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UK 83019600bUK – Translation of the original operating manual Air/Water Heat Pumps Outdoor installation Operating Manual L…Split – series

Operating Manual · 6 Subject to hange ithout notice 83019600bUK Translation of the oriinal operating manual ait-deutschland GmbH If the bottom frame of the outdoor section is cor-roded,

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Page 1: Operating Manual · 6 Subject to hange ithout notice 83019600bUK Translation of the oriinal operating manual ait-deutschland GmbH If the bottom frame of the outdoor section is cor-roded,

UK83019600bUK – Translation of the original operating manual

Air/Water Heat PumpsOutdoor installation

Operating ManualL…Split – series

Page 2: Operating Manual · 6 Subject to hange ithout notice 83019600bUK Translation of the oriinal operating manual ait-deutschland GmbH If the bottom frame of the outdoor section is cor-roded,

2 Subject to change without notice | 83019600bUK – Translation of the original operating manual | ait-deutschland GmbH

Table of Contents

1 Important information .......................................31.1 Safety information ..........................................31.2 Personnelqualifications ................................31.3 Symbols ...........................................................41.4 Safetyprecautions .........................................41.5 Serial number .................................................71.6 MaintenanceofL…Split ................................71.7 Recovery .........................................................81.8 Environmentalinformation ............................81.9 Checklist:Checksbeforecommissioning ..9

2 Deliveryandhandling .....................................102.1 Transportandstorage .................................102.2 Assembly .......................................................102.3 Removingthecovers ...................................15

3 Theheatpumpdesign ...................................163.1 ListofcomponentsL…Split ........................173.2 Electricalpanel .............................................183.3 Sensor ............................................................19

4 Pipeconnections ..............................................21

5 Electricalconnections ....................................215.1 General ..........................................................215.2 Electricalcomponents .................................225.3 Accessibility,electricalconnection ............225.4 Connections ..................................................23

6 Commissioningandadjusting ....................24

7 Control - Heat pump ........................................24

8 Disturbancesincomfort ................................25

9 Accessories .........................................................25

10 Alarm list ...............................................................26

11 Technicaldata ....................................................2911.1 Dimensions ...................................................2911.2 Soundpressurelevels .................................3211.3 Technicalspecifications .............................3311.4 Workingarea.................................................3511.5 CapacityandCOP .......................................3511.6 Outputwithlowerfuseratingthan

recommended ...............................................3611.7 Electricalcircuitdiagram ............................37

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3Subject to change without notice | 83019600bUK – Translation of the original operating manual | ait-deutschland GmbH

1 Important information

Installationdata

Produkt L…Split

Serial number

Service code

Installation date

Installer

Alwaysspecifytheservicecodeandserialnumber.

Certificationthattheinstallationiscarriedoutaccordingtoinstructionsintheinstallermanualandapplicableregulations.

Date Signed

1.1 Safety informationThismanualdescribesinstallationandserviceproce-dures for implementation by specialists. Themanualmustbeleftwiththecustomer.

1.2 PersonnelqualificationsAllinstructionalinformationinthisoperatingmanualissolelydirectedatqualified,skilledpersonnel.

Onlyqualified,skilledpersonnelareabletocarryouttheworkontheunitsafetyandcorrectly.Interferenceby unqualified personnel can cause life-threateninginjuriesanddamagetoproperty.

► Ensure that the personnel are familiar with thelocal regulations, especially those on safe andhazard-awareworking.

► Only allow qualified personnel with “electrical”training to carry out work on the electrical andelectronicsystems.

► Allow qualified, skilled personnel only to do anyotherworkonthesystem,e.g.

● Heatinginstaller

● Plumbinginstaller

● Refrigerationsysteminstaller (maintenancework)

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4 Subject to change without notice | 83019600bUK – Translation of the original operating manual | ait-deutschland GmbH

1.3 Symbols

NOTEThissymbolindicatesdangerto personormachine.

CAUTIONThissymbolindicatesimportantinfor-mationaboutwhatyoushouldobservewhenmaintainingyourinstallation.

TIPThissymbolindicatestipsonhowto facilitateusingtheproduct.

1.4 Safetyprecautions

CAUTIONInstall the system in full accordance with this installation manual. Incorrectinstallationcancausebursts,personalinju-ry,waterleaks,refrigerantleaks,electricshocksandfire.

Pay attention to the measurement values before working on the cooling system, especially when servicing in small rooms, so that the limit for the refrigerant’s concentration is not exceeded. Consultanexperttointerpretthemeasurementval-ues.Iftherefrigerantconcentrationexceedsthelimit,theremaybeashortageofoxygenintheeventofanyleak,whichcancauseseriousinjury.

Use original accessories and the stated compo-nents for the installation.Ifpartsotherthanthosestatedbyusareused, waterleaks,electricshocks,fireandpersonalinjurymayoccurastheunitmaynotworkproperly.

Ventilate the working area well – refrigerant leak-age may occur during service work.Iftherefrigerantcomesintocontactwithnakedflames,poisonousgasiscreated.

Install the unit in a location with good support.Unsuitableinstallationlocationscancausetheunittofallandcausematerialdamageandpersonalinjury.Installationwithoutsufficientsupportcanalsocausevibrationsandnoise.

Ensure that the unit is stable when installed, so that it can withstand earthquakes and strong winds.Unsuitableinstallationlocationscancausetheunittofallandcausematerialdamageandpersonalinjury.

The electrical installation must be carried out by a qualified electrician and the system must be connected as a separate circuit.Powersupplywithinsufficientcapacityandincorrectfunctioncancauseelectricshocksandfire.

Use the stated cables for the electrical connec-tion, tighten the cables securely in the terminal blocks and relieve the wiring correctlyto prevent overloading the terminal blocks. Looseconnectionsorcablemountingscancauseab-normalheatproductionorfire.

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5Subject to change without notice | 83019600bUK – Translation of the original operating manual | ait-deutschland GmbH

Do not install the unit where corrosive gas (for example nitrous fumes) or combustible gas or steam (for example thinner and petroleum gases) can build up or collect, or where volatile combus-tible substances are handled. Corrosivegascancausecorrosiontotheheatex-changer,breaksinplasticpartsetc.andcombustiblegasorsteamcancausefire.

Do not use the unit where water splashes may occur, for example in laundries. Theindoorsectionisnotwaterproofandelectricshocksandfirecanthereforeoccur.

Do not use the unit for specialist purposes such as for storing food, cooling precision instru-ments, freeze-conservation of animals,plants or art. Thiscandamagetheitems.

Do not install and use the system close to equip-ment that generates electromagnetic fields or high frequency harmonics. Equipmentsuchasinverters,standbysets,medicalhighfrequencyequipmentandtelecommunicationsequipmentcanaffecttheunitandcausemalfunctionsandbreakdowns.Theunitcanalsoaffectmedicalequipmentandtelecommunicationsequipment, sothatitfunctionsincorrectlyornotatall.

Do not install the outdoor unit in the locations stated below.

● Locationswhereleakageofcombustiblegascanoccur.

● Locations where carbon fibre, metal powder orotherpowderthatcanentertheair.

● Locations where substances that can affect theunit, forexample,sulphidegas,chlorine,acidoralkalinesubstancescanoccur.

● Locationswithdirectexposuretooilmistorsteam.

● Vehiclesandships.

● Locationswheremachinesthatgeneratehighfre-quencyharmonicsareused.

● Locationswhere cosmetic or special sprays areoftenused.

● Locationsthatcanbesubjectedtodirectsaltyat-mospheres.Inthiscase,theoutdoorunitmustbeprotectedagainstdirectintakesofsaltyair.

● Locationswherelargeamountsofsnowoccur.

● Locationswhere thesystem isexposed tochim-neysmoke.

Check, after completed installation or service, that no refrigerant leaks from the system in gas form. Ifrefrigerantgasleaksintothehouseandcomesintocontactwithanaerotemp,anovenoroth-erhotsurface,poisonousgasesareproduced.

Switch off the compressor before opening/breaching the refrigerant circuit.Iftherefrigerantcircuitisbreached/openedwhilstthecompressorisrunning,aircanentertheprocesscir-cuit.Thiscancauseunusuallyhighpressureintheprocesscircuit,whichcancauseburstsandpersonalinjury.

Switch off the power supply in the event of a ser-vice or inspection. Ifthepowersupplyisnotshutoff,thereisariskofelectricshocksanddamageduetotherotatingfan.

Do not run the unit with removed panels or pro-tection. Touchingrotatingequipment,hotsurfacesorhighvoltagepartscancausepersonalinjuryduetoentrap-ment,burnsorelectricshocks.

Cut the power before starting electrical work. Failuretocutthepowercancauseelectricshocks,damageandincorrectfunctionoftheequipment.

CARE

Carry out the electrical installation with care. Donotconnectthegroundleadtothegasline,wa-terline,lightningconductorortelephoneline'sgroundlead.Incorrectgroundingcancauseunitfaultssuchaselectricshocksduetoshort-circuiting.

Use main switch with sufficient breaking capacity. Iftheswitchdoesnothavesufficientbreaking capacity,malfunctionsandfirecanoccur.

Always use a fuse with the correct rating in the locations where fuses are to be used. Connectingtheunitwithcopperwireorother metalthreadcancauseunitbreakdownandfire.

Cables must be routed so that they are not damaged by metal edges or trapped by panels. Incorrectinstallationcancauseelectricshocks, heatgenerationandfire.

Do not install the unit in close proximity to loca-tions where leakage of combustible gases can occur.Ifleakinggasescollectaroundtheunit,firemayoccur.

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6 Subject to change without notice | 83019600bUK – Translation of the original operating manual | ait-deutschland GmbH

If the bottom frame of the outdoor section is cor-roded, or in any other way damaged, due to long periods of operation, it must not be used. Usinganoldanddamagedframecancausetheunittofallandcausepersonalinjury.

If soldering near the unit, ensure that solder residue does not damage the drip tray.Ifsolderresidueenterstheunitduringsoldering,smallholescanappearinthetrayresultinginwaterleakage.Topreventdamage,keeptheindoorunitinitspackingorcoverit.

Do not allow the drainage pipe to exit into channels where poisonous gases, containing sulphides for example, can occur.Ifthepipeexitsintosuchachannel,anypoisonousgaseswillflowintotheroomandseriouslyaffecttheuser'shealthandsafety.

Insulate the unit's connection pipes so that the ambient air moisture does not condense on them.Insufficientinsulationcancausecondensation,whichcanleadtomoisturedamageontheroof,floor,furni-tureandvaluablepersonalproperty.

Do not install the outdoor unit in a location where insects and small animals can inhabit.Insectsandsmallanimalscanentertheelectronicpartsandcausedamageandfire.Instructtheuser tokeepthesurroundingequipmentclean.

Take care when carrying the unit by hand.Iftheunitweightsmorethan20kg,itmustbecarriedbytwopeople.Wearsafetyglovestominimisetheriskofcuts.

Dispose of any packaging material correctly.Anyremainingpackagingmaterialcancauseperson-alinjuryasitmaycontainnailsandwood.

Do not touch any buttons with wet hands.Thiscancauseelectricshocks.

Do not touch any refrigerant pipes with your hands when the system is in operation.Duringoperationthepipesbecomeextremelyhotorextremelycold,dependingonthemethodofopera-tion.Thiscancauseburninjuriesorfrostinjuries.

Do not shut off the power supply immediately after operation has start. Waitatleast5minutes,otherwisethereisariskofwaterleakageorbreakdown.

Do not control the system with the main switch.Thiscancausefireorwaterleakage.Inaddition,thefancanstartunexpectedly,whichcancauseperson-alinjury.

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1.5 Serial numberYoucanfindtheservicecodeandtheserialnumber(PF3)ontheright-handsideofL…Split.

CAUTIONYouneedtheproduct’sservicecodeandserialnumberforservicingandsupport.

1.6 MaintenanceofL…Split

RegularchecksYour HSV Split only requires minimal maintenance.Thecondensationhoseshouldbecheckedtoensurethatcondensationcanrunouttoadrain.Ifthereisanysuspicion of leakage, pipe connections on L…Splitshouldbechecked.

NOTEInsufficientoversightcancauseseri-ousdamagetoL…Splitwhichisnotcoveredbytheguarantee.

CheckinggrillesandbottompanelonL…SplitCheckthattheinletgrilleisnotcloggedbyleaves,snoworanythingelseregularlythroughouttheyear.

Youshouldbevigilantduringwindyconditionsand/orintheeventofsnowasthegrillescanbecomeblocked.

Alsocheckthatthedrainholesinthebottompanel(three)arefreefromdirtandleaves.

Regularlycheckthatcondensationisroutedawaycorrectlythroughthecondensationpipe.Askyour installerforassistanceifrequired.

CleaningtheoutercasingIfnecessarytheoutercasingcanbecleanedusingadampcloth.Caremustbeexercisedsothattheheatpumpisnotscratchedwhencleaning.Avoidsprayingwaterintothegrillesorthesidessothatwaterpene-tratesintoL…Split.PreventL…Splitcomingintocon-tactwithalkalinecleaningagents.

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Keepfreeofsnowandice

PreventsnowfrombuildingupandcoveringthegrillesanddrainholesonL…Split.

Keepfreeofsnowand/orice.

SilentmodeTheheatpumpcanbesetto"silentmode",which reducestheheatpump'snoiselevel.ThefunctionisusefulwhenL…Splitmustbeplacedinnoisesensi-tiveareas.Thefunctionshouldonlybeusedforlimit-edperiodsasL…Splitmaynotreachitsdimensionedoutput.

SavingtipsYourheatpumpinstallationproducesheatandcool-ingand/orhotwater.Thisoccursviathecontrolset-tingsyoumade.

Factorsthataffecttheenergyconsumptionare,forexample,indoortemperature,hotwaterconsump-tion,theinsulationlevelofthehouseandwhetherthehousehasmanylargewindowsurfaces.Thepositionofthehouse,e.g.windexposureisalsoanaffectingfactor.

Alsoremember: ● Openthethermostatvalvescompletely(exceptinthe rooms that are to be kept cooler for variousreasons, e.g. bedrooms). The thermostats slowthe flow in the heating system, which the heatpumpwants to compensatewith increased tem-peratures. It then works harder and consumesmoreelectricalenergy.

● Reduceor adjust the settings for heating in anyexternalcontrolsystems.

1.7 RecoveryLeavethedisposalofthepackagingtothe

installer who installed the product or tospecialwastestations.

Donotdisposeofusedproductswithnor-malhouseholdwaste.Itmustbedisposedofataspe-cialwastestationordealerwhoprovidesthis typeofservice.

Improper disposal of the product by the user resultsinadministrativepenaltiesinaccordancewithcurrentlegislation.

1.8 EnvironmentalinformationThisunitcontainsafluorinatedgreenhousegasthatiscoveredbytheKyotoagreement.

Theequipment containsR410A,a fluorinatedgreen-housegaswithaGWPvalue(GlobalWarmingPoten-tial) of 2088. Do not release R410A into the atmos-phere.

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1.9 Checklist:ChecksbeforecommissioningRefrigerantsystem Notes CheckedPipelength oHeightdifference oPressurization test oLeaktesting oEndpressurevacuum oPipe insulation o

Electricalinstallation Notes CheckedProperty'smainfuse oGroup fuse oLoadmonitor/currentsen-sor(Connectstoindoormod-ule/controlmodule.)

o

KWS oWheninstallingL6Split/HSVSplit6, checkthatthesoftwarever-sionoftheindoormodule/controlmoduleisatleastv8320.

o

Cooling Notes CheckedPipesystem,condensationinsulation

o

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10 Subject to change without notice | 83019600bUK – Translation of the original operating manual | ait-deutschland GmbH

2 Deliveryandhandling

2.1 TransportandstorageL…Splitmustbetransportedandstoredvertically.

NOTEEnsurethattheheatpumpcannotfalloverduringtransport.

2.2 Assembly ● PlaceL…Splitoutdoorsonasolidlevelbasethatcantaketheweight,preferablyaconcretefounda-tion.Ifconcreteslabsareusedtheymustrestonasphaltorshingle.

● The concrete foundation or slabsmust be posi-tionedsothattheloweredgeoftheevaporatorisattheleveloftheaveragelocalsnowdepth;how-ever,aminimumof300mm.

● L…Split sollte should not be positioned next tonoisesensitivewalls,forexample,nexttoabed-room.

● Also ensure that the placement does not incon-veniencetheneighbours.

● L…Splitmustnotbeplacedso that recirculationof the outdoor air can occur. This causes loweroutputandimpairedefficiency.

● The evaporator should be sheltered from directwind,whichnegativelyaffectsthedefrostingfunc-tion. Place L…Split protected fromwind againsttheevaporator.

● Large amounts of condensation water, as wellasmeltwater fromdefrosting,canbeproduced.Condensationwatermustbeledofftoadrainorsimilar.

● Caremustbeexercisedsothattheheatpumpisnotscratchedduringinstallation.

DonotplaceL…Splitdirectlyonthelawnorothernonsolidsurface.

Ifthereisariskofsnowslipfromroof,aprotec-tiverooforcovermustbeerectedtoprotecttheheatpump,pipesandwiring.

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LiftfromthestreettothesetuplocationIfthebaseallows,thesimplestthingistouseapallettrucktomovetheL…Splittothesetuplocation.

NOTEThecentreofgravityisoffsettooneside(seeprintonthepackaging).

IfL…Splitneedstobetransportedacrosssoftground,suchasalawn,werecommendthatacranetruckisusedthatcanlifttheunittotheinstallationlocation.WhenL…Splitisliftedwithacrane,thepackagingmustbeundamagedandtheloaddistributedwithaboom,seetheillustrationabove.

IfacranecannotbeusedL…Splitcanbetransportedusinganextendedsacktruck.L…Splitmustbeusedonthesidemarked"heavyside"andtwopeoplearerequiredtogettheL…Splitup.

LiftfromthepallettofinalpositioningBeforeliftingremovethepackagingandthesecuringstrap to the pallet.

Placeliftingstrapsaroundeachmachinefoot.Liftingfromthepallettothebaserequiresfourpersons,oneforeachliftingstrap.

Itisnotpermittedtoliftanythingotherthanthema-chinefeet.

ScrappingWhenscrapping,theproductisremovedinreverseorder.Liftbythebottompanelinsteadofapallet!

CondensationrunoffCondensationrunsoutontothegroundbelow L…Split.Toavoiddamagetothehouseandheatpump,thecondensationmustbegatheredanddrainedaway.

NOTEItisimportanttotheheatpumpfunc-tionthatcondensationwaterisledawayandthatthedrainfortheconden-sationwaterrunoffisnotpositionedsothatitcancausedamagetothehouse.

NOTEToensurethisfunction,theaccessoryKWSshouldbeused.(Notincluded)

NOTETheelectricalinstallationandwiringmustbecarriedoutunderthesupervi-sionofanauthorisedelectrician.

NOTESelfregulatingheatingcablesmustnotbeconnected.

● Thecondensationwater(upto50 litres /24hrs)mustberoutedawaybyapipetoanappropriatedrain,itisrecommendedthattheshortestoutdoorlengthpossibleisused.

● The section of the pipe that can be affected byfrostmustbeheatedbytheheatingcabletopre-ventfreezing.

● RoutethepipedownwardfromL…Split.

● Theoutletofthecondensationwaterpipemustbeatadepththatisfrostfreeoralternativelyindoors(withreservationforlocalordinancesandregula-tions).

● Useawatertrapforinstallationswhereaircircu-lationmayoccurinthecondensationwaterpipe.

● Theinsulationmustbetightagainstthebottomofthecondensationwatertrough.

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Drainpanheater,controlThedrainpanheaterissuppliedwithpowerwhenoneofthefollowingconditionsismet:1. Thecompressorhasbeeninoperationforatleast

30 minutes after last start..2. Theambienttemperatureislowerthan1°C.

Recommendedalternativeforleadingoffcondensationwater

Drainindoors

1 Joint2 Water seal

Thecondensationwaterisleadtoanindoordrain(subjecttolocalrulesandregulations).

Routethepipedownwardfromtheair/waterheatpump.

Thecondensationwaterpipemusthaveawatersealtopreventaircirculationinthepipe.

KWSsplicedasillustrated.Piperoutinginsidehousenotincluded.

Stonecaisson

1 Frostproofdepth

Ifthehousehasacellarthestonecaissonmustbepositionedsothatcondensationwaterdoesnotaffectthehouse.Otherwisethestonecaissoncanbeposi-tioneddirectlyundertheheatpump.

Theoutletofthecondensationwaterpipemustbeatfrostfreedepth.

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Gutterdrainage

NOTEBendthehosetocreateawaterseal,see illustration.

1 Fromair/waterheatpump2 Water seal3 Water seal4 Frostfreedepth

● Theoutletofthecondensationwaterpipemustbeatfrostfreedepth.

● Routethepipedownwardfromtheair/waterheatpump.

● Thecondensationwaterpipemusthaveawatersealtopreventaircirculationinthepipe.

● Theinstallationlengthcanbeadjustedbythesizeofthewaterseal.

CAUTIONIfnoneoftherecommendedalterna-tivesisusedgoodleadoffofconden-sationwatermustbeassured.

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Installation areaTherecommendeddistancebetweenL…Splitandthehousewallmustbeatleast15cm.ClearanceaboveL…Splitshouldbeatleast100cm.However,freespaceinfrontmustbe100cmforfutureservicing.

1 Freespacebehind2 MinimumdistanceduringuseofseveralL…Split3 However,thefreespaceinfrontmustbe100cmforfutureservicing4 MinimumdistanceduringuseofseveralL…Split

30cm

100cm

30cm

15cm

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2.3 Removingthecovers

L6Split

L8Split

L12Split

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3 Theheatpumpdesign

ComponentlocationsL6Split

ComponentlocationsL8Split

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ComponentlocationsL12Split

3.1 ListofcomponentsL…Split

Pipeconnections

QM36 Servicevalve,liquidsideQM37 Servicevalve,gassideXL20 Connection,serviceXL52 Connection,gaslineXL53 Connection,liquidline

Electricalcomponents

EB11(DH) Drain pan heaterGQ1(FM01) FanGQ2(FM02) FanPWB1 ControlboardPWB2 InverterboardPWB3 FilterboardX1(TB) Terminalblock,incomingsupplyand

communication

Coolingcomponents

EB10(CH) Compressor heaterEP1 EvaporatorGQ10(CM) CompressorQN1(EEV-H) Expansionvalve,heatingQN2(20S) 4-wayvalveQN3(EEV-C) Expansionvalve,cooling

Sensorsetc.

BP2(63H1) HighpressurepressostatBP8(LPT) Lowpressuretransmitter

Miscellaneous

PF3 Serial number plate

DesignationsatcomponentpositionsaccordingtostandardEN81346-2. Designationswithinbracketsaccordingtothesupplier’sstandard.

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3.2 Electricalpanel

Componentlocations L…Split,L6Split

ElectricalcomponentsL…Split

CH Compressor heaterDH Drain pan heaterF FuseFM01 Fan motorPWB1 ControlboardPWB2 InverterboardPWB3 FilterboardTB Terminalblock,incomingsupplyand

communication1 Cableholder

Componentlocations L8Split

DesignationsatcomponentpositionsaccordingtostandardEN81346-2.

Designationswithinbracketsaccordingtothe supplier’sstandard.

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Componentlocations L12Split

BE1(CT) Current sensorBT28(Tho-A) OutdoortemperatureBP1(63H1) HighpressurepressostatBP2(LPT) LowpressuretransmitterGQ1(FM01) FanGQ2(FM02) FanGQ10(CM) Compressor1 Reactor2 AFmodul3 Diodemodul4 Capacitor5 PWB2

5

4

3

2

1

3.3 Sensor

PositioningthetemperaturesensorOutdoormoduleL6Split

OutdoormoduleL8Split/L12Split

1 IncomingsupplyQN1(EEV-H) Expansionvalve,heatingQN2(20S) 4-wayvalveQN3(EEV-C) Expansionvalve,coolingTho-D HotgassensorTho-R1 Evaporatorsensor,outTho-R2 Evaporatorsensor,inTho-S Suctiongassensor

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DataforsensorininL8Split,L12Split

Tho-D

Tho-S,Tho-R1,Tho-R2

Tho-A(BT28)

DataforsensorininL6Split

Tho-D

Tho-A,R

1 Resistance(kΩ)2 Temperature(°C)

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4 Pipeconnections Forinformation:Seechapter“Pipe connections”intheInstallerManualHSVSplit.

5 Electricalconnections

5.1 GeneralL…SplitandHSVSplitdoesnotincludeanomnipolarcircuitbreakeron the incomingpowersupply.There-fore,itssupplycablesmusteachbeconnectedtotheirown circuit breaker with a breaking gap of at least 3mm.Incomingsupplymustbe230V~50Hzviaelec-tricaldistributionboardwithfuses.

● Disconnect the HSV Split and outdoor module L…Splitbeforeinsulationtestingthehousewiring.

● Forfuseratings,seetechnicaldata,“Fuseprotec-tion”.

● If the building is equipped with an earth-faultbreaker,L…Splitshouldbeequippedwithasep-arate one.

● Connectionmust not be carried out without thepermission of the electricity supplier and underthesupervisionofaqualifiedelectrician.

● Cablesmustberoutedsothattheyarenotdam-agedbymetaledgesortrappedbypanels.

● L…Split is equipped with a single phase com-pressor. Thismeans that one of the phaseswillbe loadedwith a number of amperes (A) duringcompressoroperation.Checkthemaximumloadinthetablebelow.

Outdoor module Maximum current (A)L6Split 15L8Split 16L12Split 23

● Maximum permitted phase loading can be re-strictedtoalowermaximumcurrentintheindoormoduleorcontrolnodule.

NOTEElectricalinstallationandanyservicingmustbecarriedoutunderthesupervi-sionofaqualifiedelectrician.Discon-nectthecurrentwiththecircuitbreakerbeforecarryingoutanyservicing.Electricalinstallationandwiringmustbecarriedoutinaccordancewiththenationalstipulationsinforce.

NOTEChecktheconnections,mainvoltageandphasevoltagebeforestartingthemachinetopreventdamagetotheair/waterheatpump’selectronics.

NOTETheliveexternalcontrolmustbetakenintoconsiderationwhenconnecting.

NOTEIfthesupplycableisdamaged,onlyait-deutschland,itsservicerepresent-ativeorsimilarauthorisedpersonmayreplaceittopreventanydangeranddamage.

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Principlediagram,electricalinstallation

NEP L1 L2 L3

LEK

1 mm

5,5 mm

UB1

X1

SF1

FA2

FA1

BT30

FD1

X1

X2

UB2

X3

UB4

*Onlyina3-phaseinstallation.

1 Switchbox2 Switch3 Current sensor*4 Powercableandcommunicationcable5 Incomingsupply

5.2 Electricalcomponents Chapter „Theheatpumpdesign“

5.3 Accessibility,electricalconnection

Removingthecovers Chapter „Removingthecovers“

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5.4 Connections

NOTETopreventinterference,unscreenedcommunicationand/orsensorcablestoexternalconnectionsmustnotbelaidcloserthan20cmfromhighvolt-agecables.

PowerconnectionL…Split

1 Incomingsupply2 Cablegland

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Communicationconnection

CommunicationisconnectedonterminalblockTB.

Installer Manual for HSV Split.

ConnectingaccessoriesInstructionsforconnectingaccessoriesareinthe installationinstructionsprovidedfortherespective accessory.

Chapter„Electricalconnections“ Installer Manual for HSV Split.

6 Commissioningandadjusting

6.1 Compressor heaterL…Split is equipped with a compressor heater (CH)that heats the compressor before start-upandwhenthecompressoriscold.(DoesnotapplytoL6Split.)

NOTEThecompressorheatermusthavebeenconnectedfor6–8hoursbeforethefirststart,seethesection“Start-upandinspection”intheInstallerManualfortheindoormoduleorcontrolmod-ule.

Chapter„Commissioningandadjustment“ intheInstallerManualfortheindoormodule orcontrolmodule.

7 Control - Heat pump

Chapter„Control–Heatpump”intheInstaller Manual for HSV Split

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8 Disturbancesincomfort Chapter„Disturbancesincomfort“inthe Installer Manual for HSV Split

Troubleshooting

NOTEWorkbehindcoverssecuredbyscrewsmayonlybecarriedoutby,orunderthesupervisionof,aqualifiedinstalla-tionengineer.

TIPL…Splitcommunicatesallalarmstotheindoormodule/controlmodule(VVM/SMO).

Basicactions ● Make sure that the air flow to L…Split is notblockedbyforeignobjects.

● Check that L…Split does not have any externaldamage.

Icebuild-upinthefan,grilleand/orfancone onL…Split

► Contactyourinstaller!

WaterbelowL…Split(largeramount) ► Checkthatthewaterdrainageviathecondensa-tionpipe(KWS)isworking.

Chapter„Disturbancesincomfort“ in the Installer Manual for HSV Split

9 Accessories

Notallaccessoriesareavailableonallmarkets.

Refrigerantpipekit1/4"-1/2",12m,insulated,

forL6Split

3/8"-5/8",12m,insulated,

forL8SplitandL12Split

CondensationwaterpipeKWS3/1Split

1 m

KWS3/3Split

3 m

KWS3/6Split

6 m

Standandbrackets GroundstandBKSSplitForL6Split,L8Split,L12Split

WallbracketWKSSplitForL6Split,L8Split,L12Split

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10 Alarm list

Alarm Alarm text on the display

Description May be due to

162 Highcondenserout Toohightemperatureoutfromthecondenser.Self-resetting.

•Lowflowduringheatingoperation•Toohighsettemperatures

163 Highcondenserin Toohightemperatureintothecondenser.Self-resetting.

•Temperaturegeneratedbyanotherheatsource

183 Defrostingin progress

Notanalarm,butanoperatingstatus.

•Setwhentheheatpumprunsthedefrostingprocedure

220 HP alarm Thehighpressureswitch(63H1)deployed5timeswithin60min-utes or for 60 minutescontinuously.

•Insufficientaircirculationorblockedheatexchanger•Opencircuitorshortcircuitoninputforhighpressureswitch(63H1)•Defectivehighpressureswitch•Expansionvalvenotcorrectlyconnected•Servicevalveclosed•DefectivecontrolboardinL…Split•Lowornoflowduringheatingoperation•Defectivecirculationpump•Defectivefuse,F(4A)

221 LPalarm Toolowavalueonthelowpres-suresensor(LPT)3timeswithin60 minutes.

•Opencircuitorshortcircuitoninputforlowpressuresensor•Defectivelowpressuresensor(LPT)•DefectivecontrolboardinL…Split•Opencircuitorshortcircuitoninputforsuctiongassensor(Tho-S)•Defectivesuctiongassensor(Tho-S)

223 OUCom.error Communicationbetweenthecontrolboardandthecommuni-cationboardisinterrupted.Theremustbe22voltdirectcur-rent(DC)attheswitchCNW2onthecontrolboard(PWB1).

•AnycircuitbreakersforL…Splitoff•Incorrectcablerouting

224 Fan alarm DeviationsinthefanspeedinL…Split.

•Thefancannotrotatefreely•DefectivecontrolboardinL…Split•Defectivefanmotor•ControlboardinL…Splitdirty•Fuse(F2)blown

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Alarm Alarm text on the display

Description May be due to

230 Continuouslyhighhotgas

Temperaturedeviationonthehotgassensor(Tho-D)twicewith-in 60 minutes or for 60 minutes continuously.

•Sensordoesnotwork Section „Communicationconnection“•Insufficientaircirculationorblocked heatexchanger•Ifthefaultpersistsduringcooling,theremaybeaninsufficientamountof refrigerant.•DefectivecontrolboardinL…Split

254 Communicationerror Communicationfaultwithacces-soryboard

•L…Splitnotpowered•Faultinthecommunicationcable.

261 Hightemperatureinheatexchanger

Temperaturedeviationontheheatexchangersensor(Tho-R1/R2)fivetimeswithin60minutesorfor60minutescontinuously.

•Sensordoesnotwork Section„Disturbancesincomfort“•Insufficientaircirculationorblocked heatexchanger•DefectivecontrolboardinL…Split•Toomuchrefrigerant

262 Powertransistortoohot WhenIPM(Intelligentpow-ermodule)displaysFO-signal(FaultOutput)fivetimesduringa60-minuteperiod.

•Canoccurwhen15VpowersupplytotheinverterPCBisunstable.

263 Invertererror Voltagefromtheinverteroutsidetheparametersfourtimeswithin30 minutes.

•Incomingpowersupplyinterference•Servicevalveclosed•Insufficientamountofrefrigerant• Compressor fault•Defectivecircuitboardforinverterin L…Split

264 Invertererror Communicationbetween circuitboardforinverterand controlboardbroken.

•Opencircuitinconnectionbetweenboards•Defectivecircuitboardforinverterin L…Split•DefectivecontrolboardinL…Split

265 Invertererror Continuousdeviationonpowertransistor for 15 minutes.

•Defectivefanmotor•Defectivecircuitboardforinverterin L…Split

266 Insufficientrefrigerant Insufficientrefrigerantis detecteduponstart-upin coolingmode.

•Servicevalveclosed•Looseconnectionsensor(BT15,BT3)•Defectivesensor(BT15,BT3)•Toolittlerefrigerant

267 Invertererror Failedstartforcompressor •Defectivecircuitboardforinverterin L…Split•DefectivecontrolboardinL…Split• Compressor fault

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Alarm Alarm text on the display

Description May be due to

268 Invertererror Overcurrent,InverterA/F module

•Suddenpowerfailure

271 Coldoutdoorair TemperatureofBT28(Tho-A)belowthesetvaluethatpermitsoperation

•Coldweatherconditions• Sensor fault

272 Hotoutdoorair TemperatureofBT28(Tho-A)abovethevaluethatpermits operation

•Warmweatherconditions• Sensor fault

277 Sensor fault Tho-R Sensorfault,heatexchangerinL…Split(Tho-R).

•Opencircuitorshortcircuitonsensor input•Sensordoesnotwork Section„Disturbancesincomfort“•DefectivecontrolboardinL…Split

278 Sensor fault Tho-A Sensorfault,outdoortemper-aturesensorinL…SplitBT28(Tho-A).

•Opencircuitorshortcircuitonsensor input•Sensordoesnotwork Section„Disturbancesincomfort“•DefectivecontrolboardinL…Split

279 Sensor fault Tho-D Sensorfault,hotgasin L…Split(Tho-D).

•Opencircuitorshortcircuitonsensor input•Sensordoesnotwork Section„Disturbancesincomfort“•DefectivecontrolboardinL…Split

280 Sensor fault Tho-S Sensorfault,suctiongasin L…Split(Tho-S).

•Opencircuitorshortcircuitonsensor input•Sensordoesnotwork Section„Disturbancesincomfort“•DefectivecontrolboardinL…Split

281 SensorfaultLPT Sensorfault,lowpressuretransmitterinL…Split.

•Opencircuitorshortcircuitonsensor input•Sensordoesnotwork Section„Disturbancesincomfort“•Faultintherefrigerantcircuit

294 Non-compatibleout-doorairheatpump

Heatpumpandindoormodule(VVM)/controlmodule(SMO)donotworkproperlytogetherduetotechnicalparameters.

•Outdoormoduleandindoormodule(VVM)/controlmodule(SMO)arenotcompatible.

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11 Technicaldata

11.1 Dimensions

DimensionsL6Split

Alldimensionsinmm.

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DimensionsL8Split

Alldimensionsinmm.

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DimensionsL12Split

Alldimensionsinmm.

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11.2 SoundpressurelevelsL…Split isusuallyplacednexttoahousewall,whichgivesadirectedsounddistributionthatshouldbecon-sidered. Accordingly, you should always attempt tofindaplacementonthesidethatfacestheleastsoundsensitiveneighbouringarea.Thesoundpressurelev-elsarefurtheraffectedbywalls,bricks,differencesingroundlevel,etcandshouldthereforeonlybeseenasguidevalues.

Noise L6 Split L8 Split L12 SplitSoundpowerlevel,accordingtoEN12102at7/35°C(nominal)* LW(A) 51 55 58

Soundpressurelevelat2mfreestanding(nominal)* dB(A) 37 41 44

*Freespace.

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11.3 Technicalspecifications

L…SplitOutdoor module L6 Split L8 Split L12 Split

OutputdataaccordingtoEN14511ΔT5K Outdoortemp./Supplytemp.

HeatingCapacity/powerinput/COP(kW/kW/-)atnominalflow

7/35°C(floor)

2,67/0,5/4,85 3,86/0,83/4,65 5,21/1,09/4,78

2/35°C (floor)

2,32/0,55/4,2 5,11/1,36/3,76 6,91/1,79/3,86

-7/35°C (floor)

4,60/1,79/2,57 6,60/2,46/2,68 9,00/3,27/2,75

7/45°C 2,28/0,63/3,62 3,70/1,00/3,70 5,00/1,31/3,822/45°C 1,93/0,67/2,88 5,03/1,70/2,96 6,80/2,24/3,04

CoolingCapacity/Powerinput/EER(kW/kW/-)atmaximumflow

27/7°C 5,87/1,65/3,56 7,52/2,37/3,17 9,87/3,16/3,1327/18°C 7,98/1,77/4,52 11,20/3,20/3,50 11,70/3,32/3,5235/7°C 4,86/1,86/2,61 7,10/2,65/2,68 9,45/3,41/2,7735/18°C 7,03/2,03/3,45 9,19/2,98/3,08 11,20/3,58/3,12

ElectricaldataRatedvoltage 230V50Hz,230V2WS50HzMax.current Arms 15 16 23Recommendedfuserating Arms 16 16 25Startingcurrent Arms 5Maxfanflow(heating,nominal) m³/h 2 530 3 000 4 380Fanrating W 50 86Drainpanheater(integrated) W 110 100 120Defrosting ReversecycleEnclosureclass IP24RefrigerantcircuitTypeofrefrigerant R410AGWPrefrigerant 2 088Compressor TwinRotaryRefrigerantquantity kg 1,5 2,55 2,90CO2-equivalent t 3,13 5,32 6,06Cut-outvalue,pressureswitch,highpressure MPa(Bar) - 4,15(41,5)Breakingvaluehighpressure MPa(Bar) 4,15(41,5)Cut-outvalue,pressureswitch,lowpressure(15s)

MPa(Bar) - 0,079MPa(0,79)

Max.length,refrigerantpipe,oneway m 30*Maxheightdifference,refrigerantpipe m 7Dimensions,refrigerantpipe Gaspipe:OD12,7(1/2")

Fluidpipe:OD6,35(1/4")Gaspipe:OD15,88(5/8")Fluidpipe:OD9,52(3/8")

PipeconnectionsPipeconnectionoption Right-handside Right-handside Right/bottom/reverse

Pipeconnections Flare

*L6Split:Ifthelengthoftherefrigerantpipesexceeds15m,extrarefrigerantmustbeaddedatarateof0.02kg/m. L8Split,L12Split:Ifthelengthoftherefrigerantpipesexceeds15metres,extrarefrigerantmustbeaddedatarateof0.06kg/m.

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Dimensions and weight L6 Split L8 Split L12 Split

Width mm 800 880(+67valveprotection)

970

Depth mm 290 340(+110withfootrail)

370(+80withfootrail)

Height mm 640 750 845Weight kg 46 60 74MiscellaneousPart no. 064 205 064 033 064 110

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11.4 Workingarea

Compressoroperation–heating

Duringshortertimeitisallowedtohavelowerworkingtemperaturesonthewaterside,e.g.duringstartup.

1 Temperature(°C)2 Outdoortemperature(°C)3 Return pipe4 Flowpipe

Compressoroperation–cooling

6560555045403530252015

(°C)

(°C)

-30 -20 -10 0 10 20 30 40 50

35

30

25

20

15

10

5

0

(°C)

(°C)

10 15 20 3025 35 40 45

1 Temperature(°C)2 Outdoortemperature(°C)3 Return pipe4 Flowpipe

6560555045403530252015

(°C)

(°C)

-30 -20 -10 0 10 20 30 40 50

35

30

25

20

15

10

5

0

(°C)

(°C)

10 15 20 3025 35 40 45

11.5 CapacityandCOP

CapacityandCOPatdifferentsupplytemperatures.Maximumcapacityincludingdefrosting.

Max.specifiedpowerL6Split(kW)9,00

8,00

7,00

6,00

4,00

3,00

1,00

0,00

(°C)-25 -20

35 °C 45 °C 55 °C-15 -10 -5 0 5 10

COP4,00

3,50

3,00

2,50

2,00

1,50

1,00

0,50

0,00

(°C)-25 -20

35 °C 45 °C 55 °C-15 -10 -5 0 5 10

1 Heatingoutput(kW)2 Outdoortemperature(°C)

COPL6Split

1 COP2 Outdoortemperature(°C)

(kW)9,00

8,00

7,00

6,00

4,00

3,00

1,00

0,00

(°C)-25 -20

35 °C 45 °C 55 °C-15 -10 -5 0 5 10

COP4,00

3,50

3,00

2,50

2,00

1,50

1,00

0,50

0,00

(°C)-25 -20

35 °C 45 °C 55 °C-15 -10 -5 0 5 10

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Max.specifiedpowerL8Split

1 Heatingoutput(kW)2 Outdoortemperature(°C)

Max.specifiedpowerL12Split

1 Heatingoutput(kW)2 Outdoortemperature(°C)

COPL8Split

1 COP2 Outdoortemperature(°C)

(kW)12,00

10,00

8,00

6,00

4,00

2,00

0,00

(°C)-25 -20

35 °C 45 °C 55 °C-15 -10 -5 0 5 10 15

(kW)16,00

14,00

12,00

10,00

2,00

8,00

6,00

4,00

0,00

(°C)-25 -20

35 °C 45 °C 55 °C-15 -10 -5 0 5 10 15

COP5,00

4,00

3,00

2,00

1,00

0,00

(°C)-25 -20

35 °C 45 °C 55 °C-15 -10 -5 0 5 10 15

COP6,00

4,00

5,00

3,00

2,00

1,00

0,00

(°C)-25 -20

35 °C 45 °C 55 °C-15 -10 -5 0 5 10 15

(kW)12,00

10,00

8,00

6,00

4,00

2,00

0,00

(°C)-25 -20

35 °C 45 °C 55 °C-15 -10 -5 0 5 10 15

(kW)16,00

14,00

12,00

10,00

2,00

8,00

6,00

4,00

0,00

(°C)-25 -20

35 °C 45 °C 55 °C-15 -10 -5 0 5 10 15

COP5,00

4,00

3,00

2,00

1,00

0,00

(°C)-25 -20

35 °C 45 °C 55 °C-15 -10 -5 0 5 10 15

COP6,00

4,00

5,00

3,00

2,00

1,00

0,00

(°C)-25 -20

35 °C 45 °C 55 °C-15 -10 -5 0 5 10 15

(kW)12,00

10,00

8,00

6,00

4,00

2,00

0,00

(°C)-25 -20

35 °C 45 °C 55 °C-15 -10 -5 0 5 10 15

(kW)16,00

14,00

12,00

10,00

2,00

8,00

6,00

4,00

0,00

(°C)-25 -20

35 °C 45 °C 55 °C-15 -10 -5 0 5 10 15

COP5,00

4,00

3,00

2,00

1,00

0,00

(°C)-25 -20

35 °C 45 °C 55 °C-15 -10 -5 0 5 10 15

COP6,00

4,00

5,00

3,00

2,00

1,00

0,00

(°C)-25 -20

35 °C 45 °C 55 °C-15 -10 -5 0 5 10 15

COPL12Split

1 COP2 Outdoortemperature(°C)

11.6 Outputwithlowerfuseratingthan recommended

CapacityL12Split,fuserating16A

CapacityL12Split,fuserating20A

1 Heatingoutput(kW)2 Outdoortemperature(°C)

(kW)12,00

10,00

8,00

6,00

4,00

2,00

0,00

(°C)-25 -20

35 °C 45 °C 55 °C-15 -10 -5 0 5 10 15

(kW)16,00

14,00

12,00

10,00

2,00

8,00

6,00

4,00

0,00

(°C)-25 -20

35 °C 45 °C 55 °C-15 -10 -5 0 5 10 15

COP5,00

4,00

3,00

2,00

1,00

0,00

(°C)-25 -20

35 °C 45 °C 55 °C-15 -10 -5 0 5 10 15

COP6,00

4,00

5,00

3,00

2,00

1,00

0,00

(°C)-25 -20

35 °C 45 °C 55 °C-15 -10 -5 0 5 10 15

(kW)16,00

14,00

12,00

10,00

2,00

8,00

6,00

4,00

0,00

(°C)-25 -20

35 °C 45 °C 55 °C-15 -10 -5 0 5 10 15

(kW)16,00

14,00

12,00

10,00

2,00

8,00

6,00

4,00

0,00

(°C)-25 -20

35 °C 45 °C 55 °C-15 -10 -5 0 5 10 15

(kW)16,00

14,00

12,00

10,00

2,00

8,00

6,00

4,00

0,00

(°C)-25 -20

35 °C 45 °C 55 °C-15 -10 -5 0 5 10 15

(kW)16,00

14,00

12,00

10,00

2,00

8,00

6,00

4,00

0,00

(°C)-25 -20

35 °C 45 °C 55 °C-15 -10 -5 0 5 10 15

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11.7 Electricalcircuitdiagram

CircuitdiagramL6Split

CircuitdiagramL8Split

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Designation Description

20S Solenoidfor4-wayvalve

52X1 Auxiliaryrelay(forCH)

52X2 Auxiliaryrelay(forDH)

52X3 Auxiliaryrelay(for20S)

52X4 Auxiliaryrelay(forSV1)

63H1 Highpressurepressostat

C1 Capacitor

CH Compressor heater

CM Compressor motor

CnA~Z Terminalblock

CT Current sensor

DH Drain pan heater

DM Diodemodule

F Fuse

FM01,FM02 Fan motor

IPM Intelligentpowermodule

CircuitdiagramL12Split

Designation Description

L/L1 Inductioncoil

LED1 Indicationlamp(red)

LED2 Indicationlamp(green)

LPT Lowpressuretransmitter

QN1 (EEV-H)

Expansionvalveforheating

QN3 (EEV-C)

Expansionvalveforcooling

SW1,9 Pumpdown

SW3,5,7,8 Localsettings

TB Terminalblock

BT28 (Tho-A)

Temperaturesensor,outdoorair

Tho-D Temperaturesensor,hotgas

Tho-R1 Temperaturesensor,heatexchangerout

Tho-R2 Temperaturesensor,heatexchanger,in

Tho-S Temperaturesensor,suctiongas

Tho-P Temperaturesensor,IPM

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Page 40: Operating Manual · 6 Subject to hange ithout notice 83019600bUK Translation of the oriinal operating manual ait-deutschland GmbH If the bottom frame of the outdoor section is cor-roded,

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