OPERATING INSTRUCTIONS CONVEYOR - Home - · PDF file · 2012-11-28Commissioning _____ 9 3.1. Checking/Setting the Synchronous Run of the Conveyor ... The belt length (LG) ... The

OPERATING INSTRUCTIONS

CONVEYOR

SOLTB

BA-100093 B English, Edition 06/2011

Operating Instructions SOLTB Conveyor

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Table of Contents

1. Important Information ___________________________________________________________ 3 1.1. EU Declaration of Conformity (pursuant to MRL Appendix II) ___________________________3 1.2. Product Description and Use________________________________________________________3 1.3. Factors Reducing Useful Life ________________________________________________________3 1.4. Safety Instructions _________________________________________________________________3 1.5. Additional Information _____________________________________________________________3 1.6. Validity of the Operating Instructions ________________________________________________4

2. Technical Data___________________________________________________________________ 5 2.1. Technical Data SOLTB______________________________________________________________5 2.2. SOLTB Designation Code___________________________________________________________6 2.3. Mechanical Setup__________________________________________________________________7 2.4. SOLTB Dimensional Drawing________________________________________________________7 2.5. Determining the Conveyor Belt Length_______________________________________________8 2.6. Conveyor Belt Technical Data _______________________________________________________8

3. Commissioning __________________________________________________________________ 9 3.1. Checking/Setting the Synchronous Run of the Conveyor Belt ___________________________9

4. Maintenance ___________________________________________________________________ 10 4.1. Replacing Conveyor Belts_________________________________________________________ 10 4.2. Replacing Deep Groove Ball Bearings/Drive Rollers__________________________________ 10 4.3. Repairs _________________________________________________________________________ 10

5. Parts Lists______________________________________________________________________ 11 5.1. SOLTB _________________________________________________________________________ 11 5.2. Complete Motor Tab for Neugart PLE 40 KR________________________________________ 13 5.3. Complete Motor Tab for Neugart PLE 40 KL________________________________________ 14 5.4. Tab with Diverter Roller, Complete ________________________________________________ 15 5.5. Tab with Tension Roller, Complete ________________________________________________ 16 5.6. Complete Counter Tab___________________________________________________________ 17 5.7. Counter Tab, Complete with Bore _________________________________________________ 18 5.8. Drive Roller with Drive, Complete (cannot be coupled) _______________________________ 19 5.9. Drive Roller with Drive, Complete (can be coupled) __________________________________ 20 5.10. Drive Roller without Drive, Complete (can be coupled) _______________________________ 21


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5.11. Drive Components_______________________________________________________________ 22 5.12. Base ___________________________________________________________________________ 23 5.13. Support ________________________________________________________________________ 24 5.14. Clamping Element SLL-28-14______________________________________________________ 25

6. General Information ____________________________________________________________ 26 6.1. Environmental Compatibility and Disposal __________________________________________ 26


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1. Important Information

As component kits, SOLTB are not subject to an EU Declaration of Conformity (pursuant to MRL Appendix II A)

1.1. EU Declaration of Conformity (pursuant to MRL Appendix II)

Regulations and standards taken into account: Machine Directive 89/392/EEC, 91/368/EEC, Manufacturer: Montech AG, Gewerbestrasse 12 CH–4552 Derendingen Tel. +41 32 681 55 00, Fax +41 32 682 19 77

1.2. Product Description and Use

SOLTB are designed for transporting solid objects that are not below a certain minimum size. They are not suitable for transporting materials such as sand, granules, chips, etc. The product-specific ratings listed on the nameplate must never be exceeded.

1.3. Factors Reducing Useful Life

– Direct light from UV lamps – Operation in air containing smoke, dust, water vapor, or solvents.

1.4. Safety Instructions

The use of SOLTB within systems is only permissible if they are secured by MOVABLE, BARRIER-TYPE SAFETY DEVICES according to EN 292-2, Section 4.2.2.3. Noncompliance with this safety measure may result in crushing injuries, such as on fingers. Work on the SOLTB may only be performed after the conveyor has been disconnected from the power supply. Non-compliance with these instructions is considered a misuse of the SOLTB and its components.

1.5. Additional Information

These operating instructions are designed to ensure the safe and proper operation of the SOLTB. If information for your intended use is missing, please contact the manufacturer.


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Nameplate

Montech AG Senior Management

Urs D. Wagner / Gianluca Aloisi

1.6. Validity of the Operating Instructions

We continually adapt our products to the state-of-the-art and new findings from practical applications. Therefore, the operating instructions are updated to match the product modifications. Each operating instruction has an item number, e.g., BA-100093. The item number and edition are on the cover sheet.


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2. Technical Data

2.1. Technical Data SOLTB

Environment: Temperature [°C] 10 - 40

Rel. humidity < 95% (without condensation)

Air purity level normal shop air

Sound pressure level < 60 dBA

Motor (motor tab) prepared for Neugart gearhead PLE-40

Material Chassis aluminum, clear anodized

Casing inside aluminum, clear anodized

Support aluminum, clear anodized

Drive roller aluminum, clear anodized, stainless steel

SOLB B=104 with 2 supports

Head drive weight ( L = 500 mm) [mm] 1.660 kg

Weight (additional 100 mm) [mm] 0.230 kg

Each additional support 0.080 kg

SOLB B=144 with 2 supports

Head drive weight (L = 500 mm) [mm] 1.720 kg

Weight (additional 100 mm) [mm] 0.230 kg

Each additional support 0.110 kg

The following information can be found on the nameplate, which is located on the inside of the

SOLTB:

Conveyor type

Belt type

Belt width [mm]

Belt length [mm]

BA. No.

Order no.


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2.2. SOLTB Designation Code

SOLTB -

Head drive, right KR

Head drive, left KL

Head drive, center KM -

Flat belt G

Toothed belt Z -

Outside tab LA -

One shaft W_

Two shafts WW - Width over chassis 000 - Length of axis distance

0000


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2.3. Mechanical Setup

The SOLTB consists of two opposite chassis sections, the length of which can be freely selected within minimum and maximum limits. The minimum or maximum width of the SOLTB will be defined by width-dependent supports. An optional left or right motor tab for a Neugart PLE 40 gearhead is provided. The distance between the two supports should not exceed 500 mm.

2.4. SOLTB Dimensional Drawing

Width B over chassis mm 104 144

Length L of axis distance

mm max. 2000 / min. 120

roller Ø 30

links left rechts right


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2.5. Determining the Conveyor Belt Length

Example: The belt length (LG) for a SOLTB with an axis distance of 1000 mm, roller diameter of 30 mm and a belt thickness of 1.1 mm is calculated as follows: LG = (2 x 1000) + (31.1 x p) = 2097 mm. For the belt to have the correct tension on the SOLTB, 5% must be subtracted from the calculated belt length for belt lengths over 2001 mm. Our example: 2097 mm - 5% will yield a belt length of 1992 mm to be ordered.

Belt length

up to 1000 mm pretension 3%

from 1001 through 2000 mm pretension 4%

from 2001 through 4100 mm pretension 5%

2.6. Conveyor Belt Technical Data

For use with the SOLTB, MONTECH AG recommends the endless belt type UU 10 E RFQ with a flex-proof connection from Ammeraal Beltech. The technical data of the conveyor belt can be found on the nameplate, which is attached to the inside of the SOLTB; it is essential that this data be taken into account when ordering replacement belts.

Conveyor belts must always be replaced in pairs.

Roller Ø 30


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3. Commissioning

3.1. Checking/Setting the Synchronous Run of the Conveyor Belt

Procedure: – Let installed belts run for a few rotations. Note the direction of travel. – Mark both belts, using a pencil, with parallel lines that run perpendicular to the chassis. – Let belts run for exactly one rotation. – Measure the offset between the markings. – Synchronous run will be OK if the offset (+/-) between the markings is minimal. – If the offset is too great, an adjustment must be made. – If the offset of the belt to be adjusted is positive (+) relative to the reference belt, turn the adjustment screw

of the belt clockwise (U). If the offset is negative (-), turn counterclockwise (GU). – The guideline value is: 1 turn of the adjustment screw corresponds to a 1.4 mm offset. GU

U

Adjustment screw

Marking

Offset (-)

Offset (+)

Direction of travel


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4. Maintenance

SOLTB are maintenance-free when they are used in accordance with their intended purpose and are not exposed to any factors that shorten their useful life. The intended purpose and the factors shortening their useful life are listed in the declaration of conformity.

4.1. Replacing Conveyor Belts

Procedure: – Disconnect the SOLTB from the power supply. – On one side, slide the new conveyor belts over the diverter roller and hold on to them by hand. Then slightly

stretch the belts until they can be slid over the opposite roller. – Check the synchronous run of the belts. (see 3.1)

4.2. Replacing Deep Groove Ball Bearings/Drive Rollers

When replacing the deep groove ball bearings (20) or the drive roller (10), the inner ring and the bearing seat on the drive roller (10) must first be degreased and then bonded with Loctite 641 or Ergo 4401 (shaft-hub joint). It is essential to allow the adhesive to cure for 24 hours.

4.3. Repairs

The operating instructions contain the necessary spare parts lists and exploded drawings for repairs to the mechanical part of the conveyor. The safety instructions must also be complied with (see 1.4).


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5. Parts Lists

5.1. SOLTB


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Shown (*)

Item Sym. Name Item no. Material

◊ SOLTB – K_ - G – LA – W_ 000– 0000

10 ◘ Tab with diverter roller, complete (*) 59189 Misc.

20 ◘ Tab with tension roller, complete (*) 59188 Misc.

30 ◘ Complete motor tab for Neugart PLE 40 KR (*) 59065 Misc.

30 ◘ Complete motor tab for Neugart PLE 40 KL 59086 Misc.

40 ◊ Chassis Solar TB L= 58959/0000 Aluminum

50 ◊ Inside casing L= 58970/0000 Aluminum

60 ◊ Inside casing L= 58970/0000 Aluminum

70 ◘ Clamping element SLL-29-14 58982 Misc.

80 ◘ Counter tab, complete (cannot be coupled) (*) 58966 Misc.

80 ◘ Counter tab, complete with bore (can be coupled) 59095 Misc.

90 ◊ Belt type UU 10E RFQ B=20 mm L= 50/0020/00000/4

100 ◘ Drive roller with drive, complete (cannot be coupled) (*) - Misc.

100 ◘ Drive roller with drive, complete (can be coupled) - Misc.

100 ◘ Drive roller without drive, complete (can be coupled) - Misc.

110 ◘ Support L = - Misc.

● These are wear parts and available ex stock. ◊ Not available ex stock individually (upon request). ◘ Price list items available ex stock.


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5.2. Complete Motor Tab for Neugart PLE 40 KR


◘ Motor tab for Neugart PLE 40 KR 59065 Misc.

10 ◊ Motor tab for Neugart PLE 40 KR 59044 Aluminum

20 ◘ T-nut 9x9x3 M4 520548 Steel

30 ● Deep groove ball bearing 608.2RSR 520117 Steel

40 ◊ Countersunk screw I6rd M4x16 A2 BN3803 520604 Steel



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5.3. Complete Motor Tab for Neugart PLE 40 KL


◘ Complete motor tab for Neugart PLE 40 KL 59086 Misc.

10 ◊ Motor tab for Neugart PLE 40 KL 59096 Aluminum

20 ◘ T-nut 9x9x3 M4 520548 Steel





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5.4. Tab with Diverter Roller, Complete


◘ Tab with diverter roller, complete 59189 Misc.

10 ◊ Tab to diverter roller 58961 Aluminum

20 ● Diverter roller Ø30 with bearing pin 59186 Misc.

30 ◘ T-nut 9x9x3 M4 520548 Steel





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5.5. Tab with Tension Roller, Complete


◘ Tab with tension roller, complete 59188 Misc.

10 ◊ Tab to tension roller 58960 Aluminum

20 ● Diverter roller, 30 mm diam. with sliding pin, complete

59185 Misc.

30 ◘ T-nut 9x9x3 M4 520548 Steel


50 ◊ Setscrew M4x30 BN617 508379 Steel



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5.6. Complete Counter Tab


◘ Counter tab, complete without bore (cannot be coupled)

58966 Misc.

10 ◊ Counter tab without bore 58962 Aluminum


30 ◘ T-nut 9x9x3 M4 520548 Steel




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5.7. Counter Tab, Complete with Bore


◘ Counter tab, complete with bore (can be coupled) 59095 Misc.

10 ◊ Counter tab with hole 59094 Aluminum


30 ◘ T-nut 9x9x3 M4 520548 Steel




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5.8. Drive Roller with Drive, Complete (cannot be coupled)

Item Sym. Name Item no.

Item no.

Material

L=105 L=145

◘ Drive roller, complete (cannot be coupled)

59206 59175 Misc.

10 ◊ Drive roller 59104 59173 Aluminum

20 ◊ Shaft to drive roller with drive 59205 59174 Steel

30 ◊ Setscrew M5x6 BN617 502646 502646 Steel



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5.9. Drive Roller with Drive, Complete (can be coupled)


Item no.

Material

L=105 L=145

◘ Drive roller with drive, complete (can be coupled)

59183 59527 Misc.






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5.10. Drive Roller without Drive, Complete (can be coupled)


Item no.

Material

L=105 L=145

◘ Drive roller without drive, complete (can be coupled)

59184 59559 Misc.






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5.11. Drive Components


◘ Drive Component 58518 Misc.

10 ◊ Complete tension roller 58530 Steel

20 ◊ Toothed lock washer T5-14Z 58573 Aluminum/ steel

30 ◊ Toothed lock washer with flanged washer T5-14Z 58574 Aluminum/ steel

50 ◊ Washer for countersunk screw 90° M4 BN4879 502602 Steel


70 ● Toothed belt T5 200x16 520541 PUR



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5.12. Base


◊ Base 59042/…. Misc.

10 ◊ Plate 58975 Aluminum

20 ◊ Adjustment screw 58974 Steel

30 ◊ Holder 58973 Aluminum

40 ◊ Base section H/... 58972/…. Aluminum

50 ◊ SLL-28-20 49049N Steel/ aluminum

60 ◊ Self-tapping screw M4x20 BN13916 508972 Steel



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5.13. Support

Item Sym. Name Item no. Item no Material

L=71 L=111

◘ Support 58969 59115 Aluminum



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5.14. Clamping Element SLL-28-14

Torque for cylinder screw (item 30) = 1 Nm


◘ Clamping element SLL-28-14 58982 Misc.

10 ◊ Linear clamping jaw M3 48962N Aluminum

20 ◊ Linear clamping jaw Ø3.2 48963N Aluminum

30 ◊ Pan head screw I6kt M3x18 vz BN3 520073 Steel

40 ◊ Ribbed washer M3x5.5x0.45 vz BN792 505385 Steel



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6. General Information

6.1. Environmental Compatibility and Disposal

Raw materials used – Aluminum – Steel – Plastics Surface Treatment – Anodizing of aluminum Forming Processes – Aluminum extrusion – Cutting of aluminum, steel. Emissions during operation None Disposal SOLTB that can no longer be used should not be recycled as entire units but disassembled and then recycled by material type. The material type of each component is listed in the spare parts lists. Material that cannot be recycled must be disposed of in the appropriate manner.

MONTECH AG Gewerbestrasse 12, CH-4552 Derendingen Fon +41 32 681 55 00, Fax +41 32 682 19 77 [email protected], www.montech.com

Documents

OPERATING INSTRUCTIONS CONVEYOR - Home - · PDF file · 2012-11-28Commissioning _____ 9 3.1. Checking/Setting the Synchronous Run of the Conveyor ... The belt length (LG) ... The