Operating Instruction Booklet · struction booklet and the appropriate safety instructions to the operator. Contents . ... The digital electric screwdriver is also designed for the

014161en

Operating Instruction Booklet

- Original instructions -

Digital Electric Screwdriver MINIMAT-ED

330EG36-0012 440000 A

330EG36-0018 440000 B

330EG36-0048 440000 C

330EG36-0032 440000 E

NOTICE ALL DOCUMENTATIONS ! Before beginning work this operating instruction booklet and the enclosed safety instructions (no. 016000, pink-colored booklet) have to be read through carefully. Always follow the instructions during operation. Give this operating in-struction booklet and the appropriate safety instructions to the operator.

Contents

1 SIGNAL WORD AND SYMBOL DEFINITION ...............................................................4

2 SAFETY INSTRUCTIONS .............................................................................................5

2.1. Safety Instructions for Electronic Screwdrivers ..........................................................5

3 INTENDED USE ............................................................................................................5

4 DELIVERY CAPACITY..................................................................................................6

5 GENERAL......................................................................................................................6

6 OPERATION..................................................................................................................7

6.1. Dimensional Drawing .................................................................................................7 6.2. Assembly Instructions ................................................................................................8 6.3. Change of Bits..........................................................................................................10

7 OPERATION................................................................................................................11

7.1. Operating element....................................................................................................11 7.1.1 Status LEDs ...........................................................................................................11 7.1.2 Function buttons.....................................................................................................11 7.1.3 Display ...................................................................................................................12 7.2. Screwdriver start ......................................................................................................12 7.3. Program selection / Torque setting...........................................................................12 7.4. Menu operation ........................................................................................................12 7.5. Menu structure .........................................................................................................13 7.6. Pressure test function...............................................................................................14 7.7. Display test...............................................................................................................14

8 DESCRIPTION OF THE SETTINGS............................................................................16

9 SCREWDRIVING TEMPLATE.....................................................................................17

9.1. Description of the screwdriving sequences ..............................................................17 9.2. Screw assembly program.........................................................................................17 9.3. Loosening program ..................................................................................................18

10 MAINTENANCE AND UPKEEP ................................................................................19

11 ERROR DISPLAY AND TROUBLESHOOTING........................................................20

11.1. System error...........................................................................................................20 11.2. Error in the screwdriving sequence ........................................................................21

12 TROUBLESHOOTING...............................................................................................22

13 ACCESSORIES - OPTIONAL EQUIPMENT .............................................................23

13.1. Required accessories.............................................................................................23 13.1.1 Motor cable ..........................................................................................................23 13.1.2 Power unit ............................................................................................................23 13.1.3 Power supply cable ..............................................................................................23 13.2. Optional accessories ..............................................................................................24 13.2.1 Spring sleeve .......................................................................................................24 13.2.2 EF-Control ............................................................................................................25 13.2.3 Screwdriver adapter .............................................................................................25 13.2.4 Balancer ...............................................................................................................26 13.2.5 Additional accessories..........................................................................................26

14 SHUT DOWN AND STORAGE..................................................................................27

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15 TECHNICAL DATA....................................................................................................27

16 EC-CONFORMITY DECLARATION..........................................................................28

17 SERVICE LOCATIONS AND AUTHORIZED PARTNERS........................................29

List of illustrations

Illustration 1 – Dimensional Drawing....................................................................................7 Illustration 2 – Power supply connections ............................................................................8 Illustration 3 – Connection of motor cable to the power unit ................................................8 Illustration 4 – Installation ....................................................................................................9 Illustration 5 – Change of Bits ............................................................................................10 Illustration 6 – Operating element ......................................................................................11 Illustration 7 – EF-Control ComCenter ED.........................................................................25 Illustration 8 – Clamping area for screwdriver adapter.......................................................25

List of tables

Tables 1: Scope of Delivery ..............................................................................................6 Tables 2: Status LEDs.....................................................................................................11 Tables 3: Function buttons ..............................................................................................11 Tables 4: Menu structure.................................................................................................13 Tables 5: Description of the settings ...............................................................................16 Tables 6: System error ....................................................................................................20 Tables 7: Error in the screwdriving sequence .................................................................21 Tables 8: Fault solutions .................................................................................................22

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1 Signal Word and Symbol Definition

The signal words and symbols used in the technical documentation (safety instructions, operating instruction booklet, etc.) have the following meaning:

DANGER

Indicates an immediate danger which causes serious injuries or even death if not avoided.

WARNING

Indicates a threatening danger which can cause serious injuries or even death if not avoided.

CAUTION

Indicates a danger or unsafe procedure which can cause injuries to a per-son or material damages if not avoided.

NOTICE

Indicates a potentially dangerous situation which can cause damage to the product or its surroundings if not avoided.

IMPORTANT

Indicates tips and other useful information.

In each case the symbol used does not replace the safety text. The text must always be read fully. In some cases other symbols will be used with the signal words.

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2 Safety Instructions

2.1. Safety Instructions for Electronic Screwdrivers

Disconnect the machine from the power supply, prior to changing bits. Do not wear loose clothing or jewelry; for movable parts can seize them.

Wear a hairnet, if operator has long hair. Keep hands off the installed bit or socket.

Injury is possible, if the driver reacts with an unexpected motion or when driver is used with a broken bit.

Injury is possible, if the driver or the installed bits/socket reacts with an unexpected mo-tion.

When using tool with a bit-adapter or bit-extension (i.e. Magnetic Bit holder), make sure that those items are in good condition and well suited for the application with this tool.

When installing driver into a support arm, make sure that the tool is rigidly mounted. When not using any support arm or stand, place both feet securely on the floor. This enables the Operator to easily absorb any tool reaction force.

Install a side-handle or counter-holder to the driver, if the reaction force cannot safely be absorbed by operator.

After turning off the tool, the bit will continue to rotate (inertia). In no case is it permissible to exceed the rated voltage.

In the case of a power interruption, it is necessary to reset the controller.

CAUTION The screwdriver will heat-up in relation to its average load respectively sequence of operation. If the selection of the type of screwdriver is incor-rectly or its operation is not appropriate for the application, the tool might overheat which could result in injuries (burnings).

3 Intended Use

DEPRAG MINIMAT-ED Screwdrivers of straight design are intended to be used only for manual assemblies, preferably for vertical applications. They are exclusively designed for screw-assembly in an industrial environment. The digital electric screwdriver is also designed for the operation in electrostatic exposed areas and where an ESD-safe assembly is required (specifications according to DIN EN 61340-5-1). Using this electric screwdriver does not exclude employing all other required or necessary ESD avoidance measures (requirements according to DIN EN 61340-5-1 and VDE 0100). Connection and measurement of the electric screwdriver are to be carried out according to chapter 6.

IMPORTANT Start-up and continuous operation of the electric screwdriver are only allowed in conjunction with a DEPRAG power unit.

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4 Delivery Capacity

Check that the shipment is complete and that there have been no damages in transit. Quantity Name Order No. 1 Electric Screwdriver 440000 A / B / C / E 1 Operating instruction booklet 014161 1 Safety Instruction Booklet 016000

Tables 1: Scope of Delivery

5 General

The essential characteristics of this screwdriver series are:

required torque can be set in the chosen unit (Nm, Ncm or in.lbs) by button directly on the screwdriver

digital display that shows the set torque directly on the screwdriver trigger start or push-to-start options integrated quick change chuck for simple tool change balancer hook low noise operation ergonomic rectangular housing design less space required due to integrated controller torque-accuracy like the reliable DEPRAG-Control Screwdriver Password protection against unauthorized parameter change Status and results display on the screwdriver Suitable for the use in electrostatic exposed areas integrated diagnostics functions The DEPRAG MINIMAT-ED Screwdriver is designed for use in an industrial environment for a maximum torque of 1.2 / 1.8 / 3.2 or 4.8 Nm (depending on the screwdriver type chapter 15 Technical Data). For operation of the electric screwdriver, the following components are required:

MINIMAT-ED Screwdriver 330EG36-... Power unit power supply cable Motor cable (available in different lengths) For order no. of the power unit, power supply cable and the motor cable chapter 13.1 Required accessories The screwdriving sequence will be initiated by either push-to-start or trigger start. Selection and/or change of the screwdriving sequence can be carried out via a menu function di-rectly on the screwdriver.

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6 Operation

6.1. Dimensional Drawing

Illustration 1 – Dimensional Drawing

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6.2. Assembly Instructions

CAUTION The electric screwdriver may only be operated by competent personnel.

WARNING Danger to life from electric shock! Disconnect the machine from the power supply before any assembly, instal-lation or maintenance work.

ON/OFF switch power cable connection

Illustration 2 – Power supply connections

Proceed in the following order when installing: (see Illustration 4 – Installation)

1. Connect the electric screwdriver to the motor cable. 2. Connect the motor cable to the power unit. Motor cable of the Power unit cable electric screwdriver

Illustration 3 – Connection of motor cable to the power unit

3. Connect the power cable to the power unit. 4. Connect the power cable to the power network. 5. Switch on the power unit. 6. Carry out required settings on the screwdriver

( Chapter 7 Operation).

8

Motor cable

Power unit

ComCenter ED (optional equipment)

MINIMAT-ED Digital Electric Screwdriver

Power cable

Illustration 4 – Installation

We recommend attaching the screwdriver to a balancer ( 13.2 Optional accessories).

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WARNING Disconnect screwdriver from power supply before changing or mount-ing the screwdriver tool (bit, socket) or accessory.

CAUTION Screwdriver will heat-up in relation to its average load respectively se-quence of operation If the selection of the type of screwdriver is incorrectly or its operation is not appropriate for the application, the tool might overheat which could result in injuries (burnings).

6.3. Change of Bits

DANGER

Machine can start. Serious injuries could be caused.

Disconnect the machine from the electricity supply.

IMPORTANT

Use perfect inserting tools (e.g. bits) and connecting components with DIN 3126 – E6.3 (¼”) external hexagon end only.

The EC-screwdriver is equipped with a quick change chuck. 1. Pull the sleeve forward towards the tip of the screwdriver spindle and insert new bit or

remove old bit. 2. Push the new bit (E6.3 (¼“)) into the hex until it locks. 3. Let sleeve snap back.

sleeve

Illustration 5 – Change of Bits

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7 Operation

7.1. Operating element

function buttonsstatus LEDs

7 segment display

Illustration 6 – Operating element

7.1.1 Status LEDs Colour Name Nomenclature green Status OK last screw assembly OK

red Status NOT OK

last screw assembly NOT OK

Tables 2: Status LEDs

IMPORTANT

If both LEDs flash at the same time program selection is selected on the screwdriver. When moving into the settings menu both LEDs switch off.

7.1.2 Function buttons Symbol Description Meaning

Start Start screwdriving program (only if the screwdriver is set to but-ton start, see ...link)

Reversal Change between assembly and loosening programs. For every one of the 5 screw assembly programs (programs 1-5) there is a corresponding loosening program (programs 6-10).

Program se-lection / Menu

A short press of the button moves into the program selection torque setting, a long press of the button moves into the set-tings menu. A long press of the button is indicated by a line in the upper edge of the display (¯ ¯ ¯).

Tables 3: Function buttons

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IMPORTANT

Differing assignments of the function buttons will be described in the appro-priate places.

7.1.3 Display The display shows results and the menu. During normal operation the screw assembly results are shown on the display: If assembly was OK, the torque result of the last screwdriving step of the assembly is dis-played in the selected torque unit. If there were errors, the error number is displayed (see ...link). If a system error occurs the text “Err” and a 3 digit error number are displayed alternately. For error descriptions see ...link.

IMPORTANT

Differing displays are described in the appropriate places.

7.2. Screwdriver start Depending on the selected torque mode, the MINIMAT-ED Digital Electric Screwdriver starts by push-to-start or pushing the button .

To change between the screw assembly and loosening program press button . Program assignment: fasten 1 2 3 4 5 loosen 6 7 8 9 10

7.3. Program selection / Torque setting Depending on the torque mode selected (see 8 Description of the settings) a pre-set pro-gram can be selected via program selection and the torque can be adjusted. As follows:

• A short press on button , both LEDs flash.

• Use the buttons (-) and (+) to select the required program / torque

• To quit program selection – a short press on button , both LEDs go out and the number of the currently selected screw assembly or loosening program is dis-played (Pxx).

7.4. Menu operation

To access the menu press and hold button , both LEDs go out and the current menu is shown on the display (e.g. F01).

A short press of the button changes the selected menu or selected parameter, a longer

press of the button and you quit the selected menu or selected parameter.

Use the buttons (-) and (+) to select the required menu item or parameter.

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7.5. Menu structure MAIN MENU FUNCTION SETTINGS / CRITERIA F01 Displays version of power

unit --

F02 Displays version of screwdriver logic

--

F03 Displays version of dis-play

--

F04 Torque unit setting 1: Nm 2: Ncm 3: in-lbs

F05 Start type setting 1: Push-to-start 2: Button

F06 Delay interrupt setting 0-30 *100ms

F07 Torque mode setting 1: Torque setting in torque unit steps 2: Select between 5 adjustable screw assembly and loosening programs

F08 Password setting 0: No password <>0: Password

F09 Main rotational direction setting

1: Right 2: Left

F10 Display test setting 1: Switch off display test 2: Switch on display test

F11 Pressure test function see 7.6 Pressure test function

F12-20 reserved --

F21 Program 1 setting

A1 Speed

A2 Shut-off angle F22 Program 2 setting

A3 Shut-off torque

Search run

A4 Speed F23 Program 3 setting

A5 Shut-off torque

Screw assembly to torque

A6 Direction F24 Program 4 setting

A7 Speed

A8 Shut-off angle

Screw assembly / Loosening to angle




A1 Speed F28 Program 8 setting

A2 Shut-off angle Loosening to angle



Tables 4: Menu structure

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7.6. Pressure test function

NOTE In normal operation the screwdriver starts once the turn-on threshold has been exceeded and stops once it has dropped below the turn-off threshold.

Test the function of the push-to-start as follows:

1. start test function via menu function F11.

2. hold the screwdriver vertically.

3. in the lower segment of the display a line appears ( | | |).

4. push down on the screwdriver.

5. when the turn-off threshold has been exceeded a second line appears ( | | |).

6. when the turn-off threshold has been exceeded a third line appears ( | | |).

7.7. Display test If you want to test whether all segments and buttons are correctly functioning on the screwdriver display then you can switch the display test on either by clicking on “Activate” in the ComCenter ED menu System Maintenance or when using a screwdriver without ComCenter ED by clicking on the menu F10 on the screwdriver and setting the value at 2 (switch on display test).

The test can be switched off by clicking on “Deactivate” in the ComCenter ED menu Sys-tem Maintenance or when using the screwdriver without ComCenter ED by clicking the

button on the screwdriver and setting the value at 1 (switch off display test) in the menu F10.

If you switch on the screwdriver and on the display there are three horizontal lines shown at the top, middle and bottom (≡≡≡) then the screwdriver is in display test mode.

You can bypass the test by clicking the button and the test will begin instead the next time the tool is started.

Once the test has been started, it must be completed through to the end.

Carry out a display test as follows:

1. Press the button to start the test, a line in the middle of the display (– – –) shows the start of the test.

2. Press the button five times 3. S1 is displayed each time as confirmation

4. Press the button five times 5. S2 is displayed each time as confirmation

6. Press the button five times 7. S3 is displayed each time as confirmation 8. A line appears in the middle of the display (– – –) to signal the end of the key test 9. The green and red LEDs are switched on 10. Press any key on the screwdriver in order to start the segment test 11. The LEDs switch off again

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12. In the left segment on the display 8. appears 13. Press any key on the screwdriver to move to the next segment 14. In the middle segment on the display 8. appears 15. Press any key on the screwdriver to move to the next segment 16. In the right segment on the display 8. appears 17. Press any key on the screwdriver to finish the display test 18. On the display OK? appears

19. Press the button to leave the display test

If you press the button or the display test will start again the next time the screw-driver is switched on.

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8 Description of the settings

Parameter Description Torque unit The torque unit used for the display and setting of torque values. Type of start The screwdriver can be started using push-to-start or button start.

This can be set via the menu Type of start (F05). Delay interrupt Delay interrupt is set to prevent a screwdriving procedure being

recorded as cancelled if the start signal of the screwdriver is inter-rupted and restarted within the set time. This is particularly impor-tant in combination with a screw feeder to avoid errors when push-ing the screw through the mouthpiece.

Torque mode There are two torque modes available for the screwdriver: Torque setting in torque unit steps: In this mode only program 1 is active as the screw assembly pro-gram as well as program 6 as the loosening program. All parame-ters (which had been adjusted in the menu) are used from program 1. The shut-off torque for program 1 can be adjusted directly using the program selection button. The reversal button is used to start loosening program 6. Select between adjustable screw assembly and loosening pro-grams: In this mode there are 5 screw assembly and 5 loosening programs available which can be adjusted via the menu. Use program selection to select between the programs 1 to 5. Use the reversal to start the corresponding loosening program (e.g. screw assembly program 2 -> Loosening program 7).

Password The screwdriver menu can be protected using a password. The password can be set in the range 000 to 999. If the password is set to 000 all menus are freely accessible. It is set to 000 on delivery.

Main rotational di-rection

The main rotational direction shows which direction is defined as screw assembly. Main rotational direction right means that all screwdriving templates for screw assembly are in right rotation and all screwdriving templates for loosening are in left rotation

Tables 5: Description of the settings

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9 Screwdriving template

5 screw assembly and 5 loosening programs can be adjusted.

9.1. Description of the screwdriving sequences

9.2. Screw assembly program Structure of the screw assembly program: Search run: A1 Speed A2 Target angle A3 Target torque Screw assembly to torque: A4 Speed A5 Target torque Screw assembly / Loosening to angle: A6 Direction A7 Speed A8 Angle The individual steps can be deactivated independently from each other. In this case the following parameters should be set to zero: Search run: Shut-off angle Screw assembly to torque Shut-off torque Screw assembly / Loosening to angle: Shut-off angle Search run The screwdriving template search run can be used to make contact/insertion easier.

When beginning the screwdriving step time monitoring and angle measurement are started. Cyclical torque measurements are carried out.

The screwdriving sequence is ended once the shut-off angle or shut-off torque has been reached or the maximum screwdriving time is exceeded.

The screwdriving step is recorded as OK (error free) if shut-off via angle or torque is suc-cessful.

The screwdriving step is recorded as NOT OK (errors present) if the torque is outside the set limits or the screwdriving time is exceeded.

The following parameters are used in the screwdriving template: • A1 - Speed: adjustable (10% to 100% of the maximum screwdriver speed) • A2 – Shut-off angle: adjustable (0 to 990 *10 degrees) • A3 – Shut-off torque: adjustable (0 to maximum screwdriver torque) • Torque upper limit: 120 % of the shut-off torque • Angle lower limit: Shut-off angle - 10° • Angle upper limit: Shut-off angle + 10° • Maximum time: 10 s

Screw assembly to torque The screwdriving template screw assembly to torque is a tightening procedure with shut-off to torque. Cyclical torque measurements are carried out.

The screwdriving sequence is ended once the shut-off torque has been reached.

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The screwdriving step is recorded as OK (error free) if the shut-off via torque is successful and the value of the torque in within the set limits.

The screwdriving step is recorded as NOT OK (errors present) if the torque is outside the set limits or the screwdriving time is exceeded.

The following parameters are used in the screwdriving template: • A4 - Speed: adjustable (10% to 100% of the maximum screwdriver speed)

• A5 – Shut-off torque: adjustable (0 to maximum screwdriver torque) • Torque lower limit: 80 % of the shut-off torque • Torque upper limit: 120 % of the shut-off torque • Maximum screwdriving time: 10 s

Screw assembly / Loosening to angle The screwdriving template screw assembly / loosening to angle is a tightening / loosening procedure with shut-off to angle. Angle measurement begins when the screwdriving step is started. Cyclical torque measurements are carried out.

The screwdriving procedure is ended once the shut-off angle has been reached, the maximum screwdriving time has been exceeded or the maximum torque has been reached.

The screwdriving step is recorded as OK (error free) if the shut-off via angle is successful and the value of the angle is within the set limits.

The screwdriving step is recorded as NOT OK (errors present) if the angle or torque are outside the set limits.

The following parameters are used in the screwdriving template: • A6 - Direction: select between right rotation (001) / left rotation (002) • A7 - Speed: adjustable (10% to 100% of the maximum screwdriver speed) • A8 – Shut-off angle: adjustable (0 to 990 *10 Grad) • Angle lower limit: Shut-off angle - 10° • Angle upper limit: Shut-off angle + 10° • Torque lower limit: 0 • Torque upper limit: maximum torque of the screwdriver • Maximum screwdriving time: 10 s

9.3. Loosening program Structure of the loosening program: Loosening to angle: A1 Speed A2 Target angle Loosening to angle The screwdriving template loosening to angle is a loosening procedure with shut-off to an-gle. Angle measurement begins when the screwdriving step is started. Cyclical torque measurements are carried out.

The screwdriving procedure is ended once the shut-off angle has been reached, the maximum screwdriving time has been exceeded or the maximum torque has been reached.

The screwdriving step is recorded as OK (error free) if the shut-off via angle has been suc-cessful and the value of the angle is within the set limits.

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The screwdriving step is recorded as NOT OK (errors present) if the angle or torque are outside the set limits.

The following parameters are used in the screwdriving template: • A1 - Speed: adjustable (10% to 100% of the maximum screwdriver speed) • A2 – Shut-off angle: adjustable (0 to 990 *10 Grad) • Minimum angle: shut-off angle - 10° • Maximum angle: shut-off angle + 10° • Minimum torque: 0 • Maximum torque: maximum torque of the screwdriver • Maximum screwdriving time: 10 s

10 Maintenance and Upkeep

WARNING

Disconnect machine from the power supply before any disassembly, maintenance or repair work!

Disassembly/assembly of the machine may only be carried out by DEPRAG technicians.

Inspection and maintenance may only be carried out by trained electrical specialists. Incor-rect assembly can lead to the risk of accidents for the operator and damages to the ma-chine. Please note that

the machine must be disconnected from the power network before any maintenance or repair work.

the work area must be clean during all maintenance and repair work. Do not eat or smoke whilst working on the machine.

If the following rules are adhered to the machine can be expected have a long life-span and be constantly reliable in operation:

Regular inspection of the machine for external damages. Worn or damaged bits should be replaced immediately. Damaged or broken bits can

cause accidents.

IMPORTANT In normal operation (single shift operation) we recommend that the machine should be returned to DEPRAG every 12 months for inspection, calibration and cleaning.

If necessary the machine should be sent for inspection if there are any issues.

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11 Error display and troubleshooting

11.1. System error If you discover that the MINIMAT–ED screwdriver is defective, please send it to DEPRAG. Please do not try to troubleshoot or rectify any electrical fault on your own under any cir-cumstances whatsoever.

Number Error description / Troubleshooting

001 Temperature too high! Check the screw assembly process and adjust if required. If necessary please con-tact the DEPRAG service department.

002 - 011 No troubleshooting available, the screwdriver must be returned for inspection. Please contact the DEPRAG service department.

… reserved

100 Switch the MINIMAT®–ED screwdriver off and on again. If the error remains please contact the DEPRAG service department.

101 - 103 Make sure that the drive of the ED screwdriver can move freely. Restart the MINIMAT®–ED screwdriver.


106 Temperature too high! Check the screw assembly process and adjust if required. If necessary please con-tact the DEPRAG service department.


… reserved 201 - 203 Contact the DEPRAG service department.


207 - 208 Contact the DEPRAG service department. … reserved

301 - 308 Switch the MINIMAT®–ED screwdriver off and on again. If the error remains please contact the DEPRAG service department.

… reserved Tables 6: System error

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11.2. Error in the screwdriving sequence Number Meaning Troubleshooting

E01 The pre-set monitoring time of the screwdriving step was exceeded.

E02 The pre-set minimum angle of the screwdriving step was not reached.

E03 The pre-set maximum angle of the screwdriv-ing step was exceeded.

E04 The pre-set minimum torque of the screwdriv-ing step was not reached.

E05 The pre-set maximum torque of the screwdriv-ing step was exceeded.

Check the screwdriving procedure and adapt if necessary.

E06 An invalid program was transferred to the power unit.

Check the program and transfer it again.

... - - E08 - -

E09 Program is not valid (does not exist or was created for a different screwdriver)

Check the program, adapt if neces-sary or select a different program.

E10 The start signal was restored before the normal end of screw assembly.

The start signal must register at the end of screw assembly.

E11 Power exceeds the maximum permissible value.

Check the screwdriving procedure and adapt if necessary. Contact the DEPRAG service de-partment with any queries.

... - - E13 Error in writing the program Transfer the program again.

E14 Power unit not initialized with screwdriver data Switch the DEPRAG MINIMAT®–ED screwdriver off and on again.

... - -

E18 Overload of the tool over a defined time period

Check the screwdriving procedure and adapt if necessary. Contact the DEPRAG service de-partment with any queries.

... - -

E21 Screw assembly ended because the power unit was switched off.

Please contact the DEPRAG service department.

Tables 7: Error in the screwdriving sequence

12 Troubleshooting

In the event of malfunctions, check whether the instructions in the Safety Regulations and the Operating Manual are being observed. If necessary, undertake suitable measures.

Possible faults are shown in following table:

Fault Solution Display not illumi-nated

Check that the power cable is connected correctly. Check that the power unit is switched on.

Screw-driver does not start

Check Type of start setting

Display only shows lines

The screwdriver is in display test mode or pressure test function mode. Follow the in-structions in 7.6 Pressure test function or 7.7 Display test.

Tables 8: Fault solutions

If you discover that the screwdriver is defective, please send it to DEPRAG. Please do not try to troubleshoot or rectify any electrical fault on your own under any circumstances whatsoever.

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13 Accessories - Optional Equipment

13.1. Required accessories 13.1.1 Motor cable

Description Part no. Motor cable (2m) 151515 A

Motor cable (5m, alternative) 151515 B

13.1.2 Power unit

Name Part No. Power unit NG20-ED 102767 A

13.1.3 Power supply cable

Name Part No. Power supply cable EU (length 2 m/6.6 ft.) 833790

Power supply cable USA (length 2 m/6.6 ft., alternative) 833791

Power supply cable UK (length 2 m/6.6 ft., alternative) 833792

Power supply cable China (length 2.5 m/8.25 ft., alternative) 832927

Power supply cable Brazil (length 1.8 m/5.94 ft., alternative) 207388

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13.2. Optional accessories 13.2.1 Spring sleeve

Description Part no. Spring sleeve complete (without vacuum connection) 364672 A

Spring sleeve complete (with vacuum connection) 364672 C

Spring sleeve assembly and replacement part diagram 364672 A

Spring sleeve assembly and replacement part diagram 364672 C

Operation with guide sleeve Assembly of guide sleeve (optional accessory)

- unscrew screw cap (left-hand thread) - place pressure spring and guide sleeve in the spring sleeve - screw on screw cap (left-hand thread) - screw complete spring sleeve onto the screwdriver (left-hand thread)

Guide sleeve and bits are not included in delivery with the spring sleeve. Suitable tools can be found in our brochure D3320 or

online at www.deprag.com -> Screwdriving Technology -> Accessories -> Online selection tool for inserts

http://www.deprag.com/

13.2.2 EF-Control

Name Part No. ComCenter ED 103196 A

Illustration 7 – EF-Control ComCenter ED

13.2.3 Screwdriver adapter

Name Part No. Screwdriver adapter (for linear stand / parallelogram stand) 103557 A Brochure D3345

ATTENTION Possible damage to the ED screwdriver and internal parts! Only clamp the screwdriver as shown in the illustration “Clamping area for screwdriver adapter”.

Illustration 8 – Clamping area for screwdriver adapter

screwdriver adapter 103557

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13.2.4 Balancer Balancer (without vacuum interruption)

Load Range (kg / lbs.) max. Cable Travel

(m / ft.) Weight (kg / lbs.) Order No.

0.0 – 0.5 / 0.0 – 1.1 1.6 / 5.2 0.4 / 0.9 833320 A 0.3 – 1.5 / 0.7 – 3.3 1.6 / 5.2 0.5 / 1.1 833320 B 1.2 – 2.5 / 2.6 – 5.5 1.6 / 5.2 0.6 / 1.3 833320 C 1.5 – 3.0 / 3.3 – 6.6 2.5 / 8.2 0.8 / 1.8 833390 B

Balancer (with vacuum interruption for screwdrivers with screw suction*)

Load Range (kg / lbs.) max. Cable Travel

(m / ft.) Weight (kg / lbs.) Order No.

0.0 – 0.5 / 0.0 – 1.1 1.6 / 5.2 0.6 / 1.3 833402 D 0.3 – 1.5 / 0.7 – 3.3 1.6 / 5.2 0.6 / 1.3 833402 E 1.2 – 2.5 / 2.6 – 5.5 1.6 / 5.2 0.6 / 1.3 833402 F

* Injector is intergrated 13.2.5 Additional accessories Brochure D3340 or upon request All catalogs are available for download from our web site: www.deprag.com

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14 Shut Down and Storage

For shut-down perform the following steps:

No. Action

1. Disconnect the electric equipment from power supply (switch off main switch and pull out main plug).

2. Disconnect the ED-screwdriver from the power supply. 3. Close all connections (with protection caps).

The MINIMAT-ED screwdriver may now be stored until needed again.

15 Technical Data

Type 330EG36-0012 333EG36-0018 333EG36-0048Part No. 440000 A 440000 B 440000 C Torque min. (Nm/in.lbs) 0.24 / 2.1 0.36 / 3.2 1.0 / 8.85 Torque max. (Nm/in.lbs) 1.2 / 10.6 1.8 / 15.9 4.8 / 42.5 Speed (max-1) 1500 1500 900 Diameter (mm/in.) 36 / 1.4 Weight (kg/lbs.) 0.75 / 1.65 Noise level (dB(A)) 63 63 65 Wide range power supply (AC) V/Hz

100 – 240 / 50/60

Spindle internal hex (DIN ISO1173) F6.3 (¼“) Appropriate inserts and connec-tion parts with drive in accordance with DIN ISO 1173

E6.3 (¼“)

Type 330EG36-0012Part No. 440000 A Torque min. (Nm/in.lbs) 0.64 / 5.6 Torque max. (Nm/in.lbs) 3.2 / 28.3 Speed (max-1) 1200 Diameter (mm/in.) 36 / 1.4 Weight (kg/lbs.) 0.75 / 1.65 Noise level (dB(A)) 63 Wide range power supply (AC) V/Hz

100 – 240 / 50/60

Spindle internal hex (DIN ISO1173) F6.3 (¼“) Appropriate inserts and connec-tion parts with drive in accordance with DIN ISO 1173

E6.3 (¼“)

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16 EC-Conformity Declaration

EC-Declaration of Conformity in accordance with the EC Machinery Directive 2006/42/EC As manufacturer of the machine we declare that the Directives and Standards listed below apply to the following specified machine. Manufacturer and authorized Person for Documentation:

DEPRAG SCHULZ GMBH U. CO. P.O. BOX 1352, GERMANY-92203 AMBERG CARL-SCHULZ-PLATZ 1, GERMANY-92224 AMBERG Name DIGITAL MINIMAT-ED ELECTRIC SCREWDRIVER

Machine Type _________________________________________________________ Serial Number _________________________________________________________ Year of Manufacture _________________________________________________________

Directives Date Applied and fulfilled essential requirements

EC-Machinery Directive 2006/42/EC 2006-06 ANNEX I basic requirements EC-Low Voltage Directive 2006/95/EC 2006-12 ANNEX I basic requirements EC-Directive Electromagnetic Compatibility 2004/109/EC 2004-12 ANNEX I basic requirements

Standards Date Remark DIN EN ISO 12100-1 and 12100-2 2004-04 partly fulfilled IEC 801 EN 50082-1 DIN EN 61000-4-11 2005-02 DIN VDE 0846 DIN VDE 0843 DIN VDE 0871 DIN EN 55011; VDE 0875-11 2010-05

Amberg, , 6/20/2016

28

17 Service Locations and Authorized Partners

Contacts in Germany

as well as

contacts worldwide

can be found on our web site

www.deprag.com

If you need any further information then please either contact your representative or us directly at DEPRAG SCHULZ GMBH u. CO. During business hours our Service-Hotline + 49 (0) 700 00 371-371 is available for German and English speakers. NOTICE: This hotline is subject to charges outside business hours!

29

Notizen / Notes

DEPRAG SCHULZ GMBH u. CO. P.O. Box 1352, 92203 Amberg, Germany Carl-Schulz-Platz 1, 92224 Amberg, Germany Service Hotline +49 (0) 0700 00 371-371 +49 (0) 9621 371-0 Fax: +49 (0) 9621 371-120 Internet: http://www.deprag.com e-mail: [email protected]

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Documents

Operating Instruction Booklet · struction booklet and the appropriate safety instructions to the operator. Contents . ... The digital electric screwdriver is also designed for the