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Betriebs- und InstandhaltungsanleitungOperating and maintenance instructionsNotice d'utilisation et d'entretienInstrucciones de servicio y de mantenimientoManual de instruções e da manutençãoManuale di istruzioni e della manutenzioneGebruiks- en onderhoudsaanwijzing
db_b
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leer
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Contents
Subject to modifications
Englisch
In these Operating instructions, you will find all the information on installa-tion,operation and maintenance necessary for transporting your loads safely with the STchain hoists.All information on additional equipment possible, e.g. an electric hoist limit switch, ismarked with this symbol.If your chain chain hoist is provided with additional equipment, please check in theAppendix whether there are additional points you must observe.
1 Safety instructions ................................................................................................................. 4
2 Getting to know the chain hoist .......................................................................................... 5
3 Installation .............................................................................................................................. 7Installing the chain hoist ....................................................................................................... 7Installing trolley ....................................................................................................................... 7Fitting chain box ...................................................................................................................... 9Fitting the control pendant .................................................................................................. 10Check screw connections .................................................................................................. 10Mains connection ................................................................................................................. 11Decommissioning ................................................................................................................. 11
4 Commissioning ..................................................................................................................... 12Checklist for commissioning ............................................................................................... 12
5 Operation ............................................................................................................................... 13
6 Maintenance ......................................................................................................................... 14Maintenance table ............................................................................................................... 15Maintenance work ............................................................................................................... 16
7 Repairs .................................................................................................................................... 19What is to be done if… ........................................................................................................ 19Replacing parts ..................................................................................................................... 20
8 Technical data ...................................................................................................................... 22Motor data ............................................................................................................................. 22Length of supply cable ......................................................................................................... 23Ambient conditions............................................................................................................... 23Sound level ............................................................................................................................. 23Weight ..................................................................................................................................... 23Trolley ...................................................................................................................................... 23Classification to FEM ........................................................................................................... 24List of lubricants .................................................................................................................... 24Chain certificate .................................................................................................................... 25
9 Appendix ................................................................................................................................ 26Certificate of conformity ...................................................................................................... 26Circuit diagrams .................................................................................................................... 27
10 Original parts ........................................................................................................................ 32
GuaranteeThe guarantee expires if installation, commissioning, operation and testing are notcarried out in accordance with these operating instructions.
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Safety instructions
Use for intended purpose
Safety-conscious operation
Organisational safety precautions
Electrical current
1• Use hoist only for lifting freely movable loads.• Do not carry out any alterations or modifications to the chain hoist.• Danger of injury if not used for intended purpose:
The following are not allowed, e.g.:- Exceeding the maximum permissible load.- Transporting persons.- Pulling loads at an angle.- Tearing loose, pulling or towing loads.- Manipulating the slipping clutch.- Slack chain- Activating the chain stopper (lowest hook position) under load.
• Read and observe these instructions.• Observe safety and accident prevention regulations.• Do not remove information plates from the chain hoist. Replace illegible or damaged
plates.• It is forbidden for persons to stand under suspended loads. This entails risks to life
and limb!
• Only direct persons to operate the hoist if they have been trained or instructed in itsuse.
• Installation, commissioning, maintenance and repairs may only be carried out byqualified persons*.
• Use only original spare parts.• Have the chain hoist tested at least once a year by a qualified person*.• The result of the test must be recorded and kept in the test log book.• All tests must be initiated by the operator.
The chain hoist functions with electrical voltages which involve danger to life.• Disconnect the chain hoist before opening covers with this symbol.• The chain hoist may only be opened by qualified persons* or personnel which has
been instructed in its use.• If a phase of the supply voltage fails, the load drops slowly during the lifting motion.
Stop chain hoist by releasing control switch!
* A qualified person has the necessary theoretical and practical knowledge to carryout the actions specified in the operating instructions.
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Getting to know the chain hoist
M
2ST... chain hoist
The chain hoists of the ST... series cover a S.W.L. range of 160 kg to 5000 kg.Construction and method of functioning are similar for all chain hoists of the ST...series.
ApplicationsThe following applications are possible for the ST... chain hoist:
Stationary
with push trolley
with electric trolleystandard headroomshort headroom
single-fall
two-fall
Special equipmentWith the aid of the extensive range of optional equipment, you can adapt the ST...chain hoist to your requirements. Please refer to the appendix, or ask your STAHLrepresentative.You will find all the information necessary on the optional equipment you have orderedin the appendix.
These symbols appear every time a section refers to a particular version.
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Getting to know the chain hoist2
1 Chain guide2 Motor3 Gear4 Connection box5 Chain box6 Plug for control pendant7 Plug for travel drive8 Plug for mains connection9 Socket for control pendant10 Socket for travel drive11 Socket for mains connection12 Suspension hook13 Suspension eye14 Single-fall bottom hook block15 Load hook16 Two-fall bottom hook block17 Control pendant
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Note position of suspension eye or suspension hook for 1/1 or 2/1 reeving, ↑ sketch
Installation
Installing stationary chain hoist
3
Adjusting trolley to runway flange1. Adjust play of wheel flanges,
↑ sketch and table2. Attach rubber buffers to trolley or to end stops.
Rubber buffers for the trolley are available as optional equipment.
Installing trolley
1/1 2/1
UE-P 40 KFU / KFK 50B [mm] L [mm] d [mm] B [mm] L [mm] d [mm]66-110
113-150155-190200-240260-300
277325367413473
B+58*
82-110115-154155-190200-240260-300
400
304344386431492608
B+61*
* for I-beam: - 2 mm
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Installation3Installing trolley on chain hoist 1. UE-P 40
Fit trolley to chain hoist with suspension bolt (a). Observe position of suspensionpiece for 1/1 or 2/1 reeving! Lock bolt (a) with washer (b) and circlip (c), ↑ sketch.
KFU / KFK 50Fit trolley to chain hoist with suspension bolt (a). Observe position of suspensionpiece (KFU 50)! Lock bolt (a) with washer (b) and circlip (c), ↑ sketch.
2. Slide trolley onto runway or push on from below after swivelling the side cheeks up.
3. Check that nuts and bolts are firmly tightened.
4. The screw retentions must be fitted.
5. Press pressure roller (d) against the runway with the aid of screw (e) until allwheels are in contact with the running surface of the runway. Lock screw (e) withnut (f).
1/1
UE-P40
KFU 502/1
2/1
KFK 50
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Installation3
Fitting chain box
Connecting electric trolley
M
1. Plug connection cable into chain hoist and secure.
2. Fit guide rollers forUE-P 40: B ≥ 300 mmKFU / KFK 50: B ≥ 300 mm
Lubricate chain with the chain grease supplied (see chap. 6).
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Installing control pendant
[Nm]M5M6M8M10M12M16M24M30M36
6 (5)*110
24 (20)*14883
1203206401100
Plastite 45 1,5M5 *2 1,0
*3 1,5
Installation31. Plug in and secure cable.2. Insert strain relief wire and screw tight.
NoteThe control pendant must hang from the strain relief wire and not from the cable!Ensure sufficient clearance of the cable to the chain by turning the plug if necessary(±360°)!
If control cable is connected by customer by means of plug kit, the circuit diagrammust be followed (parts marked "A" are supplied loose).Prepare ends of cable acc. to sketch "Mains connection, plug-type", page 11.
For connection of control pendant without plug, see circuit diagram in appendix.(Terminal strip X1, terminals 1...9. Connection is via a cable gland Pg 16).
• Load hook attachment (21, 23)• Attachment of chain guide (10)• Distance bolt on trolley (1)• Trolley suspension
Check screw connections
*1 Self-locking/self-tapping screws*2 Connector*3 Cable gland (Plastic)
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Mains connection
Installation
�
*
� �
* Crimp contacts
Mains connection via PG gland
Dismantling
3Safety noteThe chain hoist may only be connected by a skilled electrician.The mains cable must fulfil the specifications given in the technical data (chap. 8).
Mains connection, plug-type
Dismantling chain hoist1. Disconnect chain hoist from mains at main isolator.2. Remove electrical connections.3. Remove chain hoist.4. Remove trolley, if any.5. Clean chain hoist and oil lightly.6. Seal air vent screw in gear.
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Commissioning
Checklist for commissioning
4The chain hoist may only be commissioned by a qualified person.When recommissioning after a period in storage or stoppage, the following test stepsmust be repeated.
Test steps• Remove sticker from air vent screw in gear• Check suspension hook or suspension, see chap. 3.• Check tightening torque of bolt connections of hook, locking plate and chain guide,
see chap. 3.• Check load chain, see chap. 6.
- clean and oiled- not twisted
• Check chain box, see chap. 3- attachment- rubber buffer
• Check chain stopper and chain anchorage, see chap. 7.• Measure and record hook aperture, see chap. 6.• Check electrical connection, see chap. 3.• Check runway
- clean, free of grease and paint- end stops
• Check tightening torque of bolt connections of rigid suspension part or trolleysuspension.
• Open step of travel drive greased.
During the following test steps, you must be able to activate the emergency off buttonat all times.• Check function of chain hoist, see chap. 3, chap. 5.
- Direction of movement must correspond to the symbols on the control pendant. If not, reverse two phases of the mains connection.
• Check function of slipping clutch, see chap. 6.If the chain hoist does not lift the overload, adjust slipping clutch.
• Check function of brake, see chap. 6.
• Subject chain hoists in conjunction with a crane system to a test load.
• Check function of travel drive, see chap. 5, chap. 6.- Direction of motion must correspond to the symbols on the control pendant.- Function of brake.
• Confirm correct commissioning in test log book.
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15 Operation
• The load must be securely attached.• No-one must be in the danger area of the moving load.• The crane operator must be able to see the whole working area. If this is not the
case, an assistant must guide the operator.• If slack chain occurs, tauten the chain at slow speed before starting to lift.• Always bear in mind the position of the emergency stop button.• The slipping clutch is a safety facility and must not be activated during normal
operation.• Do not use inching operation on the control pendant.
Hoist1st step: slow2nd step: fast
Trolley (1/2 speeds)1st step: slow2nd step: fast
Crane travel (1/2 speeds)1st step: slow2nd step: fast
• The emergency stop button is in the control pendant.• Press the emergency stop button, the system stops immediately.• Release the emergency stop: turn the button in the direction shown.
Duties of crane operator
Operating the control pendant
Emergency stop
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Maintenance work on the chain hoist may only be carried out by qualified persons.Maintenance work beyond that described in these operating instructions may only becarried out by the manufacturer or trained after-sales service personnel.
The maintenance intervals given in the following table apply for a chain hoist operatedin mechanism group 1 Bm to FEM 9.511.If the hoist is operated in a different mechanism group, the maintenance workspecified must be carried out more frequently corresponding to the correction factors.
Mechanism group (operation)Correction factor
Example: Check hook attachment1 Bm 1 x per quarter,2 m 4 x per quarter
General overhaul after expiry of service lifeThe general overhaul is intended to determine invisible wear (e.g. gear). According toFEM 9.755, the service life expired must be recorded in order to calculate thatremaining. Depending on the gear classification according to FEM 9.511, which isgiven in the hoist data sheet, the theoretical full load lifetimes (D) stated below apply,see table.
If the full load lifetime has expired, the chain hoist must be overhauled by themanufacturer.
6 Maintenance
FEM classification
FEM9.511 1Bm 1Am 2m 3m
D (h) 400 800 1600 3200
1Bm 1Am 2m 3m1 2 4 8
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6Maintenance intervals
Maintenance
Every day
• Check correct functioning of brake.• Check load chain
- clean, lubicated and not twisted• Check suspension of control pendant
- cable and steel wire must be fitted.• Check load chain for wear.
Every month
• Check function of slipping clutch
Every 3 months
• Check hooks for wear• Check hook attachment• Check attachment of locking plate• Grease output pinion and open step of gearing on electric trolley• Check attachment of suspension part or trolley suspension
Every year
• Check bolt connections of hook, locking plate and chain guide- tightening torques, corrosion
• Grease idler sheave• Adjust brake*• Adjust slipping clutch*• Calculate service life expired. Read operating hours counter if existing• Adjust brake*• Check buffer or stop
* These jobs may only be carried out by a qualified person.
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Check brake function1. Attach nominal load.2. Activate brake when lifting and lowering. Slowing-down paths of up to 10 cm are
permissible.
Check function of slipping clutchAllow slipping clutch to slip for max. 3 seconds in highest hook position. The chainmust not move, the motor must rotate.
N.B.:Grease load chain above all at the joints.
- If the load chain does not display the required dimensions at any point, - table- if distortion, breaks, cracks or corrosion impair the lifting capacity;- if the joints of the chain show wear:• Replace load chain, see chap. 7.• Check chain guide and idler sheave on the bottom hook block and replace if
necessary, see chap. 7.• Check chain anchorage, if necessary get in touch with our after-sales service.
If load hook or suspension hook no longer display the required dimensions or ifdistortion, breaks, cracks or corrosion impair the lifting capacity:• Replace bottom hook block or suspension hook, see chap. 7.
Maintenance work
Check and grease load chain
Check hook for wear
Maintenance6
*1
ST3200 ST5000
1/1 2/1 1/1 2/1
[mm] [mm]
*2 h 31 40 37 48
h min. 29,5 38 35,2 45,6
z 30 35 33 41
z max. 34,5 40 38 47
*3 h 39,5 39,5 39,5 39,5
h min. 37,5 37,5 37,5 37,5
z 42 42 42 42
z max. 48,3 48,3 48,3 48,3
*1 grease*2 load hook*3 suspension hook
ST3200 ST5000
[mm] [mm]
d x t 9x27 11,3x31
d min. 8,1 10,2
t max. 28,3 32,5
11 t max 302,9 347,8
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Adjusting slipping clutch
Maintenance6Slipping clutch and brake(s) may only be adjusted by a qualified person.When starting to adjust the slipping clutch, the load must lie on the ground!
• Carefully remove the cover (1) with a blunt instrument.• Release setting of slipping clutch with clamping screw (2).• At lowest hook position, attach 1.25 x nominal load. Adjust the slipping clutch by
turning the nut (3) until the load is just lifted while the clutch slips.
Increasing hoisting force: turn nut clockwise.Decreasing hoisting force: turn nut anti-clockwise.Lock setting of slipping clutch with clamping screw (2).If adjustment is no longer possible (if stamped dimension x -2mm is reached), replaceclutch.
If the cover (1) cannot be fitted correctly (damage during removal), there is a sparecover in the connection box.
Checking brake1. Remove fan cover (1)2. Remove plug (8)3. Measure air gap (S) with feeler gauge (F). See table for max. permissible air gap (S).
If the max. permissible air gap (S) has been reached, the brake disc (brake rotor)must be replaced.
Replacing brake disc (brake rotor)1. Remove fan cover (1)2. Release clamp (2) of fanwheel3. Remove fanwheel (3)4. Disconnect brake5. Unscrew fixing bolts (4)6. Remove magnet piece (5) complete with armature disc (6)7. Remove brake disc (brake rotor) (7)
Replace in reverse order. Take care that the check hole for measuring the air gap is inthe lower section.
Typ HubwerksbremseS
max.[mm]
ST 3200 FDB 13 1
ST 5000 FDB 13 1
Type Hoist brake
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Checking brakeMeasure clearance between fan cover and motor shaft:1. with motor at a standstill2. with motor runningThe difference between the two values is the brake lifting path. If the value is greaterthan 2.5 mm, the brake housing with brake lining must be replaced.
SF 14 ..
Checking brake1. Remove fan cover (1)2. Remove plug (2)3. Measure air gap with feeler gauge (F). See table for max. permissible air gap. If the
max. permissible air gap has been reached, the brake disc (brake rotor) must bereplaced.
Replacing brake disc (brake rotor)1. Remove fan cover (1)2. Remover fanwheel (3), remove feather key3. Disconnect brake4. Unscrew fixing bolts (4)5. Remove magnet piece complete with armature disc (6)6. Remove brake disc (brake rotor)
Replace in reverse order. Take care that the check hole for measuring the air gap is inthe lower section.
(Only on version with operating hour counter)
1. Open connection box and take a reading from operating hour counter.2. Multiply the value by the factor of 2 and record in the form enclosed in the test log
book.
Example: Reading 123 hRecord 246 h
Maintenance6Trolley brake FU-A 14 ..
0,5 - 2,5 mm
Reading operating hour counter
Typ BremstypBrems-moment
[Nm]
Smax.[mm]
Tmin.[mm]
SchraubeAnzieh-moment
[Nm]
SF ...123 FDB 08 1,3 0,2...2,0 4,5 3xM4 3
SF ...133 FDB 08 2,5 0,2...2,0 4,5 3xM4 3
Braketype
Type Brakingmoment
Screw Tight.torque
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7 Repairs
Repairs to the chain hoist must be carried out by qualified persons.Repairs beyond those described in these operating instructions may only be carriedout by the manufacturer or trained service personnel.
Hoist does not work• Emergency stop activated→ Release emergency stop, see chap. 5
• Main fuse tripped→ Reset main fuse
• Connection terminals or contactor fixing screwsloose
→ Tighten terminals or screws, see chap. 3
• Fuse in chain hoist tripped→ Replace fuse, see chap. 7
Load cannot be lifted• Overload→ Reduce load
• Slipping clutch wrongly set→ Reset slipping clutch, see chap.6
• Slipping clutch worn→ Replace slipping clutch assembly, see chap. 6
• Brake does not open→ If necessary, replace brake lining, see chap. 6
Slowing-down path of brake above 10 cm• Brake linings worn→ Adjust brake, see chap. 6→ If necessary, replace brake lining, see chap. 6
Loud noise when load is moved• Chain not lubricated→ Lubricate chain
• Chain worn→ Replace chain, see chap. 7
• Chain guide worn→ Replace chain guide, see chap. 7
• Idler sheave worn→ Replace idler sheave, see chap. 7
Trolley does not move• Connection cable to chain hoist not plugged in→ Plug in cable, see chap. 3
• Brake does not open→ Check brake air gap, see chap. 6→ Check rectifier (SF 14)
What is to be done if…
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Fitting chain
1. Insert chain fitting aid into last chain link.2. Run chain into chain guide at slow speed.
Replacing chain stopper
Fitting chain anchorageFix chain fixing bolt (1) with lock washer (2) and fixing screw (3).
7 Repairs
Replacement of parts
?
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7 Repairs
Replacing single-fall bottom hook block
Replacing 2-fall bottom hook block (21)1. Unscrew chain anchorage.2. Insert chain into new bottom hook block.3. Refit chain anchorage.
Replacing idler sheave
Replacing ejector
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60 Hz
Hubwerke kW ED
%
c/h In [A]
(460 V)
Ik [A]
(460 V)
cos Anschlußsicherung
1/1 2/1 230 V[A]
460 V[A]
575 V[A]
ST 3200 SG1ST 3200 SG3ST 3200 SG2
160016001250
32003200
-
2,94,64,6
604040
360240240
6,69,29,2
323232
0,690,850,85
20 10 10
ST 5000 SG1ST 5000 SG4
25002500
50005000
4,63,6
4050
240300
9,27,3
3232
0,850,78
20 10 10
ST 3200 SG1ST 3200 SG3ST 3200 SG2
160016001250
32003200
-
0,7 / 2,91,1 / 4,61,1 / 4,6
20 / 5015 / 3515 / 35
320 / 160200 / 100200 / 100
3,7 / 6,64,0 / 9,24,0 / 9,2
8,2 / 328,2 / 328,2 / 32
0,5 / 0,690,67 / 0,850,67 / 0,85
20 10 10
ST 5000 SG1ST 5000 SG4
25002500
50005000
1,1 / 4,60,9 / 3,6
15 / 3520 / 40
200 / 100240 / 120
4,0 / 9,23,8 / 7,3
8,2 / 328,2 / 32
0,67 /0,850,49 / 0,78
20 10 10
FU-A 14 ... 0,06 / 0,24 20 / 40 - 0,9 / 0,9 - 1,1 / 2,4 - - -
SF 14 .. - - 0,11 / 0,44 20 / 40 - 0,8 / 1,0 1,2 / 3,3 0,52 / 0,8 - - -
50 Hz
Hubwerke kW ED
%
c/h In [A]
(400 V)
Ik [A]
(400 V)
cos Anschlußsicherung
1/1 2/1 230 V[A]
400 V[A]
500 V[A]
ST 3200 SG1ST 3200 SG3ST 3200 SG2
160016001250
32003200
-
2,43,83,8
604040
360240240
6,69,29,2
323232
0,690,850,85
16 10 10
ST 5000 SG1ST 5000 SG4
25002500
50005000
3,83,0
4050
240300
9,27,3
3232
0,850,78
16 10 10
ST 3200 SG1ST 3200 SG2ST 3200 SG3
160016001250
32003200
-
0,6 / 2,40,9 / 3,80,9 / 3,8
20 / 5015 /3515 / 35
320 / 160200 / 100200 / 100
3,7 / 6,64,0 / 9,24,0 / 9,2
8,2 / 328,2 / 328,2 / 32
0,50 / 0,690,67 / 0,850,67 / 0,85
16 10 10
ST 5000 SG1ST 5000 SG4
25002500
50005000
0,8 /3,80,7 / 3,0
15 / 3520 / 40
200 / 100240 / 120
4,0 / 9,23,8 / 7,3
8,2 / 328,2 / 32
0,67 / 0,850,49 / 0,78
16 10 10
FU-A 14 .. - - 0,05 / 0,2 20 / 40 - 0,9 / 0,9 1,1 / 2,4 0,62 / 0,82 - - -
SF 14 - - 0,09 / 0,37 20 / 40 - 0,8 / 1,0 1;3 / 3,3 0,52 / 0,8 - - -
Technical data8Motor data
Specifications for mains connection• A switch must enable all poles of the connection cable to be switched off.• The mains voltage must correspond to that stated on the rating plate.• Fixed installed cables e.g. NYM, NYY• Flexible cables e.g. RN-F, NGFLGöu, H07VVH2-F• Cable cross section min. 1.5 mm²• Mains voltage 380 VAC - 415 VAC, 50 Hz.
Other mains voltages are available as options.
ϕ
ϕ Main fuseHoists
Hoists Main fuse
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Length of supply cable
Technical data8
Ambient conditions
Protection class
Storage
Operation
Trolley
Max. wheel load per pair of wheels
M
IP 55 IP 55
-20 °C...+60 °C -20 °C...+60 °C
-20 °C...+40 °C -20 °C...+40 °C
*1 Conductor cross-section(Min. cross-section 1.5 mm²)
*1
ST 3200 ST 5000 ST 3200 ST 5000[m] [m] [m] [m]
50 Hz
1,5 mm²230 V400 V500 V
113453
113453
92742
92742
2,5 mm²230 V400 V500 V
145688
145688
154571
154571
60 Hz
1,5 mm²
230 V400 V460 V575 V
-293961
-293961
-243149
-243149
2,5 mm²
230 V400 V460 V575 V
164965
101
164965
101
13395281
13395281
Sound levelSound level at 1 m from chain hoist, averaged out for an operating cycle of 50% withnominal load and 50% without load.
[dB [A]74
ST 3200ST 5000 1/1 ST 5000 2/1
UEP 40 KFU / KFK 501700 kg 2600 kg
Weight
ST3200 -1/1 -2/1
110 kg123 kg
US-P 40 140 kgUS-P 40 148 kg
UE-P 40 158 kgUE-P 40 165 kg
- kg- kg
ST 5000 -1/1 -2/1
118 kg136 kg
US-P40 153 kg- kg
UE-P40 171 kgKFU 50 201 kg
KFK 50 187 kgKFK 50 205 kg
M
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1/1 2/1 1Bm 1Am 2m 3m 4m
1000 2000 ST 3200 SG3ST 3200 SG2 ST3200 SG1
1250 2500 ST 3200 SG2ST 3200 SG3 ST 3200 SG1
1600 3200 ST 3200 SG3 ST 5000 ... ST 3200 G1
2000 4000 ST 5000 ...2500 5000 ST 5000 ...
Technical data8Classification to FEM 9.511Gear
Lubricants A Lubrication pointa Hoist gearb Trolley gearc Wheel gearingd Chain
B Type of lubricant♦ Grease • Oil
C DesignationD Characteristics, makesE Quantity
‡ (Lubricant for low ambient temperatures, max. -40°C)
Characteristics, makes
1 Viscosity 460 cSt/40°CPour point -20°CFlash point +265°Ce.g. Fuchs Renep Compound 110*, Aral Degol BG 460, BP Energol GR-XP 460, Esso SpartanEP 460, Mobilgear 634, Shell Omala Oil 460, Texaco Meropa 460
2 Viscosity 460 cSt/40°CPour point -40°CFlash point +320°Ce.g. Shell Tivela Oil WB
3 Soap base: natronDripping point approx. +150°CPenetration: 400-430Operating temperature: -30°C to 80°Ce.g. Aralub PDP 00, BP Energrease HT 00 EP, ESSO Liquid Gear Grease
4 Soap base: Li/polyglycol oilDripping point approx. + 180°CPenetration 400 - 430Operating temperature: bis -40°Ce.g. Esso liquid grease S 420
5 Oil or liquid greaseNormal ambient conditions: Ceplattyn Chain Lubricant FluidExtreme applications, food industry, medicinal baths: SKD 3000
A B C D E
a • CLP 460‡PG 220
12
2000 ml
b ♦ G00F
‡GPG00K
3
4
FU-A: 180 gSF 14 1... 100 gFU-A: 180 gSF 14 1... 100 g
c ♦ G00F‡GPG00K
34
500 - 1000 g
d • - 5
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Technical data8
# Order-No.*1 Tractive force on chain 1/1*2 Test load (chain)*3 Minimum breaking load (chain)
Standard
#
*1
(1 A m)
*2 *3
1/1 2/1[mm] [kg] [kN] [kN] L [m]
ST 3200
ST 5000
9
11,3
331 004 9
331 013 9
1600
2500
63
100
100
160Hwt 730 2Hwt 1010
Chain certificate
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Anhang / Appendix9
R. STAHL FÖRDERTECHNIK GMBHDaimlerstraße 6 • D-74653 Künzelsau • Tel. 0 79 40/1 28-0 • Fax 0 79 40/5 56 65 E-Mail: [email protected] • Internet: http://www.stahl.deF-
KE-1
.4
EC declaration of conformityas defined by machinery directive 89/392/EEC, Annexe IIA
The EC declaration of conformity is valid only in conjunction with confirmation that commissioning has been effectedcorrectly according to Operating Instructions
We herewith declare that the STAHL hoist type ST.., with or without trolley,complies with the following provisions applying to it:- EC machinery directive 89/ 392/ EEC- EC machinery directive 91/ 368/ EEC (1st amendment)- EC machinery directive 93/ 44/ EEC (2nd amendment)- EC machinery directive 93/ 68/ EEC (3rd amendment)- EC low voltage directive 73/ 23/ EEC- EC low voltage directive 93/ 68/ EEC (1st amendment)- EC EMC directive 89/ 336/ EEC- EC EMC directive 92/ 31/ EEC (1st amendment)- EC EMC directive 93/ 68/ EEC (2nd amendment)
Applied harmonized standards:- EN 292 Part 1 and Part 2 (Safety of machines)- EN 55014 / 1993 (Radio interference suppression of electrical equipment and installations)- EN 50081-1 / EN 50082-2 (Electromagnetic compatibility)- EN 60034-1 (Rotating electrical machines)- EN 60034-5 (IP protection classes)- EN 60204 (Electrical equipment of machines)
Applied national technical standards and specifications:- FEM 9.511 (Classification of mechanisms)- FEM 9.671 (Chain qualities, selection criteria and requirements)- FEM 9.811 (Specifications)- FEM 9.683 (Selection of hoist and travel motors)- FEM 9.941 (Control symbols)- FEM 9.755 (Safe working periods - S. W. P.)- IEC 947-5-1 (Low voltage switchgear)
As stipulated by Annexe V of the EC machinery directive:- CE symbol affixed to hoist- Technical documentation filed in manufacturer's works
R. STAHL FÖRDERTECHNIK GMBHKünzelsau, 25.05.1999
i.V. M. Finzel i.V. B. HofmannDirector - Development Director - Quality and Customer Service
R. STAHL FÖRDERTECHNIK GMBHDaimlerstraße 6 • D-74653 Künzelsau • Tel. 0 79 40/1 28-0 • Fax 0 79 40/5 56 65 E-Mail: [email protected] • Internet: http://www.stahl.deF-
KE-1
.4
EG-Konformitätserklärungim Sinne der EG-Maschinenrichtlinie 89/392/EWG, Anhang IIA
Hiermit erklären wir, daß das STAHL Hubwerk Typ ST.., mit oder ohne Fahrwerkfolgenden einschlägigen Bestimmungen entspricht:- EG- Maschinenrichtlinie 89/ 392/ EWG- EG- Maschinenrichtlinie 91/ 368/ EWG (1. Änderung)- EG-Maschinenrichtlinie 93/ 44/ EWG (2. Änderung)- EG-Maschinenrichtlinie 93/ 68/ EWG (3. Änderung)- EG- Niederspannungsrichtlinien 73/ 23/ EWG- EG-Niederspannungsrichtlinien 93/ 68/ EWG (1. Änderung)- EG-EMV-Richtlinien 89/ 336/ EWG- EG-EMV-Richtlinien 92/ 31/ EWG (1. Änderung)- EG-EMV-Richtlinien 93/ 68/ EWG (2. Änderung)
Angewandte harmonisierte Normen:- EN 292 Teil 1 und Teil 2 (Sicherheit von Maschinen)- EN 55014 / 1993 (Funktentstörung von elektrischen Betriebsmitteln und Anlagen- EN 50081-1 / EN 50082-2 (Elektromagnetische Verträglichkeit)- EN 60034-1 (Umlaufende elektrische Maschinen)- EN 60034-5 (IP- Schutzarten)- EN 60204 (Elektrische Ausrüstung von Maschinen)
Angewandte Normen und technische Spezifikationen:- FEM 9.511 (Triebwerkseinstufung)- FEM 9.671 (Kettenabmessungen)- FEM 9.811 (Lastenheft)- FEM 9.683 (Auswahl von Hub- und Fahrmotoren)- FEM 9.941 (Bildzeichen für Steuerorgane)- FEM 9.755 (Maßnahmen für sichere Betriebsweise - S. W. P.)- IEC 947-5-1 (Niederspannungsschaltgeräte)
Entsprechend Anhang V der EG- Maschinenrichtlinie:- CE-Zeichen wird am Hebezeug angebracht- Technische Dokumentation ist im Herstellerwerk hinterlegt
R. STAHL FÖRDERTECHNIK GMBHKünzelsau, 25.05.1999
i.V. M. Finzel i.V. B. HofmannLeitung Entwicklung Leitung Qualität und Kundenservice
Die EG- Konformitätserklärung ist nur gültig in Verbindung mit der Bestätigung einer ordnungsgemäßen Inbetriebnahmenach Betriebsanleitung
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Verdrahtete Schütz-SteuerungHard-wired contactor control
Anhang / Appendix91
<0> = Option / Option<1> = Steuergerät steckbar/ plug-in control pendant
Legende ↑ 53Legend ↑ 54
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9 Anhang / Appendix
Legende ↑ 53Legend ↑ 54
<0> = Option / Option<1> = Steuergerät steckbar/ plug-in control pendant<2> = entfällt bei einer Geschwindigkeit/ n/a for single speed
2
3
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9 Anhang / Appendix
Wird der Kettenzug ohne Steuerung geliefert, sind alle Anschlüsse für Motor undBremse auf eine Klemmenleiste X16 bzw. X17 geführt.
Von dort sind die elektrischen Anschlüsse zur bauseits beigestellten Schützsteuerungzu führen. (Siehe Stromlaufplan).
If the chain hoist is supplied without controls, all connections for motor and brake arecollected onto a terminal strip X16 or X17.
The electrical connections must be led from here to the contactor control supplied bythe customer (see circuit diagram).
Chain hoist without control
4
Legende ↑ 53Legend ↑ 54
<0> = Option / Option<1> = entfällt bei einer Geschwindigkeit / n/a for single speed
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Legende
A41 Fahrwerkssteuerung
D1...D4 Dioden
F1-F2-F3 AnschlußsicherungenF111-F112-F113F100 SteuersicherungenF291-F491-F492 Temperaturwächter
G21 Gleichrichter Bremse HubmotorG41 Gleichrichter Bremse Katzfahrmotor
K10 Schütz Not-HaltK21/K22 Schütz auf/abK25 Umschaltschütz
M21 HubmotorM41 Fahrmotor
P251 Betriebsstundenzähler
Q1 Netzanschlußschalter
R1...R8 Varistoren
S110 Taster Not-HaltS211/S212 Taster auf/abS221/S222 Grenztaster auf/abS411/S412 Taster rechts/linksS421/S422 Grenztaster rechts/linksS425 Umschalter Fahrgeschwindigkeit
T41 AnpassungstransformatorT100 Steuertransformator
X0 Klemmenkasten LaufbahnX1 Klemmenleiste HubwerkX2 Klemmenleiste FahrwerkX22 Steckverbindung AnschlußleitungX23 Steckverbindung SteuergerätX24 Steckverbindung Fahrwerk
Y21 Bremslüfter HubmotorY41 Bremslüfter Fahrmotor
<0> Option
Hubgeschwindigkeiten, langsam - schnell
Katzgeschwindigkeiten, langsam - schnell
auf / ab
links / rechts
Anhang/ Appendix9
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Hoisting speeds, slow - fast
Trolley speeds, slow - fast
up / down
left / right
Anhang/ Appendix9Legend
A41 Control unit travel drive
D1...D4 Diode
F1-F2-F3 Main fusesF111-F112-F113F100 Control fusesF291-F491-F492 Temperature sensors
G21 Rectifier hoist motor brakeG41 Rectifier travel motor brake
K10 Contactor emergency stopK21/K22 Contactor up/downK25 Changeover contactor
M21 Hoist motorM41 Travel motor
P251 Operating hours counter
Q1 Main isolator
R1...R8 Varistors
S110 Emergency stop buttonS211/S212 Button up/downS221/S222 Limit switch up/downS411/S412 Button right/leftS421/S422 Limit switch right/leftS425 Change-over switch fast/slow speed (travel drive)
T41 Matching transformerT100 Control transformer
X0 Terminal boxX1 Terminal strip/hoistX2 Terminal strip/travel motorX22 Plug and socket connector power supplyX23 Plug and socket connector control pendantX24 Plug and socket connector trolley
Y21 Brake releasing device for hoist motorY41 Brake releasing device for travel motor
<0> Option
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Pos Teil-Nummer Stück Beschreibung Benennung
1
2489
101718
18 320 89 11 0
567 167 0567 168 0
567 169 0
567 170 0
567 192 0576 002 0
18 320 04 64 0.. ... .. .. 9.. ... .. .. 9
18 320 04 64 018 320 05 64 0
1
11
1
1
1111111
100V 220V - 240V 50/60Hz190V 380V - 480V 50Hz 380V - 480V 60Hz240V 480V - 600V 50Hz 550V - 600V 60Hz290V 575V - 720V 50/60Hz
1)
2)2)
2)
2)
3)4)
(Pos.1-4, 9-15)
(Pos.2)(Pos.2)
(Pos.2)
(Pos.2)
(Pos.4.1)(Pos.6+17)
Motor kompl.
Bremse
BremsrotorLüfterradMotordeckelStatorRotorSchrauben-SetDichtungs-Set
Replacements and repairs may only be carried out by trained personnel. The indications in the "Designation" column are for internal use only.
10
Hoist motor
Original parts
1) Please state operating voltage, frequency and hoisting speed2) Motor voltage3) Please state operating voltage and frequency4) Please state hoisting speed
Item Part No. DesignationDescriptionQty
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Original parts10 Gear
Pos Teil-Nummer Stück Beschreibung Benennung
1718202224
252728293032343638
18 320 00 30 018 320 01 30 018 320 02 30 018 320 03 30 0
18 320 04 64 018 320 05 64 018 323 01 01 018 323 01 02 018 323 00 16 018 323 01 16 018 323 04 16 018 323 05 16 023 273 01 19 018 320 00 36 018 323 00 15 018 323 03 16 018 323 00 23 018 320 00 64 018 320 01 64 018 320 02 64 0
518 035 0
32 250 07 65 0
1111
11111111111111111
1
6,3 m/min 1/1 3,2m/min 2/18 m/min 1/1 4m/min 2/112 m/min 1/1 6m/min 2/116 m/min 1/1 8m/min 2/1
6,3 m8 m12 m16 m
1000 ml 1)
(Pos.31)
Getriebe kompl.
Schrauben-SetDichtungs-SetGetriebegehäuseGetriebedeckelZahnrad Z2
Zahnrad Z3Zahnrad Z4 kompl.Zahnrad Z5Zahnrad Z6AbtriebsritzelRutschkupplungs-SetLager-SetSicherungs-SetDeckel
Getriebeöl
1) Gear oil: quantity required ↑ 47
Item Part No. DesignationDescriptionQty
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Pos Teil-Nummer Stück Beschreibung Benennung
1736
40
46
50
525455
62
66
18 320 04 64 018 320 02 64 0
17 320 00 41 018 320 00 41 017 320 00 45 018 320 00 45 017 320 00 64 018 320 06 64 0
18 322 00 58 018 320 00 28 0
521 009 0
18 320 00 57 0
17 320 00 24 018 320 00 24 0
11
111111
115
1
11
ST 3200ST 5000ST 3200ST 5000ST 3200ST 5000
ST 3200ST 5000
(Pos.41,43+46)(Pos.41,43+46)
(Pos.55)
2/12/1
Schrauben-SetSicherungs-Set
Kettenführung
Auswerfer
Kettennuß
AufhängeöseAufhängehakenAushängesicherung
Aufhängebolzen-Set
Set-Aufhängung
Chain drive / suspension
Original parts10
Item Part No. DesignationDescriptionQty
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Bottom hook block
Original parts10
ST 5000
ST 3200
1) Please state S.W.L
Pos Teil-Nummer Stück Beschreibung Benennung
70
71
72
75
76
80
81
82
85
86
36 320 00 59 018 320 00 59 0
36 325 00 13 018 325 01 01 036 325 00 92 018 325 00 92 036 320 02 52 018 320 00 52 024 330 50 57 0
521 008 0
36 320 00 50 018 320 01 50 0
35 325 00 01 018 325 03 01 036 320 00 53 018 320 00 53 021 330 03 52 018 320 01 52 024 330 50 57 0
521 009 0
11
22111155
11
22111155
ST 3200ST 5000
ST 3200ST 5000ST 3200ST 5000ST 3200 RSN 08ST 5000 RSN 08ST 3200ST 5000
ST 3200ST 5000
ST 3200ST 5000ST 3200ST 5000ST 3200 RSN 1ST 5000 RSN 1,6ST 3200ST 5000
1)1)
1)1)
1/1
(Pos.76)(Pos.76)
2/1
(Pos.83)(Pos.86)(Pos.86)
Hakengeschirr kompl.
Tragschale
Bolzen
Lasthaken
Aushängesicherung
Hakenflasche kompl.
Tragschild
Kettenrolle
Lasthaken
Aushängesicherung
Item Part No. DesignationDescriptionQty
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Chain box / chain stopper
Original parts10
Pos Teil-Nummer Stück Beschreibung Benennung
90
91
95
18 320 00 32 018 320 00 26 018 320 01 32 018 320 02 32 0
18 320 00 26 018 320 01 32 018 320 02 32 018 320 03 32 0
18 320 10 26 0
20 320 00 27 018 320 00 27 0
1111
1111
1
11
6 m12 m20 m50 m
8 m12 m30 m50 m
ST 3200ST 5000
1)2)3)3)
2)3)3)3)
ST 3200ST 3200ST 3200ST 3200
ST 5000ST 5000ST 5000ST 5000
(Pos.92)
Kettenspeicher
Aufhänge-Set
Kettenanschlagnuß
1) Plastic2) Textile3) Sheet steel
Item Part No. DesignationDescriptionQty
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Original parts10Control
Pos Teil-Nummer Stück Beschreibung Benennung
123
5
1011
13
14
15
1718
18 320 86 90 918 320 89 91 918 320 87 90 9
579 285 0579 286 0579 289 0579 287 0579 292 0579 288 0579 294 0
18 320 00 95 018 320 01 95 0
15 320 00 83 012 390 00 86 0
15 320 01 83 0
15 320 02 83 0
18 320 04 64 018 320 05 64 0
111
1111111
11
11
1
11
11
43VA 380.415V/ 48V43VA 420.460V/ 48V43VA 500V/ 48V43VA.230/460/ 115V40VA 575V/ 115V43VA 380.415V/ 230V40VA 500V/ 230V
Pg 16Pg 21
1)2)1)
(Pos.5)
(Pos.17,18)
Hubmodul kompl.Fahrmodul kompl.Hubmodul Kransteuerung kompl.
Trafo
Gerätekasten kompl.Gerätekastendeckel kompl.
Stromzuführungs-SetSteckerset-Steuerleitung
Verschlußplatte
Anschlußteile
Schrauben-SetDichtungs-Set
Item Part No. DesignationDescriptionQty
1) When ordering, please state supply and control voltage2) When ordering, please state control voltage
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Originalteile / Original parts10Standard -Steuerung / Standard control400V / 50Hz
Geräteliste / Parts list
Benennung Beschreibung Einsatz bei Steuerspannung TeilnummerDesignation Description Used for control voltage Part number
Schütz / Contactor K10 LC1-D0901 -E7 48V 579 174 0
K21/K22 LC1-D0901 -E7 48V 579 174 0
K25 LC1-D12008 -E7 48V 579 133 0
K41/K42 LC1-K0601 -E7 48V 579 134 0
K45 LC1-K09008 -E7 48V 578 428 0
Schmelzeinsatz / Fuse element F103 5x20 0,8 A/T 250V 48V 510 848 0
Gleichrichter / Rectifier G21 32 173 53 E 00 max.400V AC / 3,0 A 578 530 0
Item 20
Steuerkabel Steuerkabellänge Teil-NummerControl cable Length of control cable Part number
1,8 m 11 390 00 82 02,3 m 11 390 01 82 02,8 m 11 390 02 82 04,0 m 11 390 03 82 06,0 m 11 390 04 82 010,0 m 11 390 05 82 0
SWH 1102 - 003 11 390 68 20 0
SWH 1102 - 009 11 390 04 20 0
SWH 1202 - 028 11 390 79 20 0
SWH 1202 - 021 11 390 24 20 0
Pos. 20
Item 21Pos. 21
