TORQUE CHECKING QC WRENCHES

GUARANTEE ........................ 19

COD.56095COD.56096COD.56097COD.56098

OPERATING INSTRUCTIONS

CERTIFICATE INSIDE

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MAIN FEATURES

- Qualityinspectiontoconfirmtorquevalueofpre-tightenedbolt.- Usingretighteningmethodtodetectslightmovementoffastener.- Tighteningspeedgradesetting(effectiveinQCmode).- Support2modemeasurements: M1:QCmode. M2:Torquemeasurementmode.- Digitaltorquevaluereadout.- ±1%(CW)fortorqueaccuracy.- CWandCCWoperation.- BuzzerandLEDindicator(warningsignal):onlyavailableinQCMode.- FourUnitsSelectable(N-m,ft-lb,in-lb,kg-cm).- 250datamemoryforrecallandjointtorqueauditing.- Autopower-offafterabout15minutesidle.- AAregularandrechargeablebatteriesarecompatible.

NAMES AND FUNCTIONS OF PARTS

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1. ReversibleRatchetHead2. DirectionLever3. LCDReadout4. Buzzer5. CommunicationPort6. Buttons7. BatteryCompartment8. BatteryCap9. RatchetDrive10.Anti-slipHandle11.LEDIndicator12. TorqueValue13.Modenumber14.Units15. P(PeakHold)/T(Track)Mode16. PowerOn/ClearButton17.Modeselectionbutton18.Unit/SettingButton19.Up/DownButton

SELECTION GUIDE

Model No. Square Drive (inches) Max. Torque

56095 1/430N-m/22.12ft-lb/265.5in-lb/306.1kg-cm

56096 3/8135N-m/99.5ft-lb/1195in-lb/1378kg-cm

56097 1/2200N-m/147.5ft-lb/1770in-lb/2041kg-cm

56098 1/2340N-m/250.7ft-lb/3009in-lb/3469kg-cm

Accuracy±1%-CW/±2%-CCW

CommunicationYes

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SPECIFICATIONS

Model No. Max. Torque

(N-m)Square Drive

(inches)

Torque Measuring Range

(N-m)Length (mm)

56095 30 1/4 1.5~30 39056096 135 3/8 6.8~135 41556097 200 1/2 10~200 53056098 340 1/2 17~340 650

All Models

DatamemorysizeCW:±1%CCW:±2%

PCConnectivity*2 250OperationMode*3 Yes

TorquedisplayM1-QCmodeM2-torquemode

(M2mode)*4 Peakhold/Track

BrightLED12LEDs

(2Red+10Green)Unit Selection N-m,ft-lb,in-lb,kg-cmHeadType LeverTypeRatchetGearTeeth 36Battery AA x 2

OperatingTemperature -10ºC~60ºCStorageTemperature -20ºC~70ºC

Humidity Upto90%non-condensingDropTest 1m

VibrationTest*5 10GEnvironmentaltest*6 Pass

Electromagneticcompatibilitytest*7 Pass

NOTE: Accuracy is guaranteed from 20% to 100% full scale.

Note:*1:Theaccuracyofthereadoutisguaranteedfrom20%to100%ofmaximumrange+/-1increment.Calibrationpointisatthemiddlelineofblackcircleareaontherubberhandle.Formaintainingaccuracy,calibratethewrenchatregularintervals(1yearrecommended).*2:Useaspecialdesignedcable(accessory)touploadrecorddatatoPC.*3:M1mode(foranormalboltretighteningchecking). M2peak-holdmode(fortheboltsitslengthisunusuallongerorneedsanextensionbar).*4:Fortorquecalibration,pleasesetatM2trackmode.*5:Horizontalandverticaltest.

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*6:Environmentaltest: a.Dryheat b.Cold c.Dampheat d.Changeoftemperature e.Impact(shock) f.Vibration g.Drop*7:Electromagneticcompatibilitytest: a.Electrostaticdischargeimmunity(ESD) b.Radiationsusceptibility c.Radiationemission

BEFORE USING THE WRENCH

BATTERY INSTALLATION

-Removethebatterycap.-InserttwoAAbatteriesmatchingthe±polaritiesofthebatterytothebatterycompartment.-Replacethebatterycapandrotateittightlyaccordingtothefollowingfigures.

DirectionofBatteryandCapInstallation

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POWER ON AND AUTO ZERO RESET

- Setthewrenchhorizontallyonalevelsurfaceandletitsitwithouttouchingit,thengentlypresstopoweronthedigitalQCwrench.- Afterpoweron,autozero-resetwillbeprocessed.

- ATTENTION:1. If appearesduringpower-onprocess,itmeansthiswrenchhasbeentorquedto

morethan110%ofmaximumtorque.2. IMPORTANT!Whenusingthewrench,thewrenchmustbeplacedflat(horizontally)ontableorworkbench

beforeanyattemptismadetopoweruptheunit.Iftheuserattemptsthesefunctionswithoutfollowingtheinstructionsabove,theunit’sdisplay

willbegintoflashaseriesoffourzerosinthetophalfofthescreen.Inordertore-starttheunit,longpress .

ZERO RESET

- Ifnecessary,Zero-resetwillguaranteeanaccuratemeasurement.- Afterpoweron,longpress buttonisforzeroreset.- Usuallylongpress tozeroresetthedigitaltorquewrenchbeforeusingthewrench.- InM1mode,keepthewrenchsteadywithoutanydisturbanceandlongpress todo

zero-reset.- InM2mode,ifanexternalforceisappliedtothetorquewrenchduringzero-resetperiod,an

initialtorqueoffseterrorwilloccur.

AUTO POWER OFF

- Thewrenchwillautopoweroffafterabout15minutesidleforpowersaving.Press to poweronthewrenchagain.

CAUTIONS:Duringcommunicationperiod(sendappears),theautopower-offfunctionisdisabled.

RESET THE WRENCH

- Ifthewrenchdoesnotfunctionnormallyor appears,pleasegothroughtheresetprocesstoresetthewrench.- Toresetthewrench,loosenthebatterycapthentightenittore-start.Afterreset,remember

topress .

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LOW VOLTAGE INDICATOR

- Ifthebatteryserialvoltageisinlow,thewrenchwilldisplayabatterysymbolandthenturnoff.Replacebatteries.

SETTING

1.PowerOn/Clear 2.UnitSelection/Setting 3.Up/DownButtons 4.TorquemodeSelection

STEP 1: OPERATION MODE

Note: The “Operation mode” cycles from 1 to 2.

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STEP 2: UNIT SELECTION

M1mode:

M2mode:

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STEP 3: PEAK HOLD /TRACK MODE SELECTION

Note: 1. Track/PeakselectionisonlyeffectiveinM2mode.2. Pleaseskipthisprocedureandcontinuetothenextstep.

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3. Countingrecord:Thisfeaturecountshowmanytimesthewrenchhasbeenused,butonlycountswhenapplyingupto60%ofmaximumtorque.Thisrecordisnoterasableuntilre-calibration.Thefeaturewillcountupto65,000measurements.Regardingthenumberofmeasurements,thefollowingfiguremeanstherecordedcountis

10100.(No-1means10000times,No-2means20000timesreachedandsoon…)

TRACK MODE OPERATION

Note: 1. If appears,itmeansthewrenchhasbeentorquedtomorethan110%ofmaximum

torque.2. Whenmax.operationtorquehasbeenreached,thealarmwillchangetoasteadytoneand

thegreen&redLEDwillilluminate.

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PEAK HOLD MODE OPERATION

Note: 1. If appears,itmeansthewrenchhasbeentorquedtomorethan110%ofmaximum

torque.

2. If appears,itmeansthewrench’smemoryisfullandnomorevaluescanberecorded.Pleaserefertothe“PeakHoldModeRecordedValueReview”sectiontoclearthemomoryrecords.3. Whenmax.operationtorquehasbeenreached,thealarmwillchangetoasteadytoneand

thegreen&redLEDwillilluminate.

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M2 peak-hold mode:Suitablefortheboltsitslengthisunusuallongerorneedsanextensionbar.Pleasefollowthe

followingproceduretogettheQCvalue:

Operationprocedure:-Applyasteadyforceslowlytoretightenthebolt.-Whenuserfeelsaslightmovementonthebolt,stopoperation.

-Press or toretightennextbolt.

QC MODE OPERATION

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M1QCmode:Suitableforanormalboltretighteningchecking1) WhenQCtorquevalueiscaught,alllightsupandthebuzzersound(stopwarningsignal).2) Tighteningspeedgradesettingcanbechangedaccordingtouser’sspeedrequest(originally

setatspeedgrade20).

Attention:Whenthespeedexcessgrade20,errorcode“Er—“willappear,pleasefollowthefollowingprocedurestosetupthespeedgrade.

a)Preliminaryprocedure:

-Switchtospeedon: ,thengobacktomainmenu.Attention: “Speed on” means speed grade is under measuring.

-Applyasteadyforceslowlytoretightensomepre-tightenedboltsasatrialtogetanappropriatespeedgradeasstandard.(Speedgradediffersfromvariousbolts)

Whenwrenchdetectsaslightmovementofthebolt,thealarmwillchangetoasteadytoneandthegreen&redLEDwillilluminate,thenreleaseforce.

Pressing or canrepeatitagain.

Note

b)Operationprocedure:

-Switchto ,andadjustspeedgradeto ,thengobacktomainmenu.-Applyasteadyforceslowlytoretightenbolts.

When wrench detects a slight movement of the bolt ,the alarm will change to a steady tone and the green&red LED will illuminate, then release force.

Note

-Pressing or toretightennextbolt.

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Note:

1. Defaultvalueofspeedgradeis . 2. Ifretighteningspeedisovertighteningspeedgrade, willbeshown.Pleaselongpress thenreleaseittoreturnmainmenu,thenreduceapplyingforcespeedandtryagain.

3. Pressing buttontorecordcurrenttorqueispossible.

PEAK HOLD MODE RECORDED VALUE REVIEW

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Note: 1. The“PeakHold”moderecordedvaluereviewalsocanbeoperatedfrom“Track”mode

operation.2. Ifyouoperateinthe“PeakHold”mode,thedisplaywillshow pleasegotonext

step.3. Iftherearenorecords,itwillshow .4. Thisfunctionisnotsupportedonalltypeofmodels.5. CommunicationmodeisforuploadingrecordeddatatoaPC.6. Communicationmodeisalsoforcalibrationoftorquewrench.Pleasecontactyourlocal

dealerformoreinformation.

CONNECTING COMMUNICATION CABLE

TurnoffpowerandthenconnecttheaccessorycablebetweentheCOMportofPCandtorquewrench.

UPLOADING RECORD DATA

- MakesuretheconnectionbetweenPCandwrenchisnormal.- Changethewrenchoperationmodeto“Send”.(Pleasereferto“PeakHoldModeRecorded

ValueReview”section)- UsePCtostarttheuploaderprogram.- Inuploaderprogram,firstselectthecorrectCOMportNo.- Next,selectthefilepathtosavetheuploadeddata.- Finally,press“upload”buttontotransmitthetorquerecordstoPC.- Theuploadeddataisthenshownonthecolumnandsavedinthe*.csvfile.UseMicrosoft

Exceltoview*.csvfile.

CAUTIONS: Refertotheuploaderprogramuserguideforthedetailoperations.

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ERROR MESSAGES

Error message Description How to do ?? Remark

Er0

Over-torqueof110%ofmax.torquespec.

Ifawrenchisoverloaded,theLCDscreenwillreportitbyshowing“Er0”whenpowerontheunit.

***Overload=110%ofmaximumtorque***e.g.56095,Max.torqueis30N.m,above33N.mmeansoverload.

Contactlocaldealer

Whatdealershoulddo:Step1:Checkifthe

accuracyisoutofrange.Step2:

- Ifstillwithintheguaranteedrange:useEr0removersoftwaretoremovethe“Er0”fromthe

display.- Ifoutofguaranteedrange:re-calibrate,then,useEr0removersoftwaretoremovethe“Er0”from

thedisplay.

Er1~Er3 Originalfactorytestwhenmanufacturing. - - - - - - - - - - - - - - - Userscan’tseetheseEr.

Er4

1)Anglemoduleinitialization(ºººº)toolong2)Wrenchnotinreststatus:theanglesensorfeelingamovementwhichcausessensorkeepingcountingangle,sothewrenchcannotberesetandstartworking.

3)Applyingatighteningtoofast.(solution:pleaseslowdownabittoavoidproblemoccur).

PressCtore-starttheunit.Theunitmustbeheldstillduringangle

initialization

Wrenchmustbeplacedflat(horizontally)ontableorworkbenchbeforeanyattemptismadetochangevaluesortopoweruptheunit.PressCtore-startthe

unit.

Er5 Anglemodulecommunicationfail

PressCtore-starttheunit.

ItmeansPCBoardproblem,pressCtore-starttheunit.Iffail,contactlocaldealer.Dealershouldchangethescreenpanel.

Er-- Rotationspeedtoofastinanglemode

Rotatewrenchwithin30°/secinanglemode PressCtore-starttheunit.

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MAINTENANCE AND STORAGE

ATTENTION:One-yearperiodicrecalibrationisnecessarytomaintainaccuracy.Pleasecontactyourlocaldealerforcalibrations.

CAUTION:1. Over-torquing(110%ofMax.torquerange)couldcausebreakageorloseofaccuracy.2. Donotshakeviolentlyordropwrench.3. Donotusethiswrenchasahammer.4. Donotleavethiswrenchinanyplaceexposedtoexcessiveheat,humidity,ordirect

sunlight.5. Donotusethisapparatusinwater.(itisnotwaterproof)6. Ifthewrenchgetswet,wipeitwithadrytowelassoonaspossible.Thesaltinseawatercan

beespeciallydamaging.7. Donotuseorganicsolvents,suchasalcoholorpaintthinnerwhencleaningthewrench.8. Keepthiswrenchawayfrommagnets.9. Donotexposethiswrenchtodustorsandasthiscouldcauseseriousdamage.10.DonotapplyexcessiveforcetotheLCDpanel.11. Applytorqueslowlyandgraspthecenterofthehandle.Donotapplyloadtotheendofthe

handle.

BATTERY MAINTENANCE

1. Whenthewrenchisnotgoingtobeusedforanextendedperiodoftime,removethebatteries.2. Keepasparebatteryonhandwhengoingonalongtriportocoldareas.3. Donotmixbatterytypesorcombineusedbatterieswithnewones.4. Sweat,oilandwatercanpreventabattery’sterminalfrommakingelectricalcontact.To

avoidthis,wipebothterminalsbeforeloadingabattery.5. Disposeofbatteriesinadesignateddisposalarea.Donotthrowbatteriesintoafire.

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