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Operating InstructionsVEGABAR 55
4 … 20 mA
Document ID:36733
Process pressure
Contents
1 About this document
1.1 Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Symbolism used. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 For your safety
2.1 Authorised personnel . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Appropriate use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 Warning about misuse . . . . . . . . . . . . . . . . . . . . . . . 5
2.4 General safety instructions . . . . . . . . . . . . . . . . . . . . 5
2.5 Safety label on the instrument . . . . . . . . . . . . . . . . . . 6
2.6 CE conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.7 Measuring range - permissible process pressure . . . . 6
2.8 Fulfillment of NAMUR recommendations . . . . . . . . . . 6
2.9 Safety instructions for Ex areas . . . . . . . . . . . . . . . . . 6
2.10 Environmental instructions. . . . . . . . . . . . . . . . . . . . . 6
3 Product description
3.1 Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2 Principle of operation . . . . . . . . . . . . . . . . . . . . . . . . 8
3.3 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.4 Packaging, transport and storage . . . . . . . . . . . . . . . 9
3.5 Accessories and replacement parts . . . . . . . . . . . . . . 10
4 Mounting
4.1 General instructions . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.2 Mounting steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.3 Mounting steps, external housing. . . . . . . . . . . . . . . . 14
5 Connecting to power supply
5.1 Preparing the connection . . . . . . . . . . . . . . . . . . . . . 15
5.2 Connection procedure. . . . . . . . . . . . . . . . . . . . . . . . 16
5.3 Wiring plan, single chamber housing . . . . . . . . . . . . . 19
5.4 Wiring plan - version IP 66/IP 68 (1 bar) . . . . . . . . . . 20
5.5 Wiring plan, external housing with version IP 68 . . . . . 20
5.6 Switch-on phase. . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6 Set up with the indicating and adjustment module PLICSCOM
6.1 Short description . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.2 Insert indicating and adjustment module. . . . . . . . . . . 23
6.3 Adjustment system . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.4 Setup steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.5 Menu schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.6 Saving the parameter adjustment data . . . . . . . . . . . . 39
7 Maintenance and fault rectification
7.1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
2 VEGABAR 55 • 4 … 20 mA
Contents36733-EN-120324
7.2 Remove interferences . . . . . . . . . . . . . . . . . . . . . . . . 40
7.3 Calculation of total deviation (according to DIN 16086). 42
7.4 Exchanging the electronics module . . . . . . . . . . . . . . 43
7.5 Software update . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
7.6 Instrument repair . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
8 Dismounting
8.1 Dismounting steps . . . . . . . . . . . . . . . . . . . . . . . . . . 45
8.2 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
9 Supplement
9.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
9.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Supplementary documentation
Information:
Supplementary documents appropriate to the ordered version comewith the delivery. You can find them listed in chapter "Productdescription".
Editing status: 2012-03-09
VEGABAR 55 • 4 … 20 mA 3
Contents36733-EN-120324
1 About this document
1.1 Function
This operating instructions manual provides all the information youneed for mounting, connection and setup as well as importantinstructions for maintenance and fault rectification. Please read thisinformation before putting the instrument into operation and keep thismanual accessible in the immediate vicinity of the device.
1.2 Target group
This operating instructions manual is directed to trained qualifiedpersonnel. The contents of this manual should be made available tothese personnel and put into practice by them.
1.3 Symbolism used
Information, tip, note
This symbol indicates helpful additional information.
Caution: If this warning is ignored, faults or malfunctions canresult.Warning: If this warning is ignored, injury to persons and/or seriousdamage to the instrument can result.Danger: If this warning is ignored, serious injury to persons and/ordestruction of the instrument can result.
Ex applications
This symbol indicates special instructions for Ex applications.
l List
The dot set in front indicates a list with no implied sequence.
à Action
This arrow indicates a single action.
1 Sequence
Numbers set in front indicate successive steps in a procedure.
4 VEGABAR 55 • 4 … 20 mA
1 About this document36733-EN-120324
2 For your safety
2.1 Authorised personnel
All operations described in this operating instructions manual must becarried out only by trained specialist personnel authorised by the plantoperator.
During work on and with the device the required personal protectiveequipment must always be worn.
2.2 Appropriate use
VEGABAR 55 is a pressure transmitter for measurement of gaugepressure, absolute pressure and vacuum.
You can find detailed information on the application range in chapter"Product description".
Operational reliability is ensured only if the instrument is properly usedaccording to the specifications in the operating instructions manual aswell as possible supplementary instructions.
For safety and warranty reasons, any invasive work on the devicebeyond that described in the operating instructions manual may becarried out only by personnel authorised by the manufacturer. Arbitraryconversions or modifications are explicitly forbidden.
2.3 Warning about misuse
Inappropriate or incorrect use of the instrument can give rise toapplication-specific hazards, e.g. vessel overfill or damage to systemcomponents through incorrect mounting or adjustment.
2.4 General safety instructions
This is a high-tech instrument requiring the strict observance ofstandard regulations and guidelines. The user must take note of thesafety instructions in this operating instructions manual, the country-specific installation standards as well as all prevailing safetyregulations and accident prevention rules.
The instrument must only be operated in a technically flawless andreliable condition. The operator is responsible for trouble-freeoperation of the instrument.
During the entire duration of use, the user is obliged to determine thecompliance of the necessary occupational safety measures with thecurrent valid rules and regulations and also take note of newregulations.
VEGABAR 55 • 4 … 20 mA 5
2 For your safety36733-EN-120324
2.5 Safety label on the instrument
The safety approval markings and safety tips on the device must beobserved.
2.6 CE conformity
This device fulfills the legal requirements of the applicable EC
guidelines. By attaching the CE mark, VEGA provides a confirmationof successful testing. You can find the CE conformity declaration in thedownload area of "www.vega.com".
2.7 Measuring range - permissible process pres-
sure
Due to the application, a measuring cell with a measuring range higherthan the permissible pressure range of the process fitting may havebeen integrated. The permissible process pressure is stated with"Process pressure" on the type label, see chapter 3.1 "Configuration".
For safety reasons, this range must not be exceeded.
2.8 Fulfillment of NAMUR recommendations
The device fulfills the requirements of the applicable NAMUR
recommendations.
2.9 Safety instructions for Ex areas
Please note the Ex-specific safety information for installation andoperation in Ex areas. These safety instructions are part of theoperating instructions manual and come with the Ex-approvedinstruments.
2.10 Environmental instructions
Protection of the environment is one of our most important duties. Thatis why we have introduced an environment management system withthe goal of continuously improving company environmental protection.The environment management system is certified according to DIN
EN ISO 14001.
Please help us fulfil this obligation by observing the environmentalinstructions in this manual:
l Chapter "Packaging, transport and storage"
l Chapter "Disposal"
6 VEGABAR 55 • 4 … 20 mA
2 For your safety36733-EN-120324
3 Product description
3.1 Structure
The scope of delivery encompasses:
l VEGABAR 55 pressure transmitterl Documentation
- this operating instructions manual- Test certificate for pressure transmitters- Operating instructions manual 27835 "Indicating and adjust-
ment module PLICSCOM" (optional)- Supplementary instructions manual 31708 "Heating for in-
dicating and adjustment module" (optional)- Supplementary instructions manual "Plug connector for con-
tinuously measuring sensors" (optional)- Ex-specific "Safety instructions" (with Ex versions)- if necessary, further certificates
The VEGABAR 55 consists of the following components.
l Process fitting with measuring celll Housing with electronics, optionally available with plug connectorl Housing cover, optionally available with indicating and adjustment
module PLICSCOM
The components are available in different versions.
2
1
3
Fig. 1: Example of a VEGABAR 55 with process fitting G1½ A and plastic
housing
1 Housing cover with integrated PLICSCOM (optional)
2 Housing with electronics
3 Process fitting with measuring cell
Scope of delivery
Constituent parts
VEGABAR 55 • 4 … 20 mA 7
3 Product description36733-EN-120324
The type label contains the most important data for identification anduse of the instrument:
2
1
11
10
5
4
3
6
7
8
9
Fig. 2: Structure of the type label (example)
1 Instrument type
2 Product code
3 Approvals
4 Electronics
5 Protection rating
6 Measuring range
7 Process and ambient temperature, process pressure
8 Material, wetted parts
9 Hardware and software version
10 Order number
11 Serial number of the instrument
12 ID numbers, instrument documentation
With the serial number, you can access the delivery data of theinstrument via www.vega.com, "VEGA Tools" and "serial number
search". In addition to the type label outside, you can also find theserial number on the inside of the instrument.
This operating instructions manual applies to the following instrumentversions:
l Software from 3.82
3.2 Principle of operation
VEGABAR 55 is a pressure transmitter for use in the chemical, foodprocessing and pharmaceutical industries. Depending on the version,it is used for level, gauge, absolute pressure or vacuum measurement.Measured products are gases, vapours and liquids, also those withhigher temperatures.
The METEC® measuring cell is the measuring unit. It consists of the
ceramic-capacitive CERTEC® measuring cell and a special, temper-
ature-compensating isolating system.
Type label
Scope of the operating
instructions manual
Application area
Functional principle
8 VEGABAR 55 • 4 … 20 mA
3 Product description36733-EN-120324
The hydrostatic pressure of the product or the process pressurecauses a capacitance change in the measuring cell via the metallicprocess diaphragm and the isolating liquid. This change is convertedinto a corresponding output signal.
4 … 20 mA two-wire electronics for voltage supply and measuredvalue transmission on the same cable.
The supply voltage range can differ depending on the instrumentversion. The exact range is stated in chapter "Technical data".
The background lighting of the indicating and adjustment module ispowered by the sensor. A certain level of operating voltage is requiredfor this. You can find the exact voltage specifications in chapter"Technical data".
The optional heating requires its own operating voltage. You can finddetails in the supplementary instructions manual "Heating for indicat-
ing and adjustment module".
This function is generally not available for approved instruments.
3.3 Operation
The instrument can be adjusted with the following adjustment media:
l With indicating and adjustment modulel with the suitable VEGA DTM in conjunction with an adjustment
software according to the FDT/DTM standard, e.g. PACTware andPC
3.4 Packaging, transport and storage
Your instrument was protected by packaging during transport. Itscapacity to handle normal loads during transport is assured by a testaccording to DIN EN 24180.
The packaging of standard instruments consists of environment-friendly, recyclable cardboard. For special versions, PE foam or PE foilis also used. Dispose of the packaging material via specialisedrecycling companies.
Transport must be carried out under consideration of the notes on thetransport packaging. Nonobservance of these instructions can causedamage to the device.
The delivery must be checked for completeness and possible transitdamage immediately at receipt. Ascertained transit damage orconcealed defects must be appropriately dealt with.
Up to the time of installation, the packages must be left closed andstored according to the orientation and storage markings on theoutside.
Voltage supply
Packaging
Transport
Transport inspection
Storage
VEGABAR 55 • 4 … 20 mA 9
3 Product description36733-EN-120324
Unless otherwise indicated, the packages must be stored only underthe following conditions:
l Not in the openl Dry and dust freel Not exposed to corrosive medial Protected against solar radiationl Avoiding mechanical shock and vibration
l Storage and transport temperature see chapter "Supplement -
Technical data - Ambient conditions"
l Relative humidity 20 … 85 %
3.5 Accessories and replacement parts
The indicating and adjustment module PLICSCOM is used formeasured value indication, adjustment and diagnosis. It can beinserted into the sensor and removed at any time.
You can find further information in the operating instructions "Indicatingand adjustment module PLICSCOM" (Document-ID 27835).
Flanges are available in different versions according to the followingstandards: DIN 2501, EN 1092-1, ANSI B 16.5, JIS B 2210-1984,
GOST 12821-80.
You can find additional information in the supplementary instructionsmanual "Flanges according to DIN-EN-ASME-JIS" (Document-ID31088).
The measuring instrument holder is used for wall/tube mounting ofVEGABAR series 50 pressure transmitters and VEGAWELL 52suspension pressure transmitters. Supplied reducers enable theadaptation to different instrument diameters. The material used is316L.
The protective cover protects the sensor housing against soiling andintense heat from solar radiation.
You will find additional information in the supplementary instructionsmanual "Protective cover" (Document-ID 34296).
The electronics module is a replacement part for pressure transmitterVEGABAR. One version is available for each type of signal output.
You find further information in the operating instructions "Electronics
module VEGABAR series 50 and 60 " (Document-ID 30175).
Storage and transport
temperature
Indicating and adjust-
ment module
Flanges
Measuring instrument
holder
Protective cover
Electronics module
10 VEGABAR 55 • 4 … 20 mA
3 Product description36733-EN-120324
4 Mounting
4.1 General instructions
Make sure that all parts of the instrument exposed to the process, inparticular the sensor element, process seal and process fitting, aresuitable for the existing process conditions. These include above allthe process pressure, process temperature as well as the chemicalproperties of the medium.
You can find the specifications in chapter "Technical data" and on thetype label.
To protect the diaphragm, the process fitting is covered by a protectivecap.
Remove the protective cap just before installation so that thediaphragm will not get damaged. It is recommended to keep the capand use it again later for storage or transport.
Select an installation position you can easily reach for mounting andconnecting as well as later retrofitting of an indicating and adjustmentmodule. The housing can be rotated by 330° without the use of anytools. You can also install the indicating and adjustment module in fourdifferent positions (each displaced by 90°).
Use the recommended cables (see chapter "Connecting to power
supply") and tighten the cable gland.
You can give your instrument additional protection against moisturepenetration by leading the connection cable downward in front of thecable entry. Rain and condensation water can thus drain off. Thisapplies mainly to outdoor mounting as well as installation in areaswhere high humidity is expected (e.g. through cleaning processes) oron cooled or heated vessels.
Fig. 3: Measures against moisture penetration
Suitability for the pro-
cess conditions
Diaphragm protection
Mounting position
Moisture
VEGABAR 55 • 4 … 20 mA 11
4 Mounting36733-EN-120324
The ventilation of the electronics housing as well as the atmosphericpressure compensation for the measuring cell are realised via a filterelement in the area of the cable gland.
2
1
2
1
2
1
1
2
Fig. 4: Position of the filter element
1 Filter element
2 Blind stopper
Caution:
Due to the filter effect, the pressure compensation is time delayed.When opening/closing the housing cover quickly, the measured valuecan change for a period of approx. 5 s by up to 15 mbar.
Information:
Make sure that the filter element is always free of buildup duringoperation. A high-pressure cleaner may not be used for cleaning.
With instrument versions in protection IP 66/IP 68, 1 bar, the ventilationis realised via the capillaries in the permanently connected cable. Thefilter element is replaced by a blind stopper.
Higher process temperatures often mean also higher ambienttemperatures. Make sure that the upper temperature limits stated inchapter "Technical data" for the environment of the electronics housingand connection cable are not exceeded.
Ventilation and pressure
compensation
Temperature limits
12 VEGABAR 55 • 4 … 20 mA
4 Mounting36733-EN-120324
1
2
Fig. 5: Temperature ranges
1 Process temperature
2 Ambient temperature
4.2 Mounting steps
For mounting VEGABAR 55, a welded socket is required. You can findthese components in the supplementary instructions manual "Welded
socket and seals".
Use the seal belonging to the instrument or a suitable, product-resistant seal
Screw VEGABAR 55 into the welded socket. Tighten the hexagonscrew on the process fitting with SW 27 (spanner width 27 mm).
Warning:
The housing must not be used to screw the instrument in! Applyingtightening force can damage internal parts of the housing.
Use the seal belonging to the instrument or a suitable, product-resistant seal
Screw VEGABAR 55 into the welded socket. Tighten the hexagonscrew on the process fitting with SW 27 (spanner width 27 mm).
Warning:
The housing must not be used to screw the instrument in! Applyingtightening force can damage internal parts of the housing.
Seal the flange connections according to DIN/ANSI with a suitable,resistant seal and mount VEGABAR 55 with suitable screws.
Welding the socket
Sealing/Screwing in
Sealing/Screwing in
Sealing/Screwing in
flange versions
VEGABAR 55 • 4 … 20 mA 13
4 Mounting36733-EN-120324
Use the seal suitable for the respective process fitting. You can findthe components in the supplementary instructions manual "Welded
socket and seals".
4.3 Mounting steps, external housing
1 Mark the holes according to the following drilling template
2 Depending on the mounting surface, fasten the wall mountingplate with 4 screws
90 mm (3.54")
R 3,5 m
m
(0.1
4")
3mm
(0.12")
70 mm (2.76") 8 mm
(0.32")
93
mm
(3
.66
")
11
0 m
m (
4.3
3")
Fig. 6: Drilling template - wall mounting plate
Tip:
Mount the wall mounting plate so that the cable entry of the sockethousing points downward. The socket housing can be displaced by180° to the wall mounting plate.
Warning:
The four screws of the socket housing must only be hand screwed. Atorque > 5 Nm (3.688 lbf ft) can damage the wall mounting plate.
Sealing/Screwing in hy-
gienic fittings
Wall mounting
14 VEGABAR 55 • 4 … 20 mA
4 Mounting36733-EN-120324
5 Connecting to power supply
5.1 Preparing the connection
Always keep in mind the following safety instructions:
l Connect only in the complete absence of line voltagel If overvoltage surges are expected, overvoltage arresters should
be installed
Tip:
We recommend using VEGA overvoltage arresters B63-48 andÜSB 62-36G.X.
In hazardous areas you must take note of the respective regulations,conformity and type approval certificates of the sensors and powersupply units.
Power supply and current signal are carried on the same two-wirecable. The voltage supply range can differ depending on theinstrument version.
The data for power supply are specified in chapter "Technical data".
Provide a reliable separation between the supply circuit and the mainscircuits according to DIN VDE 0106 part 101. The VEGA power supplyunits VEGATRENN 149A Ex, VEGASTAB 690 as well as allVEGAMETs and VEGASCANs meet this requirement.
Keep in mind the following additional factors that influence theoperating voltage:
l Output voltage of the power supply unit can be lower undernominal load (with a sensor current of 20.5mA or 22mA in case offault message)
l Influence of additional instruments in the circuit (see load values inchapter "Technical data")
The instrument is connected with standard two-wire cable withoutscreen. If electromagnetic interference is expected which is above thetest values of EN 61326 for industrial areas, screened cable should beused.
Use cable with roundcross-section.A cable outer diameter of 5… 9mm(0.2 … 0.35 in) ensures the seal effect of the cable gland. If you areusing cable with a different diameter or cross-section, exchange theseal or use a suitable cable gland.
We generally recommend the use of screened cable for HARTmultidrop mode.
On the instrument with cable entry ½ NPT and plastic housing there isa metallic ½" threaded insert moulded into the plastic housing.
Safety instructions
Voltage supply
Connection cable
Cable gland ½ NPT
VEGABAR 55 • 4 … 20 mA 15
5 Connecting to power supply36733-EN-120324
Caution:
No grease should be used when screwing the NPT cable gland orsteel tube into the threaded insert. Standard grease can containadditives that corrode the connection between threaded insert andhousing. This would influence the stability of the connection and thetightness of the housing.
If screened cable is necessary, connect the cable screen on both endsto ground potential. In the sensor, the screen must be connecteddirectly to the internal ground terminal. The ground terminal on theoutside of the housing must be connected to the potential equalisation(low impedance).
If potential equalisation currents are expected, the connection on theprocessing side must be made via a ceramic capacitor (e. g. 1 nF,1500 V). The low frequency potential equalisation currents are thussuppressed, but the protective effect against high frequency interfer-ence signals remains.
Warning:
Within galvanic plants as well as vessels with cathodic corrosionprotection there are considerable potential differences. Considerablyequalisation currents can be caused via the cable scrren when thescreen is earthed on both ends. To avoid this, the cable screen mustonly connected to ground potential on one side of the switchingcabinet in such applications. The cable screen must not be connectedto the internal ground terminal in the sensor and the outer groundterminal on the housing not to the potential equalisation!
Information:
The metallic parts of the instrument (transmitter, process fitting, etc.)are conductively connected with the inner and outer ground terminalon the housing. This connection exists either as a direct metalliccontact or via the shielding of the special connection cable oninstruments with external electronics. You can find specifications onthe potential connections within the instrument in chapter "Technicaldata".
Take note of the corresponding installation regulations for Exapplications. In particular, make sure that no potential equalisationcurrents flow over the cable screen. In case of grounding on both sidesthis can be achieved by the use of a capacitor or a separate potentialequalisation.
5.2 Connection procedure
Proceed as follows:
1 Unscrew the housing cover
Cable screening and
grounding
Single/Double chamber
housing
16 VEGABAR 55 • 4 … 20 mA
5 Connecting to power supply36733-EN-120324
2 If an indicating and adjustment module is installed, remove it byturning it to the left.
3 Loosen compression nut of the cable entry
4 Remove approx. 10 cm of the cable mantle, strip approx. 1 cminsulation from the individual wires
5 Insert the cable into the sensor through the cable entry
6 Lift the opening levers of the terminals with a screwdriver (seefollowing illustration)
7 Insert the wire ends into the open terminals according to the wiringplan
8 Press down the opening levers of the terminals, you will hear theterminal spring closing
9 Check the hold of the wires in the terminals by lightly pulling onthem
10 Connect the screen to the internal ground terminal, connect theouter ground terminal to potential equalisation
11 Tighten the compression nut of the cable entry. The seal ring mustcompletely encircle the cable
12 Screw the housing cover back on
The electrical connection is finished.
Fig. 7: Connection steps 6 and 7
Proceed as follows:
1 Loosen the four screws on the housing base with an Allen key size4
IP 68 version with exter-
nal housing
VEGABAR 55 • 4 … 20 mA 17
5 Connecting to power supply36733-EN-120324
2 Remove the housing socket from the mounting plate
3
2
1
Fig. 8: Components of the external housing
1 Screws
2 Wall mounting plate
3 Cable gland
3 Loop the connection cable through the cable entry on the housingbase1)
Information:
The cable gland can be mounted in three positions each displaced by90°. Simply exchange the cable gland against the blind plug in thesuitable thread opening.
4 Connect the wire ends as described under "Single/Doublechamber housing" according to the numbering
5 Connect the screen to the internal ground terminal, connect theouter ground terminal above on the housing to potential equal-isation
6 Tighten the compression nut of the cable entry. The seal ring mustcompletely encircle the cable
7 Attach the mounting plate again and tighten the screws
The electrical connection of the sensor to the external housing isfinished.
1) The connection cable is already preconfectioned. If necessary, shorten it tothe requested length, cut the breather capillaries clean. Remove approx.5 cm of the cable mantle, strip approx. 1 cm insulation from the ends of theindividual wires. After shortening the cable, fasten the type plate with sup-port back onto the cable.
18 VEGABAR 55 • 4 … 20 mA
5 Connecting to power supply36733-EN-120324
5.3 Wiring plan, single chamber housing
The following illustrations apply to the non-Ex as well as to the Ex-iaversion.
2
1
Display4...20mA
1 2
Fig. 9: Electronics and connection compartment, single chamber housing
1 Spring-loaded terminals for voltage supply
2 Ground terminal for connection of the cable screen
1
1 2
4...20mADisplay
Fig. 10: Wiring plan, single chamber housing
1 Voltage supply/Signal output
Electronics and connec-
tion compartment
Wiring plan
VEGABAR 55 • 4 … 20 mA 19
5 Connecting to power supply36733-EN-120324
5.4 Wiring plan - version IP 66/IP 68 (1 bar)
1
2
Fig. 11: Wire assignment connection cable
1 brown (+) and blue (-) to power supply or to the processing system
2 Shielding
5.5 Wiring plan, external housing with version IP 68
Fig. 12: VEGABAR 55 in IP 68 version 25 bar and axial cable outlet, external
housing
Fig. 13: Electronics and connection compartment
1 Spring-loaded terminals for voltage supply
2 Ground terminal for connection of the cable screen
3 Cable gland to the sensor
Wire assignment con-
nection cable
Overview
Electronics and connec-
tion compartment for
power supply
20 VEGABAR 55 • 4 … 20 mA
5 Connecting to power supply36733-EN-120324
1 2 3 4
6
34
12
5
Fig. 14: Connection of the sensor in the housing socket
1 Brown
2 Blue
3 Yellow
4 White
5 Shielding
6 Breather capillaries
1
1 2
4...20mADisplay
Fig. 15: Wiring plan external electronics
1 Voltage supply/Signal output
5.6 Switch-on phase
After connecting VEGABAR 55 to power supply or after a voltagerecurrence, the instrument carries out a self-check for approx. 30seconds:
Terminal compartment,
housing socket
Wiring plan external
electronics
Switch-on phase
VEGABAR 55 • 4 … 20 mA 21
5 Connecting to power supply36733-EN-120324
l Internal check of the electronicsl Indication of the instrument type, the firmware as well as the
sensor TAGs (sensor designation)l Output signal jumps briefly (approx. 10 seconds) to the set fault
current
Then the corresponding current is outputted to the cable (the valuecorresponds to the actual level as well as the settings already carriedout, e.g. factory setting).
22 VEGABAR 55 • 4 … 20 mA
5 Connecting to power supply36733-EN-120324
6 Set up with the indicating and adjustment
module PLICSCOM
6.1 Short description
The indicating and adjustment module is used for measured valuedisplay, adjustment and diagnosis. It can be mounted in the followinghousing versions and instruments:
l All continuously measuring sensors in single as well as doublechamber housing (optionally in the electronics or connectioncompartment)
l External indicating and adjustment unit
Note:
You can find detailed information on the adjustment in the operatinginstructions manual "Indicating and adjustment module".
6.2 Insert indicating and adjustment module
The indicating and adjustment module can be inserted into the sensorand removed again at any time. It is not necessary to interrupt thepower supply.
Proceed as follows:
1 Unscrew the housing cover
2 Place the indicating and adjustment module in the desired positionon the electronics (you can choose any one of four differentpositions - each displaced by 90°)
3 Press the indicating and adjustment module onto the electronicsand turn it to the right until it snaps in.
4 Screw housing cover with inspection window tightly back on
Removal is carried out in reverse order.
The indicating and adjustment module is powered by the sensor, anadditional connection is not necessary.
Mount/Dismount indica-
ting and adjustment mo-
dule
VEGABAR 55 • 4 … 20 mA 23
6 Set up with the indicating and adjustment module PLICSCOM
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Fig. 16: Insert indicating and adjustment module
Note:
If you intend to retrofit the instrument with an indicating and adjustmentmodule for continuous measured value indication, a higher cover withan inspection glass is required.
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6.3 Adjustment system
2
3
1
1.1
Fig. 17: Indicating and adjustment elements
1 LC display
2 Indication of the menu item number
3 Adjustment keys
l [OK] key:- Move to the menu overview- Confirm selected menu- Edit parameter- Save value
l [->] key to select:- Menu change- Select list entry- Select editing position
l [+] key:- Change value of the parameter
l [ESC] key:- interrupt input- Return to higher-ranking menu
The sensor is adjusted via the four keys of the indicating andadjustment module. The LC display indicates the individual menuitems. The functions of the individual keys are shown in the aboveillustration. Approx. 10 minutes after the last pressing of a key, anautomatic reset to measured value indication is triggered. Any valuesnot confirmed with [OK] will not be saved.
Key functions
Adjustment system
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6.4 Setup steps
VEGABAR 55 can be used for level as well as for process pressuremeasurement. Default setting is level measurement. The mode can bechanged in the adjustment menu.
Depending on the application only the respective subchapter "Level orprocess pressure measurement" is of importance. There, you find theindividual adjustment steps.
Level measurement
Set up VEGABAR 55 in the following sequence:
1 Selecting adjustment unit/density unit
2 Carry out a position correction
3 Carry out min. adjustment
4 Carry out max. adjustment
In the menu item "Adjustment unit" you select the physical unit in whichthe adjustment should be carried out, e.g. mbar, bar, psi…
The position correction compensates the influence of the mountingposition or static pressure on the measurement. It does not influencethe adjustment values.
Information:
The steps 1, 3 and 4 are not necessary for instruments which arealready preset according to customer specifications!
You can find the data on the type label on the instrument or in themenu items of the min./max. adjustment.
The indicating and adjustment module enables the adjustment withoutfilling or pressure. Thanks to this, you can carry out your settingsalready in the workshop without the instrument having to be installed.
The actual measured value is also displayed in the menu items formin./max. adjustment.
In this menu item you select the adjustment unit as well as the unit forthe temperature indication in the display.
To select the adjustment unit (in the example switching over from barto mbar), proceed as follows:2)
1 Push the [OK] button in the measured value display, the menuoverview is displayed.
2) Selection options: mbar, bar, psi, Pa, kPa, MPa, inHg, mmHg, inH2O,
mmH2O.
Level or process press-
ure measurement
Parameter ad-
justment "Level
measurement"
Select unit
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▶ Basic adjustment
Display
Diagnostics
Service
Info
2 Confirm the menu "Basic adjustment" with [OK], the menu item"Unit" will be displayed.
Unit
Unit of measurement
bar▼
Temperature unit
°C▼
3 Activate the selection with [OK] and select "Units of measure-
ment with [->].
4 Activate the selection with [OK] and select the requested unit with[->] (in the example mbar).
5 Confirm with [OK] and move to position correction with [->].
The adjustment unit is thus switched over from bar to mbar.
Information:
When switching over to adjustment in a height unit (in the examplefrom bar to m), the density also has to be entered.
Proceed as follows:
1 Push the [OK] button in the measured value display, the menuoverview is displayed.
2 Confirm the menu "Basic adjustment" with [OK], the menu item"Units of measurement" will be displayed.
3 Activate the selection with [OK] and select the requested unit with[->] (in the example m).
4 Confirm with [OK], the submenu "Density unit" appears.
Unit of measurement
Density unit
▶ kg/dm³
pcf
5 Select the requested unit, e.g. kg/dm³ with [->] and confirm with[OK], the submenu "Density" appears.
Unit of measurement
Density
0001000
kg/dm³
6 Enter the requested density value with [->] and [+], confirm with[OK] and move to position correction with [->].
The adjustment unit is thus switched over from bar to m.
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Proceed as follows to select the temperature unit:3)
à Activate the selection with [OK] and select "Temperature unit
with [->].
à Activate the selection with [OK] and select the requested unit with[->] (e.g. °F).
à Confirm with [OK].
The temperature unit is hence switched over from °C to °F.
Proceed as follows:
1 Activate in the menu item "Position correction" the selection with[OK].
Position correction
OffsetP=
+0000 mbar
53 mbar
2 Select with [->], e.g. to accept actual measured value.
Position correction
Accept current measured
value?
▶ Accept
Edit
3 Confirm with [OK] and move to min.(zero) adjustment with [->].
Proceed as follows:
1 Edit the % value in the menu item "Min. adjustment" with [OK].
Min. adjustment
+000.0 %
=
+0000.0 mbar
0000.0 mbar
2 Set the requested percentage value with [+] and [->].
3 Confirm with [OK] and edit the requested mbar value.
4 Set the requested mbar value with [+] and [->].
5 Confirm with [+] and move to max. adjustment with [->].
The min. adjustment is finished.
Information:
For an adjustment with filling, simply enter the actual measured valueindicated at the bottom of the display.
3) Selection options: °C, °F.
Carry out a position cor-
rection
Carry out min. adjust-
ment
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If the adjustment ranges are exceeded, the message "Outside
parameter limits" appears. The editing procedure can be aborted with[ESC] or the displayed limit value can be accepted with [OK].
Proceed as follows:
1 Edit the % value in the menu item "Max. adjustment" with [OK].
Max. adjustment
+100.0 %
=
+1000.0 mbar
0000.0 mbar
Information:
The displayed pressure for 100 % corresponds to the nominalmeasuring range of the sensor (in the above example 1 bar =1000 mbar).
2 Set the requested percentage value with [->] and [OK].
3 Confirm with [OK] and edit the requested mbar value.
4 Set the requested mbar value with [+] and [->].
5 Confirm with [OK] and move to the menu overview with [ESC].
The max. adjustment is finished.
Information:
For an adjustment with filling, simply enter the actual measured valueindicated at the bottom of the display.
If the adjustment ranges are exceeded, the message "Outside
parameter limits" appears. The editing procedure can be aborted with[ESC] or the displayed limit value can be accepted with [OK].
Process pressure measurement
Set up VEGABAR 55 in the following sequence:
1 Select application "Process pressure measurement"
2 Select the unit of measurement
3 Carry out a position correction
4 Carrying out zero adjustment
5 Carry out span adjustment
In the menu item "Adjustment unit" you select the physical unit in whichthe adjustment should be carried out, e.g. mbar, bar, psi…
The position correction compensates the influence of the mountingposition or static pressure on the measurement. It does not influencethe adjustment values.
In the menu items "zero" and "span" you determine the span of thesensor, the span corresponds to the end value.
Carry out max. adjust-
ment
Parameter ad-
justment "Pro-
cess pressure
measurement"
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Information:
The steps 1, 3 and 4 are not necessary for instruments which arealready preset according to customer specifications!
You can find the data on the type label on the instrument or in themenu items of the zero/span adjustment.
The indicating and adjustment module enables the adjustment withoutfilling or pressure. Thanks to this, you can carry out your settingsalready in the workshop without the instrument having to be installed.
The actual measured value is displayed in addition to the menu itemsfor zero/span adjustment.
VEGABAR 55 is preset to application "Level measurement". Proceedas follows when switching over to application "Process pressuremeasurement":
1 Push the [OK] button in the measured value display, the menuoverview is displayed.
2 Select the menu "Service" with [->] and confirm with [OK].
Basic adjustment
Display
Diagnostics
▶ Service
Info
3 Select the menu item "Application" with [->] and edit with [OK].
Warning:
Note the warning: "Output can change".
4 Select with [->] "OK" and confirm with [OK].
5 Select "Process pressure" from the list and confirm with [OK].
In this menu item you select the adjustment unit as well as the unit forthe temperature indication in the display.
To select the adjustment unit (in the example switching over from barto mbar), proceed as follows:4)
1 Push the [OK] button in the measured value display, the menuoverview is displayed.
▶ Basic adjustment
Display
Diagnostics
Service
Info
4) Selection options: mbar, bar, psi, Pa, kPa, MPa, inHg, mmHg, inH2O,
mmH2O.
Select application "Pro-
cess pressure measure-
ment"
Select unit
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2 Confirm the menu "Basic adjustment" with [OK], the menu item"Unit" will be displayed.
Unit
Unit of measurement
bar▼
Temperature unit
°C▼
3 Activate the selection with [OK] and select "Units of measure-
ment with [->].
4 Activate the selection with [OK] and select the requested unit with[->] (in the example mbar).
5 Confirm with [OK] and move to position correction with [->].
The adjustment unit is thus switched over from bar to mbar.
Proceed as follows to select the temperature unit:5)
à Activate the selection with [OK] and select "Temperature unit
with [->].
à Activate the selection with [OK] and select the requested unit with[->] (e.g. °F).
à Confirm with [OK].
The temperature unit is hence switched over from °C to °F.
Proceed as follows:
1 Activate in the menu item "Position correction" the selection with[OK].
Position correction
OffsetP=
+0000 mbar
53 mbar
2 Select with [->], e.g. to accept actual measured value.
Position correction
Accept current measured
value?
▶ Accept
Edit
3 Confirm with [OK] and move to min.(zero) adjustment with [->].
Proceed as follows:
1 Edit the mbar value in the menu item "zero" with [OK].
5) Selection options: °C, °F.
Carry out a position cor-
rection
Carrying out zero ad-
justment
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Zero
000.0 %
P=
+0000.0 mbar
0000.0 mbar
2 Set the requested mbar value with [+] and [->].
3 Confirm with [+] and move to span adjustment with [->].
The zero adjustment is finished.
Information:
The zero adjustment shifts the value of the span adjustment. The span,i.e. the difference between these values, however, remains un-changed.
Information:
For an adjustment with pressure, simply enter the actual measuredvalue indicated at the bottom of the display.
If the adjustment ranges are exceeded, the message "Outside
parameter limits" appears. The editing procedure can be aborted with[ESC] or the displayed limit value can be accepted with [OK].
Proceed as follows:
1 Edit the mbar value in the menu item "span" with [OK].
Span
100.0 %
P=
+1000.0 mbar
0000.0 mbar
Information:
The displayed pressure for 100 % corresponds to the nominalmeasuring range of the sensor (in the above example 1 bar =1000 mbar).
2 Set the requested mbar value with [->] and [OK].
3 Confirm with [OK] and move to the menu overview with [ESC].
The span adjustment is finished.
Information:
For an adjustment with pressure, simply enter the actual measuredvalue indicated at the bottom of the display.
If the adjustment ranges are exceeded, the message "Outside
parameter limits" appears. The editing procedure can be aborted with[ESC] or the displayed limit value can be accepted with [OK].
Carry out span adjust-
ment
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A linearization is necessary for all vessels in which the vessel volumedoes not increase linearly with the level - e.g. in a horizontal cylindricalor spherical tank - and the indication or output of the volume isrequired. Corresponding linearization curves are preprogrammed forthese vessels. They represent the correlation between the levelpercentage and vessel volume. By activating the appropriate curve,the volume percentage of the vessel is displayed correctly. If thevolume should not be displayed in percent but e.g. in l or kg, a scalingcan be also set in the menu item "Display".
Linearisation curve
Linear
Enter the requested parameters via the appropriate keys, save yoursettings and jump to the next menu item with the [->] key.
Caution:
Note the following if the VEGABAR 55 with corresponding approval isused as part of an overfill protection system according to WHG:
If a linearisation curve is selected, the measuring signal is no longercompulsorily linear proportional to the level. This must be taken intoconsideration by the user, particularly when adjusting the switchingpoint on the level switch.
This function enables reading out parameter adjustment data as wellas writing parameter adjustment data into the sensor via the indicatingand adjustment module. A description of the function is available in theoperating instructions manual "Indicating and adjustment module".
The following data are read out or written with this function:
l Measured value presentationl Adjustmentl Dampingl Linearisation curvel Sensor-TAGl Displayed valuel Display unitl Scalingl Current outputl Unit of measurementl Language
The following safety-relevant data are not read out or written:
l SIL
l HART mode6)
l PIN
6) With instruments with signal output 4 … 20 mA/HART
Linearisation curve
Copy sensor data
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l Application
Copy sensor data
Copy sensor data?
Basic adjustment
If the "Reset" (sensor-specific basic adjustment) is carried out, thesensor resets the values of the following menu items to the resetvalues (see chart):
Menu section Function Reset value
Basic settings Zero/Min. adjustment Measuring range begin
Span/Max. adjustment Measuring range end
Density 1 kg/l
Density unit kg/l
Damping 1 s
Linearisation Linear
Sensor-TAG Sensor
Display Displayed value 1 bar
Displayed value 2 %
Display unit Volume/l
Scaling 0.00 to 100.0
Decimal point indication 8888.8
Service Current output - characteristics 4 … 20 mA
Current output - failure < 3.6 mA
Current output - min. current 3.8 mA
Current output - max. current 20.5 mA
The values of the following menu items are not reset with "Reset:
Menu section Function Reset value
Basic settings Unit of measurement No reset
Temperature unit No reset
Position correction No reset
Display Lighting No reset
Service SIL No reset
Language No reset
HART mode7) No reset
Application No reset
7) With instruments with signal output 4 … 20 mA/HART
Reset
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Factory setting
Like basic adjustment, in addition, special parameters are reset todefault values.8)
Peak value
The min. and max. temperature or pressure values are each reset tothe actual value.
Additional adjustment and diagnosis options such as e.g. scaling,simulation or trend curve presentation are shown in the following menuschematic. You will find a detailed description of these menu items inthe operating instructions manual "Indicating and adjustment module".
8) Special parameters are parameters which are set customer-specifically onthe service level with the adjustment software PACTware.
Optional settings
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6.5 Menu schematic
Information:
Depending on the version and application, the highlighted menuwindows may not always be available.
Basic adjustment
1▶ Basic adjustment
Display
Diagnostics
Service
Info
1.1Unit
Unit of measurement
bar ▼
Temperature unit
°C ▼
1.2Position correction
OffsetP=
0.2 mbar
0000 mbar
1.3Min. adjustment
000.0 %
=
0.0 mbar
0.0 mbar
1.4Max. adjustment
100.00 %
=
100.00 mbar
0.0 mbar
1.5Damping
1 s
1.6Linearisation curve
Linear▼
1.7Sensor-TAG
Sensor
Display
2Basic adjustment
▶ Display
Diagnostics
Service
Info
2.1Displayed value
Pressure▼
2.1Displayed value ▼
Scaled
2.2Display unit
Volume ▼
l ▼
2.3Scaling
0 % = 0.0
l
100 % = 100.0
l
2.4Lighting
Switched off ▼
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Service
4Basic adjustment
Display
Diagnostics
▶ Service
Info
4.1Current output
Output mode: 4-20 mA ▼
Fail.mode: < 3.6 mA ▼
Min. current: 3.8 mA ▼
max. current: 20.5 mA ▼
4.2Simulation
Start simulation▼
4.3Reset
Select reset ▼
4.4Language
Deutsch▼
4.7Copy sensor data
Copy sensor data?
4.8PIN
Enable?
4.9Application
Level ▼
Service
4Basic adjustment
Display
Diagnostics
▶ Service
Info
4.1Current output
Output mode: 4-20 mA ▼
Fail.mode: < 3.6 mA ▼
Min. current: 3.8 mA ▼
max. current: 20.5 mA ▼
4.2Simulation
Start simulation▼
4.3Reset
Select reset ▼
4.4Language
Deutsch▼
4.5SIL
Deactivated!▼
4.6HART mode
Standard
Address 0
4.7Copy sensor data
Copy sensor data?
4.8PIN
Enable?
4.9Application
Level ▼
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Info
5Basic adjustment
Display
Diagnostics
Service
▶ Info
5.1Instrument type
Serial number
5.2Calibration date
Software version
5.3Last change using PC 5.4Sensor characteristics
Display now?
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6.6 Saving the parameter adjustment data
We recommended noting the adjusted data, e.g. in this operatinginstructions manual, and archiving them afterwards. They are thusavailable for multiple use or service purposes.
If VEGABAR 55 is equipped with an indicating and adjustment module,the most important data can be read out of the sensor into theindicating and adjustment module. The procedure is described in theoperating instructions manual "Indicating and adjustment module" inthe menu item "Copy sensor data". The data remain there permanentlyeven if the sensor power supply fails.
If it is necessary to exchange the sensor, the indicating and adjustmentmodule is inserted into the replacement instrument and the data arewritten into the sensor under the menu item "Copy sensor data".
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7 Maintenance and fault rectification
7.1 Maintenance
If the instrument is used properly, no special maintenance is requiredin normal operation.
In some applications, product buildup on the diaphragm can influencethe measuring result. Depending on the sensor and application, takeprecautions to ensure that heavy buildup, and especially a hardeningthereof, is avoided.
If necessary, clean the diaphragm. Make sure that the materials areresistant to the cleaning process, see resistance list under "Services"on "www.vega.com". The wide variety of applications of isolatingdiaphragms makes special cleaning instructions necessary for eachapplication. Please ask the VEGA agency serving you.
Caution:
On instruments with a chemical seal, never clean the separatingdiaphragm mechanically with hard objects, such as tools! This candamage the diaphragm and lead to filling oil leaks.
7.2 Remove interferences
The operator of the system is responsible for taking suitable measuresto rectify faults.
VEGABAR 55 offers maximum reliability. Nevertheless, faults canoccur during operation. These may be caused by the following, e.g.:
l Sensorl Processl Voltage supplyl Signal processing
The first measures to be taken are to check the output signals as wellas to evaluate the error messages via the indicating and adjustmentmodule. The procedure is described below. Further comprehensivediagnostics can be carried out on a PC with the software PACTwareand the suitable DTM. In many cases, the causes can be determinedand the faults rectified this way.
Should these measures not be successful, please call in urgent casesthe VEGA service hotline under the phone no. +49 1805 858550.
The hotline is available to you 7 days a week round-the-clock. Sincewe offer this service world-wide, the support is only available in theEnglish language. The service is free of charge, only the standardtelephone costs will be charged.
Maintenance
Cleaning
Reaction when malfunc-
tions occur
Failure reasons
Fault rectification
24 hour service hotline
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Connect a handheld multimeter in the suitable measuring rangeaccording to the wiring plan.
? 4 … 20 mA signal not stable
l Level fluctuations
à Set the integration time via the indicating and adjustmentmodule or PACTware
l no atmospheric pressure compensation
à Check the pressure compensation in the housing and cleanthe filter element, if necessary
? 4 … 20 mA signal missing
l Connection to voltage supply wrong
à Check connection according to chapter "Connection steps"
and if necessary, correct according to chapter "Wiring plan"
l No power supply
à Check cables for breaks; repair if necessary
l Operating voltage too low or load resistance too high
à Check, adapt if necessary
? Current signal greater than 22 mA or less than 3.6 mA
l electronics module or measuring cell defective
à Exchange the instrument or send it in for repair
In Ex applications, the regulations for the wiring of intrinsically safecircuits must be observed.
? E013
l no measured value available9)
à Exchange the instrument or send it in for repair
? E017
l Adjustment span too small
à repeat with modified values
? E036
l no operable sensor software
à Carry out a software update or send instrument for repair
? E041
l Hardware error
à Exchange the instrument or send it in for repair
9) Fault message can also appear if the pressure is higher than the nominalrange.
Check the 4 … 20 mA
signal
Error messages via the
indicating and adjust-
ment module
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Depending on the reason for the fault and the measures taken, thesteps described in chapter "Set up" may have to be carried out again.
7.3 Calculation of total deviation (according to
DIN 16086)
The total deviation Ftotal according to DIN 16086 is the sum of basicaccuracy Fperf and longterm stability Fstab. Ftotal is also calledmaximum practical deviation or utility error.
Ftotal= Fperf + Fstab
Fperf = √((FT)2+ (FKl)
2)
With the analogue signal output there is also the error of the currentoutput Fa.
Fperf = √((FT)2+ (FKl)
2+ (Fa)
2)
With:
l Ftotal: Total deviationl Fperf: Basic accuracyl Fstab: Long-term driftl FT: Temperature coefficient (influence of medium or ambient
temperature)l FKl: Deviationl Fa: Error current output
Pressure measurement in the pipeline 8 bar (800 KPa)
Product temperature 50 °C, hence within the compensated range
VEGABAR 55 with measuring range 10 bar
Calculation of the set Turn Down: TD = 10 bar/8 bar, TD = 1.25
Basic accuracy digital output signal in percent:
Fperf = √((FT)2+ (FKl)
2)
FT = (0.05 % + 0.1 % x TD)
FKl= 0.075 %
Fperf = √((0.05 % + 0.1 % x 1.25)2 + (0.075 %)2)
Fperf = 0.19 %
Total deviation digital output signal in percent:
Ftotal = Fperf + Fstab
Fstab = (0.1 % x TD)/year
Fstab = (0.1 % x 1.25)/year
Fstab = 0.125 %
Ftotal = 0.19 % + 0.125 % = 0.315 %
Reaction after fault rec-
tification
Total deviation
Example
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Total deviation digital output signal absolute:
Ftotal = 0.315 % x 8 bar/100 % = 25.2 mbar
Basic accuracy analogue output signal in percent:
Fperf = √((FT)2+ (FKl)
2+ (Fa)
2)
FT = (0.05 % + 0.1 % x TD)
FKl= 0.075 %
Fa = 0.15 %
Fperf = √((0.05 % + 0.1 % x 1.25)2 + (0.075 %)2 + (0.15 %)2)
Fperf = 0.24 %
Total deviation analogue output signal in percent:
Ftotal = Fperf + Fstab
Fstab = (0.1 % x TD)/year
Fstab = (0.1 % x 1.25)/year
Fstab = 0.125 %
Ftotal = 0.24 % + 0.125 % = 0.365 %
Total deviation analogue output signal absolute:
Ftotal = 0.365 % x 8 bar/100 % = 29.2 mbar
7.4 Exchanging the electronics module
In case of a defect, the electronics module can be exchanged by theuser against an identical type. If no electronics module is available onside, the module can be ordered from the agency serving you.
Ordering and exchange are possible with or without sensor serialnumber. The electronics module with serial number includes order-
specific data such as factory setting, seal material etc. These are notincluded in the electronics module without serial number.
The serial number is stated on the type label of VEGABAR 55 or on thedelivery note.
7.5 Software update
The software version of VEGABAR 55 can be determined as follows:
l on the type label of the electronicsl via the indicating and adjustment modulel via PACTware
You can view all software histories on our website www.vega.com.
Make use of this advantage and get registered for update informationvia e-mail.
The following components are required to update the sensor software:
l Sensor
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l Voltage supplyl VEGACONNECT
l PC with PACTwarel Current sensor software as file
At "www.vega.com/downloads" go to "Software". Select under "plicssensors and instruments", "Firmware updates" the respective instru-ment series and software version. Load the zip file via the right mousekey with "Save target as" e.g. on the desktop of your PC.Move with theright mouse key to the folder and select "Extract all". Save theextracted files, for example on the desktop.
Connect the signal conditioning instrument to power supply andprovide the connection from the PC to the instrument via the interfaceadapter. Start PACTware and go via the menu "Project" to the VEGA
project assistant. Select "USB" and "Set instruments online". Activatethe project assistant with "Start". The assistant establishes theconnection automatically and opens the parameter adjustment window"Sensor # online parameter adjustment". Connect this parameteradjustment window before you carry out further steps.
Select with the right mouse key the sensor in the project and go to"Additional function". Then click to "Software update". The window"Sensor # software update" opens. PACTware checks now the sensordata and displays the actual hardware and software version of thesensor. This takes approximately 60 s.
Push the button "Update software" and select the previously extractedhex file. Then the software update can be started. The additional filesare installed automatically. Depending on the sensor, this procedurelasts up to 1 h. Then the message appears ""Software update
successfully executed".
7.6 Instrument repair
If a repair is necessary, please proceed as follows:
You can download a return form (23 KB) from our homepage at www.vega.com under: "Downloads - Forms and certificates - Repair form".
By doing this you help us carry out the repair quickly and withouthaving to call back for needed information.
l Print and fill out one form per instrumentl Clean the instrument and pack it damage-proofl Attach the completed form and, if need be, also a safety data
sheet outside on the packagingl Please ask the agency serving you for the address of your return
shipment. You can find the respective agency on our websitewww.vega.com under: "Company - VEGA worldwide"
Load sensor software to
PC
Prepare update
Load software into sen-
sor
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8 Dismounting
8.1 Dismounting steps
Warning:
Before dismounting, be aware of dangerous process conditions suchas e.g. pressure in the vessel, high temperatures, corrosive or toxicproducts etc.
Take note of chapters "Mounting" and "Connecting to power supply"
and carry out the listed steps in reverse order.
8.2 Disposal
The instrument consists of materials which can be recycled byspecialised recycling companies. We use recyclable materials andhave designed the electronics to be easily separable.
WEEE directive 2002/96/EG
This instrument is not subject to the WEEE directive 2002/96/EG andthe respective national laws. Pass the instrument directly on to aspecialised recycling company and do not use the municipal collectingpoints. These may be used only for privately used products accordingto the WEEE directive.
Correct disposal avoids negative effects on humans and the environ-ment and ensures recycling of useful raw materials.
Materials: see chapter "Technical data"
If you have no way to dispose of the old instrument properly, pleasecontact us concerning return and disposal.
VEGABAR 55 • 4 … 20 mA 45
8 Dismounting36733-EN-120324
9 Supplement
9.1 Technical data
General data
Pressure type Gauge pressure, absolute pressure, vacuum
Measuring principle ceramic-capacitive, temperature-compensatedchemical seal system
Communication interface I²C bus
Materials and weights
Materials, wetted parts- Process fitting 316L
- Process diaphragm Hastelloy C-276, gold-coated, gold/rhodium-coated
- Process seal other hygienic fittings EPDM: Version up to 140 °C (284 °F)
FKM: Version up to 180/200 °C (356/392 °F)
- Process seal hygienic fitting with com-
pression nutFEP-O-Seal
- Seal, process fitting thread G1½ A Klingersil C-4400
Materials, non-wetted parts- Isolating liquid med. white oil, FDA conform
- Electronics housing Plastic PBT (polyester), Alu die-casting powder-coated, 316L
- External electronics housing plastic PBT (Polyester)
- Socket, wall mounting plate externalelectronics housing
plastic PBT (Polyester)
- Seal between housing socket and wallmounting plate
TPE (fixed connected)
- Seal ring, housing cover NBR (stainless steel housing), silicone (Alu/plastichousing)
- Inspection window in housing cover forindicating and adjustment module
Polycarbonate (UL-746-C listed)
- Ground terminal 316Ti/316L
- Ohmic contact Between ground terminal and process fitting
- Connection cable between transmitterand external electronics housing withIP 68 version
PUR
- Type label support on connection cable PE hard
- Connection cable with IP 68 1 barversion
PE, PUR
Weight approx. 0.8 … 8 kg (1.764 … 17.64 lbs), depending onprocess fitting
46 VEGABAR 55 • 4 … 20 mA
9 Supplement36733-EN-120324
Output variable
Output signal 4 … 20 mA
Signal resolution 1.6 µA
Failure signal output current mA value unchanged 20.5 mA, 22 mA, < 3.6 mA
(adjustable)
Max. output current 22 mA
Load see load diagram under Power supply
Fulfilled NAMUR recommendations NE 43
Dynamic behaviour output
Run-up time approx. 10 s
90 %
100 %
10 %
t tT At
tS
21
Fig. 18: Sudden change of the process variable. tT: dead time; tA: rise time; tS: jump response time
1 Process variable
2 Output signal
Dead time ≤ 150 ms
Rise time ≤ 100 ms (10 … 90 %)
Step response time ≤ 250 ms (ti: 0 s, 10 … 90 %)
Damping (63 % of the input variable) 0 … 999 s, adjustable
Input variable
Adjustment
Adjustment range of the min./max. adjustment relating to the nominal measuring range:- Percentage value -10 … 110 %
- Pressure value -20 … 120 %
Adjustment range of the zero/span adjustment relating to the nominal measuring range:- zero -20 … +95 %
VEGABAR 55 • 4 … 20 mA 47
9 Supplement36733-EN-120324
- Span -120 … +120 % 10)
- Difference between zero and span max. 120 % of the nominal range
Recommended max. turn down 10 : 1 (no limitation)
Nominal measuring ranges and overload capability in bar/kPa
The specifications are only an overview and refer to the measuring cell. Limitations due to thematerial and process fitting version are possible. The specifications on the type label apply.
Nominal range Overload capacity, max.
pressure
Overload capacity, min.
pressure
Gauge pressure
0 … +0.1 bar/0 … +10 kPa +15 bar/+1500 kPa -1 bar/-100 kPa
0 … +0.2 bar/0 … +20 kPa +20 bar/+2000 kPa -1 bar/-100 kPa
0 … +0.4 bar/0 … +40 kPa +30 bar/+3000 kPa -1 bar/-100 kPa
0 … +1 bar/0 … +100 kPa +35 bar/+3500 kPa -1 bar/-100 kPa
0 … +2.5 bar/0 … +250 kPa +50 bar/+5000 kPa -1 bar/-100 kPa
0 … +5 bar/0 … +500 kPa +50 bar/+5000 kPa -1 bar/-100 kPa
0 … +10 bar/0 … +1000 kPa +50 bar/+5000 kPa -1 bar/-100 kPa
0 … +25 bar/0 … +2500 kPa +50 bar/+5000 kPa -1 bar/-100 kPa
-1 … 0 bar/-100 … 0 kPa +35 bar/+3500 kPa -1 bar/-100 kPa
-1 … +1.5 bar/-100 … +150 kPa +50 bar/+5000 kPa -1 bar/-100 kPa
-1 … +5 bar/-100 … +500 kPa +50 bar/+5000 kPa -1 bar/-100 kPa
-1 … +10 bar/-100 … +1000 kPa +50 bar/+5000 kPa -1 bar/-100 kPa
-1 … +25 bar/-100 … +2500 kPa +50 bar/+5000 kPa -1 bar/-100 kPa
-0.05 … +0.05 bar/-5 … +5 kPa +15 bar/+1500 kPa -1 bar/-100 kPa
-0.1 … +0.1 bar/-10 … +10 kPa +20 bar/+2000 kPa -1 bar/-100 kPa
-0.2 … +0.2 bar/-20 … +20 kPa +30 bar/+3000 kPa -1 bar/-100 kPa
-0.5 … +0.5 bar/-50 … +50 kPa +35 bar/+3500 kPa -1 bar/-100 kPa
Absolute pressure
0 … 1 bar/0 … 100 kPa 35 bar/3500 kPa 0 bar abs.
0 … 2.5 bar/0 … 250 kPa 50 bar/5000 kPa 0 bar abs.
0 … 5 bar/0 … 500 kPa 50 bar/5000 kPa 0 bar abs.
0 … 10 bar/0 … 1000 kPa 50 bar/5000 kPa 0 bar abs.
0 … 25 bar/0 … 2500 kPa 50 bar/5000 kPa 0 bar abs.
Nominal measuring ranges and overload capability in psig
The specifications are only an overview and refer to the measuring cell. Limitations due to thematerial and process fitting version are possible. The specifications on the type label apply.
10) Values less than -1 bar cannot be set.
48 VEGABAR 55 • 4 … 20 mA
9 Supplement36733-EN-120324
Nominal range Overload capacity, max.
pressure
Overload capacity, min.
pressure
Gauge pressure
0 … +1.5 psig +200 psig -15 psig
0 … +3 psig +290 psig -15 psig
0 … +6 psig +430 psig -15 psig
0 … +15 psig +500 psig -15 psig
0 … +35 psig +700 psig -15 psig
0 … +70 psig +700 psig -15 psig
0 … +150 psig +700 psig -15 psig
0 … +350 psig +700 psig -15 psig
-15 … 0 psig +500 psig -15 psig
-15 … +25 psig +700 psig -15 psig
-15 … +70 psig +700 psig -15 psig
-15 … +150 psig +700 psig -15 psig
-15 … +350 psig +700 psig -15 psig
-0.7 … +0.7 psig +200 psig -15 psig
-1.5 … +1.5 psig +290 psig -15 psig
-3 … +3 psig +430 psig -15 psig
-7 … +7 psig +500 psig -15 psig
Absolute pressure
0 … 15 psi 500 psi 0 psi
0 … 35 psi 700 psi 0 psi
0 … 70 psi 700 psi 0 psi
0 … 150 psi 700 psi 0 psi
0 … 350 psi 700 psi 0 psi
Reference conditions and actuating variables (according to DIN EN 60770-1)
Reference conditions according to DIN EN 61298-1
- Temperature 18 … 30 °C (64 … 86 °F)
- Relative humidity 45 … 75 %
- Air pressure 860 … 1060 mbar/86 … 106 kPa (12.5 … 15.4 psi)
Determination of characteristics limit point adjustment according to DIN 16086
Characterstic curve Linear
Reference installation position upright, diaphragm points downward
Influence of the installation position < 5 mbar/0.5 kPa (0.07 psig)
VEGABAR 55 • 4 … 20 mA 49
9 Supplement36733-EN-120324
Deviation determined according to the limit point method according to IEC 6077011)
Applies to the digital signal output (HART, Profibus PA, Foundation Fieldbus) as well as toanalogue current output 4… 20mA and refers to the set span. Turn down (TD) is the ratio nominalmeasuring range/set span.
Deviation with version 0.075 %
- Turn down 1 : 1 up to 5 : 1 < 0.075 %
- Turn down > 5 : 1 < 0.015 % x TD
Deviation with version 0.1 %
- Turn down 1 : 1 up to 5 : 1 < 0.1 %
- Turn down > 5 : 1 < 0.02 % x TD
Deviation with version 0.2 %
- Turn down 1 : 1 up to 5 : 1 < 0.2 %
- Turn down > 5 : 1 < 0.04 % x TD
Deviation with absolute pressure measuring range 0.1 bar- Turn down 1 : 1 up to 5 : 1 < 0.25 %
- Turn down > 5 : 1 < 0.05 % x TD
Influence of the product or ambient temperature
Thermal change zero signal and output span
Applies to the digital signal output (HART, Profibus PA, Foundation Fieldbus) as well as toanalogue current output 4… 20mA and refers to the set span. Turn down (TD) is the ratio nominalmeasuring range/set span.
Thermal change zero signal and output span, reference temperature 20 °C (68 °F):
- In the compensated temperature range0 … +100 °C (+32 … +212 °F)
< (0.05 % + 0.1 % x TD)
- Outside the compensated temperaturerange
< (0.05 % + 0.15 % x TD)
Thermal change, current output
Applies also to the analogue 4 … 20 mA current output and refers to the set span.
Thermal change, current output < 0.05 %/10 K, max. < 0.15 %, each with-40 … +80 °C (-40 … +176 °F)
11) Incl. non-linearity, hysteresis and non-repeatability.
50 VEGABAR 55 • 4 … 20 mA
9 Supplement36733-EN-120324
0,15 %
-0,15 %
-40°C -20°C 20°C 40°C 60°C 80°C
Fig. 19: Thermal change, current output
Long-term stability (according to DIN 16086, DINV 19259-1 and IEC 60770-1)
Applies to digital HART interface as well as to analogue current output 4 … 20 mA underreference conditions. Specifications refer to the set span. Turn down (TD) is the relation nominalmeasuring range/set span.
Long-term drift of the zero signal:- For one year < 0.05 % x TD
- For five years < 0.1 % x TD
- For ten years < 0.2 % x TD
Ambient conditions
Ambient, storage and transport temperature- Standard version -40 … +80 °C (-40 … +176 °F)
- Versions IP 66/IP 68 (1 bar) and IP 68
(25 bar), connection cable PUR
-20 … +80 °C (-4 … +176 °F)
- Version IP 66/IP 68 (1 bar), connectioncable PE
-20 … +60 °C (-4 … +140 °F)
Process conditions
The specifications of the pressure stage and product temperature are used as an overview. Thespecifications on the type label are applicable.
Pressure stage, process fitting- Thread 316L PN 60
- Thread Aluminium PN 25
- Hygienic fittings 316L PN 6, PN 10, PN 25, PN 40
- Flange 316L PN 16/PN 40 or 150 lb/300 lb
Product temperature- Standard -12 … +140 °C (+10 … +284 °F)
VEGABAR 55 • 4 … 20 mA 51
9 Supplement36733-EN-120324
- with extenation, extended thread orClamp 2½"
-12 … +140 °C (+10 … +284 °F)
- with cooling element -12 … +180 °C (+10 … +356 °F)
- with cooling element and screeningsheet
-12 … +200 °C (+10 … +392 °F)
Vibration resistance mechanical vibrations with 4 g and 5 … 100 Hz12)
Shock resistance Acceleration 100 g/6 ms13)
Electromechanical data - version IP 66/IP 67
Cable entry/plug14)
- Single chamber housing l 1 x cable gland M20 x 1.5 (cable: ø 5 … 9 mm),
1 x blind stopper M20 x 1.5
or:
l 1 x closing cap ½ NPT, 1 x blind plug ½ NPT
or:
l 1 x plug (depending on the version), 1 x blindstopper M20 x 1.5
or:
l 2 x blind stopper M20 x 1,5
Spring-loaded terminals for wire cross-sec-tion
< 2.5 mm² (AWG 14)
Electromechanical data - version IP 66/IP 68 (1 bar)
Cable entry- Single chamber housing l 1 x IP 68 cable gland M20 x 1.5; 1 x blind
stopper M20 x 1.5
or:
l 1 x closing cap ½ NPT, 1 x blind plug ½ NPT
Connection cable- Structure four wires, one suspension cable, one breather
capillary, screen braiding, metal foil, mantle
- Wire cross-section 0.5 mm² (AWG 20)
- Wire resistance < 0.036 Ω/m (0.011 Ω/ft)
- Tensile strength > 1200 N (270 pounds force)
- Standard length 5 m (16.4 ft)
- Max. length 1000 m (3281 ft)
- Min. bending radius at 25 °C/77 °F 25 mm (0.985 in)
- Diameter approx. 8 mm (0.315 in)
- Colour - Non-Ex version Black
- Colour - Ex-version Blue
12) Tested according to the guidelines of German Lloyd, GL directive 2.13) Tested according to EN 60068-2-27.14) Depending on the versionM12 x 1, according to ISO 4400, Harting, 7/8" FF.
52 VEGABAR 55 • 4 … 20 mA
9 Supplement36733-EN-120324
Electromechanical data - version IP 68
Connection cable between IP 68 instrument and external housing:- Structure four wires, one suspension cable, one breather
capillary, screen braiding, metal foil, mantle
- Wire cross-section 0.5 mm² (AWG 20)
- Wire resistance < 0.036 Ω/m (0.011 Ω/ft)
- Standard length 5 m (16.40 ft)
- Max. length 180 m (590.5 ft)
- Min. bending radius at 25 °C/77 °F 25 mm (0.985 in)
- Diameter approx. 8 mm (0.315 in)
- Colour Blue
Cable entry/plug15)
- External housing l 1 x cable gland M20 x 1.5 (cable: ø 5 … 9 mm),
1 x blind stopper M20 x 1.5
or:
l 1 x plug (depending on the version), 1 x blindstopper M20 x 1.5
Spring-loaded terminals for wire cross-sec-tion up to
2.5 mm² (AWG 14)
Indicating and adjustment module
Voltage supply and data transmission through the sensor
Indication LC display in dot matrix
Adjustment elements 4 keys
Protection rating- unassembled IP 20
- mounted into the sensor without cover IP 40
Materials- Housing ABS
- Inspection window Polyester foil
Voltage supply
Operating voltage- Non-Ex instrument 12 … 36 V DC
- Ex ia instrument 12 … 30 V DC
Operating voltage with illuminated indicating and adjustment module- Non-Ex instrument 20 … 36 V DC
- Ex ia instrument 20 … 30 V DC
15) Depending on the versionM12 x 1, according to ISO 4400, Harting, 7/8" FF.
VEGABAR 55 • 4 … 20 mA 53
9 Supplement36733-EN-120324
Permissible residual ripple- < 100 Hz Uss < 1 V
- 100 Hz … 10 kHz Uss < 10 mV
Load see diagram
1000
750
500
250
12 181614 20 22 24 26 28 30 32 34 36 V
3
1
2
Fig. 20: Voltage diagram
1 Voltage limit EEx-ia instrument
2 Voltage limit non-Ex instrument
3 Operating voltage
Electrical protective measures
Protection rating- Housing, standard IP 66/IP 6716)
- Aluminium and stainless housing (op-tionally available)
IP 68 (1 bar)17)
- Process component in IP 68 version IP 68 (25 bar)
- External housing IP 65
Overvoltage category III
Protection class II
Functional safety (SIL)
Functional safety is already activated on instruments with SIL qualification ex factory. Oninstruments without SIL qualification ex factory, the functional safety must be activated by the uservia the indicating and adjustment module or via PACTware for applications according to SIL.
Functional safety according to IEC 61508-4
- Single channel architecture (1oo1D) up to SIL2
- double channel diversitary redundantarchitecture (1oo2D)
up to SIL3
16) Instruments with gauge pressure measuring ranges cannot detect the am-
bient pressure when submerged, e.g. in water. This can lead to falsificationof the measured value.
17) Only with instruments with absolute pressure ranges.
54 VEGABAR 55 • 4 … 20 mA
9 Supplement36733-EN-120324
You can find detailed information in the supplied Safety Manual of the instrument series or under"www.vega.com", "Downloads", "Approvals".
Approvals
Instruments with approvals can have different technical data depending on the version.
That's why the associated approval documents have to be noted with these instruments. They arepart of the delivery or can be downloaded under www.vega.com via "VEGA Tools" and "serial
number search" as well as via "Downloads" and "Approvals".
VEGABAR 55 • 4 … 20 mA 55
9 Supplement36733-EN-120324
9.2 Dimensions
Plastic housing
~ 69 mm(2.72")
ø 79 mm(3.03")
11
2 m
m (
4.4
1")
M20x1,5/½ NPT
~ 84 mm (3.31")
M16x1,5
11
2 m
m (
4.4
1")
M20x1,5/½ NPT1 2
ø 79 mm(3.31")
Fig. 21: Housing versions in protection IP 66/IP 68 (0.2 bar) - with integrated indicating and adjustment module the
housing is 9 mm/0.35 in higher
1 Single chamber version
2 Double chamber version
Aluminium housing
21
ø 86 mm (3.39")
~ 116 mm (4.57")
11
6 m
m (
4.5
7")
M20x1,5M20x1,5/½ NPT
~ 87 mm (3.43")
M16x1,5
ø 86 mm(3.39")
12
0 m
m (
4.7
2")
M20x1,5/½ NPT
Fig. 22: Housing versions in protection IP 66/IP 68 (0.2 bar) - with integrated indicating and adjustment module the
housing is 9 mm/0.35 in higher
1 Single chamber version
2 Double chamber version
56 VEGABAR 55 • 4 … 20 mA
9 Supplement36733-EN-120324
Aluminium housing in protection rating IP 66/IP 68 (1 bar)
12
0 m
m (
4.7
2")
~ 105 mm (4.13")
11
6 m
m (
4.5
7")
~ 150 mm (5.91")
ø 84 mm (3.31")ø 84 mm
(3.31")
M20x1,5/
½ NPT
M16x1,5
2
M20x1,5M20x1,5
1
Fig. 23: Housing versions in protection IP 66/IP 68 (1 bar) - with integrated indicating and adjustment module the
housing is 9 mm/0.35 in higher
1 Single chamber version
2 Double chamber version
Stainless steel housing
~ 69 mm(2.72")
ø 79 mm(3.11")
11
7 m
m (
4.6
1")
M20x1,5/½ NPT
~ 59 mm(2.32")
ø 80 mm(3.15")
11
2 m
m (
4.4
1")
M20x1,5/½ NPT
~ 87 mm (3.43")
ø 86 mm(3.39")
12
0 m
m (
4.7
2")
M20x1,5/½ NPT
M16x1,5
321
Fig. 24: Housing versions in protection IP 66/IP 68 (0.2 bar) - with integrated indicating and adjustment module the
housing is 9 mm/0.35 in higher
1 Single chamber version, electropolished
2 Single chamber version, precision casting
2 Double chamber version, precision casting
VEGABAR 55 • 4 … 20 mA 57
9 Supplement36733-EN-120324
Stainless steel housing in protection rating IP 66/IP 68 (1 bar)
11
7 m
m (
4.6
1")
~ 103 mm
(4.06")ø 77 mm
(3.03")
12
0 m
m (
4.7
2")
~ 105 mm (4.13")
ø 84 mm
(3.31")
~ 93 mm
(3.66")ø 80 mm
(3.15")
11
2 m
m (
4.4
1")
M20x1,5/
½ NPT
M20x1,5
3M20x1,5/
½ NPT
M16x1,5
21
Fig. 25: Housing versions in protection IP 66/IP 68 (1 bar) - with integrated indicating and adjustment module the
housing is 9 mm/0.35 in higher
1 Single chamber version, electropolished
2 Single chamber version, precision casting
2 Double chamber version, precision casting
IP 68 (25 bar) version with external housing
1
2
65 mm
(2 9/16")
68
mm
(2 4
3/ 6
4")
92
mm
(3 5
/ 8")
42mm
(1 21/32")
40mm
(1 37/64")
90 mm (3 35/64")
110 mm (4 21/64")
~ 66 mm (2 19/32")
59
mm
(2
21/ 6
4")
Fig. 26: IP 68 version with external housing
1 Lateral cable outlet
2 Axial cable outlet
58 VEGABAR 55 • 4 … 20 mA
9 Supplement36733-EN-120324
VEGABAR 55, threaded fitting
GG GL - 180°C
GN
GG - 180°C/200°C
BA / BB BE
78
mm
(3 5
/ 64") 11
8 m
m
(4 4
1/ 6
4")
46
mm
(1 1
3/ 1
6")
11
1 m
m
(4 3
/ 8")
55
mm
(2 1
1/ 6
4")
22
mm
(55/ 6
4")
ø 55 mm
(2 11/64")
ø 55 mm
(2 11/64")
78
mm
(3 5
/ 64")
22
mm
(55/ 6
4")
ø 55 mm
(2 11/64")
ø 84 mm
(3 5/16")
G1½A
SW46
SW46
NPT1½ M44x1,25
46
M56x1,25
SW60
78
mm
(3 5
/ 64")
21
mm
(53/ 6
4")
78
mm
(3 5
/ 64")
21
mm
(53/ 6
4")
Fig. 27: VEGABAR 55, threaded fitting: GG = G1½ A, GL = G1½ A thread length 55 mm, GN = 1½ NPT, BA/BB =
M44 x 1.25, BE = M56 x 1.25
VEGABAR 55 • 4 … 20 mA 59
9 Supplement36733-EN-120324
VEGABAR 55, hygienic fitting 17
8 m
m
(3 5
/ 64")
78
mm
(3 5
/ 64")
ø 64 mm
(2 33/64")
78
mm
(3 5
/ 64")
ø 91 mm
(3 37/64")
ø 78 mm
(3 5/64") ø 85 mm
(3 11/32")
ø 73 mm
(2 7/8")
78
mm
(3 5
/ 64")
LA
CA/CF CB
SBSA
Fig. 28: VEGABAR 55, hygienic fitting: CA/CF = Clamp 2"/Clamp 2½" according to DIN 32676, ISO 2852/316L CB =
Clamp 3", LA = hygienic fitting with compression nut F40, SA = SMS DN 38, SB = SMS DN 51
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VEGABAR 55, hygienic fitting 2
78
mm
(3 5
/ 64")
78
mm
(3 5
/ 64")
78
mm
(3 5
/ 64")
78
mm
(3 5
/ 64")
ø 66 mm
(2 19/32")
ø 105 mm
(4 9/64")
ø 78 mm (3 5/64")
ø 92 mm (3 5/8")
ø 84 mm
(3 5/16")
ø 60 mm
(2 23/64")
78
mm
(3 5
/ 64")
ø 64 mm
(2 33/64")
AA
TA
KA TS
RV / RW
Fig. 29: VEGABAR 55, hygienic fitting: TA = Tuchenhagen Varivent DN 32, RV/RW = bolting DN 40/DN 50 nach
DIN 11851, AA = DRD, KA = cone DN 40, TS = terminal socket according to DIN 11864-3 Form A DN40/PN40
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VEGABAR 55, flange connection
3 15/32"
4 1/64"
5 7/16"
1/8"
1/8"
1/8"
4xø 45/64"
4xø 45/64"
8xø 45/64"
4 21/64"
4 59/64"
6 19/64"
7 31/64"
5 29/32"
6 1/2"
7 7/8"
45/64"
25/32"
15/16"
FB 40 40
FC 50 40
FH 80 40
6 3/8" 1/8"8xø 55/64"9 1/4" 15/16"FK 100 40
8 37/64" 1/8"8xø 1 1/32"9 27/32"1 7/64"
4 59/64"
11 3/4"FM 150 40
4 1/64" 1/8"8xø 45/64"6 1/2" 25/32"TR 50 40 1 1/2"
DNmm
inch
PN D kb d2 d4 f RL d5
FB 40 40 150 18 110
FC
FH
50 40 165 20 125
4xø18
4xø18
88
102
3
3
FK 100 40 235 24 190 8xø22 162 3
80 40 200 24 160 8xø18 138 3
-
-
-
-
1
3 4
4
FM 150 40 300 28 250 8xø26 218 3
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
TR 50 40 165 20 125 4xø18 102 3 38
F5 2“ 150 lbs
FS 3“ 150 lbs2
3 5/8" 1/8"4xø 3/4"4 3/4"3/4"
7 1/2" 1/8"4xø 3/4"6“ 5“15/16"
6"
77
mm
(3 1
/ 32")
32
mm
(1 1
7/ 6
4")
d4
k
D
f
b
d2
RL
d5
FB, FC, FH, FK, FM
TR
Fig. 30: VEGABAR 55, flange connection
1 Flange connection according to DIN 2501
2 Flange fitting according to ANSI B16.5
3 Flange with extension
4 Order-specific
62 VEGABAR 55 • 4 … 20 mA
9 Supplement36733-EN-120324
9.3 Industrial property rights
VEGA product lines are global protected by industrial property rights.
Further information see http://www.vega.com.
Only in U.S.A.: Further information see patent label at the sensor
housing.
VEGA Produktfamilien sind weltweit geschützt durch gewerbliche
Schutzrechte.
Nähere Informationen unter http://www.vega.com.
Les lignes de produits VEGA sont globalement protégées par des
droits de propriété intellectuelle.
Pour plus d'informations, on pourra se référer au site http://www.vega.
com.
VEGA lineas de productos están protegidas por los derechos en el
campo de la propiedad industrial.
Para mayor información revise la pagina web http://www.vega.com.
Линии продукции фирмы ВЕГА защищаются по всему миру
правами на интеллектуальную собственность.
Дальнейшую информацию смотрите на сайте http://www.vega.com.
VEGA系列产品在全球享有知识产权保护。
进一步信息请参见网站<http://www.vega.com>。
9.4 Trademark
All the brands as well as trade and company names used are propertyof their lawful proprietor/originator.
VEGABAR 55 • 4 … 20 mA 63
9 Supplement36733-EN-120324
INDEX
A
Accessory- Flanges 10
- Indicating and adjustment module 10
- Measuring instrument holder 10
- Protective cover 10
C
Cable entry 15Cable screening 16
Check output signal 41
Connection cable 15Copy sensor data 33
D
Disposal 45
E
Electronics and connection compartment 19
Error messages 41
F
Fault rectification 40
H
Hotline 40
L
Linearisation curve 33
M
Max. adjustment 29Min. adjustment 28
Moisture 11
Mounting external housing 14Mounting position 11
P
Position correction 28, 31Pressure compensation 12
Process conditions 11
R
Recycling 45
Repair form 44
Replacement parts- Electronics module 10
Reset 34Return form 44
S
Safety data sheet 44Service hotline 40
Span adjustment 32
T
Temperature limits 12
Total deviation 42
Type label 8
U
Unit of measurement 26, 30
V
Voltage supply 9, 15
W
WEEE directive 45Wiring plan 19, 21
Z
Zero adjustment 31
64 VEGABAR 55 • 4 … 20 mA
Index36733-EN-120324
VEGABAR 55 • 4 … 20 mA 65
Index36733-EN-120324
66 VEGABAR 55 • 4 … 20 mA
Index36733-EN-120324
VEGABAR 55 • 4 … 20 mA 67
Index36733-EN-120324
VEGA Grieshaber KGAm Hohenstein 11377761 SchiltachGermanyPhone +49 7836 50-0Fax +49 7836 50-201E-mail: [email protected]
Printing date:
ISO 9001
All statements concerning scope of delivery, application,practical use and operating conditions of the sensors andprocessing systems correspond to the information avail-
able at the time of printing.
© VEGA Grieshaber KG, Schiltach/Germany 2012
Subject to change without prior notice 36733-EN-120324