonite coated stones can also be used. All entrances should be plugged with well-compacted
earth and grassy vegetation re-established. Dens should be eliminated without delay. Different
repair measures will be necessary if a dam has been damaged by extensive small or large rodent
tunneling activity. The area around the entrance can be excavated and then backfilled with imper-
vious material. This will plug the passage entrance to prevent water entry and saturation of the
embankment.
Controlling Ants and Termites (White Ants)
Ants and termites have become one of the most serious pests for Embankment dams. They both
need water to survive and have been found on most of the embankment dams in India. These
insects can create problems in the dam itself and with any of its electrical components.
In some habitats, ants and termites can move as much or more soil as earthworms, thereby reduc-
ing soil compaction. Nest galleries can penetrate in a V-shaped pattern below the nest, penetrating
as much as more than one meter deep in the soil. These galleries can create pathways for surface
water to penetrate in the dam, resulting in internal erosion and collapse of the surface.
Ants and termites left undisturbed can build mounds that can become quite large. These can create
problems for mowing. However, frequent mowing can induce the colonies to migrate to neigh-
boring, undisturbed areas.
There are many options for managing ants and termites. Use only pesticides labeled as suitable for
the location you want to treat. Make every effort
to avoid contaminating water with pesticides and
ensure.
Controlling Damage from Vehicular Traffic
As mentioned earlier, vehicles driving across an
embankment dam can create ruts in the crest if it
is not surfaced with roadway material and some-
times even when sealed with flexible pavement,
especially when the embankment is saturated and
overweight trucks use the road. The ruts can then
collect water and cause saturation and softening
of the dam. Other ruts may be formed by tractors
or other off-road vehicles such as motorbikes are allowed to drive up and down the embankment
face; these can direct runoff resulting in severe erosion.
Hemavathy Dam Crest
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Vehicles, except for maintenance, are restricted on the dam top and kept out by fences or barri-
cades. Any ruts should be repaired as soon as possible.
4.2.2 Masonry / Concrete Dams & Spillways
Various issues/problems that may require maintenance/repairs on the Hemavathy Concrete/Ma-
sonry Dam and Spillway include but not limited to:
• Damages on spillway glacis, spillway piers, training/divide walls, energy dissipaters, down-
stream areas (probable causes are cavitation, abrasion, un-symmetrical flows, unfavorable
down-stream conditions)
• Vegetation growth in unattended areas such as spillway, spillway channel, etc.
• Seepage in the galleries and on the downstream face of the dam.
• Cleaning and removal of leached deposits from choked porous and foundation drains.
• Repair to upstream face of masonry dams in case the pointing is damaged, leading to in-
creased seepage.
• Ensuring safeaccess to and within the gallery, lighting is also required as well as all outside
areas during the evening hours.
• Ensuring the dam is behaving as de-
signed based on instrumentation pro-
grams.
• Periodic maintenance should be per-
formed for all concrete surfaces
which are approachable to repair de-
teriorated areas.
For remedial measures of problems of spe-
cial nature advice of experienced engineers
/Panel of Experts needs to be obtained
4.2.3 River Sluices
The sluices should be inspected thoroughly once in a year for any damages such as cracks and
seepage. As regards to Electro-mechanical works, reference may be referred to the appropriate
paragraphs in this chapter.
Hemavathy Dam U/s face of Masonry section treated with PICC under DRIP Project
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4.2.4 Gates & Electro-mechanical Equipment
The safe and satisfactory operation of Hemavathy Dam depends on proper operation of its Gates
& Electro-mechanical Equipment. Maintaining spillway gates in working condition is critical for
dam safety and is to be assigned the highest priority.
If routine inspection of the Electro-Mechanical Equipment shows the need for maintenance, the
work should be completed as soon as possible. The simplest procedure to ensure smooth opera-
tion of gates is to operate them through their full range at least once, and preferably twice annually
(before monsoon & after monsoon keeping a gap of at least six months). Because operating gates
under full reservoir pressure can result in large discharges, exercising of gates should preferably be
carried out during dry conditions or lean times of the year.
Commonly used Gates including their inspection / maintenance requirements are discussed below.
The aspects to be inspected and maintained periodically for ensuring proper operation of these
gates are as under:
i) The gate slot and bottom platform/sill beam should be cleaned periodically. Scales
formed over the embedded parts should be removed. Second-stage concrete should be
checked for any development of cracks / leakages and repairs should be attended to immedi-
ately.
ii) The gate leaf should be thoroughly cleaned and repainted as and when necessary ac-
cording to the procedure or guidelines- indicated in IS: 14177 or as per the recommendations
of the paint manufacturer. All drain holes provided in the gate assembly should be cleaned.
iii) Rubber seals should be smoothed, if required, for proper alignment. All nuts and bolts
fixing the seal to the gate should be tightened uniformly to required torques. Seals, if found
damaged or found leaking excessively should be adjusted, repaired or replaced as considered
necessary.
iv) The wheel shall be rotated to check their free movement. Gate roller bearings and
guide roller bushes should be properly lubricated. Whenever necessary these should be opened
for rectifications of defects, cleaning and lubrication and should thereafter be refitted. These
may be replaced if repairs are not possible.
v)The gate leaf should be lubricated where necessary and defects if any should be rectified.
vi) All nuts, bolts, check nuts and cotter pins of the lifting devices should be checked
periodically.
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vii) All components should be greased and lubricated. Recommended and approved oils
and grease only should be used.
viii) Roller assembly should be adjusted by the eccentricity arrangement to ensure all
rollers rest uniformly on the track plates particularly in the closed position of the gate.
ix) All welds shall be checked for cracks/ damages. Any weld that might have become
defective should be chipped out and redone following the relevant codal provisions. Damaged
nuts, bolts, rivets, screws etc. should be replaced without delay.
x) The guide-assemblies, wheel-assemblies and sealing-assemblies shall be cleared off grit,
sand or any other foreign material.
xi) The wheel pin shall be coated with corrosion resistant compound.
xii) All nuts and bolts shall be tightened.
The aspects to be inspected and maintained periodically for ensuring proper operation of these
gates are as under:
a) Rubber Seals:
i) Seals shall be inspected for leakages. Locations of excessive leakages shall be recorded
for taking remedial measures. Weeping or slight flow in localized area will not require imme-
diate remedial measures. However, measures like tightening of bolts are carried out.Further
adjustment is carried out during annual maintenance.
ii) If leakage is excessive & immediate repair is considered necessary, the damaged seals
repaired or replaced as the case may be.
b) Trunnion block assembly and anchorages:
(i) All the nuts and bolts of Trunnion block assembly and its anchorages shall be checked
for tightness.
(ii) Check all the welds for soundness and rectify defects.
(iii) Cover the trunnion pin with anti- corrosive jelly.
(iv) Remove all dirt, grit etc. from trunnion assembly and lubricate trunnion bearings of
the gate with suitable water resisting grease as recommended by bearing manufacturers.
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c) Gate structures:
i) Check all the welds for soundness and rectify defects.
ii) Check welds between arms and horizontal girders as well as between latching bracket
and skin plate with the help of magnifying glass for cracks/defects and rectify the defects.
iii) Clean all drain holes including those in end arms and horizontal girders.
iv) Check all the nuts and bolts and tighten them. Replace damaged ones.
v) Check upstream face of skin plate for pitting, scaling and corrosion. Scaling may be
filled with weld and grinded. Corroded surface shall be cleaned and painted.
d) Embedded Parts:
i) All the sill beams and wall plates shall be inspected for crack, pitting etc. and defects
shall be rectified.
e) General Maintenance:
i) Defective welding should be chipped out and it should be re-welded duly following
the relevant codal provision (IS: 10096, Part-3).
ii) Damaged nuts, bolts, rivets, screws etc. should be replaced.
iii) Any pitting should be filled up by welding and finished by grinding if necessary.
iv) The gate leaf, exposed embedded metal parts etc., should be thoroughly cleaned and
repainted when required keeping in view the original painting system adopted and as per the
guidelines contained in IS: 14177.
v) Trunnion bearing should be greased as and when required. Keeping trunnion bearings
in perfect working condition is very important. All other bolted connections should also be
checked up for proper tightness.
vi) Bolts and trunnion bearing housing should be tightened wherever required.
vii) The seals of the gate should be checked for wear and tear and deterioration. These
should be adjusted/replaced as and when necessary.
viii) The wall plates, sill beams shall be checked and repaired if necessary.
ix) Wire ropes should be properly lubricated.
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x) Oil level in the worm reduction unit should be maintained by suitable replenishment.
Oil seals should also be replaced if required. Lubrication of other parts of hoists such as chains,
position indicators and limit switches should also be done.
xi) The stroke of the brake should be reset to compensate for lining wear. Worn out brake
linings should be replaced in time.
xii) Flexible couplings should be adjusted if required.
xiii) Repairs and replacements of all electrical relays and controls should be attended to.
xiv) Maintenance of alternative sources of Power such as Diesel Generating sets and alter-
native drives wherever provided should be carried out.
xv) The list of essential spare parts to be kept available should be reviewed and updated
periodically. The condition of spares should be checked periodically and protective coating
given for use.
4.2.5 Electrically operated fixed hoists
1. General Instructions:
a) Operation of fixed hoist without lifting the gate is not possible and need not therefore
be attempted. It will be possible to operate the unit and observe operation of load
carrying hoist component when gate is being lifted or lowered.
b) Never open any bolt or nut on motor, gear boxes, rope drums and other load carrying
hoist components when the gate is in raised position. The gate should be fully closed
or rested on the gate latches before carrying out any work on hoist components in-
cluding motor brake and other electrical equipment.
c) The aspects to be inspected and maintained periodically for ensuring proper operation
of Rope drum hoists are as under;
i. Entrance to all hoist platforms shall be kept locked. All keys shall remain with
the shift supervisor.
ii. A cursory daily inspection shall be made of hoist and gate to ensure that there
is no unusual happening.
iii. Clean all hoisting equipment and hoist platform.
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iv. Check oil level in gearboxes and replenish as and when required with oil of
proper grade.
v. Apply grease of suitable grade by grease gun.
vi. Lubricate all bearings, bushings, pins, linkages etc.
vii. Check all the fuses on the power lines.
viii. All bolts and nuts on gear boxes, hoist drum and shaft couplings should be
checked for tightness.
ix. Check the supply voltage.
x. Drain sample gear oil from each of the gear boxes. If excessive foreign particles
or sludge is found, the gear box shall be drained, flushed and filled with new oil.
xi. All the geared couplings shall be greased.
xii. Raise and lower the gate by hoist motor and check for smooth, and trouble-
free operation of gate without excessive vibration.
xiii. Observe current drawn by motor at the time of lifting and check if it is more
than normal. If so, stop the hoist and investigate the cause and rectify.
xiv. Check the condition of painting of various components and remove rust wher-
ever noticed and repaint the portion after proper cleaning as per painting schedule.
xv. All trash, sediments and any other foreign material shall be cleared off the lift-
ing rope and lifting attachment.
xvi. All ropes shall be checked for wear and tear and if broken wires are noticed,
the rope shall be replaced.
xvii. All the wire ropes shall be checked and all visible oxidation shall be removed.
xviii. All wire ropes shall be greased with cardium compound.
xix. Check the overload relays for proper functioning.
xx. Check all the nuts, bolts, rivets, welds and structural components for hoisting
platform and its supporting structure for wear, tear and damage. All damages shall be
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rectified. All bolts shall be tightened. The portion with damaged painting shall be
touched up.
xxi. Check the pulleys, sheaves and turn-buckles.
xxii. Raise and lower the gate for its full lift several time (at least three to four) and
observe the following:
a) Check the limit switches and adjust for design limits.
b) The effectiveness and slip of the breaks shall be checked by stopping the gate in raising and
lowering operations. The brakes shall be adjusted if needed.
c) When the gate is operated, there should not be any noise or chatter in the gears.
xxiv. Adjust the rope tension of wires if unequal.
xxv. Check for all gears and pinions for uneven wear and adjust for proper contact.
Grease the gears.
xxvi. Repaint the hoist components, hoisting platform and its supporting structures as
per requirement.
xxvii. The periodic maintenance of commercial equipment like motors, brakes, thrusts etc.
shall be carried out as per manufacturers operation and maintenance manual.
4.3. Maintenance of Electrical components of Fixed Rope Drum Hoists:
a). The electrical components to be inspected and maintained periodically are as under;
i)Starters should be cleaned free of moisture and dust.
ii) Each individual contactor should be tried by hand to make sure that it operates freely.
iii)All wearing parts should be examined in order to take note of any wear which may have
occurred during operation.
iv) If the contactor hums, the contact faces should be cleaned.
(v) Examine all connections to see that no wires are broken and no connections are loose.
vi) Clean the surface of the moving armature and magnet core which comes together when
the contactor closes, free of dust or grease of any kind.
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vii) Examine the mechanical interlocks between the reversing contactor and see when the
contact tips of one of the contactor units are touching, it is impossible to get the contact
tips of the other unit to touch.
viii) The contact tips should be kept free from burns or pits by smoothening with fine sand
paper or emery paper.
ix) Replace the contact tips which have worn away half-way.
x) Do not lubricate the contacts.
xi) Blow out windings thoroughly by clean and dry air to clear air passage in the stator and
the rotor of any accumulated dirt. The air pressure shall not be too high to damage the
insulation.
xii) Examine earth connections and motor leads.
xiii) Examine motor windings for overheating
xiv) Examine control equipment’s
xv) Examine starting equipment for burnt contacts
xvi) Check and tighten all nuts and bolts
xvii) Clean and tighten all terminals and screw connections all contact surfaces shall be
made clean and smooth.
xviii) Lubricate the bearings
xix) Overhaul the controllers
xx) Inspect and clean circuit breakers.
xxi) Wipe brush holders and check bedding of brushes.
xxii) Blow out windings thoroughly by clean and dry air. The pressure shall not be so
high that insulation may get damaged.
xxiii) Check the insulation resistance of the motor between any terminal and the frame.
If the measured resistance is less than the prescribed value, then steps shall be taken to
dry- out the motors either by passing a low voltage current through the windings or by
placing the stator and rotor only in a warm dry place for a day or so.
WARNING: The complete motor shall never be put in an oven
for drying as that may melt the grease out of bearings.
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xxiv) Coat the windings with an approved high temperature resisting insulation enamel
or varnish.
xxv) Over haul the motor, if required.
xxvi) Check the switch fuse units and renew, if required.
xxvii) Check resistance or earth connections.
xxviii) Check air gap.
b) Solenoid Operated Brakes
i) All fixing bolts shall be checked and tightened at least once in three months.
ii) The magnet stroke should be reset to compensate for wear.
iii) Re-adjust the brake when the magnet stroke reaches the value given on the instruc-
tion plate.
iv) Brake lining should be checked and replaced when required.
v) Examine all electrical leads and connections.
vi) Rubber bushes or couplings should be checked and replaced if defective.
vii) The pins should be tightened.
viii) Brake drum shall be cleaned to remove any dust or grease,
lifting beam & gantry crane
4.4 Surface Preparation and Painting of HM Works
i) Protection of painted surfaces is considered essential for protection & enhancement of service
life. Gates, their embedded parts, gate leaf, hoists and its supporting structures need to be
protected against corrosion due to climatic condition, weathering, biochemical reaction and
abrasion etc. This equipment is likely to deteriorate or get damaged to any extent that the
replacement of parts may become necessary and such replacement may become difficult and
costly.
ii) Surface preparation & Painting requirements:
Painting for hydro-mechanical works is to be carried out as prescribed in IS 14177 for both newly
manufactured as well as old & used gates, hoists and associated works after proper surface
preparation. The preparation includes thorough cleaning, smoothing irregular surfaces, rusted
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surfaces, weld spatters, oil, grease, dirt, earlier applied damaged layers of primers/ paint by use
of mechanical tools, by use of solvents, wire brush etc. The sand / grit blasting process is used
for surface preparation to a level of Sa 2½ of the Swedish standard.
iii) Surfaces not requiring painting & their protection during surface preparation, painting
& transportation process:
a) The following surfaces are not to be painted unless or otherwise specified:
• Machine finished or similar surface
• Surfaces which will be in contact with concrete
• Stainless steel overlay surfaces.
• Surfaces in sliding or rolling contact
• Galvanized surfaces, brass and bronze surfaces.
• Aluminum alloy surfaces
b) The Surfaces of stainless steel, nickel, bronze and machined surface adjacent to metal work
being cleaned or painted shall be protected by using sticky protective tape or by other
suitable means over the surfaces not to be painted.
c) All embedded parts which come in contact with concrete shall be cleaned as detailed above
and given two coats of cement latex to prevent rusting during the shipment while awaiting
installation.
iv) Application of primer &finish coats on embedded parts and gates:
a) EMBEDDED PARTS:
• The prescribed primer shall be applied as soon as the surface preparation is complete
and prior to the development of surface rusting and within the specified time pre-
scribed by Indian Standards or the Paint Manufacturer. In case there is lapse of con-
siderable time beyond the prescribed time limit, the surfaces shall be again cleaned
prior to priming.
• Two coats of zinc rich primer with epoxy resin shall be applied to all embedded parts
surfaces which are not in contact with concrete and shall remain exposed to atmos-
phere or submerged in water to obtain a dry film thickness of 75 microns.
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• This shall be followed by three coats at an interval of 24hours of coal-tar blend epoxy
resin so as to get a dry film thickness of 80 microns in each coat. Total dry film thick-
ness of paint shall not be less than 300 microns.
b) GATES:
Primer Coat:
• Over the prepared surface one coat of inorganic zinc silicate primer giving a dry film
thickness of 70 ± 5 microns should be applied. Alternatively, two coats of zinc rich
primer, which should contain not less than 85% zinc on dry film should be applied to
give a total dry film thickness of 75 ± 5 microns.
Finished paint:
• Two coats of solvent less coal tar epoxy paints. These shall be applied at an interval of
about 24 hours. Each coat shall give a dry film thickness of 150±5 microns. The total
dry film thickness of all the coats including primer coating shall not be less than 350
microns.
v) Hoist and supporting structure:
a) Structural components:
Primer coats of zinc phosphate primer shall be applied to give a dry film thickness of 40±5 mi-
crons.
Final Coats: One coat of alkalized based micaceous iron oxide paint to give a dry film thickness of
65 ± 5 microns followed by two coats of synthetic enamel paint confirming to IS 2932 – 1974
to give a dry film thickness of 25 ± 5 microns per coat. The interval between each coat shall
be 24hours. The total dry thickness of all coats of paint including the primer coat shall not be
less than 175 microns.
b) Machinery: Except machined surfaces all surfaces of machinery including gearing, housing,
shafting, bearing pedestals etc., shall be given:
Primer coats: One coat of zinc phosphate primer paint to give minimum film thickness of 50
microns. Motors and other bought out items shall be painted if necessary.
Finished coats: The finished paint shall consists of three coats of aluminum paint confirming
to IS2339 – 1963 or synthetic enamel paint confirming to IS 2932 – 1977to give a dry film
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thickness of 25±5 microns per coat to obtain a total minimum dry film thickness of 125 mi-
crons.
c) Machined surfaces:
All machined surfaces of ferrous metal including screw threads which will be exposed during
shipment or installation shall be cleaned by suitable solvent and given a heavy uniform coating
of gasoline soluble removable rust preventive compound or equivalent. Machined surfaces
shall be protected with the adhesive tapes or other suitable means during the cleaning and
painting operation of other components.
vi) Application of paint:
Mix the contents thoroughly as directed by paint manufacturer before and during use.
Painting at shop can be done by any of the three methods namely Brush / roller, Conventional
spray, Airless spray etc.
The paint can be made to suit the adopted method. But once the gate and equipment is in erected
position the general method adopted is only brush / roller. In case of spray lot of precautions are
to be taken.
For More details: Refer IS: 14177 Part (II) – 1971.
Appendix A – Brushing of paint
Appendix B – Spraying of paint
Appendix C – Spray painting defects: Causes and remedies.
Removal of old paint / rust and carrying out fresh painting:
The carrying out of fresh painting is to be considered under the following conditions:
• The rusting is noticed all over the surface or
• Rusting is severe or
• Cracking and blistering has damaged the primer coat exposing the metal and is noticed all
over the surface or
• The paint film has eroded badly, the scrap of entire paint film to the base metal andcarry
out fresh painting.
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Note: In case of maintenance and renovation: Refer IS 14177 (Part II) – 1971 for checking
and repainting.
vii) Removal of old paint for repainting:
Caution should be exercised while removing the old paint. The surfaces shall be de-rusted and
descaled by either mechanically by one or more of the methods, namely:
a) Wire brushing, Scraping, and chipping. Sand papering or cleaning with steel wool or abra-
sive paper
b) Power tool cleaning
c) Flame cleaning
d) Sand blasting or shot blasting and
e) Chemical rust removal.
Note: The method of application shall be decided based on conditions existing. After cleaning
painting is to be carried out as originally proposed.
Some are painted without removal of old paint and rusting this will amounts to no painting
and deteriorate faster than the original one.
viii) Inspection and testing of painting of H. M works:
a) The following steps are involved in inspection of painting:
• General inspection before and during painting
• Viscosity test of paints
• Paint thickness test – using Elco-meter.
• Inspection of general appearance of finished work.
b) General:
The aim of inspection and testing is to ascertain whether the recommended practice is being
employed correctly during every stage of application and whether the final results fulfill the object
of painting. Any test carried out should be of non – destructive nature or, if it is of destructive
nature, it should be either restricted to areas which can be restored without marring the general
appearances or be such that it is possible to restore easily without necessitating a complete repe-
tition of the work.
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c) Inspection of surfaces prior to painting:
Inspection methods will depend on whether it is to be painted for the first time or is to be re-
painted.
d)New Works (Not previously painted): The following shall be decided by inspection:
• The method of pre cleaning feasible or recommended;
• The intermediate protective treatments to be applied, if found necessary;
• The final painting schedule and the specifications for the paint for ensuring the particular
performance;
• The method of application, whether by brush, roller or spray.
e) Old Work (Which requires repainting):
The following shall be decided by inspection:
• Whether the entire existing paint requires removal; and/or
• Whether repainting without paint removal would be adequate.
4.5 Electrical System
Electricity is typically used at a dam for lighting and to operate the gates, hoists, recording equip-
ment, and other miscellaneous equipment. It is important that the Electrical system be well main-
tained, including a thorough check of fuses and a test of the system to ensure that all parts are
properly functioning. The system should be free from moisture and dirt, and wiring should be
checked for corrosion and mineral deposits.
All necessary repairs should be carried out immediately and records of the works kept. Maintain
generators used for auxiliary emergency power -- change the oil, check the batteries and antifreeze
and make sure fuel is readily available.
Monitoring devices usually do not need routine maintenance. Open areas are particularly suscep-
tible to vandalism. As such all electrical fittings like bulbs, lights, loose wires etc. in open areas
should be checked routinely and replaced / repaired where needed. The recommendations of the
manufacturer should also be referred to.
4.6 Maintenance of Metal Gate Components
All exposed, bare ferrous metal of an outlet installation, whether submerged or exposed to air, will
tend to rust. To prevent corrosion, exposed ferrous metals must be either appropriately painted
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(following the paint manufacturer’s directions) or heavily greased in respect of moving parts & on
surfaces like guides & track seats on which there is movement of gates. When areas are repainted,
it should be ensured that paint is not applied to gate seats, wedges, or stems (where they pass
through the stem guides), or on other friction surfaces where paint could cause binding. Heavy
grease should be applied on friction surfaces to avoid binding. As rust is especially damaging to
contact surfaces, existing rust is to be removed before periodic application of gr-ease.
4.7 Access Roads
For a dam to be operated and maintained, there must be a safe means of access to it at all times.
Access road surfaces must be maintained to allow safe passage of automobiles and any required
equipment for servicing the dam in any weather conditions. Routine observations of any cut and
fill slopes along the sides of the road should be made. If unstable conditions develop assistance of
experienced Engineers/Expert Panels should be obtained and remedial measures initiated.
Drains are required to be provided and maintained along roads to remove surface and subsurface
drainage. This will prolong the life of the road and help reduce deterioration from rutting. Road
surfacing should be repaired or replaced as necessary to maintain the required traffic loadings. In
most cases, specialized contractors will be required to perform this maintenance.
4.8 General Cleaning
As already suggested, for proper operation of spillways, sluiceways, approach channels, inlet and
outlet structures, stilling basin / energy dissipation arrangements, discharge conduit, dam slopes,
trash racks, debris control devices etc., regular and thorough cleaning and removal of debris is
necessary. Cleaning is especially important after large floods, which tend to send more debris into
the reservoir.
4.9 Materials and Establishment Requirements during Monsoon Period
Materials required during monsoon period for both immediate maintenance and preventive
maintenance must be stocked in adequate quantities for emergency situations that may arise.
Needful instructions in this regard is enclosed in the O&M Manual. At Hemavathy Dam, a 24/7-
hour patrol schedule is carried out during monsoon period. At the same time the additional man-
agement requirements during monsoon period are enhanced.
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4.10 General List of Maintenance Records
Maintenance records are of utmost importance. Records are kept of all maintenance activities,
both immediate and preventive maintenance works. Essential information to be recorded include
the following:
• Date and time of maintenance,
• Weather conditions,
• Type of maintenance,
• Name of person, title and / or contractor performing maintenance,
• Description of work performed,
• Length of time it took to complete the work with dates,
• Equipment and materials used, and
• Before and after dated photographs.
The data is recorded by the person responsible for maintenance.
4.11 Preparation of O&M budget
The O&M budget for Hemavathy dam includes the following items:
i) Establishment Cost of Regular Staff - Salaries and allowances, Bonus, Medical Re-
imbursement, LTC, Leave Encashment, pension benefits, etc. (as applicable).
ii) Establishment Cost of Work charged Staff - Salaries and allowances, Bonus, Med-
ical Reimbursement, LTC, Leave Encashment, Pension benefits, TA and DA , etc. (as
applicable).
iii) Establishment Cost of Daily wage Staff - Salaries and allowances, TA and DA etc.
(as applicable).
iv) Office Expenses – Rent for office, Telephone/Mobile/any other Telecommunica-
tion bills, Electricity bills, water bills, Office stationery, Day to day office requirements.
v) Motor Vehicles - Running and Maintenance cost of inspection vehicles, Cost of hiring
of vehicles as required
vi) Maintenance of Colony - Maintenance of staff quarters, colony roads, Electricity,
Sanitary and Water supply systems etc.
vii) T&P - T&P requirements for offices, colony, works etc. as applicable.
viii) Works -Painting, oiling, greasing, overhauling of HM equipment’s, Repair/replace-
ment of gates seals & wire ropes, POL for pumps & generator sets, Electricity charges
and maintenance of Electric systems of dam site, specific requirements for all Civil,
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H.M & Electrical maintenance works, vegetation removal and mowing of turfing on
earth dams, maintenance/cleaning of drains in dam, maintenance of lift/elevators in
dam (as applicable), maintenance of access roads & basic facilities, provision for flood
contingency works during monsoon, unforeseen events/items (about 10% of the cost
of works) etc.
Table 19 -O&M BUDGET COSTS (ANNUAL)
SL.
NO. BUDGET ITEM
PREVIOUS
YEAR COST
(Rs)(2018-19
0
CURRENT
YEAR
BUDGET
(YR 2019-20)
(Rs)
REMARKS
A.ESTABLISHMENT
1
SALARY OF REGULAR
STAFF INCLUDING ALL
OTHER BENEFITS
13557820 14235711
2 TRAVEL EXPENSES 206444 206444
3 OFFICE EXPENSES 5000000 5000000
4 MOTOR VEHICLE EX-
PENSES 700000 700000
5
MAINTENANCE OF OF-
FICE & COLONY COM-
PLEX
6600000 6600000
SUB-TOTAL - A 26064264 26742155
B. WORKS
1 CIVIL
1.1 CONCRETE / MASONRY
DAM 1000000 1000000
1.2 EARTHEN DAM 4500000 4500000
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1.3 INTAKE / OUTLETS IN
EARTHEN DAMS 500000 500000
1.4 SLUICES IN CONCRETE /
MASONRY DAMS 500000 500000
1.5
APPROACH / INSPECTION
ROADS WITHIN DAM
AREA
1000000 1000000
2 HYDRO-MECHANICAL
2.1 SPILLWAY GATES &
HOISTS - 2600000
2.2 SPILLWAY STOP-LOG &
GANTRY CRANE 4000000 -
2.3
OUTLETSIN EARTHEN
DAMS - SERVICE / EMER-
GENCY GATES & HOISTS
2500000 15000000
2.4
SLUICES IN CONCRETE /
MASONRY DAMS – SER-
VICE / EMERGENCY
GATES & HOISTS
3500000 17500000
3 ELECTRICAL
3.1
ELECTRICAL FITTINGS,
MOTORS, CONTROLS FOR
ALL GATE HOISTS
700000 700000
3.2 POWER SUPPLY LINES 500000 500000
3.3
ELECTRICAL FITTINGS ON
DAM TOP, DAM GALLER-
IES, ETC.
1000000 1000000
3.4 STANDBY POWER / DIE-
SEL GENERATOR 600000 600000
3.4 REMOTE CONTROL/CCTV - -
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4 INSTRUMENTATION
5 MISCELLANEOUS WORKS 200000 200000
6
SALARY OF WORK-
CHARGED STAFF IN-
CLUDINGALL BENEFITS
- -
7
MATERIALSTO BE
STORED BEFORE MON-
SOON
200000 200000
SUB-TOTAL - B 20700000 45800000
8 CONTINGENCY (10%) ON
SUB-TOTAL OF A & B 4676426.4 7254215.5
9 TOOLS & PLANTS 25000 25000
SUB-TOTAL- C 25000 25000
10 TOTAL ANNUAL COST 51465690.4 79821370.5
4.13 Maintenance Records
Maintenance records are of utmost importance. A record shall be kept for all maintenance
activities, both immediate and preventive maintenance works. Information that must be recorded
includes, but not limited to, the following:
• date and time of maintenance,
• weather conditions,
• the type of maintenance,
• name of person or contractor performing maintenance,
• description of work performed,
• the length of time it took to complete the work with dates,
• equipment and materials used, and
• before and after photographs.
The data should be recorded by the person responsible for maintenance.
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CHAPTER 5 - INSTRUMENTATION AND MONITORING
5.1 Dam Instrumentation:
5.1.1General Information
This section identifies the location and chainages of each of the 4 structural components of the
dam:
Table 20- Location and Extents of Structural Members
5.1.2 Instruments Embedded in the Hemavathy Earthen Dam
The seepage measuring piezometer instruments have been embedded in the Earthen Dam section.
Table 21 -Embedded Instruments
Sl.
Type of
Instruments
Embedded
No. of Instruments embedded in Frequency of moni-
toring
At chainage 2058mtr
1 Pressure Pi-
ezometers
13 Nos. of Vertical pressure pie-
zometers
Daily
5.1.3 Additional instruments planned to install under DRIP.
Table 22 - Additional Instruments.
SI No Details of Instruments unit
1 Automatic Weather Station 1
2 Plumb line (Normal & Inverted) Automatic only 1
From Chainage To Chainage
Earthen Embankment 150.00 1630.00
Non-Overflow Section (left of
overflow section) 1630.00 1783.00
Over-flow Section 1783.00 1880.00
Non-Overflow Section (right of
overflow section) 1880.00 1995.00
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SI No Details of Instruments unit
3 Thermometers 1
4 Tilt meters 1
5 Uplift gauges 10
6 Data centre at dam site logger etc 1
7 Total station 1
8 Gate Sensor 8
9 Sirens 1
5.1.4 Seismological Observations
A seismological observatory has been established at Hemavathy Dam & the data is being recorded
at KSNDMC (Karnataka State Natural Disaster Monitoring Centre Cell) office in Bangalore.
The earthquake recording machine installed is "Protocorder RV- 320 B” type with seismometers
of type 5 - 7000Model.The observations from earthquakes are being observed and noted by the
Quality Control Authorities.
Detailed description on instrumentation in dams is available in “Guidelines for instrumentation in dams (CWC, 2018).” The document can be found under the link: https://damsafety.in/ecm-in-cludes/PDFs/Guidelines_for_Instrumentation_of_Large_Dams.pdf. However, an overview of the same is given below.
5.1.5 Parameters being permanently Monitored
Observations of the following parameters need to be continued but not limited to;
• Water levels in the reservoir.
• Hydro-meteorological observations.
• Seepage observations using V-notches/ weirs etc.
• Displacements in the dam by means of survey observations using prism/paper targets fixed at structures, tilt meters or repaired plumb lines, etc.
• Uplift pressures at dam base using stand pipes in Gravity dams.
In case some of the instruments are not in working condition, following are some of the steps to be done;
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i) In case connecting cables of the non-working instruments are accessible, the manufac-turer of the said instruments should be approached for checking and rectification of the installations to make instruments work.
ii) In case the embedded non-working instruments cannot be repaired, the same are to be abandoned.
5.1.6 Frequency of Monitoring
As a rule of thumb, simple visual observations should be made during each visit to the dam and not less than monthly. Immediate readings should be taken following a storm
or earthquake. Suggested frequency of measurements is given in the following table. These are generally as per the Guidelines on Instrumentation for dams (CWC).
Table 23- Frequency of Readings for Hemavathy Dam.
No. INSTRUMENT MINIMUM FREQUENCY
OF READING
1 Piezometers (Manual Readout unit) Daily
2 Uplift Pressure gauge Monthly
3 V Notch Daily
Additional Instruments
4 Automatic Weather Station Daily
5 Plumb line ( Normal & Inverted) Automatic only
Monthly
6 Thermometers Daily
7 Tilt meters Monthly
8 Uplift gauges Monthly
9 Data centre at dam site logger etc Daily
10 Total station Monthly
11 Gate Sensor Daily
12 Sirens -
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CHAPTER 6 - PREVIOUS REHABILITATION EFFORTS
Before DRIP, maintenance activities were limited to routine greasing, oiling, and painting to elec-
tro-mechanical devices; routine repair of electrical systems; gallery drainage; routine mowing, veg-
etation removal, repair of eroded section, etc. Apart from these routine maintenance activities, no
major rehabilitation was carried before the involvement of DRIP. Under DRIP, major Rehabilita-
tion Works have been carried out at a total cost of about INR 8.64 Crores. The rehabilitation
works under DRIP include:
Costs (INR)
Name of Work
Original
Contract
Amount
(in Millions)
Supplementary
Contract
Amount
(in Millions)
Revised
Agreement
amount (in
Millions)
1. Reconstruction of upstream Re-
vetment of Hemavathy Dam.
2. Providing pointing to the stone
cladding below the Parapet wall
on upstream surface and Treat-
ment of the masonry Portion on
the upstream surface of the
Hemavathy Dam.
3. Extension of River Training/ Pro-
tection walls to the left and right
flanks of Hemavathy river on the
down stream of Hemavathy Dam.
4. Rehabilitation of Damaged sur-
face of spillway and Flip bucket
portion of Hemavathy Dam.
5. Providing shortcreting to up-
stream surface
of spill way piers of Hemavathy
Dam.
86.49 21.5 107.99
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CHAPTER 7 - UPDATING THE MANUAL
As features of the dam and appurtenant structures change occasionally, the O&M Manual must
be edited and portions rewritten to reflect these changes. This important task is often ignored.
Updating information in the O&M Manual should be done whenever major changes like construc-
tion of an additional spillway, construction of dam on the upstream etc. take place. Aspects to be
considered when updating include:
• Increase/decrease in the frequency of an inspection or the maintenance routine based on
additional data/ experience acquired.
• Changes in the operation and/or maintenance procedures based on additional data/experi-
ence acquired.
• Alterations to the project data because of changes/modifications in the dam by way of addi-
tional spillway etc.
All up-dates/revisions of the O&M Manual need to be sent to all the locations/addresses to whom
the copies of the original O&M Manual had been sent earlier. It is recommended that O&M Man-
uals be reviewed/ updated after every 10 years by the respective Dam Owners.
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APPENDIX I – BASIC DRAWINGS OF HEMAVATHY DAM
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Longitudinal section of the Hemavathy dam
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Cross section of the Earthen dam
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APPENDIX II― KEY ELEMENTS OF THE EAP
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A 2.1 HEMAVATHY DAM – WATCH CONDITION NOTIFICATION FLOWCHART
RESOURCE AVAILABLE
HEAVY EQUIPMENT SERVICE Name : S Narayan Reddy Title : Class 1 Contractor Mob : 9448142276 Off : Email: Name : K C Shyamanna Title : Class 1 Contractor Mob : 9900717383 Off : Email: Name : G M Dhananjay Title : Class 1 Contractor Mob : 9448742983 Off : Email:
Chief Engineer, Hemavathy Reservoir Pro-ject, Gorur Name : C Manjappa (I/C) Title : Chief Engineer Mob : 9448088467 Off : 08172-225437 Email : [email protected] Name : Prasad Title : Deputy Chief Engineer Mob : 8548049456 Off : 08172-225437 Email : [email protected]
Superintending Engineer Hemavathy Dam Name : C Manjappa Title : Superintending Engineer Mob : 9448088467 Off : 08172-225423 Email : [email protected]
Assistant Executive Engineer (Dam Site) Name : Sreenatha S V Title : Assistant Executive Engineer Mob : 9448871009 Off : 08172-225427 Email : [email protected]
Executive Engineer Of Hemavathy Dam(Dam Safety Engineer) Name : Gangadhar (I/C) Title : Executive Engineer Mob : 9448427354 Off : 08172-225425 Name : Puttaswamy (I/C) Title : Assistant Engineer ( PA to AE) Mob : 9448734343 Off : 08172-256749 Email : [email protected]
Assistant Engineer (Dam Site) Name : Venkataravanappa C M Title : Assistant Engineer Mob : 9845905745 Off : 08172-225427 Name : Srinivasa Title : Work Inspector Mob : 8496845335 Name : Swamy Title : Gate operator Mob : 9663654976
OBSERVER OF EVENT
Deputy Commissioner Hassan District Name : Priyanka Mary Francis Title : Deputy Commisioner Mob : 9483963333 Off : 08172-267345 Off2 : 08172-265418 Email : [email protected] Name :Vyshali M L Title : Additional Deputy Commisioner Mob : Off : 08172-268402 Email : [email protected]
Superintendent of police Hassan District Name : Dr Chetan Singh Rathor Title : Superintendent of Police Mob : 9480804701 Off : 08172-268410 Email : [email protected]
Deputy Commissioner Mandya District Name : P C Jaffer Title : Deputy Commisioner Mob : Off : 08232-224600 Email : [email protected] Name : Title : Additional Deputy Commisioner Mob : Off : 08232-224023 Email : [email protected]
Superintendent of police Mandya District Name : Shiva Prakash Devaraju Title : Superintendent of Police Mob : Off : 08232-224500 Email : [email protected]
Tahsildar KrishnarajaPete Taluk , Manyda Disrtrict Name : Rathana Title : Tahsildar Mob : 9449816007 Off : 08230-262227 Email : [email protected]
Tahsildar Hassan Taluk , Hassan Disrtrict Name : Shivashankarappa Title : Tahsildar Mob : 9448868443 Off : 08172-268395 Email : [email protected]
Tahsildar Channarayapatna Taluk , Hassan Disrtrict Name : Somasekar Title : Tahsildar Mob : 9448741918 Off : 08176-255219 Email : [email protected]
Tahsildar Holenarasipura Taluk , Has-san Disrtrict Name : Renukumar Title : Tahsildar Mob : 9448158273 Off : 08175-273261 Email : [email protected]
Tahsildar Arkalgud Taluk , Hassan Disrtrict Name : Prasanna Murthy Title : Tahsildar Mob : 8904766989 Off : 08175-220246 Email : [email protected]
Chief Engineer Irrigation South Mysore ( Downstream) Name : Shankare Gowda Title : Chief Engineer Mob : 9632393263 Off1 : 0821-2443900 Off2 : 0821-2443603
SAND & GRAVEL SUP-PLY Name : K A Indresh Title : Class 1 Contractor Mob : 9448413800 Off : Email: Name : M Shivashankara Title : Class 1 Contractor Mob : 9448171189 Off : Email: Name : S R Gopal Title : Class 1 Contractor Mob : 9448503691 Off : Email:
SUPPLY OF READY MIX CONCRETE Name : K Venkataraanareddy Title : Class 1 Contractor Mob : 9448350350 Off : Email: Name : K M Paramesh Title : Class 1 Contractor Mob : 9448120087 Off : Email: Name : Shivaram Title : Class 1 Contractor Mob : 9448271033 Off : Email:
O&M Manual for Hemavathy Dam June 2019
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HEMAVATHY DAM – FAILURE CONDITION NOTIFICATION FLOWCHART
Dam Site Office Name : Sreenatha S V Title : Assistant Executive Engineer Mob : 9448871009 Off : 08172-225427 Name : Venkataravanappa C M Title : Assistant Engineer Mob : 9845905745 Off : 08172-225427
OBSERVER OF EVENT
Chief Engineer, Hemavathy Reservoir Project, Gorur Name : C Manjappa (I/C) Title : Chief Engineer Mob : 9448088467 Off : 08172-225437 Email : [email protected] Name : Prasad Title : Deputy Chief Engineer Mob : 8548049456 Off : 08172-225437 Email : [email protected]
Superintending Engineer Hemavathy Dam Name : C ManjappaTitle : Superintend-ing EngineerMob : 9448088467Off : 08172-225423Email : [email protected]
Executive Engineer Of Hemavathy Dam(Dam Safety Engineer) Name : Gangadhar (I/C) Title : Executive Engineer Mob : 9448427354 Off : 08172-225425 Name : Puttaswamy Title : Assistant Engineer ( PA to AE) Mob : 9448734343 Off : 08172-256749 Email : [email protected]
Deputy Commissioner Hassan District Name : Priyanka Mary Francis Title : Deputy Commisioner Mob : Off : 08172-267345 Off2 : 08172-265418 Email : [email protected] Name :Vyshali M L Title : Additional Deputy Commisioner Mob : Off : 08172-268402 Email : [email protected]
Deputy Commissioner Mandya District Name : P C Jaffer Title : Deputy Commisioner Mob : Off : 08232-224600 Email : [email protected] Name : Title : Additional Deputy Commisioner Mob : Off : 08232-224023 Email : [email protected]
Superintendent of police Hassan District Name : Dr Chetan Singh Rathor Title : Superintendent of Police Mob : Off : 08172-268410 Email : [email protected]
Superintendent of police Mandya District Name : Shiva Prakash Devaraju Title : Superintendent of Police Mob : Off : 08232-224500 Email : [email protected]
Office of Karnataka Water Resources Department Name : Prabhakarahemmige Title : Chief Engineer Mob : 9902815938 Off : 080-22871174 Email : [email protected]
Managing Director Cauveri Neeravari Nigama Niyamitha Bengaluru Name : H L Prasanna Title : Chief Engineer Mob : 9483510818 Off : 080-22354900 Email : [email protected]
CWC Divisional Office Name : Title : Mob : Off : Email :
CWC Regional Headquartes Name : Title : Mob : Off : Email :
Chief Engineer Irrigation South Mysore ( Downstream) Name : Shankare Gowda Title : Chief Engineer Mob : 9632393263 Off1:0821-2443900 Off2 : 0821-2443603
RESOURCE AVAILABLE
HEAVY EQUIPMENT SERVICE Name : S Narayan Reddy Title : Class 1 Contractor Mob : 9448142276 Off : Email: Name : K C Shyamanna Title : Class 1 Contractor Mob : 9900717383 Off : Email: Name : G M Dhananjay Title : Class 1 Contractor Mob : 9448742983 Off : Email:
SAND & GRAVEL SUPPLY Name : K A Indresh Title : Class 1 Contractor Mob : 9448413800 Off : Email: Name : M Shivashankara Title : Class 1 Contractor Mob : 9448171189 Off : Email: Name : S R Gopal Title : Class 1 Contractor Mob : 9448503691 Off : Email:
SUPPLY OF READY MIX CONCRETE Name : K Venkataraa-nareddy Title : Class 1 Contractor Mob : 9448350350 Off : Email: Name : K M Paramesh Title : Class 1 Contractor Mob : 9448120087 Off : Email: Name : Shivaram Title : Class 1 Contractor Mob : 9448271033 Off : Email:
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A 2.2 Evidence of Distress
General obser-vation
Specific
observation
Emergency condition
level
Emergency action Equip-ment,
material, and sup-
plies
Data to record
Bo
ils
Small boils, no in-crease of water flow, flowing clear water.
BLUE
Closely check all of down-stream toe, especially in the vicinity of boil for addi-tional boils, wet spots, sinkholes, or seepage. Closely monitor entire area for changes or flow rate in-creases.
None Site and loca-tion, ap-proxi-mate flow
Large or additional boils near previ-ously identified ones, without in-creasing flow rate, but carrying small amount of soil par-ticles.
BLUE
Initiate 24-hour surveil-lance. Monitor as de-scribed above. Construct sandbag ring dikes around boils, to cover them with water to retard the move-ment of soil particles. Filter cloth may be used to retard soil movement, but do not retard the flow of water.
Sand-bags, fil-ter cloth
Site and loca-tion, ap-proxi-mate flow
Large or additional boils near previ-ously identified ones, increasing flow rate, carrying soil particles.
ORANGE
Continue 24-hour surveil-lance. Continue monitor-ing and remedial action as described above. Initiate emergency lowering of the reservoir. Issue a warning to downstream residents.
Sand-bags, pump
Site and loca-tion, ap-proxi-mate flow
Rapidly increasing size of boils and flow increasing and muddy water.
RED
Downstream evacuation. Employ all available equip-ment to attempt to con-struct a large ring dike around the boil area.
Dozer, shovels, source of earth fill
Site and loca-tion, ap-proxi-mate flow
Seep
ag
e
Minor seepage of clear water at toe, on slope of em-bankment, or at the abutments.
BLUE
Closely check entire em-bankment for other seep-age areas. Use wooden stakes or flagging to delin-eate seepage area. Try to channel and measure flow. Look for upstream whirl-pools.
Wooden stakes, flagging
Site, lo-cation, approx-imate flow
Additional seepage areas observed flowing clear water
BLUE Initiate 24-hour surveil-lance. Monitor as de-scribed above. Construct
Dozer, Shovels
Site, lo-cation,
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General obser-vation
Specific
observation
Emergency condition
level
Emergency action Equip-ment,
material, and sup-
plies
Data to record
and/or increasing flow rate.
measuring weir and chan-nel all seepage through weir. Attempt to determine source of seepage.
approx-imate flow
Seriously or rapidly increasing seep-age, under-seep-age, or drain flow. ORANGE
Continue 24-hour monitor-ing and remedial action as described above. Initiate emergency lowering of the reservoir. Construct a large ring dike around the seep-age area.
Dozer, shovels, source of fill mate-rial
Site lo-cation, approx-imate flow
Additional seepage areas with rapid in-crease in flow and muddy water.
RED
Downstream evacuation. Employ all available equip-ment to attempt to con-struct a large ring dike around the seepage area.
Dozer, shovels, source of fill mate-rial
Site lo-cation, approx-imate flow
Sli
des
or
seve
re e
rosi
on
Skin slide or slough on slope of embankment. No further movement of slide and em-bankment crest not degraded.
BLUE
Examine rest of embank-ment for other slides. Place stakes in slide material and adjacent to it for determin-ing if further movement is taking place.
Stakes, tape measure
Dis-tance be-tween stakes
Slide or erosion in-volving large mass of material, crest of embankment is de-graded, no move-ment or very slow continuing move-ment.
BLUE
Initiate 24-hour surveil-lance. Mobilize all availa-ble resources and equip-ment for repair operations to increase freeboard and to protect the exposed em-bankment material. Start filling sandbags and stock-pile near slide area.
Dozer, shovels, sources of fill material, sand-bags
Dis-tance be-tween stakes
Slide or erosion in-volving large mass of material, crest of embankment is de-graded, progres-sively increasing in size.
ORANGE
Continue monitoring and remedial actions as de-scribed above. Place addi-tional material at the toe of the slope to stop the slide.
Dozer, shovels, source of fill mate-rial, pump
Dis-tance be-tween stakes
Slide or erosion in-volving large mass of material, crest of embankment is
RED
Downstream evacuation. Utilize all available equip-ment and personnel to sandbag the degraded
Dozer, shovels,
Dis-tance
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General obser-vation
Specific
observation
Emergency condition
level
Emergency action Equip-ment,
material, and sup-
plies
Data to record
severely degraded, movement of slide is continuing and may reach pool level.
slide area to prevent it from overtopping.
sand-bags, pump
be-tween stakes
Sin
kh
ole
s
Sinkholes any-whereon the em-bankmentor within 150 metresdown-stream from the toe.
BLUE
Carefully walk the entire embankment and down-stream area looking for ad-ditional sinkholes, move-ment, or seepage.
Stakes, flagging
Size, lo-cation
Sinkholes with cor-responding seep-age anywhere on the embankment or downstream from the toe.
BLUE
Initiate 24-hour surveil-lance. Monitor as above. Construct sandbag dike around the seepage exit point to reduce the flow rate. Start filling sandbags and stockpile near sink-hole.
Dozer, shovels, pump
Size, lo-cation
Large sinkholes with correspond-ing seepage any-where on the em-bankment or downstreamfrom the toe.
ORANGE
Continue monitoring and remedial action as de-scribed above. Utilize sandbags to increase the freeboard on the dam if necessary.
Sand-bags, dozer, pump
Size, lo-cation
Sinkholes rapidly getting worse, seepage flowing muddy water and increasing flow.
RED
Downstream evacuation. Utilize all available equip-ment and personnel to at-tempt to construct a large ring dike around the area.
Dozer, shovels, pump
Size, lo-cation
Sett
lem
en
t
Obvious settle-ment of the crest of the embankment, especially adjacent to concrete struc-tures.
BLUE
Look for bulges on slope or changes in crest align-ment.
None Size, lo-cation
Settlement of crest of embankment that is progressing, especially adjacent to concrete struc-tures or if any
BLUE
Initiate 24-hour surveil-lance. Mobilize all availa-ble resources for repair op-erations to increase free-board. Fill and stockpile sandbags. Identify any
Sand-bags, dozer, shovels, source of
Size, lo-cation
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General obser-vation
Specific
observation
Emergency condition
level
Emergency action Equip-ment,
material, and sup-
plies
Data to record
corresponding seepage is present.
boils near settlement points for flowing material and pursue action for boils.
fill mate-rial
Settlement of crest of embankment that is rapidly pro-gressing especially adjacent to con-crete structures or if any correspond-ing seepage is flowing muddy wa-ter or increasing flow.
ORANGE
Continue monitoring and remedial actions as de-scribed above. Use sand-bags to increase the free-board on the dam if neces-sary.
Sand-bags, shovels, dozer, source of fill mate-rial
Size, lo-cation
Progressing settle-ment that is ex-pected to degrade the embankment to reservoir level. RED
Downstream evacuation. Utilize all available equip-ment and personnel to build up the crest in the area that is settling. Iden-tify any boils near settle-ment points for flowing material and pursue action for boils.
Dozer, shovels, source of fill mate-rial, sand-bags
Size, lo-cation
Cra
ck
ing
Cracks in the em-bankment crest or on slopes.
BLUE Walk on entire crest and slope and check for addi-tional cracking.
Stakes, tape measure
Size, lo-cation
Numerous cracks in crest that are en-larging, especially those perpendicu-lar to the centerline of the dam.
BLUE
Initiate 24-hour surveil-lance. Carefully monitor and measure cracking to determine the speed and extent of the problem. Mo-bilize to fill cracks. Cracks parallel to the centerline in-dicate a slide. Follow reme-dial action for slides.
Stakes, tape measure, dozer, shovels, source of fill mate-rial
Size, lo-cation
Large cracks in the crest that are rap-idly enlarging, es-pecially those per-pendicular
ORANGE
Continue monitoring and remedial action as de-scribed above.
Dozer, shovels, source of fill mate-rial
Size, lo-cation
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General obser-vation
Specific
observation
Emergency condition
level
Emergency action Equip-ment,
material, and sup-
plies
Data to record
to the centerline of the dam.
Cracking that ex-tends to pool eleva-tion. RED
Downstream evacuation. Continue remedial actions as described above.
Dozer, shovels, source of fill mate-rial
Size, lo-cation
Cra
ck
ing
or
mo
vem
en
t o
f co
ncre
te s
tru
ctu
re
Minor cracking and/or movement.
BLUE
Immediately install meas-uring device to monitor movement.
Crack Moni-tors, stakes, tape measure
Size, lo-cation
Significant crack-ing and/or move-ment.
BLUE
Initiate 24-hour surveil-lance. Lower burlap on up-stream face of crack to re-duce flow of soil particles. Dump large rock on down-stream of moving concrete structure monolith to resist the movement.
Burlap, rock, dozer, shovels
Size, lo-cation, flow rate
Serious cracking and/or movement
ORANGE
Prepare for evacuation. Continue monitoring and remedial action as de-scribed above.
Dozer, rock, burlap, crack monitors
Size, move-ment, flow rate
Major cracking and/or movement
RED
Downstream evacuation. Dam failure is imminent. Continue monitoring and remedial actions as de-scribed above.
Dozer, shovels, rock
Size, lo-cation, flow rate
Up
stre
am
wh
irlp
oo
l
Whirlpool in the lake in the vicinity of the embank-ment
RED
Downstream evacuation. Attempt to plug the en-trance of the whirlpool with riprap from the slope of the embankment. Search downstream for an exit point and construct a ring dike to retard the flow of soil particles.
Dozer, fill mate-rial, sand-bags, fil-ter cloth, straw, rocks
Size, lo-cation, flow rate
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General obser-vation
Specific
observation
Emergency condition
level
Emergency action Equip-ment,
material, and sup-
plies
Data to record
Malf
un
cti
on
of
gate
Structural member of a gate or gate operator broken or severely damaged so as to prevent op-eration of the gate
ORANGE
Initiate 24-hour surveil-lance. Immediately place stop logs in front of gate and initiate necessary ac-tions to get gate repaired.
Crane and welder
Type of prob-lem, lo-cation
Rap
idly
ris
-
ing
lak
e
Lake level rising and rain continu-ing BLUE
Initiate 24-hour surveil-lance of lake level and rain-fall.
Generate inflow forecasts every 12 hours.
Lake level, rainfall
Ove
rto
pp
ing
Water flowing over the dam and lake continuing to rise. No significant ero-sion of down-stream embank-ment.
ORANGE
Prepare for evacuation. Continue monitoring.
Generate inflow forecasts every 3 hours.
Dozer, fill mate-rial, sand-bags, fil-ter cloth, rocks
Lake level, rainfall
Water flowing over the dam, the lake continuing to rise, and significant erosion of down-stream embank-ment with develop-ment of head-cuts encroaching on the dam crest, or sig-nificant movement of sections of con-crete or masonry portions of the dam.
RED
Immediate evacuation. Dam failure is imminent or ongoing.
Cam-eras.
Status of breach for-mation. Width of breach as it en-larges.
A 2.3 Roles and Responsibilities of Dam Authorities during Emergency
Responsibilities of Dam Executive Engineer
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➢ Responsible for init iat ing implementation of the EAP.
➢ Collecting weather forecasts and the inflow forecasts and alerting
of any potential emergency situation.
➢ Conducting routine dam maintenance, such as annual weed con-
trol , conducting dam integrity inspections, and not ifying Karna-
taka Water Resources Department of any potential emergency
situations.
➢ Contacting emergency personnel should a dam fai lure be imminent.
Responsibilities of Dam Superintending Engineer
➢ Responsible for updating the EAP. An annual EAP re-view will be conducted to ensure that contact n ames and numbers are current on the Notification Flowcharts.
Responsibilities of Dam Chief Engineer
➢ Responsible for direct ing specif ic , incident appropri-ate actions during an emergency, such as opening or closing water outlets and remedial construction activi-t ies such as earth moving, etc. Specific scenarios are not listed in this EAP.
➢ For inspect ing the dam in a potential emergency such as the potent ial threat of high waters or a t ropical cy-clone. The Chief Engineer will contact the Hassan Dis-trict Pol ice and Distr ict Deputy Commissioner.
➢ If warranted, the Chief Engineer will notify the State and Distric t Disaster Management Authori t ies. The Hassan District Police will not i fy downst ream residents. The Hassan district deputy commissioner will implement the Notif icat ion Flowchart for regional and s tate dis-aster management contacts .
➢ In the event of a fa i lure condition , the Chief Engineer will activate the Emergency Operations Center to serve as the main distribution center for warning and evacu-ation activities . The Emer gency Operations Center will be established at the Office of Karnataka Water Resources Department. The Chief Engineer will be responsible for init iating actions from this loca-tion.
A 2.4Sample Public Announcements
Note: These messages are communicated to downstream residents to alert the public of impending danger. The Karnataka Water Resources
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Department should coordinate with the India Mete orological Department, the Hassan Disaster Management Authori ty, and the Distric t Magistrate Hassan & Mandya Districts prior to release. Messages can be communicated via radio, televis ion, bulk SMSs of local mobile networks, and other media outlets.
Announcement for a Slowly Developing “Watch” Condition ( BLUE Emer-gency Level)
Karnataka Water Resources Department has declared a BLUE Level “Watch” condit ion for Hemavathy Dam, Project Ident ification Code KA06HH0117 as of [t ime and date] . [Briefly describe the problem or con-dition.] Although there is no immediate danger of the dam failing, [De-scribe what ac tions are being taken to monitor and control the s i tua tion.] [S ta te the quanti ty o f any re leases from the reservoir . ]
Announcement for a Worsening “Watch” Con dition (BLUE Emergency Level)
Karnataka Water Resources Department has declared a BLUE Level “Watch” condition for Hemavathy Dam, Project Identi fication Code KA06HH0117 as of [time and date] . [Brief ly describe the problem or con-dition.] Although there is no immediate danger of the dam fai ling a possi-bili ty now exist s that the dam wil l fai l i f correct ion efforts are unsuccessful . [Describe what act ions are being tak en to monitor and correct the s i tuat ion .] [State the quant i ty of any re leases from the reservoir] . Addi t ional news will be made available as soon as i t is received.
Announcement for a Probable “Failure” Condition ( ORANGE Emergency Level)
Urgent! This is an emergency message. Karnataka Water Resources Depart-ment has announced that Hemavathy Dam, Project Ident ification Code KA06HH0117 is probably going to fai l . [Describe what actions are being taken to monitor and control the s ituation.] I t is possible that the dam wil l fail in [##] hours . Residents of vil lages in nearby low lying areas along the Hemavathy River , as well as the town of Holenarasipur , should prepare for immediate evacuation. Additional news will be made available as soon as i t is received.
Announcement of an Impending “Failure” Condition ( RED Emergency Level)
Emergency! This is an emergency message. Hemavathy Dam, Project Identif ication Code KA06HH0117 is going to fail at any moment. Resi-dents who have not yet done so should immediately evacuate the town of Holenarasipur and lowlying vi llage areas along the Hemavathy River. The flood waters have already reached [Highway] and [Road] . Addit ional news will be made available as soon as i t is received.
Announcement of an Ongoing “Failure” Condition (RED Emergency Level)
Emergency! This is an emergency message. Hemavathy Dam, Project Identif ication Code KA06HH0117 failed at [time and date] . Residents who have not yet done so should immediately evacuate the town of Holenarasipur and low-lying vil lage areas along the Hemavathy River. The
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flood waters have already reached [Highway] and [Road]. Additional news will be made available as soon as i t is received.
APPENDIX III ― MATERIAL REQUIRED FOR MAINTE-
NANCE DURING MONSOON Materials during monsoon period should be stocked in adequate quantity as experience shows them to be necessary. Particular care should be taken that the required materials are distributed with careful fore-thought so as to be readily available everywhere, particu-larly at dangerous sites. The quantity of materials required depends on importance or dan-gerousness of the dam and the distances of the dam from the nearest stations at which these can be purchased. This will need to be worked out by the respective dam owners / state govt. as per their experience & documented in the O & M Manual for the dams. The following norms have been prescribed by the Govt. of Madhya Pradesh for their projects during monsoon period.
1. Patrolling
i. Torches: 1 for each Executive Engineer, Assistant Engineer, Sub-Engineer and 2 in spare.
ii. Cells: 1fill and 2 spare sets
iii. Binoculars 6
iv. Night Vision Goggles 2
v. Dragon Lights 10
vi. Search Lights 15
vii. Communication Systems (local walkie-talkie) 8
viii. Rain coat: 20
ix. Gum boots: 20
x. Danger Zone Light: Strips 10
xi. Flares 50
2. Leaks
i Gunny Bags 500
ii. Stakes 60 to 120 stakes per km.
iii. Baskets 1 Basket of toot per beldar &one spare. iv. Sutli (Twine) 0.5kg per 100bags
v. Needles ½ dozen with each work mestry
vi. Sand Collection of 2 to 4m3every km. for
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O&M Manual for Hemavathy Dam June 2019
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APPENDIX IV― SCHEDULED OR UNSCHEDULED DAM
SAFETY INSPECTION FORM
A form designed for use during scheduled dam safety inspections – which includes pre- and
post-monsoon inspections – follows. The form contains a comprehensive checklist (Part 2a) of
items that are found at dams that need to be evaluated during a safety inspection. The checklist
consists of (1) a series of questions that need to be answered as Yes/No/Not Applicable for
each inspection item, (2) a remarks box in which critical aspects can be commented upon
following each question, and (3) a final condition assessment
(Unsatisfactory/Poor/Fair/Satisfactory) for that inspection item. Not all inspection items will be
found at a dam. The form concludes with a Consolidated Dam Health Status Report (Part 2b).
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Scheduled / Unscheduled Dam Safety Inspection Form
Part 1a - Inspection Details:
Dam Name: Project ID Code
(PIC):
Dam Type: Dam Purpose:
Dam Owner: Hazard Classification:
Dam Operator: Inspection by:
City/State/PIN: Date of Inspection:
District: Reservoir Level:
Latitude: Auxiliary Spillway
Level:
Longitude: Weather Conditions:
Part 1b - Inspection Remarks:
Please provide any additional information or comments not covered by Part 1a form above.
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Part 2a - Inspection Checklist:
SN Inspection Item Responsea Remarks Conditionb
Y N NA
A Reservoir
A1.1 General Condition
Un
satisfactory/
Po
or/
Fair/
Satisfacto
ry
1.1.1 Is the reservoir water level unusually high
or low?
1.1.2 Are there signs of decline in water quality?
1.1.3 Are there signs of recent sediment deposi-
tion?
1.1.4 Is floating debris present?
1.1.5 Are there people or livestock in and around
reservoir?
1.1.6 Any other issues?
B Dam and Dam Reach (Embankment)
B1.1 General Condition
1.1.1 Any major alterations or changes to the
dam since the last inspection?
1.1.2 Is there any new nearby development in the
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SN Inspection Item Responsea Remarks Conditionb
downstream floodplain?
1.1.3 Any misalignment of poles, fencing or walls
due to dam movement?
B1.2 Upstream Slope
1.2.1 Any signs of bulging or concavity (depres-
sions)?
1.2.2 Presence of longitudinal or transverse
cracks?
1.2.3 Any signs of distress to the stability of
slopes?
1.2.4 Any other signs of structural distress or in-
stability?
1.2.5 Trees or profuse growth of weeds/bushes
at any location?
1.2.6 Is there evidence of livestock on the
upstream slope?
1.2.7 Are ants, termites, crabs or other burrow-
ing animals present?
1.2.8 Any degradation to slope protection (rip-
rap)?
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SN Inspection Item Responsea Remarks Conditionb
1.2.9 Any other issues?
B1.3 Crest of Dam
1.3.1 Any signs of excessive or uneven settle-
ment?
1.3.2 Presence of longitudinal or transverse
cracks?
1.3.3 Presence of undulations, local depressions
or heaving?
1.3.4 Any degradation to access road (sealed/un-
sealed)?
1.3.5 Evidence of livestock on dam crest?
1.3.6 Trees or profuse growth of weeds/bushes
at any location?
1.3.7 Any degradation to edges of dam crest or
reduction in width?
1.3.8 Any degradation to upstream parapet or
downstream curb wall?
1.3.9 Any other issues?
B1.4 Downstream Slope
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SN Inspection Item Responsea Remarks Conditionb
1.4.1 Any signs of bulging or concavity (depres-
sions)?
1.4.2 Any wet patches (seepage), concentrated
leaks or evidence of boiling?
1.4.3 Presence of longitudinal or transverse
cracks?
1.4.4 Any signs of distress to the stability of
slopes?
1.4.5 Are of rain cuts/erosion channels present
at any location?
1.4.6 Any other signs of structural distress or in-
stability?
1.4.7 Trees or profuse growth of weeds/bushes
at any location?
1.4.8 Is there evidence of livestock on the
downstream slope?
1.4.9 Are ants, termites, crabs or other burrow-
ing animals present?
1.4.10 Any other degradation to slope protection
(turfing)?
1.4.11 Any other issues?
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SN Inspection Item Responsea Remarks Conditionb
B1.5 Breaching Section
1.5.1 Any difficulties in accessing the breaching
section?
1.5.2 Evidence of recent degradation?
1.5.3 Any other issues?
B1.6 Junction with Masonry/Concrete Dam Section
1.6.1 Any presence of leaks, springs or wet spots
in the vicinity of the junction?
1.6.2 Any presence of cracking, settlement or up-
heaval of earthwork?
1.6.3 Any evidence of erosion or slope instabil-
ity?
1.6.4 Any other issues?
B1.7 Abutment Contacts
1.7.1 Any presence of leaks, springs or wet spots
in the vicinity of the abutment?
1.7.2 Any presence of cracking, settlement or up-
heaval of earthwork?
1.7.3 Any evidence of erosion or slope
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SN Inspection Item Responsea Remarks Conditionb
instability?
1.7.4 Trees or profuse growth of weeds/bushes?
1.7.5 Any degradation to up/downstream slope
protection (rip-rap, turfing)?
1.7.6 Any other issues?
B2 Dam and Dam Block/Reach (Concrete/Masonry)
B2.1 General Condition
2.1.1 Any major alterations or changes to the
dam since the last inspection?
2.1.2 Is there any new nearby development in the
downstream floodplain?
2.1.3 Any misalignment of poles, fencing or walls
due to dam movement?
B2.2 Upstream Face
2.2.1 Evidence of surface defects (honeycomb-
ing, staining, stratification)?
2.2.2 Concrete/masonry deterioration (spalling,
leaching, disintegration)?
2.2.3 Is cracking present (structural, thermal,
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SN Inspection Item Responsea Remarks Conditionb
along joints)?
2.2.4 Evidence of differential settlement (dis-
placed/offset/open joints)?
2.2.5 Presence of vegetation (growth in joints be-
tween blocks)?
2.2.6 Evidence of any other damage to joints
and/or waterstops?
2.2.7 Any other issues?
B2.3 Crest of Dam
2.3.1 Evidence of differential settlement (dis-
placed/offset/open joints)?
2.3.2 Presence of cracking (structural, thermal,
along joints)?
2.3.3 Profuse growth of weeds/grass/plants at
any location?
2.3.4 Any degradation to access road?
2.3.5 Any degradation to upstream parapet or
downstream curb wall?
2.3.6 Any other issues?
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SN Inspection Item Responsea Remarks Conditionb
B2.4 Downstream Face
2.4.1
Evidence of surface defects (honey-comb-
ing, staining, stratification)?
2.4.2 Concrete/masonry deterioration (spalling,
leaching, disintegration)?
2.4.3 Presence of cracking (structural, thermal,
along joints)?
2.4.4 Evidence of differential settlement (dis-
placed/offset/open joints)?
2.4.5 Presence of vegetation (growth in joints be-
tween blocks)?
2.4.6 Evidence of any other damage to joints
and/or waterstops?
2.4.7 Excessive seepage/sweating at any location
on downstream face?
2.4.8 Significant leakage at any location on
downstream face?
2.4.9 Any other issues?
B2.5 Abutment Contacts
2.5.1 Any presence of leaks, springs or wet spots
in vicinity of abutment?
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SN Inspection Item Responsea Remarks Conditionb
2.5.2 Any presence of cracking or settlement?
2.5.3 Profuse growth of weeds/grass/plants at
any location?
2.5.4 Any other issues?
C1 Gallery/Shaft and Drainage (Embankment)
C1.1 General Condition
1.1.1 Slushy condition or water logging immedi-
ately downstream of dam?
1.1.2 Any evidence of boiling in vicinity of dam
toe?
C1.2 Gallery/Shaft Condition
1.2.1 Any problems accessing or inspecting gal-
lery/shaft (obstruction)?
1.2.2 Any safety issues (inadequate handrails,
lighting or ventilation)?
1.2.3 Problems of inadequate drainage (slippery
stairs, water logging of gallery)?
1.2.4 Evidence of differential settlement (dis-
placed/offset/open joints)?
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SN Inspection Item Responsea Remarks Conditionb
1.2.5 Excessive seepage/sweating at any location
along gallery/shaft?
1.2.6 Significant leakage at any location along
gallery/shaft?
1.2.7 Any other issues?
C1.3 Drain Condition
1.3.1 Is the flow in the drain unusually high or
low?
1.3.2 Any reduction/deterioration in the drain
section or slope?
1.3.3 Presence of debris or profuse growth of
weeds/bushes at any location?
1.3.4 Any other obstruction to the flow of the
drain?
1.3.5 Is the flow in the drain noticeably spo-
radic/irregular?
1.3.6 Does the drainage water have high turbidity
(high sediment load)?
1.3.7 Any other issues?
C2 Gallery/Shaft and Drainage (Concrete/Masonry)
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SN Inspection Item Responsea Remarks Conditionb
C2.1 General Condition
2.1.1 Slushy condition or water logging just
downstream of dam?
C2.2 Gallery/Shaft Condition
2.2.1 Any problems accessing or inspecting gal-
lery/shaft (obstruction)?
2.2.2 Any safety issues (inadequate handrails,
lighting or ventilation)?
2.2.3 Problems of inadequate drainage (slippery
stairs, water logging of gallery)?
2.2.4 Evidence of surface defects (honeycomb-
ing, staining, stratification)?
2.2.5 Concrete/masonry deterioration (spalling,
leaching, disintegration)?
2.2.6 Presence of cracking (structural, thermal,
along joints)?
2.2.7 Evidence of differential settlement (dis-
placed/offset/open joints)?
2.2.8 Evidence of any other damage to joints
and/or waterstops?
2.2.9 Excessive seepage/sweating at any location
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SN Inspection Item Responsea Remarks Conditionb
along gallery/shaft?
2.2.10 Significant leakage at any location along
gallery/shaft?
2.2.11 Any other issues?
C2.3 Drain Condition
2.3.1 Is the flow in the drain unusually high or
low?
2.3.2 Presence of calcium or other deposits in
drain?
2.3.3 Any other evidence of the drain being
blocked/having reduced section?
2.3.4 Is the flow in the drain noticeably spo-
radic/irregular?
2.3.5 Does the drainage water have unusual color
(leachate)?
2.3.6 Any other issues?
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SN Inspection Item Responsea Remarks Conditionb
D1 Spillway and Energy Dissipation Structure
1.1 Spillway
1.1.1 Any problems inspecting spillway (ob-
structed access, damaged catwalk)?
1.1.2 Any obstructions in or immediately down-
stream of the spillway?
1.1.3 Evidence of abrasion, cavitation or scour
on glacis (e.g. exposed reinforcement)?
1.1.4 Presence of displaced, offset or open
joints?
1.1.5 Presence of cracking (structural, thermal,
along joints)?
1.1.6 Evidence of surface defects (honeycomb-
ing, staining, stratification)?
1.1.7 Concrete/masonry deterioration (spalling,
leaching, disintegration)?
1.1.8 Presence of vegetation (growth in joints be-
tween blocks)?
1.1.9 Evidence of any other damage to joints
and/or water stops?
1.1.10 Excessive seepage/sweating at any location
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SN Inspection Item Responsea Remarks Conditionb
on spillway glacis?
1.1.11 Significant leakage at any location on spill-
way glacis?
1.1.12 Any other issues?
D1.2 Energy Dissipation Structure
1.2.1 Any problems inspecting energy dissipation
structure?
1.2.2 Any obstructions in or immediately down-
stream of dissipation structure?
1.2.3 Evidence of abrasion, cavitation or scour
on dissipation structure?
1.2.4 Presence of displaced, offset or open
joints?
1.2.5 Presence of cracking (structural, thermal,
along joints)?
1.2.6 Evidence of surface defects (honeycomb-
ing, staining, stratification)?
1.2.7 Concrete/masonry deterioration (spalling,
leaching, disintegration)?
1.2.8 Presence of vegetation (growth in joints
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SN Inspection Item Responsea Remarks Conditionb
between blocks)?
1.2.9 Evidence of any other damage to joints
and/or waterstops?
1.2.10 Any problems with under-drainage (block-
age of open drain holes)?
1.2.11 Any other issues?
E1 Intake/Outlet and Water Conveyance Structure
E1.1 Intake/Outlet Structure
1.1.1 Any problems inspecting intake/outlet
structure (obstructed/unsafe access)?
1.1.2 Any obstructions in, upstream or down-
stream of intake/outlet structure?
1.1.3 Evidence of abrasion, cavitation or scour
on intake/outlet structure?
1.1.4 Any evidence of structural distress (dis-
placed/offset/open joints, cracking)?
1.1.5 Any evidence of surface defects and/or
concrete/masonry deterioration?
1.1.6 Any other issues?
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SN Inspection Item Responsea Remarks Conditionb
E1.2 Water Conveyance Structure
1.2.1 Any problems inspecting intake/outlet
structure (obstructed/unsafe access)?
1.2.2 Any obstructions in, upstream or down-
stream of water conveyance structure?
1.2.3 Evidence of abrasion, cavitation or scour
on structure?
1.2.4 Any evidence of structural distress (dis-
placed/offset/open joints, cracking)?
1.2.5 Any evidence of surface defects and/or
material deterioration?
1.2.6 Any evidence of seepage or leakage from
water conveyance structure?
1.2.7 Any other issues?
F1 Hydro-Mechanical Component and Turbine/Pump
F1.1 Gates, Stop Logs and Bulk Heads
1.1.1 Any problems inspecting gate/stop
log/bulk head (obstructed/unsafe access)?
1.1.2 Any issues with storage of equipment
(emergency stop logs, and gate leaves)?
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SN Inspection Item Responsea Remarks Conditionb
1.1.3 Missing or inadequate spare parts (particu-
larly requiring regular replacement)?
1.1.4 Any deterioration of equipment (connect-
ing bolts, welds, surface, paint work?)
1.1.5 Any obstructions preventing or impairing
smooth operation?
1.1.6 Any problems with the rollers (not touch-
ing tracks, inadequate lubrication)?
1.1.7 Any problems with the seals (damage,
weathering, gaps with bearing surface)?
1.1.8 Any other issues?
F1.2 Hoists, Cranes and Operating Mechanisms
1.2.1 Any problems inspecting hoist/crane/op-
erating mechanism?
1.2.2 Missing or inadequate spare parts (particu-
larly requiring regular replacement)?
1.2.3 Any deterioration of equipment (connect-
ing bolts, welds, surface, paint work?)
1.2.4 Any wear or damage to wire cables and
other moving parts?
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SN Inspection Item Responsea Remarks Conditionb
1.2.5 Any obstructions preventing or impairing
smooth operation?
1.2.6 Missing or inadequate provision of back-
up/standby power supply?
1.2.7 Any health and safety concerns (e.g. lack of
"danger" sign during maintenance)?
1.2.8 Any other issues?
F1.3 Valves
1.3.1 Any problems inspecting valve?
1.3.2 Any obstructions preventing or impairing
smooth operation?
1.3.3 Any deterioration of valve and associated
equipment?
1.3.4 Any other issues?
F1.4 Trash Racks
1.4.1 Any problems inspecting trash rack?
1.4.2 Problems of excessive debris and/or inade-
quate cleaning?
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SN Inspection Item Responsea Remarks Conditionb
1.4.3 Any deterioration of trash rack (rust, corro-
sion, and damaged blades)?
1.4.4 Any other issues?
F1.5 Trash Rack Cleaning Machines
1.5.1 Any problems inspecting trash rack clean-
ing machine?
1.5.2 Missing or inadequate spare parts (particu-
larly requiring regular replacement)?
1.5.3 Any deterioration of equipment (connect-
ing bolts, welds, surface, paint work?)
1.5.4 Any wear or damage to wire cables and
other moving parts?
1.5.5 Any obstructions preventing or impairing
smooth operation?
1.5.6 Missing or inadequate provision of back-
up/standby power supply?
1.5.7 Any health and safety concerns (e.g. lack of
"danger" sign during maintenance)?
1.5.8 Any other issues?
F1.6 Turbines
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SN Inspection Item Responsea Remarks Conditionb
1.6.1 Any problems inspecting turbine?
1.6.2 Any obstructions preventing or impairing
smooth operation?
1.6.3 Any deterioration of turbine, blades and as-
sociated equipment?
1.6.4 Any other issues?
F1.7 Pumps
1.7.1 Any problems inspecting pump?
1.7.2 Any obstructions preventing or impairing
smooth operation?
1.7.3 Any deterioration of pump and associated
equipment?
1.7.4 Any other issues?
G1 Access Road
G1.1 General Condition
1.1.1 Any problems ensuring security of dam site
(including gates and fencing)?
1.1.2 Any obstructions along or at entrance to
access road (temporary or long-term)?
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SN Inspection Item Responsea Remarks Conditionb
1.1.3 Any slope stability issues (road embank-
ment or adjacent slopes)?
1.1.4 Profuse growth of weeds/grass on or in vi-
cinity of access road?
1.1.5 Any drainage problems (standing water on
or adjacent to road)?
1.1.6 Any other degradation to road surface
(ruts, potholes, cavities, cracking)?
1.1.7 Any other issues?
H1 Instrumentation
H1.1 General Condition
1.1.1 Any problems inspecting instrument (ob-
structed/unsafe access)?
1.1.2 Is the instrument vulnerable to damage or
theft (inadequate protection)?
1.1.3 Any problems ensuring correct functioning
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SN Inspection Item Responsea Remarks Conditionb
of instrument (lighting, ventilation)?
1.1.4 Any evidence of degradation to condition
of instrument (rusting, vandalism)?
1.1.5 Any evidence of instrument not working
(decommissioned, broken)?
1.1.6 Any other issues?
I1 OtherAppurtenant Structures (Flexi-Component)
I1.1 Bridges and Catwalks
1.1.1 Any problems inspecting bridge or catwalk
(obstructed/unsafe access)?
1.1.2 Any security issues relating to unauthorized
access (e.g. for gate operation)?
1.1.3 Are the decking, girders and supports
structurally sound?
1.1.4 Any evidence of defects or deterioration of
steel, concrete or paint work?
1.1.5 Any other issues?
I1.2 Guide Walls
1.2.1 Any problems inspecting guide wall
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SN Inspection Item Responsea Remarks Conditionb
(obstructed/unsafe access)?
1.2.2 Any problem with drainage from behind
wall (e.g. blocked weep holes)?
1.2.3 Any evidence of scour, foundation erosion
or undercutting?
1.2.4 Any signs of differential settlement, crack-
ing or tilting?
1.2.5 Any other issues?
I1.3 Miscellaneous
1.3.1 Any other issues? (please specify part)
J1 Emergency Preparedness
J1.1 Emergency Action Plan
1.1.1 Is the Emergency Action Plan (EAP) still
pending, inadequate or outdated?
1.1.2 If not, are any dam staff unaware or insuffi-
ciently conversant with the EAP?
1.1.3 Any concerned authorities unaware or in-
sufficiently conversant with the EAP?
1.1.4 Do the communication directories/contact
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SN Inspection Item Responsea Remarks Conditionb
details require updating?
1.1.5 Any problems accessing or operating the
communication/warning system?
1.1.6 Any other issues?
aRespond either yes (Y), no (N) or not applicable (NA).
bCondition: Please rate the condition as either Satisfactory, Fair, Poor or Unsatisfactory as described below:
1. Satisfactory - No existing or potential dam safety deficiencies are recognized. Acceptable performance is expected under all loading condi-
tions (static, hydrologic, seismic) in accordance with the applicable regulatory criteria or tolerable risk guidelines.
2. Fair - No existing dam safety deficiencies are recognized for normal loading conditions. Rare or extreme hydrologic and/or seismic events
may result in a dam safety deficiency. Risk may be in the range to take further action.
3. Poor - A dam safety deficiency is recognized for loading conditions which may realistically occur. Remedial action is necessary. Poor may also
be used when uncertainties exist as to critical analysis parameters which identify a potential dam safety deficiency. Further investigations and
studies are necessary.
4. Unsatisfactory - A dam safety deficiency is recognized that requires immediate or emergency remedial action for problem resolution.
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Part 2b – Consolidated Dam Health Status Report:
SN Observations/Significant
Deficiencies Noticed Remedial Measures Suggested Categorya
1
2
3
4
aCategory I – deficiencies which may lead to failure; Category II – major deficiencies requiring prompt remedial measures; Category III – minor
remedial measures which are rectifiable during the year
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APPENDIX V - GLOSSARY
Dam – any artificial barrier including
appurtenant works constructed across
rivers or tributaries thereof with a view
to impound or divert water; includes
barrage, weir and similar water im-
pounding structures but does not
include water conveyance structures
such as canal, aqueduct and navigation
channel and flow regulation structures
such as flood embankments, dikes, and
guide bunds.
Dam failure – failures in the struc-
tures or operation of a dam which may
lead to the uncontrolled release of im-
pounded water resulting in down-
stream flooding affecting the life and
property of the people.
Dam incident – all problems occur-
ring to a dam that has not degraded
into ‘dam failure’ and including the fol-
lowing:
a) Structural damage to the dam and
appurtenant works;
b) Unusual readings of instruments
in the dam;
c) Unusual seepage or leakage
through the dam body;
d) Change in the seepage or leakage
regime;
e) Boiling or artesian conditions no-
ticed below an earth dam;
f) Stoppage or reduction in seepage
or leakage from the foundation or
body of the dam into any of the
galleries, for dams with such gal-
leries;
g) Malfunctioning or inappropriate
operation of gates;
h) Occurrence of any flood, the peak
of which exceeds the available
flood discharge capacity or 70% of
the approved design flood;
i) Occurrence of a flood, which re-
sulted in encroachment on the
available freeboard, or the
adopted design freeboard;
j) Erosion in the near vicinity, up to
five hundred meters, downstream
of the spillway, waste weir, etc.;
and
k) Any other event that prudence
suggests would have a significant
unfavorable impact on dam
safety.
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Dam inspection – on-site visual ex-
amination of all components of dam
and its appurtenances by one or more
persons trained in this respect and in-
cludes investigation of the non-over-
flow portion, spillways, abutments,
stilling basin, piers, bridge, down-
stream toe, drainage galleries, opera-
tion of mechanical systems (including
gates and its components, drive units,
cranes), interior of outlet conduits, in-
strumentation records, and record-
keeping arrangements.
Dam owner – the Central Govern-
ment or a State Government or public
sector undertaking or local authority or
company and any or all of such per-
sons or organizations, who own, con-
trol, operate or maintain a specified
dam.
Dam safety – the practice of ensuring
the integrity and viability of dams such
that they do not present unacceptable
risks to the public, property, and the
environment. It requires the collective
application of engineering principles
and experience, and a philosophy of
risk management that recognizes that a
dam is a structure whose safe function
is not explicitly determined by its orig-
inal design and construction. It also in-
cludes all actions taken to identify or
predict deficiencies and consequences
related to failure, and to document,
publicize, and reduce, eliminate, or re-
mediate to the extent reasonably pos-
sible, any unacceptable risks.
Decommission― Taking a dam out
of service in an environmentally sound
and safe manner or converting it to an-
other purpose.
Design life― the intended period that
the dam will function successfully with
only routine maintenance; determined
during design phase.
Distress condition – the occurrence
or potential development of such con-
ditions in the dam or appurtenance or
its reservoir or reservoir rim, which if
left unattended to, may impede the
safe operation of dam for its intended
benefits or may pose unacceptable
risks to the life and property of people
downstream.
Documentation – all permanent rec-
ords concerning investigation, design,
construction, operation, performance,
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maintenance and safety of dams and
includes design memorandum, con-
struction drawings, geological reports,
reports of specialized studies simulat-
ing structural and hydraulic response
of the dam, changes made in design
and drawings, quality control records,
emergency action plan, operation and
maintenance manual, instrumentation
readings, inspection and testing re-
ports, operational reports, and dam
safety review reports;
Emergency Action Plan (EAP)― a
plan of action to be taken to reduce the
potential for damage to property and
loss of life in the area affected by fail-
ure of a dam or other potentially haz-
ardous practice.
Hazard Classification― a system
that categorizes dams according to the
degree of adverse incremental conse-
quences of a failure or improper oper-
ation of the dam. CWC classifies dam
hazards as “low”, “significant”, or
“high”.
Maintenance― the recurring activi-
ties necessary to retain or restore a
dam in a safe and functioning condi-
tion, including the management of
vegetation, the repair or replacement
of failed components, the prevention
or treatment of deterioration, and the
repair of damages caused by flooding
or vandalism.
Operation― the administration, man-
agement, and performance of mainte-
nance activities necessary to keep a
dam safe and functioning as planned.
Program ― any authorized activity
used to implement and carry out goals,
actions, and objectives contained
within the authorizing legislation.
Program Life― the period in a con-
tract, conservation plan, or plan during
which the conservation practice or
conservation system shall be main-
tained and used for the intended pur-
pose; determined by program require-
ments.
Rehabilitation― the completion of
all work necessary to extend the ser-
vice life of the practice or component
and meet applicable safety and perfor-
mance standards.
Repair― actions to restore deterio-
rated, damaged, or failed damor its
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component to an acceptable by meet-
ing functional condition.
Replacement― the removal of a
structure or component and installa-
tion of a similar, functional structure
or component.
Service Life― the actual period after
construction of a dam, during which
the practice functions adequately and
safely with only routine maintenance;
determined by on-site review.
Abutment―that part of a valley side
against which a dam is constructed.
Right and left abutments are those on
respective sides of the of an observer
looking downstream.
Air-Vent Pipe―a pipe designed to
provide air to the outlet conduit to re-
duce turbulence during release of wa-
ter and safeguard against damages due
to cavitation.
Appurtenant Structures―ancillary
features of a dam, such as the outlet,
spillway, energy dissipation arrange-
ment powerhouse, tunnels, etc.
Arch Dam―a concrete or masonry
dam that is curved to transmit the
major part of the water pressure to the
abutments.
Backwater Curve―the longitudinal
profile of the water surface in an open
channel where the depth of flow has
been increased by an obstruction, an
increase in channel roughness, a de-
crease in channel width, or a flattening
of the bed slope.
Base Width (Base Thickness) ―the
maximum width or thickness of a dam
measured horizontally between up-
stream and downstream faces and nor-
mal (perpendicular) to the axis of the
dam but excluding projections for out-
lets, etc.
Berm―a horizontal step or bench in
the sloping profile of an embankment
dam.
Upstream Blanket―an impervious
layer placed on the reservoir floor up-
stream of a dam. In case of an embank-
ment dam, the blanket may be
connected to the impermeable element
in a dam.
Buttress dam―a dam consisting of a
watertight upstream face supported at
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intervals on the downstream side by a
series of buttresses.
Cofferdam―a temporary structure
enclosing all or part of a construction
area so that construction can proceed
in a dry area.
Concrete Lift―in concrete works the
vertical distance between successive
horizontal construction joints.
ConduitOutlet Works―a closed con-
duit for conveying discharge through
or under a dam for different project
purposes.
Consolidation Grouting (Blanket
Grouting) ―the injection of grout to
consolidate a layer of the foundation,
resulting in greater impermeability,
strength, or both.
Construction Joint―the interface be-
tween two successive placings or pours
of concrete where a bond, not perma-
nent separation, is intended.
Core Wall―a wall built of impervious
material, usually concrete or asphaltic
concrete, in the body of an embank-
ment dam to prevent leakage.
Crest Length―the length of the dam
at its crest (dam top) top of a dam,
including the length of the spillway,
powerhouse, navigation lock, fish
pass, etc., where these structures form
part of the length of a dam. If detached
from a dam, these structures should
not be included.
Crest of dam―Used to indicate the
“top of dam”. To avoid confusion to
indicate the crest of spillway and top of
dam may be used.
Culvert―a drain or waterway built un-
der a road, railway, or embankment,
usually consisting of a pipe or covered
conduits
Cutoff―an impervious construction
or material which reduces seepage
through the foundation material.
Cutoff trench―an excavation later to
be filled with impervious material to
form a cutoff.
Cutoff wall―a wall of impervious ma-
terial (e.g., concrete, asphaltic con-
crete, steel-sheet piling) built into the
foundation to reduce seepage under
the dam.
Dead storage―the storage that lies
below the invert of the lowest outlet
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and that, therefore, cannot be with-
drawn from the reservoir.
Design flood―see spillway design
flood.
Diaphragm―see membrane.
Dike (Levee)―a long low embank-
ment whose height is usually less than
5 m and whose length is more than 10
times the maximum height. Usually ap-
plied to embankments or structures
built to protect land from flooding. If
built of concrete or masonry, the struc-
ture is usually referred to as a flood wall.
Also, used to describe embankments
that block areas on a reservoir rim that
are lower than the top of the main dam
and that are quite long. In the Missis-
sippi River basin, where the old French
word levee has survived, the term now
applies to flood-protecting embank-
ments whose height can average up to
15 m.
Diversion channel, canal, or tun-
nel―a waterway used to divert water
from its natural course. These terms
are generally applied to temporary
structures such as those designed to
bypass water around a dam site during
construction. “Channel’ is normally
used instead of “canal” when the wa-
terway is short.Occasionally these
terms are applied to permanent struc-
tures.
Drainage area―an area that drains
naturally to a point on a river.
Drainage layer or blanket―a layer of
permeable material in a dam to relieve
pore pressure or to facilitate drainage
of fill.
Relief well―vertical wells or bore-
holes, constructed downstream of an
embankment dam to relieve the pres-
sure from confined pervious layers in
foundation overlaid by an impervious
layer to arrest boiling.
Drawdown―the lowering of water
surface level due to release of water
from a reservoir.
Earthen dam or earth filleddam―see
embankment dam.
Embankment dam (Fill dam) ― any
dam constructed of excavated natural
materials.
Earth dam (Earth fill dam) ―An
embankment dam in which more than
50 percent of the total volume is
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formed of compacted fine-grained ma-
terial obtained from a borrow area.
Homogeneous earth filldam― an
embankment dam constructed of sim-
ilar earth material throughout, except
internal drains or drainage blankets;
distinguished from a zoned earth fill
dam.
Hydraulic fill dam―an embankment
dam constructed of materials, often
dredged, that are conveyed and placed
by suspension in flowing water.
Rock fill dam―an embankment dam
in which more than 50 percent of the
total volume comprises compacted or
dumped pervious natural or crushed
rock.
Rolled fill dam―an embankment
dam of earth or rock in which the ma-
terial is placed in layers and compacted
using rollers or rolling equipment.
Zoned embankment dam―an em-
bankment damcomposed of zones of
materials selected for different degrees
of porosity, permeability and density.
Emergency spillway―see spillway.
Face―the external surface of a struc-
ture, e.g., the surface of a wall of a dam.
Failure―the uncontrolled release of
water from a dam.
Filter (filter zone) ―A band or zone
of granular material that is incorpo-
rated into a dam and is graded (either
naturally or by selection) to allow seep-
age to flow across or down the filter
without causing the migration of ma-
terial from zones adjacent to it.
Flashboards―a length of timber,
concrete, or steel placed on the crest of
a spillway to raise the retention water
level but that may be quickly removed
in the event of a flood, either by a trip-
ping device or by deliberately designed
failure of the flashboard or its sup-
ports.
Floodplain―an area adjoining a body
of water or natural stream that has
been, or may be, covered by flood wa-
ter.
Floodplain management―a man-
agement program to reduce the conse-
quences of flooding, either by natural
runoff or by dam failure, to existing
and future properties in a floodplain.
Flood routing―the determination of
the attenuating effect of storage on a
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flood passing through a valley, chan-
nel, or reservoir.
Flood surcharge―the volume or
space in a reservoir between the con-
trolled retention water level (Full Res-
ervoir Level) and the maximum water
level. Flood surcharge cannot be re-
tained in the reservoir but will flow
over the spillway until the controlled
retention water level is reached.
Flood wall―a concrete wall con-
structed adjacent to a stream to pre-
vent flooding of property on the land-
ward side of the wall, normally con-
structed in lieu of or to supplement a
levee where the land required for levee
construction is expensive or not avail-
able.
Foundation of dam―the natural ma-
terial on which the dam structure is
placed.
Freeboard―the vertical distance be-
tween a stated reservoir level and the
top of a dam. Normal freeboard is the
vertical distance between Full Reser-
voir Level (FRL) and the top of the
dam. Minimum freeboard is the
vertical distance between the
Maximum Water Level (MWL) and
the top of the dam.
Gallery―(a) a passageway within the
body of a dam or abutment, hence the
terms grouting gallery, inspection gal-
lery and drainage gallery (b) along and
rather narrow hall, hence the following
terms for a power plant viz. valve gal-
lery, transformer gallery and bus bar
gallery.
Gate―a device in which a leaf or
member is moved across the waterway
from an external position to control or
stop the flow.
Bulkhead gate―a gate used either for
temporary closure of a channel or con-
duit to empty it for inspection or
maintenance or for closure against
flowing water when the head differ-
ence is small, e.g., for diversion tunnel
closure. Although a bulkhead gate is
usually opened and closed under
nearly balanced pressures, it neverthe-
less may be capable of withstanding a
high-pressure differential when in the
closed position.
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Crest gate (spillway gate) ―a gate on
the crest of a spillway to control over-
flow or reservoir water level.
Emergency gate―a standby or re-
serve gate which is lowers only for re-
pairing / servicing of the service gate.
Fixed wheel gate (fixed-roller gate,
fixed-axle gate) ―a gate having
wheels or rollers mounted on the end
posts of the gate. The wheels move
against rails fixed in side grooves or
gate guides.
Flap gate―a gate hinged along one
edge, usually either the top or bottom
edge. Examples of bottom-hinged flap
gates are tilting gates and belly gates, so
called due to their shape in cross-sec-
tion.
Flood gate―a gate to control flood
release from a reservoir.
Guard gate (guard valve) ―a gate or
valve that operates fully open or
closed. It may function as a secondary
device for shutting off the flow of wa-
ter in case the primary closure device
becomes inoperable but is usually op-
erated under conditions of balanced
pressure and no flow.
Outlet gate―a gate controlling the
outflow of water from a reservoir.
Radial gate (Taintergate)―a gate
with a curved upstream plate and radial
arms hinged to piers or other support-
ing structures.
Service/Regulating gate (regulat-
ing valve) ―a gate or valve that oper-
ates under full pressure and flow to
throttle and vary the rate of discharge.
Slide gate (sluice gate) ―a gate that
can be opened or closed by sliding it in
supporting guides.
Gravity dam―a dam constructed of
concrete, masonry, or both that relies
on its weight for stability.
Grout cap―a pad or wall constructed
to facilitate pressure grouting of the
grout curtain beneath it.
Grout curtain (grout cutoff) ―a bar-
rier produced by injecting grout into a
vertical zone, usually narrow horizon-
tally, in the foundation to reduce seep-
age under a dam.
Height above lowest founda-
tion―the maximum height from the
lowest point of the general foundation
to the top of the dam.
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Hydraulic height―the height to
which water rises behind a dam and
the difference between the lowest
point in the original streambed at the
axis of the dam and the maximum con-
trollable water surface.
Hydrograph―a graphic representa-
tion of discharge, stage, or other hy-
draulic property with respect to time
for a point on a stream. (At times the
term is applied to the phenomenon the
graphic representation describes;
hence a flood hydrograph is the pas-
sage of a flood discharge past the ob-
servation point.)
Inclinometer―an instrument, usually
consisting of a metal or plastic tube in-
serted in a drill hole and a sensitized
monitor either lowered into the tube
or fixed within it. The monitor
measures at different points the tube’s
inclination to the vertical. By integra-
tion, the lateral position at various lev-
els of the tube may be found relative
to a point, usually the top or bottom of
the tube, assumed to be fixed. The sys-
tem may be used to measure settle-
ment.
Intake―any structure in a reservoir,
dam, or river through which water can
be drawn into an aqueduct.
Internal Erosion―see piping.
Inundation map―a map delineating
the area that would be inundated in
case of a failure.
Leakage―Uncontrolled loss of water
by flow through a hole or crack.
Lining― a coating of asphaltic con-
crete, reinforced or unreinforced con-
crete, shotcrete, rubber or plastic on a
canal, tunnel etc. to provide water
tightness, prevent erosion, reduce fric-
tion, or support the periphery of struc-
ture. May also refer to lining, such as
steel or concrete, of outlet pipe or con-
duit.
Low-level outlet (bottom outlet)
―an opening at a low level from a res-
ervoir generally used for emptying or
for scouring sediment and sometimes
for irrigation releases.
Masonry dam―a dam constructed
mainly of stone, brick, or concrete
blocks that may or may not be joined
with mortar. A dam having only a
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masonry facing should not be referred
to as a masonry dam.
Maximum cross-section of dam―a
cross-section of a dam at the point of
its maximum height.
Maximum water level―the maxi-
mum water level, including flood sur-
charge, the dam is designed to with-
stand.
Membrane (Diaphragm)―a sheet or
thin zone or facing made of a flexible
material, sometimes referred to as a di-
aphragm wall or diaphragm.
Minimum operating level―the low-
est level to which the reservoir is
drawn down under normal operating
conditions.
Morning glory spillway―see spillway.
Full Reservoir Level (FRL)/Nor-
mal water level―for a reservoir with
un-gated spillway it is the spillway crest
level. For a reservoir, whose outflow is
controlled wholly or partly by movable
gates, siphons or other means, it is the
maximum level to which water can be
stored under normal operating condi-
tions, exclusive of any provision for
flood surcharge.
One-Hundred Year (100-Year) Ex-
ceedance Interval― the flood magni-
tude expected to be equaled or ex-
ceeded on the average of once in 100
years. It may also be expressed as an
exceedance frequency, i.e. a percent chance
of being exceeded in any given year.
Outlet―an opening through which
water can be freely discharged from a
reservoir.
Overflow dam―a dam designed to be
overtopped.
Parapet Wall―a solid wall built along
the top of a dam for ornament, for the
safety of vehicles and pedestrians, or
to prevent overtopping.
Peak Flow―the maximum instanta-
neous discharge that occurs during a
flood. It coincides with the peak of a
flood hydrograph.
Pervious Zone―a part of the cross-
section of an embankment dam com-
prising material of high permeability.
Phreatic Surface―the top most flow
line in an embankment dam.
Piezometer―an instrument for meas-
uring pore water pressure within soil,
rock, or concrete.
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Piping―the progressive development
of internal erosion by seepage, appear-
ing downstream as a hole or seam dis-
charging water that contains soil parti-
cles.
Pore Pressure―the interstitial pres-
sure of water within a mass of soil,
rock, or concrete.
Pressure Cell―an instrument for
measuring pressure within a mass of
soil, rock, or concrete or at an interface
between one and the other.
Pressure Relief Pipes―Pipes used to
relieve uplift or pore water pressure in
a dam’s foundation or structure.
Probable Maximum Flood
(PMF)―a flood that would result
from the most severe combination of
critical meteorologic and hydrologic
conditions possible in the region.
Probable Maximum Precipitation
(PMP)―the maximum amount and
duration of precipitation that can be
expected to occur on a drainage basin.
Pumped storage reservoir―a reser-
voir filled entirely or mainly with water
pumped from outside its natural drain-
age area.
Regulating dam―a dam impounding
a reservoir from which water is re-
leased to regulate
Reservoir area―the surface area of a
reservoir when filled to controlled re-
tention level.
Reservoir routing―the computation
by which the interrelated effects of the
inflow hydrograph, reservoir storage,
and discharge from the reservoir are
evaluated.
Reservoir surface―the surface of a
reservoir at any level.
Riprap―a layer of large stones, bro-
ken rock, or precast blocks placed ran-
domly on the upstream slope of an
embankment dam, on a reservoir
shore, or on the sides of a channel as a
protection against wave action. Large
riprap is sometimes referred to as ar-
moring.
Risk assessment―as applied to dam
safety, the process of identifying the
likelihood and consequences of dam
failure to provide the basis for in-
formed decisions on a course of ac-
tion.
Rock fill Dam―see embankment dam.
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Roll Crete or Roller-Compacted
Concrete. Ano-slump concrete that
can be hauled in dump trucks, spread
with a bulldozer or grader, and com-
pacted with a vibratory roller.
Seepage―the interstitial movement of
water that may take place through a
dam, its foundation, or its abutments.
Sill―(a) A submerged structure across
a river to control the water level up-
stream. (b) The crest of a spillway. (c)
A horizontal gate seating, made of
wood, stone, concrete or metal at the
invert of any opening or gap in a struc-
ture, hence the expressions gate sill and
stop log sill.
Slope―(a) the side of a hill or moun-
tain. (b) The inclined face of a cutting
or canal or embankment. (c) Inclina-
tion from the horizontal. In the United
States, it is measured as the ratio of the
number of units of horizontal distance
to the number of corresponding units
of vertical distance. The term is used in
English for any inclination and is ex-
pressed as a percentage when the slope
is gentle, in which case the term gradient
is also used.
Slope Protection―the protection of a
slope against wave action or erosion.
Sluiceway―see low-level outlet.
Spillway―a structure over or through
which flood flows are discharged. If
the flow is controlled by gates, it is a
controlled spillway; if the elevation of
the spillway crest is the only control, it
is an uncontrolled spillway.
Auxiliary Spillway (Emergency
Spillway) ―a secondary spillway de-
signed to operate only during excep-
tionally large floods.
Fuse-Plug Spillway―an auxiliary or
emergency spillway comprising a low
embankment or a natural saddle de-
signed to be overtopped and eroded
away during a rare and exceptionally
large flood.
Primary Spillway (Principal Spill-
way) ―the principal or first-used spill-
way during flood flows.
Shaft Spillway (Morning Glory
Spillway) ―a vertical or inclined shaft
into which flood water spills and then
is conducted through, under, or
around a dam by means of a conduit
or tunnel. If the upper part of the shaft
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is splayed out and terminates in a cir-
cular horizontal weir, it is termed a
“bell mouth” or “morning glory” spill-
way.
Side Channel Spillway―a spillway
whose crest is roughly parallel to the
channel immediately downstream of
the spillway.
Siphon Spillway―a spillway with one
or more siphons built at crest level.
This type of spillway is sometimes
used for providing automatic surface-
level regulation within narrow limits or
when considerable discharge capacity
is necessary within a short period.
Spillway Channel (Spillway Tun-
nel) ―a channel or tunnel conveying
water from the spillway to the river
downstream.
Stilling Basin―a basin constructed to
dissipate the energy of fast-flowing
water, e.g., from a spillway or bottom
outlet, and to protect the riverbed
from erosion.
Stop logs―large logs or timber or
steel beams placed on top of each
other with their ends held in guides on
each side of a channel or conduit
providing a cheaper or easily handled
temporary closure than a bulkhead
gate.
Storage―the retention of water or de-
lay of runoff either by planned opera-
tion, as in a reservoir, or by temporary
filling of overflow areas, as in the pro-
gression of a flood crest through a nat-
ural stream channel.
Tailrace―the tunnel, channel or con-
duit that conveys the discharge from
the turbine to the river, hence the
terms tailrace tunnel and tailrace canal.
Tail water Level―the level of water
in the tailrace at the nearest free sur-
face to the turbine or in the discharge
channel immediately downstream of
the dam.
Toe of Dam―the junction of the
downstream face of a dam with the
ground surface, referred to as the down-
stream toe. For an embankment dam the
junction of upstream face with ground
surface is called the upstream toe.
Top of Dam―the elevation of the up-
permost surface of a dam, usually a
road or walkway, excluding any para-
pet wall, railings, etc.
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Top Thickness (Top Width) ―the
thickness or width of a dam at the level
of the top of the dam. In general,
“thickness” is used for gravity and arch
dams, “width” for other dams.
Transition Zone (Semi-pervious
Zone) ―a part of the cross-section of
a zoned embankment dam comprising
material of intermediate size between
that of an impervious zone and that of
a permeable zone.
Trash rack―a screen located at an in-
take to prevent the ingress of debris.
Tunnel―a long underground excava-
tion usually having a uniform cross-
section. Types of tunnel include: head-
race tunnel, pressure tunnel, collecting
tunnel, diversion tunnel, power tunnel,
tailrace tunnel, navigation tunnel, ac-
cess tunnel, scour tunnel, draw-off
tunnel, and spillway tunnel.
Under seepage―the interstitial
movement of water through a founda-
tion.
Uplift―the upward pressure in the
pores of a material (interstitial pres-
sure) or on the base of a structure.
Upstream Blanket―see blanket.
Valve―a device fitted to a pipeline or
orifice in which the closure member is
either rotated or moved transversely or
longitudinally in the waterway to con-
trol or stop the flow.
Water stop―a strip of metal, rubber
or other material used to prevent leak-
age through joints between adjacent
sections of concrete.
Weir―(a) a low dam or wall built
across a stream to raise the upstream
water level, called fixed-crest weir
when uncontrolled. (b) A structure
built across a stream or channel for
measuring flow, sometimes called a
measuring weir or gauging weir. Types
of weir include broad-crested weir,
sharp-crested weir, drowned weir, and
submerged weir.
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Central Dam Safety Organisation
Central Water Commission
Vision
To remain as a premier organisation with best technical and managerial ex-pertise for providing advisory services on matters relating to dam safety.
Mission
To provide expert services to State Dam Safety Organisations, dam owners, dam operating agencies and others concerned for ensuring safe functioning of dams with a view to protect human life, property and the environment.
Values
Integrity: Act with integrity and honesty in all our actions and practices.
Commitment: Ensure good working conditions for employees and encourage professional excellence.
Transparency: Ensure clear, accurate and complete information in communi-cations with stakeholders and take all decisions openly based on reliable in-formation.
Quality of service: Provide state-of-the-art technical and managerial services within agreed time frame.
Striving towards excellence: Promote continual improvement as an integral part of our working and strive towards excellence in all our endeavours.
Quality Policy
We provide technical and managerial assistance to dam owners and State Dam Safety Organizations for proper surveillance, inspection, operation and maintenance of all dams and appurtenant works in India to ensure safe func-tioning of dams and protecting human life, property and the environment.
We develop and nurture competent manpower and equip ourselves with state of the art technical infrastructure to provide expert services to all stakehold-ers.
We continually improve our systems, processes and services to ensure satis-faction of our customers.