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Operating Instructions
BA 6610 EN 06.02
CAVEX Worm-Gear Units TypeC..
Sizes 63 to 630
A. Friedr. Flender GmbH ⋅ DE 46393 Bocholt ⋅ Tel. 02871/92-0 ⋅ Telefax 02871/92-2596 ⋅ http://www.flender.com
� � ��BA 6610 EN 06.02
Contents
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� � ��BA 6610 EN 06.02
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� � ��BA 6610 EN 06.02
1. Technical data
1.1 Rating plate
The rating plate of the CAVEX gear unit shows the following technical data.
11
10
32
1
4 5
6 7
8 9
12
1 Company logo and production location 7 Speed n2
2 Special information 8 Type of oil
3 Order no. - item - serial no. 9 Viscosity of oil in VG class
4 Type / Size 10 Quantity of oil in litres for main gear housing
5 Torque T2 in Nm 11 Operating instructions number
6 Speed n1 12 Special information
Further data are given in the supply agreement and in these operating instructions.
A standard gear unit has the dimensions indicatedfor its type and size in the following dimension tables.
� � ��BA 6610 EN 06.02
1.2 Dimension tables
1.2.1 Type CUW
Output shaft on side A, B or on both sides;mounting position SU, SO, SR, SL, VO or VU
SideA
SideB
SU
B
A
A B
View X
X
B A
SO
SR SL VO
A
B
B
A
B
A
VU
a b c d1 l1 d2 l2 e3 e4 E G1 G3 G2 h1 h2 H m1 m2 m3 sSize
mm
63 80 100
146 175 216
140 168 200
20 24 28
18 k6 22 k6 28 m6
35 40 50
28 m6 38 m6 48 m6
50 65 80
69 82 98
119 140 168
63 80 100
85 102 124
122 143 171
72 86 102
63 75 90
126 155 190
208 252 309
115 140 170
120 145 170
– – –
12 15 15
120 140 160
254 290 324
235 260 295
32 36 40
32 m6 38 m6 42 m6
55 60 70
55 m6 65 m6 70 m6
95 105 120
114 126 143
194 220 244
120 140 160
145 165 184
197 224 248
120 132 150
105 115 130
225 255 290
364 416 472
200 230 260
200 225 255
– – –
19 19 19
180 200 225
364 396 440
325 350 380
45 50 55
48 m6 55 m6 60 m6
80 90100
80 m6 90 m6100 m6
140 160 180
159 171 188
272 294 323
180 200 225
205 223 245
276 298 327
165 178 195
140 150 165
320 350 390
522 573 638
290 315 350
280 295 325
– – –
24 24 28
250 280 315
480 525 590
415 450 490
60 65 70
65 m6 70 m6 75 m6
105110120
110 n6120 n6140 n6
200 220 240
204 222 244
354 387 430
250 280 315
270 318 355
358 392 434
212 230 252
180 200 215
430 480 530
703 786 870
385 430 480
355 385 420
– – –
28 35 35
355 400 450
665 748 855
535 585 562
78 85 92
80 m6 90 m6100 m6
130145160
150 n6170 n6190 n6
260 290 320
266 291 322
478 526 596
355 400 450
395 432 485
482 530 600
275 300 332
240 260 290
595 660 740
97710861270
540 605 750
460 510 495
– –
560
42 42 35
500 560 630
95510501175
616 678 750
100110120
110 n6120 n6135 n6
175190210
210 n6230 n6255 n6
350 390 430
355 389 429
663 733 815
500 560 630
540 590 655
668 738 820
365 400 440
315 350 385
815 9101015
141015601745
840 9201030
540 600 660
630 700 780
42 42 48
With a vertical worm shaft the note on the diagram in item 1.3 must be observed.
� � ��BA 6610 EN 06.02
1.2.2 Type CFW
Flange on side A or B; output shaft on side A, B or both sides;mounting position SU, SO, SR, SL, VO or VU
X
SideB
SideA
Hole pattern on sizeFastening with studs and nuts
SU
SO
SR SL VO VU
A
B
B
A
A
B
A
B
A B
B A View X
c d1 l1 d2 l2 d3 d4 e1 e2 e3 e4 E g3 G1 G3 G2 k s zSize
mm
63 80 100
7 8 9
18 k6 22 k6 28 m6
35 40 50
28 m6 38 m6 48 m6
50 65 80
188 218 266
150 h8 180 h8 220 h8
63 75 90
82 97119
69 82 98
119140168
63 80100
76 90107
85102124
122143171
72 86102
170 200 245
5 x 9 7 x 9 7 x 11
3.544
120 140 160
101112
32 m6 38 m6 42 m6
55 60 70
55 m6 65 m6 70 m6
95105120
315 360 410
260 h8 305 h8 340 h8
105115130
139161182
114126143
194220244
120140160
125138157
145165184
197224248
120132150
290 335 380
7 x 13.5 7 x 13.5 7 x 17.5
555
180 200 225
131415
48 m6 55 m6 60 m6
80 90100
80 m6 90 m6100 m6
140160180
450 490 540
380 h8 420 h8 465 h8
140150165
202223248
159171188
272294323
180200225
172185202
205223245
276298327
165178195
420 460 505
7 x 17.5 7 x 17.512 x 17.5
555
250 280 315
16.518
19.5
65 m6 70 m6 75 m6
105110120
110 n6120 n6140 n6
200220240
590 665 730
515 h8 575 h8 640 h8
180200215
273306340
204222244
354387430
250280315
220238260
270318355
358392434
212230252
555 625 690
12 x 17.512 x 2212 x 22
666
355 400 450
2122.524
80 m6 90 m6100 m6
130145160
150 n6170 n6190 n6
260290320
825 9101025
725 h8 805 h8 905 h8
240260290
382426530
266291322
478526596
355400450
286312345
395432485
482530600
275300332
780 865 975
12 x 2612 x 2616 x 26
666
500 560 630
25.527
28.5
110 n6120 n6135 n6
175190210
210 n6230 n6255 n6
350390430
115012701405
1015 h81125 h81260 h8
315350385
595650730
355389429
663733815
500560630
380415456
540590655
668738820
365400440
109512101345
16 x 3316 x 3316 x 33
666
With a vertical worm shaft the note on the diagram in item 1.3 must be observed.
� � ��BA 6610 EN 06.02
1.2.3 Type COW
Output shaft on side A, B or on both sides;mounting position SU, SO, SR, SL, VO or VU
SideA
SideB
Fastening with studs and nuts
SU SR SL VO VU
SO
B
AA B
B A
A
B
B
AView X
X
a b c d1 l1 d2 l2 e3 e4 E G1 G3 G2 h1 h2 H m1 m2 m3 sSize
mm
63 80 100
146 175 216
140168200
20 24 28
18 k6 22 k6 28 m6
35 40 50
28 m6 38 m6 48 m6
50 65 80
69 82 98
119140168
63 80100
85102124
122143171
72 86102
163 200 245
100 120 145
226 275 335
115 140 170
120 145 170
–––
121515
120 140 160
254 290 324
235260295
32 36 40
32 m6 38 m6 42 m6
55 60 70
55 m6 65 m6 70 m6
95105120
114126143
194220244
120140160
145165184
197224248
120132150
290 335 380
170 195 220
395 450 510
200 230 260
200 225 255
–––
191919
180 200 225
364 396 440
325350380
45 50 55
48 m6 55 m6 60 m6
80 90100
80 m6 90 m6100 m6
140160180
159171188
272294323
180200225
205223245
276298327
165178195
425 470 525
245 270 300
565 620 690
290 315 350
280 295 325
–––
242428
250 280 315
480 525 590
415450490
60 65 70
65 m6 70 m6 75 m6
105110120
110 n6120 n6140 n6
200220240
204222244
354387430
250280315
270318355
358392434
212230252
580 647 720
330 367 405
760 847 935
385 430 480
355 385 420
–––
283535
355 400 450
665 748 855
535585562
78 85 92
80 m6 90 m6100 m6
130145160
150 n6170 n6190 n6
260290320
266291322
478526596
355400450
395432485
482530600
275300332
810 905 980
455 505 530
105011651270
540 605 750
460 510 495
––
560
424235
500 560 630
95510501175
616678750
100110120
110 n6120 n6135 n6
175190210
210 n6230 n6255 n6
350390430
355389429
663733815
500560630
540590655
668738820
365400440
109512101360
595 650 730
141015601745
840 9201030
540 600 660
630700780
424248
With a vertical worm shaft the note on the diagram in item 1.3 must be observed.
! � ��BA 6610 EN 06.02
1.2.4 Type CDA
Torque reaction arm in position 1, 2, 3 or 4 **; torque reaction arm on side A or Bwith or without end plate; mounting position SU, SO, SR, SL, VO or VU
SideB
SideA
** With motor attachment,position 4 not possible
End coverEnd plate
DetailX
B
A
SUBA
B
A
B
A
A
B
AB
SO
SR SL VO VU
View X
X
1
2
3
4
2
14
3
3
14
2
1
32
4
1
23
4
1
32
4
4
32
1
D2 D5 L P
Sizec1 c2 d1 l1 d6
H7 H8e1 e2 e4 e5 E f g4 G1 G3 G2
min. max.*L2 n
min.s
Sizemm
63 80 100
161620
81011
18 k6 22 k6 28 m6
35 40 50
32 40 40
30 40 50
162020
63 75 90
82 97119
119140168
73 89102
63 80100
223
62 74 88
85102124
122143171
65 80 93
95114136
102124147
115139.5165
140 180 225
101214
M 10M 16M 16
120 140 160
202525
121415
32 m6 38 m6 42 m6
55 60 70
50 50 65
60 65 75
252532
105115130
139161182
194220244
115127142
120140160
334
101113126
145165184
197224248
106118132
155173194
167186212
187208.5235.5
270 315 360
161820
M 20M 20M 20
180 200 225
323240
161718
48 m6 55 m6 60 m6
80 90100
65 80 80
85 95105
324040
140150165
202223248
272294323
154165182
180200225
445
138148163
205223245
276298327
144155170
212228250
233250276
259278307
405 450 505
222528
M 20M 24M 24
250 280 315
404050
202224
65 m6 70 m6 75 m6
105110120
80100100
115125140
405050
180200215
273306340
354387430
197213233
250280315
555
178192212
270318355
358392434
185200220
272293322
301326357
335363397
560 630 710
303236
M 24M 24M 30
355 400 450
506060
273033
80 m6 90 m6100 m6
130145160
120120150
160180200
606075
240260290
382426530
478526596
256279308
355400450
556
233256282
395432485
482530600
242265292
354387425
394433480
438481532
800 9001010
404548
M 30M 30M 30
500 560 630
757590
363840
110 n6120 n6135 n6
175190210
150170170
220240270
759090
315350385
595650730
663733815
336370406
500560630
666
310341377
540590655
668738820
320352388
465510560
528583650
585643713
112012601420
505663
M 30M 36M 36
With a vertical worm shaft the note on the diagram in item 1.3 must be observed.
* Lmax applies only if the forcing-off disk is used
" � ��BA 6610 EN 06.02
1.2.5 Type CUA
End cover on side A or B; with or without forcing-off disk;mounting position SU, SO, SR, SL, VO or VU
SideA
SideB
End cover Forcing-off disk
X
View X
SUA B
B
B A
A
A
B
B
A
B
A
SO
SR SL VO VU
D2 H L P
Sizea b c c2 d1 l1
H7D3 e4 e5 E G1 G2 G3 h1 h2
min. max.*L1 m1 m2 m3
min.s
Sizemm
63 80 100
146 175 216
140168200
20 24 28
81011
18 k6 22 k6 28 m6
35 40 50
30 40 50
M 12M 20M 20
119140168
73 89102
63 80100
85102124
65 80 93
122143171
63 75 90
126 155 190
208 252 309
94114136
102124147
105.5128152
115 140 170
120145170
–––
101214
121515
120 140 160
254 290 324
235260295
32 36 40
121415
32 m6 38 m6 42 m6
55 60 70
60 65 75
M 24M 24M 24
194220244
115127142
120140160
145165184
106118132
197224248
105115130
225 255 290
364 416 472
155173194
167186212
173192.5218.5
200 230 260
200225255
–––
161820
191919
180 200 225
364 396 440
325350380
45 50 55
161718
48 m6 55 m6 60 m6
80 90100
85 95105
M 24M 30M 30
272294323
154165182
180200225
205223245
144155170
276298327
140150165
320 350 390
522 573 638
212228250
233250276
240258285
290 315 350
280295325
–––
222528
242428
250 280 315
480 525 590
415450490
60 65 70
202224
65 m6 70 m6 75 m6
105110120
115125140
M 30M 36M 36
354387430
197213233
250280315
270318355
185200220
358392434
180200215
430 480 530
703 786 870
272293322
301326357
311337369
385 430 480
355385420
–––
303236
283535
355 400 450
665 748 855
535585562
78 85 92
273033
80 m6 90 m6100 m6
130145160
160180200
M 36M 36M 36
478526596
256279308
355400450
395432485
242265292
482530600
240260290
595 660 740
97710861270
354387425
394433480
407447495
540 605 750
460510495
––
560
404548
424235
500 560 630
95510501175
616678750
100110120
363840
110 n6120 n6135 n6
175190210
220240270
M 36M 42M 42
663733815
336370406
500560630
540590655
320352388
668738820
315350385
815 9101015
141015601745
465510560
528583650
544600668
840 9201030
540600660
630700780
505663
424248
With a vertical worm shaft the note on the diagram in item 1.3 must be observed.
* Lmax applies only if the forcing-off disk is used
�# � ��BA 6610 EN 06.02
1.2.6 Type CFA
Flange cover on side A or B; with or without forcing-off disk;mounting position SU, SO, SR, SL, VO or VU
SideA
SideB
End coverForcing-off disk
Flange cover
Hole pattern on size
SU
A
A BB
SO
SR SL VO
B
A
VU
A
B
A
BX
View XB A
d4 D2 L P
Sizec c2 d1 l1 d3
h8 H7D3 e1 e2 e4 e5 E g3 G1 G2 G3 k
min. max.*L1
min.s z
Sizemm
63 80 100
131518
81011
18 k6 22 k6 28 m6
35 40 50
145 175 217
95 125 155
30 40 50
M 12M 20M 20
63 75 90
82 97119
119140168
73 89102
63 80100
63 75 90
85102124
65 80 93
122143171
130 160 195
94114136
102124147
105.5128152
101214
6 x M 8 8 X M 8 8 X M 10
33.53.5
120 140 160
202225
121415
32 m6 38 m6 42 m6
55 60 70
258 302 338
190 225 260
60 65 75
M 24M 24M 24
105115130
139161182
194220244
115127142
120140160
104116129
145165184
106118132
197224248
235 275 310
155173194
167186212
173192.5218.5
161820
8 X M 12 8 X M 12 8 X M 16
445
180 200 225
283134
161718
48 m6 55 m6 60 m6
80 90100
379 416 462
295 330 375
85 95105
M 24M 30M 30
140150165
202223248
272294323
154165182
180200225
142152167
205223245
144155170
276298327
350 385 430
212228250
233250276
240258285
222528
8 X M 16 8 X M 1612 X M 16
555
250 280 315
374043
202224
65 m6 70 m6 75 m6
105110120
510 574 638
420 465 530
115125140
M 30M 30M 36
180200215
273306340
354387430
197213233
250280315
181196216
270318355
185200220
358392434
480 535 600
272293322
301326357
311337369
303236
12 X M 1612 X M 2012 X M 20
566
355 400 450
464852
273033
80 m6 90 m6100 m6
130145160
720 804 906
600 680 770
160180200
M 36M 36M 36
240260290
382426530
478526596
256279308
355400450
238260287
395432485
242265292
482530600
680 760 860
354387425
394433480
407447495
404548
12 X M 2412 X M 2416 X M 24
666
500 560 630
556063
363840
110 n6120 n6135 n6
175190210
101411261258
860 9651090
220240270
M 36M 42M 42
315350385
595650730
663733815
336370406
500560630
314346382
540590655
320352388
668738820
96010701200
465510560
528583650
544600668
505663
16 X M 3016 X M 3016 X M 30
666
With a vertical worm shaft the note on the diagram in item 1.3 must be observed.
* Lmax applies only if the forcing-off disk is used
�� � ��BA 6610 EN 06.02
1.2.7 Type COA
End cover on side A or B; with or without forcing-off disk;mounting position SU, SO, SR, SL, VO or VU
SideA
SideB
Forcing-off disk Fastening with studs and nutsEnd cover
SU
A B
A
B
SOB A
SR SL VO VU
X
View X
B
A
B
A
B
A
D2 L P
Sizea b c c2 d1 l1
H7D3 G1 G3 G2 e4 e5 E h1 h2 H m1 m2 m3
min. max.*L1
min.s
Sizemm
63 80 100
146 175 216
140168200
20 24 28
81011
18 k6 22 k6 28 m6
35 40 50
30 40 50
M 12M 20M 20
85102124
122143171
65 80 93
119140168
73 89102
63 80100
163 200 245
100120145
226 275 335
115 140 170
120145170
–––
94114136
102124147
105.5128152
101214
121515
120 140 160
254 290 324
235260295
32 36 40
121415
32 m6 38 m6 42 m6
55 60 70
60 65 75
M 24M 24M 24
145165184
197224248
106118132
194220244
115127142
120140160
290 335 380
170195220
395 450 510
200 230 260
200225255
–––
155173194
167186212
173192.5218.5
161820
191919
180 200 225
364 396 440
325350380
45 50 55
161718
48 m6 55 m6 60 m6
80 90100
85 95105
M 24M 30M 30
205223245
276298327
144155170
272294323
154165182
180200225
425 470 525
245270300
565 620 690
290 315 350
280295325
–––
212228250
233250276
240258285
222528
242428
250 280 315
480 525 590
415450490
60 65 70
202224
65 m6 70 m6 75 m6
105110120
115125140
M 30M 30M 36
270318355
358392434
185200220
354387430
197213233
250280315
580 647 720
330367405
760 847 935
385 430 480
355385420
–––
272293322
301326357
311337369
303236
283535
355 400 450
665 748 855
535585562
78 85 92
273033
80 m6 90 m6100 m6
130145160
160180200
M 36M 36M 36
395432485
482530600
242265292
478526596
256279308
355400450
810 905 980
455505530
105011651270
540 605 750
460510495
––
560
354387425
394433480
407447495
404548
424235
500 560 630
95510501175
616678750
100110120
363840
110 n6120 n6135 n6
175190210
220240270
M 36M 42M 42
540590655
668738820
320352388
663733815
336370406
500560630
109512101360
595650730
141015601745
840 9201030
540600660
630700780
465510560
528583650
544600668
505663
424248
With a vertical worm shaft the note on the diagram in item 1.3 must be observed.
* Lmax applies only if the forcing-off disk is used
�� � ��BA 6610 EN 06.02
1.2.8 Worm-gear unit with additional mounting surfaces
Size 63 - 400 Size 450 - 630
Mounting surfacesa3 x b3
Mounting surfacesa4 x b4
a3 b3 h3 m3 m4 m7 s3 t a4 b4 h4 m5 m6 m8 s3 tSize
mm mmSize
mm mm
63 146 91 78 110 71 – M 10 19 63 146 110 126 114 89 – M 10 19
80 175 110 93 133 86 – M 12 21 80 175 130 155 140 109.5 – M 12 21
100 216 131 115 163 105 – M 12 23 100 216 160 190 170 133 – M 12 23
120 254 155 135 190 125 – M 16 25 120 254 183 225 194 151.5 – M 16 25
140 290 172 156 220 140 – M 16 26 140 290 204 255 220 172 – M 16 26
160 324 189 177 245 155 – M 16 27 160 324 223 290 240 187.5 – M 16 27
180 354 210 197 275 170 – M 20 30 180 364 245 320 268 209.5 – M 20 30
200 396 222 217 300 182 – M 20 31 200 396 260 350 280 219 – M 20 31
225 440 246 242 335 200 – M 24 38 225 440 280 390 300 234.5 – M 24 38
250 480 266 267 370 220 – M 24 40 250 480 305 430 340 265.5 – M 24 40
280 525 296 298 400 240 – M 30 45 280 525 345 480 430 290 – M 30 45
315 590 325 331 450 265 – M 30 45 315 590 370 530 480 310 – M 30 45
355 665 363 373 510 295 – M 36 55 355 665 415 595 540 350 – M 36 55
400 748 403 416 570 335 – M 36 55 400 748 445 660 605 375 – M 36 55
Mounting surfacesa3 x b3
Mounting surfacesa4 x b4
a3 b3 h3 m3 m4 m7 s3 t a4 b4 h4 m5 m6 m8 s3 tSize
mmSize
mm
450 855 562 530 750 495 560 35 92 450 855 562 740 750 495 560 35 92
500 955 616 595 840 540 630 42 100 500 955 616 815 840 540 630 42 100
560 1050 678 650 920 600 700 42 110 560 1050 678 910 920 600 700 42 110
630 1175 750 730 1030 660 780 48 120 630 1175 750 1015 1030 660 780 48 120
�� � ��BA 6610 EN 06.02
1.2.9 Worm-gear unit with shrink disk
Connection dimensions for shaftSliding bush
The protective cover must be ordered separately
Shrink disk
Protective cover
Shrink disk d7 d8 d9 d10 f1 G2 G4 l3 l4 l5 l6 l7
SizeType
T2max
Nm
D
mm mm mm mm mm mm mm mm mm mm mm mm mm
63 HSD 36 - 32 630 72 28 30 30 37 1 65 95 160 21 24 25 13
80 HSD 50 - 32 1400 90 39 40 40 48 0.5 80 112 192 25 28 30 13
100 HSD 68 - 32 2200 115 50 55 51 64 1 93 129 222 27 30 30 14
120 HSD 80 - 32 4600 141 60 65 61 75 1 106 144 250 29 32 32 16
140 HSD 90 - 32 6400 155 65 70 66 80 2 118 166 284 35 38 40 16
160 HSD 100 - 32 9700 170 75 80 77 90 2 132 184 316 40 43 45 16
180 HSD 110 - 32 14000 185 85 90 87 100 2 144 202 346 45 48 50 18
200 HSD 125 - 32 21200 215 95 100 97 110 2 155 216 371 48 51 50 19
225 HSD 140 - 32 29800 230 105 110 107 120 2 170 238 408 53 56 60 20
250 HSD 155 - 32 40000 263 115 120 117 130 2 185 257 442 57 60 60 20
280 HSD 165 - 32 51000 290 125 130 127 140 2 200 280 480 63 66 65 22
315 HSD 185 - 32 79000 320 140 150 142 160 2 220 317 537 78 82 80 23
355 HSD 200 - 32 95000 340 155 160 157 170 2 242 340 582 78 82 80 23
400 HSD 240 - 32 148000 405 175 180 177 190 2 265 385 650 98 102 100 27
450 HSD 260 - 32 215000 430 200 205 202 215 2 292 425 717 112 116 120 30
500 HSD 280 - 32 279000 460 220 225 222 235 2 320 467 787 125 130 135 31
560 HSD 320 - 32 346000 520 240 245 242 255 2 352 507 859 134 140 145 33
630 HSD 340 - 32 489000 570 270 275 272 285 2 388 558 946 148 155 160 34
�� � ��BA 6610 EN 06.02
1.2.10 Attachment of IEC motor
1) The dimensions may vary slightly according to the make of the motor.They apply to motors without additional equipment.
Size
IEC standard motor,assembly option
B5, V1 or V3
BIPEX coupling type BWN
Bore(mm)
Size
IEC standard motor,assembly option
B5, V1 or V3
BIPEX coupling type BWN
Bore(mm)
Size
Sizea1 g5 g6
≈ SizeMotor side
Gear unitside
Size
Sizea1 g5 g6
≈ SizeMotor side
Gear unitsideSize
mm mm≈
mmSize
Part ∅ Part ∅Size
mm mm≈
mmSize
Part ∅ Part ∅
63
718090
100/112
160200200250
162174174196
370 410 450 520
B 43B 53B 53B 62
1111
14192428
2222
18181818
200
132160180200225
300350350400450
420450450450480
820 970103010801170
AB 112AB 112AB 112B 112AB 127
11112
3842485560
22221
5555555555
80
8090
100/112132
200200250300
198198218240
430 470 540 640
B 62B 62B 62AB 72
1112
19242838
2221
22222222
225
160180200225250
350350400450550
482482482512512
10001060111012101240
AB 112AB 112B 127B 127B 127
1111
4248556065
22222
6060606060
100
90100/112
132160
200250300350
238250272308
510 570 680 830
B 53B 62AB 72A 97
1121
24283842
2212
28282828
250
160180200225250280
350350400450550550
512512512542546546
103010901140124012701460
AB 127AB 127AB 127B 127B 142B 142
111111
424855606575
222222
656565656565
120
100/112132160180
250300350350
276298334334
600 700 860 920
B 62AB 72A 97AB 97
1212
28384248
2121
32323232
280
180200225250280
350400450550550
569569599599599
11501200129013201500
AB 142AB 142AB 142B 142B 142
11111
4855606575
22222
7070707070
140
100/112132160180
250300350350
303323359359
630 730 880 940
AB 72B 72A 97AB 97
1112
28384248
2221
38383838
315
200225250280315
400450550550660
616646646646681
12401340137015501650
AB 142AB 142B 142B 142B 162
11111
5560657580
22222
7575757575
160
100/112132160180200
250300350350400
332352388388391
660 760 910 9701020
AB 72B 72A 97AB 97AB 112
11122
2838424855
22211
4242424242
355
200225250280315
400450550550660
671701701701731
13001390142016001700
AB 162AB 162AB 162B 162B 162
11111
5560657580
22222
8080808080
180
132160180200225
300350350400450
386419419422452
790 940100010501150
AB 84AB 97B 97AB 112AB 127
11122
3842485560
22211
4848484848
400
200225250280315
400450550550660
729759759759789
13601450148016601760
AB 182AB 182AB 182AB 182B 182
11111
5560657580
22222
9090909090
Couplings finish-bored with ISO tolerance field H7, parallel keyway to DIN 6885 Part 1 and set screw.
�� � ��BA 6610 EN 06.02
1.3 Ventilation, oil level, oil drain, oil quantity and weights
Size
X (mm)
100 120 140160
180200
225250
280315
355400
60 70 82 95 110 135 160 190 210
80 450500
560630
240 280
63
With a vertical worm shaft a gap X high must be providedabove the gear unit on M6 and M7.
M1A1 B1
M3M2
M7M6
M3 M2
M7 M6
B4
B7B5
B6
B2
B3
A4
A7A5
A6
A2
A3
Position of ventilation�
Position of oil level⊗
Position of oil drain�
Type Output on side Mounting positionType Output on sideSU SO SR SL VO VU
� ⊗ � � ⊗ � � ⊗ � � ⊗ � � ⊗ � � ⊗ �
CUW A A1 B2 1) B3 B3 B2 A1 B4 M1 A1 A1 M1 B4 M6 B5 M7 M7 B7 M6CUWCUA B / both sides B1 A2 1) A3 A3 A2 B1 B1 M1 A4 A4 M1 B1 M6 A7 M7 M7 A5 M6
COW A B4 B2 1) B6 B6 B2 B4 B4 M2/3 A4 A4 M2/3 B4 M6 B5 M7 M7 B7 M6COWCOA B / both sides A4 A2 1) A6 A6 A2 A4 B4 M2/3 A4 A4 M2/3 B4 M6 A7 M7 M7 A5 M6
CFW 2) A A1 B2 1) B6 B6 B2 A1 B4 M1 A1 A1 M1 B4 M6 B5 M7 M7 B7 M6CFACDA B / both sides B1 A2 1) A6 A6 A2 B1 B1 M1 A4 A4 M1 B1 M6 A7 M7 M7 A5 M6
1) With sizes 63 and 80: B5 instead of B2 or A5 instead of A2
2) On CFW the flange is designated as output
Average oil quantities in litres Average weights,excluding oil, in kg
Type CUW, COW, CFW Type CUA, COA, CFA, CDASize
Type CUW, COW, CFWMounting position
Type CUA, COA, CFA, CDAMounting position
TypeSize
SU SO SR/SL VO/VU SU SO SR/SL VO/VU C.W C.A
63 0.6 0.8 0.7 1.1 0.6 0.7 0.6 1 15 15
80 1.2 1.8 1.3 2.2 1.2 1.6 1.1 2 25 25
100 1.3 3.3 2.3 4.2 1.3 3 2 3.8 42 40
120 2 5.5 4 7 2 5 3.5 6.5 65 62
140 3 9 6 11 3 8 5.5 10 90 85
160 4.5 12.5 8.5 16 4.5 11.5 8 15 125 120
180 5.5 17 12 22 5.5 16 11 20 170 160
200 7.5 23 16 29 7.5 22 15 27 220 210
225 10 32 21 39 10 29 20 36 290 270
250 13 44 27 52 13 40 26 47 380 360
280 15 58 35 66 15 54 33 62 520 490
315 20 78 50 88 20 72 47 82 700 660
355 28 110 71 124 28 102 68 116 1030 980
400 40 155 95 174 40 145 90 164 1400 1340
450 55 220 133 243 55 208 127 232 1980 1910
500 77 310 186 340 77 295 178 325 2700 2620
560 108 430 260 475 108 410 250 455 3700 3600
630 150 600 360 665 150 575 348 640 5000 4880
�� � ��BA 6610 EN 06.02
1.4 Measuring-surface sound-pressure level
The measuring-surface sound-pressure level is according to DIN 45635 that measured on a measuringsurface at a distance of 1 m from the surface of the gear unit at at least 30 % of rated output.
The measuring-surface sound-pressure levels specified in Table 1.2 derive from statistic evaluationsconducted by our quality control department. The CAVEX gear unit may be expected not to exceedthese noise levels. If repeat measurements on site do not yield clear results with regard to measuringtechnology, the measurement obtained on FLENDER test stands will apply.
Size 63 - 80 100 - 120 140 - 160 180 - 200 225 - 250 280 - 315 355 - 400 450 - 500 560 - 630
Type n11/min LpA dB(A)
3000 79 83 86
C.. 1500 <70 <70 73 75 79 82 87
750 <70 <70 <70 <70 <70 71 76 81 85
Table 1.2: Measuring-surface sound-pressure level LpA in dB(A)
2. General instructions
2.1 Introduction
These Operating Instructions (BA) are an integral part of the gear unit supplied and must be kept in itsvicinity for reference at all times.
All persons involved in the installation, operation, maintenance and repair ofthe gear unit must have read and understood these Operating Instructions andmust comply with them. We accept no responsibility for damage or disruptioncaused by disregard of these Instructions.
The CAVEX gear unit described here has been manufactured in compliance with the recognised safetyregulations and the state of technical development applying at the time these operating instructionswere printed.
In the interest of technical progress we reserve the right to make changes to the individual assembliesand accessories which we regard as necessary to preserve their essential characteristics and improvetheir efficiency and safety.
2.2 Copyright
The copyright to these Operating Instructions is held by FLENDER GMBH.
These Operating Instructions must not be wholly or partly reproduced for competitive purposes, usedin any unauthorised way or made available to third parties without our agreement.
Technical enquiries should be addressed to the following works
FLENDER GMBH
D-46393 Bocholt
Tel.: 02871/92-0Fax: 02871/92-2596
or to one of our customer-service addresses. A list of our customer-service addresses is given in section11. ”Spare parts, customer-service addresses”.
Caution!
�� � ��BA 6610 EN 06.02
3. Safety instructions
3.1 Proper use
� The gear unit has been manufactured in accordance with the latest state of technologicaldevelopment and is delivered in a condition for safe and reliable use. Unauthorised changes,additions and modifications which reduce reliability and safety are not permitted. This applies equallyto safety features designed to prevent accidental contact.
� The CAVEX gear unit may be used and operated only in accordance with the conditions laid downin the service and supply contract.
3.2 Obligations of the user
� The user must ensure that all persons involved in the installation, operation, maintenance and repairof the gear unit have read and understood these Operating Instructions and comply with them at alltimes in order to:
– avoid injury or damage to the user and third parties,
– ensure the safety and reliability of the unit,
and
– avoid disruptions and environmental damage through incorrect use.
� During transport, assembly, installation, disassembly, operation and maintenance of the unit therelevant safety and environmental regulations must be complied with.
� The gear unit should be operated, maintained or repaired only by authorised, trained and qualifiedpersonnel.
� The gear unit must not be cleaned with high-pressure cleaning equipment.
� All work on the coupling must be carried out with great care and with due regard to safety.
� All work on the gear unit must be carried out only when it is at a standstill. Secure the drive unit toprevent unintentional switch-on! A notice should be attached to the start switch stating clearly thatwork is in progress.
� No welding work should be done on the gear unit.The gear unit must not be used as an earthing point for welding operations. Toothed parts andbearings may be irreparably damaged by welding.
� If any changes (e.g. overheating or unusual noises)are noticed on the gear unit during operation, thedrive unit must be switched off immediately.
� Exposed rotating parts must be fitted with guards to prevent physical contact.
� If the CAVEX gear unit is intended for installation in plant or machinery, the manufacturer of such plantor machinery must ensure that the regulations, pointers and descriptions contained in these operatinginstructions are incorporated in his own instructions.
� Notices attached to the CAVEX gear unit, e.g. rating plate, direction arrows, etc., must be observed.They must be kept free from dirt and paint at all times. Missing plates must be replaced.
� All spare parts must be obtained from FLENDER.
3.3 Environmental protection
� When changing oil, the used oil must be collected in suitable containers. Any oil spillage must beremoved immediately.
� Preservative agents should be stored separately from used oil.
� Used oil, preservative agent, oil-binding agents and oil-soaked cloths must be disposed of inaccordance with environmental legislation.
�! � ��BA 6610 EN 06.02
3.4 Special dangers
� Depending on operating conditions, the surface of the CAVEX gear unit may heat up considerably.Danger of burns!
� When changing oil, take care to prevent scalding by hot oil.
3.5 Warnings and symbols used in these Operating Instructions (BA)
This symbol indicates safety measures which must be observed to avoid personalinjury.
This symbol indicates safety measures which must be observed to avoid damage tothe gear unit.
Note: This symbol indicates general operating instructions which are of particularimportance.
4. Transport, handling and storage
Note: Observe the ”Safety instructions” in section 3.
4.1 Scope of supply
The products supplied are listed in the despatch papers. Check immediately on receipt to ensure thatall the products listed have actually been delivered. Parts damaged during transport or missing partsmust be reported in writing immediately.
4.2 Transport and handling
When handling FLENDER products, use only lifting and handling equipment ofsufficient load-bearing capacity!
Different forms of packaging may be used, depending on the size of the CAVEX gear unit and methodof transport. Unless otherwise agreed, the packaging complies with the HPE Packaging Guidelines.
The symbols marked on the packaging must be observed at all times. These have the followingmeanings:
bild-transport
This way Fragile Keep Keep Centre of Use no Attachup dry cool gravity hand hook here
The gear unit must always be transported with due care to avoid danger topersons and the gear unit.If, for example, the free shaft ends are knocked, this may damage the gear unit.
To transport and handle the gear unit, suitable means of attachment (e.g. eyebolts) must be screwed into the tapped holes provided for this purpose on theupper side of the housing.Do not use the front threads at the shaft ends to attach eye bolts for transport.
4.3 Storing the gear unit
The gear unit must be stored on a vibration-free base in a place protected from the weather.
Do not stack gear units on top of one another.
If the gear unit is being stored out of doors, it must be particularly carefullycovered, and care must be taken that neither moisture nor foreign material cancollect on the unit.
Caution!
Caution!
Caution!
�" � ��BA 6610 EN 06.02
4.4 Standard preservation
The shaft ends have been provided with a rust-preventive paint coating. It is resistant to seawater andtropical conditions for a period of 12 months.
The properties of the outer paint coat are as follows: Resistant to acids, weak alkalis, solvents,atmospheric action, temperatures up to 120 °C (temporarily up to 140 °C) and to tropical conditions.
All grease lubrication points are provided with suitable lubricant, and the gear unit has been initially filledby us with synthetic oil (long-term lubrication).
If initial filling has not been expressly requested, the internal parts of the gear unit are treated withpreservative. This preservative is sufficient for normal transport conditions (including overseastransport) and for a period of 6 months until initial start-up.
For longer periods of storage (> 6 months) we advise regular checking and, if necessary, renewal ofthe internal and external preservation (see section 7 ”Start-up”).
5. Technical description
5.1 General
Note: Observe the ”Safety instructions” in section 3.
The gear unit is a CAVEX worm-gear unit. It is outstanding for its quiet running and high efficiency.
5.2 Identification marking
Colour codes for ventilation, oil level and oil drainage:
Ventilation and oil filling: yellow �
Oil level and lubrication points: red �
Oil drain: white �
On gear units with a backstop the direction of rotation is indicated by an arrow.
5.3 Fan
On worm gear units fitted with fans the fan is mounted on the high-speed worm shaft of the gear unitand protected by a fan cover against accidental contact. The fan sucks air through the grid on the coverand blows it along the air ducts on the side of the gear housing. This removes heat from the housing.
Make sure that the air intake at the fan cover is not obstructed.
The cooling effect is considerably reduced if the fan cover or the surface of the gear housing, particularlyin the area of the worm, is dirty (see section 10 ”Maintenance and repair”).
Caution!
�# � ��BA 6610 EN 06.02
5.4 Couplings
As a rule, flexible couplings must be provided for the input and output drive sides of the gear unit.
If rigid couplings are to be used, the manufacturer’s approval must be obtained, as otherwise additionalradial and axial forces may cause problems.
The special operating instructions should be observed for operation of the couplings.
5.5 Shrink disk
In the case of a shaft-mounted gear unit with hollow shaft in shrink disk version, a shrink disk shouldbe used as a frictional clamping connection between the gear unit hollow shaft and the driven machine.
5.6 Backstop
For certain requirements, the gear unit is fitted with a mechanical backstop.
Note: This permits only the correct direction of rotation during the operation of the unit.The direction of rotation is marked by an arrow on the input side of the gear unit.
There are two different designs:
Design A:
The backstop is mounted in the bearing cover on the fan side. The backstop is mounted oiltight on anadapter flange on the gear unit and integrated in its oil-circulation system.
Note: If the direction of rotation is subsequently to be changed and this will involve majorengineering work, FLENDER must be consulted.
Design B:
This design is specified when it is expected that the direction of rotation will later be changed and nofan is required for the gear unit.
The backstop is not integrated into the oil circuit. A separate lubrication system is not necessary.
To prevent damage to or destruction of the backstop, it is essential to ensurethat the motor is not run in opposition to the locked backstop.
5.7 Attachment of IEC Motors
When attaching IEC motors, the Operating Instructions for the motor are to be observed.
No motor with a speed exceeding the speeds specified for the gear unit mustbe used, as this may cause damage to the gear unit.
Caution!
Caution!
�� � ��BA 6610 EN 06.02
6. Assembly
6.1 General information on assembly and installation
Note: Observe the ”Safety instructions” in section 3.
Installation or attachment must take place without putting undue stress on the gear unit.
The air feed for cooling the CAVEX gear unit must not be impaired.
A means of monitoring the oil level must be provided.
Foundations and connections must be designed and constructed so as to prevent vibration beingtransmitted from adjacent components and assemblies.
The unit must be carefully aligned with the motor on the input and output sides. Possible straindeformations due to operating forces must be taken into account.
Fastening bolts or nuts must be tightened to the prescribed torque. For the tightening torque, refer tothe relevant tables. Bolts of the minimum strength class 8.8 must be used.
If external forces are acting upon the gear unit, it is advisable to prevent displacement by means oflateral stops.
To ensure proper lubrication, the installation position specified in the order must always be observed.
6.2 Description of assembly
� Remove anti-corrosive paint from the shaft ends and connecting surfaces with cleaning medium.
Adequate ventilation must be ensured, when using cleaners containing solventadditives. If necessary, the flammability of the cleaning medium must be noted.
Cleaning media must not be allowed to get under the sealing lips of the shaftsealing rings.
� Pull couplings and similar add-on parts onto the shaft ends and secure them.If these are to be heated before mounting, the manufacturer of the parts must be consulted for thecorrect joining temperatures.
Unless otherwise specified, the components may be heated inductively, with a burner or in a furnace.
Take precautions to avoid burns from hot components!
The gear unit shaft ends have tapped holes in their end faces to aid the pulling on of couplings, washers,gears, etc.
The components to be mounted must be fitted with the aid of suitableequipment to prevent the shaft bearings from being damaged by axial joiningforces.Always use suitable lifting equipment.When fitting the components, care must be taken that the shaft sealing ringsand shaft running surface are not damaged.
Never use force or knock the couplings into position, as this will damage therolling bearings, locking rings, etc.
The operating instructions for the part to be attached must be observed.
Caution!
Caution!
Caution!
Caution!
Caution!
�� � ��BA 6610 EN 06.02
6.3 Fitting a shaft-mounted gear unit with parallel key
6.3.1 Preparatory work
To assist demounting, we recommend providing a connection for pressure oil on the end of the drivenmachine shaft. For this a hole must be drilled through to the hollow shaft bore.
1
1 Pressure oil connection
The driven machine shaft end must be provided with a parallel key to DIN 6885 Part 1 Form A and shouldhave a centring feature to DIN 332 Form DS (with thread) in its end face.
Check the hollow and machine shafts to ensure that seats and edges are notdamaged.If necessary, rework the parts with a suitable tool and clean them again.
Note: Protection of the cleaned contact surfaces with a suitable lubricant to prevent frettingcorrosion (e.g. Altemp Q Paste NB 50 by Messrs. Klüber).
6.3.2 Assembly
The hollow-shaft gear unit can be mounted on the machine shaft by means of an end plate and lockingring, if these parts have been delivered with the gear unit.
Note: By repositioning the end plate and using a suitable bolt the end plate can be used asa forcing-off disk.
1
2
3
4
4
3
2
1 End cover 3 Bolt2 End plate (forcing-off disk) 4 Locking ring
Only on types fitted with a torque reaction arm may the hollow shaft be pulledup against a machine shaft collar, as otherwise the bearings will be put underundue stress.
The hollow shaft must be precisely aligned with the machine shaft to avoidcanting.
Caution!
Caution!
Caution!
�� � ��BA 6610 EN 06.02
6.4 Fitting a shaft-mounted gear unit with shrink disk
6.4.1 Preparatory work
The hollow shaft bore and outside diameter of the machine shaft must bethoroughly cleaned in the area of the shrink disk seat.Both surfaces must be completely grease-free.This is essential for safe and reliable torque transmission. Do not usecontaminated solvents or dirty cloths to remove grease.
� Remove anti-corrosive paint from the shaft ends and connecting surfaces with cleaning medium.
Adequate ventilation must be ensured, when using cleaners containing solventadditives. If necessary, the flammability of the cleaning medium must be noted.
Cleaning media must not be allowed to get under the sealing lips of the shaftsealing rings.
Never use force or knock the couplings into position, as this will damage therolling bearings, locking rings, etc.
The operating instructions for the part to be attached must be observed.
6.4.2 Fitting
� Fitting with integrated sliding bush
� Fit the drive unit by means of the nut and threaded spindle. The counter force is provided by the hollowshaft.
The hollow shaft must be exactly aligned with the machine shaft to avoidcanting.
On flange-mounted gear units the hollow shaft must not be put under undueaxial and radial stress, as the bearings may fail through excessive load.
41 2 356
1 Machine shaft 4 Threaded spindle2 Hollow shaft 5 Washer3 Hexagon nut 6 Sliding bush
Note: Parts 3, 4 and 5 are not included in the delivery.
Instead of the nut and threaded spindle shown in the diagram, other types of equipment, e.g. hydraulicpulling-off equipment (type Lucas) may be used.
6.4.3 Axial securing device
The hollow shaft is axially secured on the machine shaft by means of a shrink disk connection.
Caution!
Caution!
Caution!
Caution!
Caution!
Caution!
�� � ��BA 6610 EN 06.02
6.4.4 Assembly of shrink disk
The shrink disk is delivered ready for installation.
It must not be dismantled before tensioning for the first time.
4
1
2
3
5
A
B
A Greased B Absolutely grease-free
1 Machine shaft 4 Outer ring2 Hollow shaft 5 Tensioning bolt3 Inner ring
Note: The outer surface of the hollow shaft may be greased in the area of the shrink-diskseat.
Never tighten the tension bolts before the machine shaft has been fitted, as thiscause plastic deformation of the hollow shaft.
The tension bolts must be tightened one after the other, working round several times, until the front facesof the outer and inner ring are in alignment.
Note: This allows the tension condition to be checked visually.
Tightening all the tension bolts (5) one after the other (not diagonally).
Caution!
Caution!
Caution!
�� � ��BA 6610 EN 06.02
To avoid overloading the individual bolts, the maximum tensioning torque (seetable 6.1) must never be exceeded; the alignment of the end faces has priority.If this alignment is not achieved when tensioning, the tolerance of the stubshaft must be checked.
Tensioning-bolt
Max. tensioningtorqueper boltTensioning-bolt
thread Strength class10.9Nm
M 8 29
M 10 58
M 12 100
M 14 160
M 16 240
M 20 470
M 24 820
Table 6.1: Maximum torques for tensioning bolts
Then replace the protective cover.
6.4.5 Removing the shrink disk
Loosen the tensioning bolts gradually one after the other, working round several times.
If the outer ring does not release from the inner ring, several tensioning bolts can be removed and thenscrewed into adjacent forcing threads.
The rings can then be released without difficulty.
Pull the shrink disk off the hollow shaft.
6.4.6 Cleaning and greasing the shrink disk
Released shrink disks do not have to be dismantled and re-greased before being re-tensioned.
The shrink disk should only be dismantled and cleaned if it is dirty.
Following cleaning, only the inner sliding surfaces of the shrink disk should bere-greased.
A solid lubricant as specified in the following table must be used.
Lubricant Form Manufacturer
Molykote 321 R (lubricating paint) Spray DOW Corning
Molykote Spray (powder spray) Spray DOW Corning
Molykote G Rapid Spray or Paste DOW Corning
Aemasol MO 19 P Spray or Paste A. C. Matthes
Molykombin UMFT 1 Spray Klüber Lubrication
Unimoly P 5 Powder Klüber Lubrication
Table 6.2: Lubricants for shrink disks after their cleaning
Caution!
Caution!
�� � ��BA 6610 EN 06.02
6.5 Torque support
On gear units with a torque reaction arm the torque is effectively supported by bolts and links (seedrawing below) to keep the gear unit free of undue stress on the machine shaft.
90 ° ± 20 °
Note: If the machine shaft is deformed, the resulting displacement of the coupling on thedrive shaft must be noted.
6.6 Attachment of motors
Note: For attaching the motor, the specific operating instructions must be observed.
6.6.1 Attachment to motor bell housing with a coupling
Note: The special operating instructions must be observed for mounting the couplings.
�� � ��BA 6610 EN 06.02
7. Start-up
Note: Observe the ”Safety instructions” in section 3.
7.1 Oil filling
Check the oil level before starting up. The oil must be put in until it is at leastup to the middle of the sight glass or at most up to the upper edge of the oil sightglass or the lower edge of the oil level hole (shown in red). The upper screw plug(marked yellow) must be replaced with the breather screw supplied along withthe unit.
7.1.1 Gear unit with oil filling
In this case the gear unit is filled with synthetic lubricant (polyglycol) by us before despatch.
Note: The rating plate shows the information: Filled with oil.
7.1.2 Gear unit without oil filling
If the CAVEX gear unit has been ordered without an oil filling, the oil must be put into the gear unit beforestarting up.
The oil quantity indicated on the rating plate is a reference value. When putting in the oil, the oil mustbe allowed sufficient time to distribute so that the final oil level can be determined.
Various lubricants are indicated in the lubricant table (see section 10) according to the oil manufacturers’recommendations. Equivalent brands of non-foaming oil by other manufacturers may also be used. Itis important to use the type of oil (synthetic or mineral oil) specified on the nameplate. However, wecannot guarantee that a selected lubricant is completely suitable.
Always select the gear oil in accordance with the viscosity class indicated onthe rating plate on each gear unit. If other viscosities are used, thicker oils arepreferable to thinner ones.
7.2 Grease lubrication of bearings
Rolling bearings located above the oil level are filled with grease.
7.3 Built-in and add-on parts
On CAVEX gear units with special additional attachments (e.g. pumps, filter oil coolers, spring-pressurebrakes, multi-disk clutches, etc.) the special operating instructions for these parts must be observed.
7.3.1 Gear units with backstop
Before start-up, check whether the backstop can be turned manually in the free-running directionwithout exerting undue force. Observe the direction-of-rotation arrows on the housing.
To avoid damaging or breaking the backstop, it is essential to ensure that themotor is not run in opposition to the locked backstop.
Built-in or attached backstops are lubricated automatically.
Caution!
Caution!
Caution!
�! � ��BA 6610 EN 06.02
7.4 Electrical connection (on CAVEX gear units with attached motor)
With each motor we provide a circuit diagram in the terminal box showing how the motor is to beconnected up. Care must be taken on connecting up that the supply voltage corresponds to thatindicated on the rating plate.
As a safeguard against overload and two-phase operation, the use of a motor safety switch isrecommended. The over-current relay must in each instance be set to the correct rated currentassigned to the respective rated voltage (see rating plate). Earthing or protective conductors must beconnected to the earthing terminal provided.
If the motor rotates in the wrong direction, 2 phases of the power cable must be interchanged.
Work on the terminal box and current-carrying parts must always be carried outonly by specially trained personnel.Observe special safety regulations.
7.5 Start-up
On starting up care must be taken that the breather screw with its cap is fitted; if necessary, removeplastic screw stopper or screw plug.
The gear unit must then be run on intermittent load, i.e. run on normal load for a few minutes, alternatingwith breaks several times the length of the operating cycle. The duty cycle can gradually be increasedup to normal operation, while at the same time monitoring the operating temperature. Operatingtemperatures up to approx. 100 °C are permissible.
8. Operation
Note: Observe the ”Safety instructions” in section 3.
During operation the CAVEX gear unit must be monitored for:
� excessive operating temperature
� changes in gear noise
� possible oil spillage
If there are any irregularities during operation, the cause of the malfunctionshould be determined with the aid of the Troubleshooting Table (Section 9.).This table contains a list of possible faults, their causes and suggestedremedies.If the cause cannot be identified or the unit repaired with the facilities available,you are advised to contact one of our customer-service offices for specialistassistance (see section 11.).
Caution!
�" � ��BA 6610 EN 06.02
9. Faults, causes and remedy
Note: Observe the ”Safety instructions” in section 3.
9.1 General information on faults and malfunctions
Note: Faults and malfunctions occurring during the guarantee period and requiring repairwork on the gear unit must be carried out only by FLENDER Customer Service.We recommend continuing to use our Customer Service even after expiry of theguarantee period.
To remedy faults and malfunctions, the gear unit must always be taken out ofservice.Secure the drive unit to prevent it from being started up unintentionally.Attach a warning notice to the start switch.
9.2 Possible faults
Malfunctions Causes Remedy
Changes in gear noise Excessive bearing play
Bearing defective
Damage to gear teeth
Fastening has worked loose
Contact Customer Service.
Contact Customer Service.
Contact Customer Service.
Tighten bolts / nuts to prescribedtorque.Replace damaged bolts / nuts.
Operating temperature too high Oil level in gear-unit housing toohigh or too low
Oil too old
Oil badly contaminated
Suction opening in cover and/orhousing clogged by dirt
The grease filling of the bearings istoo old
Bearing defective
Backstop not running freely
Check the oil level at roomtemperature and, if necessary,adjust oil level
Change oil. See section 10.
Change oil. See section 10.
Clean fan cover and housing
Fresh grease lubrication.See section 10.
Contact Customer Service.
Contact Customer Service.
Oil leak Radial shaft sealing rings defective Replace radial shaft sealing rings
Table 9.1: Faults, causes and remedies
�# � ��BA 6610 EN 06.02
10. Maintenance and repair
Note: Observe the ”Safety instructions” in section 3.
10.1 General notes on maintenance
Note: Maintenance and repair work must be done with care by trained and qualifiedpersonnel only.Adherence to the inspection intervals is part of the guarantee conditions.
Measures Periods Remarks
Monitor oil temperature,gear unit noise andleaktightness
Check oil level
First oil change
subsequent oil changes
Relubrication of the bearings
Renew grease in thebearings
Cleaning the breather screw
Clean fan and housing
Checking tightness offastening bolts
continuously
every 3 months
after approx. 1 000-2 000 (300-600)operating hours
after approx. 6 000-12 000(2 000-4 000) operating hours, but atthe latest after 5 years (18 months)
see notices with precise instructionson the force-feed lubrication nipples
after approx. 10 000-15 000operating hoursor at the latest after 5 years
if dirty
if dirty
with every oil change
if changed, see tab. 9.1.
Oil level at least up to the middleof the oil sight glass or at most upto the upper edge of the oil sightglass or the lower edge of the oillevel hole when the gear is coldand out of operation
see items 7.1.2 and 10.2.1
see items 7.1.2 and 10.2.1
see item 10.2.2
see item 10.2.2
see item 10.2.3
see item 10.2.4
Table 10.1: Inspection intervals
Note: The times shown in brackets apply to mineral oils.
10.2 Description of maintenance and repair work
10.2.1 Changing the oil
When changing the oil, the gear unit must be filled with the type of oil previouslyused. Never mix different types of oil or oils made by different manufacturers.In particular, synthetic oils must never be mixed with mineral oils.
Note: The oil must be drained off immediately after shutting down the gear unit and whilethe oil is still warm. The oil must be given sufficient time to drain off in order to removeoil sludge, abraded metal and oil residues. If iridescent abraded bronze particlesappear in the oil, this is not in any way harmful.
Caution!
�� � ��BA 6610 EN 06.02
10.2.2 Greases
Rolling bearing greases to be used are listed in the lubricant table (see section 10).
When relubricating, do not mix greases of different soap bases!
10.2.3 Clean fan and housing
� Stop gear unit by deactivating the drive unit, and secure from turning
Secure the drive unit to prevent it from being started up unintentionally.Attach a warning notice to the start switch.
� Remove any corrosion.
The gear unit must not be cleaned with high-pressure cleaning equipment.
10.2.4 Checking tightness of fastening bolts
� Stop gear unit by deactivating the drive unit, and secure from turning
Secure the drive unit to prevent it from being started up unintentionally.Attach a warning notice to the start switch.
Check all fastening bolts for tightness and, if necessary, tighten.
For the tightening torques for the fastening bolts, refer to the relevant tables.
Note: Damaged bolts must be replaced with new bolts of the same type and strength class.
10.3 Lubricants
For its gear units, FLENDER approves only CLP oils which contain ingredients to DIN 51517-3 forimprovement of corrosion protection, resistance to ageing, and which reduce wear in mixed-frictionareas.
Note: For the various makes of oil to be used, refer to the following table.The latest information on all greases approved at FLENDER can be found at any timeon our Internet homepage at http://www.flender.com.
Should you, for an important reason of your own, not wish to follow our recommendation, you assumeresponsibility for the technical suitability of the lubricant used.
We therefore advise our customers to select one of the lubricants listed in the table, taking into accountthe VG class specified on the nameplate.
Note: The use of gear oils which do not comply with the above quality requirements, mayinvalidate our product guarantee. Every oil manufacturer or supplier of oil isresponsible for the quality of his product.
Always select the gear oil in accordance with the viscosity class indicated on the rating plate on the gearunit. If a different viscosity is selected, or oil of a type other than those recommended in theseinstructions, the operator assumes the responsibility for its technical suitability. In order to minimise thetechnical risk in such a case, we advise the use of a CLP oil of the above quality which should beaccompanied by a statement of suitability by the oil manufacturer.
Always comply with the information given on the rating plates and the writteninstructions for the gear units.
Caution!
Caution!
Caution!
Caution!
�� � ��BA 6610 EN 06.02
10.3.1 Oil types
� Mineral oils (MIN-oil)
� Polyglycol (PG-oil)
� Physiologically safe oils approved in accordance with USDA H1 (PHY-oil).
The synthetic oils have a wider temperature range and a higher viscosity index (i.e. a flatterviscosity-temperature gradient) than the mineral oils. Guideline values for temperature range:
mineral oils approx. -10 °C to +90 °C (short term +100 °C);polyglycols approx. -20 °C to +100 °C (short term +110 °C);
Note: The upper and lower temperatures (flash point, pour point) for using certain gear oilsmay deviate widely from the figures indicated. For these and other data and propertiesof the gear oils, refer to the technical-data sheets published by the oil manufacturers.
Lubricant
ViscosityISO-VG
DIN 51519at 40 °C(mm2/s)
VG 1000 Energol GR-XP 1000
VG 680 Degol BG 680 Energol GR-XP 680
Mineral oils VG 460 Degol BG 460 Energol GR-XP 460
(MIN-oil) VG 320 Degol BG 320 Energol GR-XP 320
VG 220 Degol BG 220 Energol GR-XP 220
VG 150 Degol BG 150 Energol GR-XP 150
VG 1000 Degol GS 1000
VG 680 Degol GS 680 GEAR VSG 680 BERUSYNTHEP 680 Enersyn SG-XP 680
Polyglycol VG 460 Degol GS 460 GEAR VSG 460 BERUSYNTHEP 460 Enersyn SG-XP 460
(PG-oil) VG 320 Degol GS 320 GEAR VSG 320 BERUSYNTHEP 320 Enersyn SG-XP 320
VG 220 Degol GS 220 GEAR VSG 220 BERUSYNTHEP 220 Enersyn SG-XP 220
VG 150 Degol GS 150 GEAR VSG 150 BERUSYNTHEP 150 Enersyn SG-XP 150
Rolling bearinggreases
3 Aralub HL3 EnergreaseLS 3greases
(MIN-WF) 2 Aralub HL2 EnergreaseLS 2
Mineral oil baseLithium saponification 1
�� � ��BA 6610 EN 06.02
Lubricant
ViscosityISO-VG
DIN 51519at 40 °C(mm2/s)
VG 1000
VG 680 Falcon CLP 680 SPARTAN EP 680 KlüberoilGEM1 - 680
Mineral oils VG 460 Falcon CLP 460 SPARTAN EP 460 KlüberoilGEM1 - 460
(MIN-oil) VG 320 Falcon CLP 320 SPARTAN EP 320 KlüberoilGEM1 - 320
VG 220 Falcon CLP 220 SPARTAN EP 220 KlüberoilGEM1 - 220
VG 150 Falcon CLP 150 SPARTAN EP 150 KlüberoilGEM1 - 150
VG 1000 Polydea PGLP 1000 RENOLIN PG 1000 SYNTHESOD 1000 EP
VG 680 Polydea PGLP 680 RENOLIN PG 680 SYNTHESOD 680 EP
Polyglycol VG 460 Polydea PGLP 460 GLYCOLUBE 460 RENOLIN PG 460 SYNTHESOD 460 EP
(PG-oil) VG 320 Polydea PGLP 320 RENOLIN PG 320 SYNTHESOD 320 EP
VG 220 Polydea PGLP 220 GLYCOLUBE 220 RENOLIN PG 220 SYNTHESOD 220 EP
VG 150 Polydea PGLP 150 RENOLIN PG 150 SYNTHESOD 150 EP
Rolling bearinggreases
3 Glissando 30 BEACON 3 Renolit FWA 160Renolit H 443-HD 88greases
(MIN-WF) 2 Glissando 20 Renolit H 443-HD 88Renolit FWA 220
CENTOPLEXGLP 402
Mineral oil baseLithium saponification 1
Lubricant
ViscosityISO-VG
DIN 51519at 40 °C(mm2/s)
VG 1000 Optigear BM 1000
VG 680 Mobilgear 636Mobilgear XMP 680 Optigear BM 680 Ersolan 680
Mineral oils VG 460 Mobilgear 634Mobilgear XMP 460 Optigear BM 460 Ersolan 460
(MIN-oil) VG 320 Mobilgear 632Mobilgear XMP 320 Optigear BM 320 Ersolan 320
VG 220 Mobilgear 630Mobilgear XMP 220 Optigear BM 220 Ersolan 220
VG 150 Mobilgear 629Mobilgear XMP 150 Optigear BM 150 Ersolan 150
VG 1000 Mobil GlygoyleHE 1000 Optiflex A 1000
VG 680 Mobil GlygoyleHE 680 Optiflex A 680
Polyglycol VG 460 Mobil GlygoyleHE 460 Optiflex A 460 Shell Tivela SD
(PG-oil) VG 320 Mobil GlygoyleHE 320 Optiflex A 320
VG 220 Mobil Glygoyle HE 220Mobil Glygoyle 30 Optiflex A 220 Shell Tivela WB
VG 150 Mobil Glygoyle 22 Optiflex A 150 Shell Tivela WA
Rolling bearinggreases
3 Mobilux 3 Alvania RL 3Alvania G 3 1)
greases(MIN-WF) 2 Mobilux 2 Longtime PD 2
Olista Longtime 2 Energrease LS 3 Wiolub LFK 2
Mineral oil baseLithium saponification 1
1) Li, Ca saponification
�� � ��BA 6610 EN 06.02
Lubricant
ViscosityISO-VG
DIN 51519at 40 °C(mm2/s)
VG 1000 Tribol 1100 / 1000
VG 680 Tribol 1100 / 680
Mineral oils VG 460 Tribol 1100 / 460
(MIN-oil) VG 320 Tribol 1100 / 320
VG 220 Tribol 1100 / 220
VG 150 Tribol 1100 / 150
VG 1000 Tribol 800 / 1000
VG 680 Tribol 800 / 680
Polyglycol VG 460 Tribol 800 / 460
(PG-oil) VG 320 Tribol 800 / 320
VG 220 Tribol 800 / 220
VG 150 Tribol 800 / 150
VG 1000
VG 680 Tribol FoodProof1800 / 680 2)
Physiologicallysafe oils
VG 460 Tribol FoodProof1800 / 460 2)
safe oils
(PHY-oil)VG 320 Tribol FoodProof
1800 / 320 2)(PHY-oil)
VG 220 Tribol FoodProof1800 / 220 2)
VG 150
Rolling bearinggreases
3greases
(MIN-WF) 2 Tribol 4020/220-2Tribol 3785 3)
Mineral oil baseLithium saponification 1 Tribol 3785 3)
2) PG-Oil3) Mixture of mineral oil and PAO
�� � ��BA 6610 EN 06.02
11. Spare parts, customer-service addresses
11.1 Stocking spare parts
When ordering spare parts, refer to the spare-parts list and spare parts drawing.
We guarantee only original spare parts supplied by us.
Please note that spare parts and accessories not supplied by us have also notbeen tested and approved by us. The installation and/or use of such productsmay therefore impair essential characteristics of the CAVEX gear unit, therebyposing an active or passive risk to safety. FLENDER will assume no liability orguarantee for damage caused by spare parts and accessories not supplied byFLENDER.
When ordering spare parts, always state the following:
Identity no. of gear unit (see rating plate)
Part no. (from spare parts list)
Quantity (from spare parts list)
11.2 Spare-part and customer-service addresses
When ordering spare parts or the services of our specialist engineers, apply first to FLENDER GMBH.
FLENDER Germany
A. FRIEDR. FLENDER GMBHDE- 46393 Bocholt - Tel.: (0 28 71) 92-0 - Fax: (0 28 71) 92 25 96E-mail: [email protected] � http://www.flender.comShipping address: Alfred - Flender - Strasse 77, DE- 46395 Bocholt
A. FRIEDR. FLENDER GMBH - Kupplungswerk MussumIndustriepark Bocholt - Schlavenhorst 100 - DE- 46395 Bocholt - Tel.: (0 28 71) 92 28 68 - Fax: (0 28 71) 92 25 79E-mail: [email protected] � http://www.flender.com
A. FRIEDR. FLENDER GMBH - Werk FriedrichsfeldAm Industriepark 2 - DE- 46562 Voerde - Tel.: (0 28 71) 92-0 - Fax: (0 28 71) 92 25 96E-mail: [email protected] � http://www.flender.com
A. FRIEDR. FLENDER GMBH - Getriebewerk PenigThierbacher Strasse 24 - DE- 09322 Penig - Tel.: (03 73 81) 60 - Fax: (03 73 81) 8 02 86E-mail: [email protected] � http://www.flender.com
FLENDER - TÜBINGEN GMBHDE- 72007 Tübingen - Tel.: (0 70 71) 7 07-0 - Fax: (0 70 71) 70 74 00E-mail: [email protected] � http://www.flender.comShipping address: Bahnhofstrasse 40, DE- 72072 Tübingen
LOHER GMBHDE- 94095 Ruhstorf - Tel.: (0 85 31) 3 90 - Fax: (0 85 31) 3 94 37E-mail: [email protected] � http://www.loher.deShipping address: Hans-Loher-Strasse 32, DE- 94099 Ruhstorf
FLENDER SERVICE GMBHDE- 44607 Herne - Tel.: (0 23 23) 940-0 - Fax: (0 23 23) 940 200E-mail: [email protected] � http://www.flender-service.comShipping address: Südstrasse 111, DE- 44625 Herne
A. FRIEDR. FLENDER GMBH - FLENDER GUSSObere Hauptstrasse 228-230, DE- 09228 Chemnitz / Wittgensdorf - Tel.: (0 37 22) 64-0 - Fax: (0 37 22) 64 21 89E-mail: [email protected] � http://www.flender-guss.de
Caution!
�� � ��BA 6610 EN 06.02
11.3 Spare parts lists
11.3.1 Types C.W and C.A
Spare parts
C.W C.A
Partno. Description 63
–80
100–
250
280–
630
63–
80
100–
250
280–
630
10 Shaft x x x
14 Shaft seal x x x x x x
15 Shaft seal x x x x x x
28 Close fitting screw x x x x
29 Hexagon nut x x x x
30 Washer x x x x
42 Anti-friction bearing x x x x x x
43 Worm shaft x x x x x x
44 Wheel rim x x x x x x
45 Wheel centre x x
45 Hollow shaft x x x
50 Shaft seal x x x x x x
52 NILOS ring x x x x x x
60 Anti-friction bearing x x x x x x
61 Anti-friction bearing x x x x x x
63 Slotted nut x x
74 Shrink disk x x x
�� � ��BA 6610 EN 06.02
11.4 Spare parts drawings
11.4.1 Type C.W 63-80 and C.W 100-250
A, B = Shim
C.W 63 - 80
10 50 42 52
B
BA
14 60 43 61 15 52 42 50
44
A, B = Shim (B only on size 100)
C.W 100 - 250
14 60 61 15
10 50 42 45 44
302928 52
B
42 50
B
A
43
�! � ��BA 6610 EN 06.02
11.4.2 Type C.W 280-630
A = Shim
156361436014
A
10
42 50
50 42 45 44
302928 52
�" � ��BA 6610 EN 06.02
11.4.3 Type C.A 63-80 and C.A 100-250
A, B = Shim
C.A 63 - 801561436014 50 74
50 42 45 44 52
B
BA
A, B = Shim (B only on size 100)
C.A 100 - 250
1561436014 42 50 74
50 42 45 44
302928 52
AB
B
�# � ��BA 6610 EN 06.02
11.4.4 Type C.A 280-630
A = Shim
15
302928
6361436014 42 74
50 42 45 44 52 50
A
�� � ��BA 6610 EN 06.02
Germany
A. FRIEDR. FLENDER GMBHDE- 46393 BOCHOLT - TEL.: (0 28 71) 92 - 0 - FAX: (0 28 71) 92 25 96SHIPPING ADDRESS: ALFRED - FLENDER - STRASSE 77 - DE- 46395 BOCHOLT
––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––E-mail: [email protected] � http://www.flender.com
––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––
VERTRIEBSZENTRUM HANNOVER DE- 30839 LangenhagenMarktplatz 3, DE- 30853 LangenhagenTel.: (05 11) 7 71 89 - 0Fax: (05 11) 7 71 89 - 89E-mail: [email protected]
___________________________________________________________________________________________________________
VERTRIEBSZENTRUM HERNE DE- 44607 HerneWestring 303, DE- 44629 HerneTel.: (0 23 23) 4 97 - 0Fax: (0 23 23) 4 97 - 2 50E-mail: [email protected]
___________________________________________________________________________________________________________
VERTRIEBSZENTRUM STUTTGART DE- 70472 StuttgartFriolzheimer Strasse 3, DE- 70499 StuttgartTel.: (07 11) 7 80 54 - 51Fax: (07 11) 7 80 54 - 50E-mail: [email protected]
___________________________________________________________________________________________________________
VERTRIEBSZENTRUM MÜNCHEN DE- 85750 KarlsfeldLiebigstrasse 14, DE- 85757 KarlsfeldTel.: (0 81 31) 90 03 - 0Fax: (0 81 31) 90 03 - 33E-mail: [email protected]
___________________________________________________________________________________________________________
VERTRIEBSZENTRUM BERLIN Schlossallee 8, DE- 13156 BerlinTel.: (0 30) 91 42 50 58Fax: (0 30) 47 48 79 30E-mail: [email protected]
___________________________________________________________________________________________________________
�� � ��BA 6610 EN 06.02
FLENDER International (2002-10-01)
E U R O P E
AUSTRIAFlender Ges.m.b.H.Industriezentrum Nö-SüdStrasse 4, Objekt 14, Postfach 132AT - 2355 Wiener NeudorfPhone: +43 (0) 22 36 6 45 70Fax: +43 (0) 22 36 6 45 70 10E-mail: [email protected]://www.flender.at
BELGIUM & LUXEMBOURGN.V. Flender Belge S.A.Cyriel Buyssestraat 130BE - 1800 VilvoordePhone: +32 (0) 2 2 53 10 30Fax: +32 (0) 2 2 53 09 66E-mail: [email protected]
BULGARIA / ROMANIAA. Friedr. Flender GmbHVertriebszentrum Europa-OstSchlossallee 8DE - 13156 BerlinPhone: +49 (0) 30 91 42 50 58Fax: +49 (0) 30 47 48 79 30E-mail: [email protected]
CROATIA / SLOVENIABOSNIA-HERZEGOVINAA. Friedr. Flender GmbHBranch Officec/o HUM - NakladaHR - 10000 ZagrebMareticeva 11Phone: +385 (0) 1 - 6 60 08 86Fax: +385 (0) 1 - 6 60 08 86E-mail: [email protected]
CZECH REPUBLICA. Friedr. Flender GmbHBranch OfficeHotel DUO, Teplicka 17CZ - 19000 Praha 9Phone: +420 (0) 2 83 88 23 00Fax: +420 (0) 2 83 88 22 05E-mail: [email protected]
DENMARKFLENDER ASSydmarken 46DK - 2860 SøborgPhone: +45 70 25 30 00Fax: +45 70 25 30 01E-mail: [email protected]://www.fst.dk
ESTHONIA / LATVIA / LITHUANIATrellest Ltd.Mustamaee 16EE - 10617 Tallinn / EsthoniaPhone: +372 (0) 6 68 44 00Fax: +372 (0) 6 68 44 01E-mail: [email protected]
FINLANDFlender OyKorppaanmäentie 17 CL 6FI - 00300 HelsinkiPhone: +358 (0) 9 4 77 84 10Fax: +358 (0) 9 4 36 14 10E-mail: [email protected]://www.flender.fi
FRANCEFlender s.a.r.l.3, rue Jean Monnet - B.P. 5FR - 78996 Elancourt CedexPhone: +33 (0) 1 - 30 66 39 00Fax: +33 (0) 1 - 30 66 35 13E-mail: [email protected]
SALES OFFICES:Flender s.a.r.l.36, rue Jean BroquinFR - 69006 LyonPhone: +33 (0) 4 - 72 83 95 20Fax: +33 (0) 4 - 72 83 95 39E-mail: [email protected]
Flender - Graffenstaden SA1, rue du Vieux MoulinFR - 67400 Illkirch-GraffenstadenB.P. 84FR - 67402 Illkirch - GraffenstadenPhone: +33 (0) 3 - 88 67 60 00Fax: +33 (0) 3 - 88 67 06 17E-mail: [email protected]
GREECEFlender Hellas2, Delfon Str.GR - 11146 AthensPhone: +30 (0) 10 2 91 72 80Fax: +30 (0) 10 2 91 71 02E-mail: [email protected]
Mangrinox S.A.14, Grevenon Str.GR - 11855 AthensPhone: +30 (0) 10 3 42 32 01 / 02 / 03Fax: +30 (0) 10 3 45 99 28E-mail: [email protected]
HungaryA. Friedr. Flender GmbHBranch OfficeBécsi Út 3-5HU - 1023 BudapestPhone: +36 (0) 1 3 45 07 90 / 91Fax: +36 (0) 1 3 45 07 92E-mail: [email protected]
ITALYFlender Cigala S.p.A.Via Privata da Strada Provinciale, 215IT - 20040 Caponago (MI)Phone: +39 (0) 02 95 96 31Fax: +39 (0) 02 95 74 21 94E-mail: [email protected]
THE NETHERLANDSFlender Nederland B.V.Industrieterrein LansinghagePlatinastraat 133NL - 2718 ST ZoetermeerPostbus 725NL - 2700 AS ZoetermeerPhone: +31 (0) 79 3 61 54 70Fax: +31 (0) 79 3 61 54 69E-mail: [email protected]://www.flender.nl
Flender Nederland B.V.Lage Brink 5-7NL - 7317 BD ApeldoornPostbus 1073NL - 7301 BH ApeldoornPhone: +31 (0) 55 5 27 50 00Fax: +31 (0) 55 5 21 80 11E-mail: [email protected]
Bruinhof B.V.Boterdiep 37NL - 3077 AW RotterdamPostbus 9607NL - 3007 AP RotterdamPhone: +31 (0) 10 4 97 08 08Fax: +31 (0) 10 4 82 43 50E-mail: [email protected]://www.bruinhof.nl
NORWAYElektroprosess ASFrysjaveien 40NO - 0884 OsloPostboks 165 KjelsåsN - 0411 OsloPhone: +47 (0) 2 2 02 10 30Fax: +47 (0) 2 2 02 10 50 / 51E-mail: [email protected]
POLANDA. Friedr. Flender GmbHBranch OfficeOddzial Mikolów, ul. Wyzwolenia 27PL - 43 - 190 MikolówPhone: +48 (0) 32 2 26 45 61Fax: +48 (0) 32 2 26 45 62E-mail: [email protected]
PORTUGALRF Portugal Rolamentose Componentes Lda.Rua do Bairro, 155Lugar do OuteiroPT - 4485 - 029 Aveleda VCDPhone: +351 (0) 22 - 9 98 32 41Fax: +351 (0) 22 - 9 98 32 40E-mail: [email protected]
RUSSIAF & F GmbHTjuschina 4-6RU - 191119, St. PetersburgPhone: +7 (0) 8 12 1 64 11 26, 1 66 80 43Fax: +7 (0) 8 12 1 64 00 54E-mail: [email protected]
SLOVAKIAA. Friedr. Flender GmbHBranch OfficeVajanského 49, P.O. Box 286SK - 08001 PresovPhone: / Fax: 421 (0) 51 7 70 32 67E-mail: [email protected]
SPAINFlender Ibérica S.A.Poligono Industrial San MarcosCalle Morse, 31 (Parcela D-15)ES - 28906 Getafe (Madrid)Phone: +34 (0) 91 - 6 83 61 86Fax: +34 (0) 91 - 6 83 46 50E-mail: [email protected]://www.flender.es
SWEDENFlender Svenska ABEllipsvägen 11SE - 14175 Kungens kurva, StockholmPhone: +46 (0) 8 4 49 56 70Fax: +46 (0) 8 4 49 56 90E-mail: [email protected]://www.flender.se
SWITZERLANDFlender AGZeughausstr. 48,CH - 5600 LenzburgPhone: +41 (0) 62 8 85 76 00Fax: +41 (0) 62 8 85 76 76E-mail: [email protected]://www.flender.ch
TURKEYFlender Güc Aktarma SistemleriSanayi ve Ticaret Ltd. Sti.IMES Sanayi SitesiE Blok 502. Sokak No. 22TR - 81260 Dudullu - IstanbulPhone: +90 (0) 2 16 4 66 51 41 / 42Fax: +90 (0) 2 16 3 64 59 13E-mail: [email protected]://www.flendertr.com
UKRAINEA. Friedr. Flender GmbHBranch Officec/o DIV - Deutsche Industrie-vertretung, Prospect Pobedy 44UA - 252057 KievPhone: +380 (0) 44 4 46 80 49 / 4 46 81 44Fax: +380 (0) 44 2 30 29 30E-mail: [email protected]
UNITED KINGDOM & EIREFlender Power Transmission Ltd.Thornbury Works, Leeds RoadGB - BradfordWest Yorkshire BD3 7EBPhone: +44 (0) 12 74 65 77 00Fax: +44 (0) 12 74 66 98 36E-mail: [email protected]://www.flender-power.co.uk
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YUGOSLAVIA / ALBANIAMACEDONIAA. Friedr. Flender GmbHBranch OfficeZmaj Jovanova 21-aYU - 11000 BeogradPhone: +381 (0) 11 - 18 51 10Fax: +381 (0) 11 - 18 18 12E-mail: [email protected]
A F R I C A
NORTH AFRICAN COUNTRIESPlease refer to Flender s.a.r.l.3, rue Jean Monnet - B.P. 5FR - 78996 Elancourt CedexPhone: +33 (0) 1 - 30 66 39 00Fax: +33 (0) 1 - 30 66 35 13,E-mail: [email protected]
EGYPTSons of Farid Hassanen81 Matbaa Ahlia StreetEG - Boulac 11221, CairoPhone: +20 (0) 2 5 75 15 44Fax: +20 (0) 2 5 75 17 02E-mail: [email protected]
SOUTH AFRICAFlender Power Transmission (Pty.) Ltd.Cnr. Furnace St & Quality Rd.,P.O. Box 131,ZA - Isando, 1600JohannesburgPhone: +27 (0) 11 5 71 20 00Fax: +27 (0) 11 3 92 24 34E-mail: [email protected]://www.flender.co.za
SALES OFFICES:Flender Power Transmission (Pty.) Ltd.Unit 3 Marconi Park,9 Marconi Crescent, Montague GardensP.O. Box 28283,ZA - Bothasig 7406Cape TownPhone: +27 (0) 21 5 51 50 03Fax: +27 (0) 21 5 52 38 24E-mail: [email protected]
Flender Power Transmission (Pty.) Ltd.Unit 3 Goshawk ParkFalcon Industrial EstateP.O. Box 1608,ZA - New Germany, 3620DurbanPhone: +27 (0) 31 7 05 38 92Fax: +27 (0) 13 6 92 34 52E-mail: [email protected]
Flender Power Transmission (Pty.) Ltd.9 Industrial Crescent, Ext. 25,P.O. Box 17609,ZA - Witbank, 1035Phone: +27 (0) 13 6 92 34 38Fax: +27 (0) 13 6 92 34 52E-mail: [email protected]
Flender Power Transmission (Pty.) Ltd.Unit 14 King Fisher Park, AltonCnr. Ceramic Curve & Alumina AlleeP.O. Box 101995,ZA - Meerensee, 3901Richards BayPhone: +27 (0) 3 51 7 51 15 63Fax: +27 (0) 3 51 7 51 15 64E-mail: [email protected]
A M E R I C A
BRASILFlender Brasil Ltda.Rua Quadorze, 60 - Cidade IndustrialCaixa Postal 29632.211-970,BR - Contagem - MGPhone: +55 (0) 31 33 69 20 00Fax: +55 (0) 31 33 69 21 66
SALES OFFICES:Flender Brasil Ltda.Rua Cruzeiro, 549 - Barra Funda01.137-000,BR - São Paulo - SPPhone: +55 (0) 11 36 12 30 30Fax: +55 (0) 11 36 12 34 32E-mail: [email protected]
Flender Brasil Ltda.Rua São José, 1010, S/22 - Centro14.010-160,BR - Ribeirão Preto - SPPhone: +55 (0) 16 6 35 15 90Fax: +55 (0) 16 6 35 11 05E-mail: [email protected]
CANADAFlender Power Transmission Inc.215 Shields Court, Units 4 - 6CA - Markham,Ontario L3R 8V2Phone: +1 (0) 9 05 3 05 10 21Fax: +1 (0) 9 05 3 05 10 23E-mail: [email protected]://www.flenderpti.com
SALES OFFICES:Flender Power Transmission Inc.34992 Bemina CourtCA - Abbotsford-Vancouver,B.C. V3G 1C2Phone: +1 (0) 6 04 8 59 66 75Fax: +1 (0) 6 04 8 59 68 78E-mail: [email protected]
CHILE / ARGENTINA / BOLIVIAECUADOR / PARAGUAY / URUGUAYFlender Cono Sur Ltda.Avda. Galvarino Gallardo # 1534Providencia,CL - SantiagoPhone: +56 (0) 2 2 35 32 49Fax: +56 (0) 2 2 64 20 25E-mail: [email protected]://www.flender.cl
COLOMBIAA.G.P. Representaciones Ltda.Flender Liaison Office ColombiaCalle 53 B, No. 24 - 80 Of. 501Apartado 77158,CO - BogotáPhone: +57 (0) 1 3 46 05 61Fax: +57 (0) 1 3 46 04 15E-mail: [email protected]
MEXICOFlender de Mexico, S.A. de C.V.Vista Hermosa No. 23Col. Romero VargasApdo. Postal 2 - 85, C.P. 72121MX - Puebla, PueblaPhone: +52 (0) 222 2 31 09 51Fax: +52 (0) 222 2 31 09 13E-mail: [email protected]://www.flendermexico.com
SALES OFFICES:Flender de Mexico, S.A. de C.V.Lago Nargis No. 38,Col. Granada, C.P. 11520,MX - Mexico, D.F.Phone: +52 (0) 55 52 54 30 37Fax: +52 (0) 55 55 31 69 39E-mail: [email protected]
Flender de Mexico, S.A. de C.V.Rio Necaxa 1207,Col. Valle Oriente, C.P. 66220MX - Garza Garcia, N.L.Phone: +52 (0) 81 83 63 82 82Fax: +52 (0) 81 83 63 82 83E-mail: [email protected]
PERUPotencia Industrial E.I.R.L.Calle Victor González Olaechea N° 110Urb. La Aurora - Miraflores,P.O.Box: Av. 2 de Mayo N° 679Of.108-MirafloresCasilla N° 392,PE - Lima 18Phone: +51 (0) 1 2 42 84 68Fax: +51 (0) 1 2 42 08 62E-mail: [email protected]
USAFlender Corporation950 Tollgate Road, P.O. Box 1449US - Elgin, IL. 60123Phone: +1 (0) 8 47 9 31 19 90Fax: +1 (0) 8 47 9 31 07 11E-mail: [email protected]://www.flenderusa.com
Flender CorporationService Centers West4234 Foster Ave.,US - Bakersfield, CA. 93308Phone: +1 (0) 6 61 3 25 44 78Fax: +1 (0) 6 61 3 25 44 70E-mail: [email protected]: [email protected]
VENEZUELAF. H. Transmisiones S.A.Urbanización Buena VistaCalle Johan Schafer o Segunda CalleMunicipio Sucre, PetareVE - CaracasPhone: +58 (0) 2 21 52 61Fax: +58 (0) 2 21 18 38E-mail: [email protected]://www.fhtransmisiones.com
A S I A
SINGAPOREFlender Singapore (Pte.) Ltd.13A, Tech Park CrescentSG - Singapore 637843Phone: +65 98 97 94 66Fax: +65 98 97 94 11E-mail: [email protected]://www.flender.com.sg
BANGLADESH / SRI LANKAPlease refer to Flender LimitedNo. 2 St. George’s Gate Road5th Floor, Hastings,IN -Kolkata - 700 022Phone: +91 (0) 33 2 23 05 45 2 23 08 46, 2 23 52 85Fax: +91 (0) 33 2 23 18 57E-mail: [email protected]
PEOPLE’S REPUBLIC OF CHINAFlender Power Transmission(Tianjin) Co. Ltd.ShuangHu Rd.- Shuangchen Rd. WestBeichen Economic DevelopmentArea (BEDA)CN - Tianjin - 300400,Phone: +86 (0) 22 26 97 20 63Fax: +86 (0) 22 26 97 20 61E-mail: [email protected]://www.flendertj.com
Flender Chief Representative OfficeC-415, Lufthansa Center50 Liangmaqiao Road, Chaoyang DistrictCN - Beijing - 100016,Phone: +86 (0) 10 64 62 21 51Fax: +86 (0) 10 64 62 21 43E-mail: [email protected]
Flender ShanghaiRepresentative OfficeUnit 1101 - 1102Harbour Ring PlazaNo. 18 Xizang Zhong RoadCN - Shanghai - 200 001,Phone: +86 (0) 21 53 85 31 47Fax: +86 (0) 21 53 85 31 46E-mail: [email protected]
Flender Guangzhou Representative OfficeRoom 952, Business Tower, China HotelLiuhua RoadCN - Guangzhou 510015,Phone: +86 (0) 20 86 66 13 23Fax: +86 (0) 20 86 66 28 60E-mail: [email protected]
Flender Chengdu Representative OfficeUnit G, 6/F, Sichuan GuoxinMansion 77 Xiyu StreetCN - Chengdu 610015,Phone: +86 (0) 28 86 19 83 72Fax: +86 (0) 28 86 19 88 10E-mail: [email protected]
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Flender Wuhan Representative OfficeRoom 1104, Business Tower, Wuhan Plaza688 Jiefang Road, Wuhan-hankouCN - Wuhan 430022,Phone: +86 (0) 27 85 48 67 15Fax: +86 (0) 27 85 48 68 36E-mail: [email protected]
INDIAFlender LimitedHead Office:No. 2 St. George’s Gate Road,5th Floor, Hastings,IN - Kolkata - 700 022Phone: +91 (0) 33 2 23 05 45, 2 23 08 46Fax: +91 (0) 33 2 23 08 30E-mail: [email protected]
Flender LimitedIndustrial Growth CenterRakhajungle, Nimpura,IN - Kharagpur - 721 302Phone: +91 (0) 32 22 73 33 07, 22 73 33 08Fax: +91 (0) 32 22 73 33 64E-mail: [email protected]
SALES OFFICES:Flender LimitedEastern Regional OfficeNo. 2 St. George’s Gate Road,5th Floor, Hastings,IN - Kolkata - 700 022Phone: +91 (0) 33 2 23 05 45, 2 23 08 46Fax: +91 (0) 33 2 23 08 30E-mail: [email protected]
Flender LimitedWestern Regional OfficePlot. No. 23, Sector 19-A, VashiIN - Navi Mumbai - 400 705,Phone: +91 (0) 22 7 65 72 27, 7 66 95 98Fax: +91 (0) 22 7 65 72 28E-mail: [email protected]
Flender LimitedSouthern Regional Office41 Nelson Manickam RoadAminjikarai,IN - Chennai - 600 029Phone: +91 (0) 44 3 74 39 21, 3 74 39 22Fax: +91 (0) 44 3 74 39 19E-mail: [email protected]
Flender LimitedNorthern Regional Office209 - A, Masjid Moth, 2nd Floor(Behind South Extension II)IN - New DelhiPhone: +91 (0) 11 6 25 02 21, 6 25 01 04Fax: +91 (0) 11 6 25 63 72E-mail: [email protected]
INDONESIAFlender JakartaRepresentative OfficePerkantoran Puri Niaga IIJalan Puri Kencana Blok J1 No. 2iKembangan,ID - Jakarta Barat 11610Phone: +62 (0) 21 5 82 86 24Fax: +62 (0) 21 5 82 86 23E-mail: [email protected]
PT Flenindo AditransimisiJl. Ketintang Wiyata Vl No. 22ID - Surabaya 60231Phone: +62 (0) 31 8 29 10 82Fax: +62 (0) 31 8 28 63 63E-mail: [email protected]
IRANCimaghand Co. Ltd.P.O. Box 15745-493,No. 13, 16th East StreetBeyhaghi Ave., Argentina Sq.,IR - Tehran 15156Phone: +98 (0) 21 8 73 02 14, 8 73 02 59Fax: +98 (0) 21 8 73 39 70E-mail: [email protected]
ISRAELGreenshpon EngineeringWorks Ltd.Haamelim Street 20P.O. Box 10108,IL - 26110 HaifaPhone: +972 (0) 4 8 72 11 87Fax: +972 (0) 4 8 72 62 31E-mail: [email protected]://www.greenshpon.com
JAPANIshibashi Manufacturing Co. Ltd.4636 - 15, Oaza KamitonnoNoogata City,JP - Fukuoka, (Zip 822-0003)Phone: +81 (0) 94 92 6 37 11Fax: +81 (0) 94 92 6 39 02E-mail: [email protected]
KOREAFlender Ltd.7th Fl. Dorim Bldg.1823 Bangbae-Dong, Seocho-Ku,KR - Seoul 137-060Phone: +82 (0) 2 34 78 63 37Fax: +82 (0) 2 34 78 63 45E-mail: [email protected]
KUWAITSouth Gulf CompanyAl-Reqai, Plot 1, Block 96P.O. Box 26229KW - Safat 13123Phone: +965 (0) - 4 88 39 15Fax: +965 (0) - 4 88 39 14E-mail: [email protected]
LEBANONGabriel Acar & Fils s.a.r.l.Dahr-el-Jamal, Zone IndustrielleSin-el-Fil, B.P. 80484,LB - BeyrouthPhone: +961 (0) 1 49 47 86Fax: +961 (0) 1 49 49 71E-mail: [email protected]
MALAYSIAFlender Singapore Pte. Ltd.Sales Office:37 A - 2, Jalan PJU 1/39Dataran PrimaMY - 47301 Petaling JayaSelangor Darul EhsanPhone: +60 (0) 3 - 78 80 42 63Fax: +60 (0) 3 - 78 80 42 73E-mail: [email protected]
PAKISTANPlease refer toA. Friedr. Flender GmbHDE - 46393 BocholtPhone: +49 (0) 28 71 - 92 22 59Fax: +49 (0) 28 71 - 92 15 16E-mail: [email protected]
PHILIPPINESOtec Philippines, Inc.Rm 209-210 Quinio Building#64 Sen. Gil J. Puyat AvenuePH - Makati City,Phone: +63 (0) 2 8 44 82 18, 8 92 46 36Fax: +63 (0) 2 8 43 72 44E-mail: [email protected]
BAHRAIN / IRAQ / JORDAN / LYBIAOMAN / QATAR / U.A.E. / YEMENPlease refer to A. Friedr. Flender GmbHMiddle East Sales OfficeIMES Sanayi SitesiE Blok 502, Sokak No. 22TR - 81260 Dudullu-IstanbulPhone: +90 (0) 2 16 4 99 66 23 / 4 99 66 24Fax: +90 (0) 2 16 3 64 59 13E-mail: [email protected]
SAUDI ARABIASouth Gulf Sands est.Al-Thoqba, Kharaj Road Cross 1P.O. Box 20434SA - Al-KhobarPhone: +966 (0) 3 - 8 93 76 33Fax: +966 (0) 3 - 8 93 76 47E-mail: [email protected]
SINGAPOREFlender Singapore Pte. Ltd.13 A, Tech Park CrescentSG - Singapore 637843Phone: +65 (0) - 68 97 94 66Fax: +65 (0) - 68 97 94 11E-mail: [email protected]://www.flender.com.sg
SYRIAMisrabi Co & TradingMezzeh Autostrade TransportationBuilding 4/A, 5th FloorP.O. Box 12450SY - DamascusPhone: +963 (0) 11 - 6 11 67 94Fax: +963 (0) 11 - 6 11 09 08E-mail: [email protected]
TAIWANA. Friedr. Flender GmbHTaiwan Branch Office1F, No. 5, Lane 240Nan Yang Street, HsichihTW - Taipei HsienPhone: +886 (0) 2 26 93 24 41Fax: +886 (0) 2 26 94 36 11E-mail: [email protected]
THAILANDFlender Representative Office23/F M Thai Tower, All Seasons Place87 Wireless Road, PhatumwanTH - Bangkok 10330Phone: +66 (0) 2 - 6 27 91 09Fax: +66 (0) 2 - 6 27 90 01E-mail: [email protected]
VIETNAMFlender Representative OfficeSuite 6/6A, 16F Saigon Tower29 Le Duan Street, District 1Ho Chi Minh CityVN - VietnamPhone: +84 (0) 8 - 8 23 62 97Fax: +84 (0) 8 - 8 23 62 88E-mail: [email protected]
A U S T R A L I A
Flender (Australia) Pty. Ltd.9 Nello Place, P.O. Box 6047Whetherill Park, N.S.W. 2164AU - SydneyPhone: +61 (0) 2 97 56 23 22Fax: +61 (0) 2 97 56 48 92, 97 56 14 92E-mail: [email protected]://www.flender.com.au
SALES OFFICES:Flender (Australia) Pty. Ltd.Suite 3, 261 Centre Rd.AU - Bentleigh, VIC, 3204 MelbournePhone: +61 (0) 3 - 95 57 08 11Fax: +61 (0) 3 - 95 57 08 22E-mail: [email protected]
Flender (Australia) Pty. Ltd.Suite 5 - 1407 Logan Rd.Mt. GravattAU - QLD 4122 BrisbanePhone: +61 (0) 7 34 22 23 89Fax: +61 (0) 7 34 22 24 03E-mail: [email protected]
Flender (Australia) Pty. Ltd.Suite 2 403 Great Eastern HighwayAU - W.A. 6104, Redcliffe, PerthPhone: +61 (0) 8 94 77 41 66Fax: +61 (0) 8 94 77 65 11E-mail: [email protected]
NEW ZEALANDPlease refer to Flender (Australia) Pty. Ltd.9 Nello Place, P.O. Box 6047Whetherill Park,AU - N.S.W. 2164, SydneyPhone: +61 (0) 2 97 56 23 22Fax: +61 (0) 2 97 56 48 92 / 97 56 14 92E-mail: [email protected]
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12. Declaration by the manufacturer
Declaration by the manufacturer
in accordance with EEC Engineering Guideline 98/37/EG, Appendix II B
We hereby declare that the
CAVEX Worm-Gear Units TypeC..
Sizes 63 to 630
described in these Operating Instructions are intended for incorporation in a machine, and thatit is prohibited to put them into service before verifying that the machine into which they areincorporated complies with the EEC Guidelines (original edition 98/37/EG including anysubsequent amendments thereto).
This Manufacturer’s Declaration takes into account all the unified standards (inasmuch asthey apply to our products) published by the European Commission in the Official Journal ofthe European Community.
Bocholt, 2002-06-03Signature (person responible for products)
