Operating and Service Manual For - RIG MANUFACTURING System/Swaco - Mongoose PT Shaker.pdfThis manual contains installation, operation, and maintenance instructions for the Mongoose

Operating and Service Manual

For

Mongoose PT ShakerPer Assemblies

9671740-019671740-029671740-039671740-049671740-059671740-069671740-079671740-08

P. O. Box 42842 Houston, TX 77242-2842

Global Sales/Technical Support Tel: 281-988-1866 Fax: 281-988-1889 Watts: 1-800-654-0660

Manual Part #: 90-90-767 (Rev. H)

DISCLAIMER

Recommendations made by MI Swaco are advisory only. MI Swaco shall not be liable under any guarantees or warranties, expressed or implied, in any manner or form, AND ALL WARRANTIES, EXPRESSED OR IMPLIED, ARE HEREBY SPECIFICALLY EXCLUDED, and MI Swaco shall not be liable for the failure to obtain any particular results from the use of any recommendation made by it or from the use of this material. In no event shall MI Swaco be liable for incidental or consequential damages.

© Copyright 2005 MI-Swaco

Publication date: February 2005

All other products, brands, or trade names used in this publication are the trademarks or registered trademarks of their respective owners.

All rights reserved. This publication is the property of, and contains information proprietary to MI-Swaco. No part of this publication may be reproduced in any form or by any means, including electronic, mechanical, or otherwise, without the prior written permission of MI-Swaco.

Information contained within this publication is subject to change without notice.

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Table of Contents PageSection 1: Introduction 1

1.1: Symbols 1 1.2: PPE's (Personal Protective Equipment) 2

Section 2: Purpose 2

Section 3: Description 2-3

3.1: Specifications 4 3.1.1: Two (2) Vibrator Motor Version 9671740-01, -05 4 3.1.2: Three (3) Vibrator Motor Version 9671740-02 4 3.1.3: Two (2) Vibrator Motor Version 9671740-03, -07 5 3.1.4: Three (3) Vibrator Motor Version 9671740-04 5

3.2: Mongoose PT Installation Drawings 6 Figure 1: Side Detail View 2 Motor Version 6 Figure 2: Top Detail View 2 Motor Version 6 Figure 3: Side Detail View 3 Motor Version 7 Figure 4: Top Detail View 3 Motor Version 7 Figure 5: Side Detail View 2 Motor w/ Bypass 8 Figure 6: Top Detail View 2 Motor w/ Bypass 8

3.3: Mongoose PT Installation 9 Figure 7: Typical Mongoose PT Installation Detail 9

3.4: Bypass Installation and Parts List 10 Figure 8: Swaco Bypass Manifold P/N#: (9671734) 10 Figure 9: Typical Bypass Installation Detail 10 Figure 9a: Bypass Part List 11

3.5: Typical Trough and Shale Slide Installation 11 3.6: Shipping Brackets 12

Figure 10: Shipping Bracket Locations 12 Figure 11: Feed End Shipping Bracket Detail 13 Figure 12: Discharge End Shipping Bracket Detail 13

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Page3.7: Power Requirements and Supply 14 3.8: Counter Weight Adjustment 15-16

Figure 13: Counter Weight Parts Identification 16 Figure 14: Counter Weight Adjustment Detail 16 Figure 15: Counter Weight Correct Adjustment Detail 16 Figure 16: Vib. Motor Torque Requirements 17

3.9: Motor Vibrator Bolt Torque Requirements 17 Section 4: Operation 17

4.1: Starting / Stopping the Shaker 17 Figure 17: Starter Box Switches and

Buttons (2 Vib. Motors) 18 Figure 18: Electrical Schematic (2 Vib. Motors) 18 Figure 19: Starter Box Switches

and Buttons (3 Vib. Motors) 19 Figure 20: Electrical Schematic (3 Vib. Motors), 460V 19

4.2: Screen Selection Table 20 Figure 21: Screen Selection Table 20

4.3: Variable Deck Angle 21 Figure 22: Deck Angle Adjustment 21

Section 5: Maintenance 22 5.1: General Maintenance 22 5.2: Electrical System Maintenance 22

Figure 23: Vib. Motor Starter Box Parts List (3 Vib. Motors), 460V 22

Figure 24: Vib. Motor Starter Box External Detail (3 Vib. Motors) , 460V 23

Figure 25: Vib. Motor Starter Box Internal Detail (3 Vib Motors), 460V 23 Figure 23a: Vib Motor Starter Box Parts List (3 Vib. Motor), 380V 24 Figure 24a: Vib. Motor Starter Box External and Internal Detail (3 Vib. Motors), 380V 24 Figure 26: Vib. Motor Starter Box External Detail (2 Vib Motors) 25 Figure 27: Vib. Motor Starter Box Internal Detail (2 Vib Motors) 25 Figure 28: Vib. Motor Starter Box Parts List (2 Vib. Motors) 25

5.3: Screen Installation and Removal 26 5.4: Screen Gasket Replacement 27 5.5: Vibrator Motor Maintenance 27 5.6: Vibrator Motor Bolts / Torque Requirements 28

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PageSection 6: Troubleshooting 29

Section 7: Drawings and Parts List for Mongoose PT Assemblies 30 Figure 29: Mongoose Assembly Side Detail 30 Figure 30: Parts List for Assemblies 30 Table 1: Parts List for Mongoose Configurations 30

7.1: Control Assembly Kit (9670746 and 9671746-01) 31 Figure 31: Control Assembly Kit (9671693 and 9671693-01) 31 Figure 32: Parts List for (9671693 and 9671693-01) 31 Cable Routing View 32 7.2: Control Assembly Kit (9670688) 33 Figure 33: Control Assembly Kit (9671688) 33 Figure 34: Parts List for (9671688) 33 Cable Routing View 34

Section 8: Drawings and Parts List for Mongoose PT Assembly 9671735 35 Figure 35: Parts List for 9671735 36

Section 9: Drawings and Parts List for Mongoose PT Assembly 9671738 37 Figure 36: Parts List for 9671738 38

Section 10: Recommended Spare Parts 39-42

Appendix 43

A.: Martin Motor Operation and Maintenance Manual 44

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Section 1: Introduction

This manual contains installation, operation, and maintenance instructions for the Mongoose PT Shaker built by M-I Swaco.

PT = Pre-Tensioned flat screen panels

A primary goal of effective solids control is to remove as many drill solids as possible. The Mongoose Shaker design provides this preferred mud processing capability. The unique balanced elliptical motion (3 vibrator motor version) along with a linear motion (2 motor version) together with four pretensioned flat screens permit increased solids dryness and more even distribution of the mud on the screens and therefore more volume capacity per foot of screen area compared to conventional hook strip screen shakers. Screens are available in a wide variety of meshes in square, oblong, and triple layered bonded.

1.1: Symbols

Symbols in the operating manual which concern operating safety are emphasized as follows:

This symbol draws attention to the safety measures which must be observed to prevent personal injury.

ATTENTION! This symbol draw attention to the safety measures which must be observed to prevent damage to the equipment.

NOTE: This symbol draws attention to general operating notes which should be especially observed.

The symbols shown on the packing should be noted. Their significance is as follows:

2

1.2: PPE's (Personal Protective Equipment)

PPE (Personal Protective Equipment) must be worn by all personnel working on or around the Mongoose PT Shale Shaker. Below is a list of what should be worn by personnel unless Local or National codes require different PPE's to be worn.

1. Approved Hard Hat 2. Approved Safety Glass w/ Shields or a Face mask 3. Approved Gloves 4. Approved Safety Shoes 5. Approved outer garments

Check with Local or National Codes for additional requirements

Section 2: Purpose

The Mongoose PT Shaker permits a high flow rate with maximum solids discharge during the first stage of cuttings removal. A higher flow rate speeds drilling and proper use of the Mongoose PT Shaker reduces mud costs and decreases pump maintenance.

Section 3: Description

The MI Swaco Mongoose PT Shaker was especially designed for use in the drilling industry. The Mongoose PT Shaker is a fine screen vibrating shale shaker with four sections of screens in series. The deck angle is adjustable up 3° (degrees) or down 3° (degrees). This allows flexible control of the cuttings retention for a maximum separation of liquids and solids.

The Mongoose PT Shaker has a new Flow Diverter System to enhance the solids separation performance. The screening operation is improved when the forward momentum or kinetic energy of the drilling fluid is reduced and applied to the beginning of the feed screen.

The standard method for introducing drilling fluid onto a shaker screen in to use a possum belly or tank. The fluid fill the possum belly from the bottom until it flows over a weir. The weir is located such that the fluid falls on the beginning section of the feed screen.

The new Flow Diverter System is mounted above the screen deck. The fluid is redirected from the flow line through the diverter box into a half pipe that is welded to the back of the screen deck. The flow enters the half pipe at the bottom and spins up and back through the fluid stream. The fluids collide reducing the momentum of the fluid as it enters the beginning of the feed screen.

3

Since the diverter box is mounted above the screen deck, no trap exists to collect solids.As the fluid passes through the diverter box it sweeps the box clean.

The skid serves as a collecting area for the drilling mud after it passes through the screen.A trough may be placed on either or both sides of the skid to direct the flow into the mud tank.

The shaker is equipped with two (2) or three (3) explosion proof vibrator motors. The unique mounting of these vibrator motors produce a balanced elliptical deck motion for a three (3) motor version and a linear motion for the two (2) motor version. With the three motor version, the motion is a unidirectional balanced ellipse slowing down the solids conveyance resulting in much drier discharge. The three motor version provides a true linear motion when the third motor is shut off. This should only be used when high solids loading on the screens is experienced. With the third motor off, the G-force on the shaker will be increased by 20%. The increased force and linear motion will result in shorter screen life if used continuously. When all three motors are operation, the motion is a true balanced elliptical motion providing increased screen life, dryer solids thus translating into savings in drilling mud consumption. When a simple conventional linear motion shaker is desired, the two motor version with can be used with simplified controls.

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3.1: Specifications

3.1.1: Two (2) Vibrator Motor 9671740-01, -05

Length: 116.88 inches [2969 mm] Width: 63.00 inches [1600 mm] Height: 55.57 inches [1411 mm] Approximate Weight: 3600 lbs. [1632 Kg.] Approximate

Control Panel Primary Voltage Input: 460V, 60 Hz (9671740-01) Control Panel Primary Voltage Input: 400V, 50 Hz (9671740-05)

Vibrator Motor: (2) 60 Hz., 3 Phase, 1800 RPM, 2 Hp (9671740-01) OR (2) 50 Hz., 3 Phase, 1500 RPM, 1.75 Hp (9671740-05) Motor Current @: 60 Hz = 5.8/2.9 Amps Motor Current @: 50 Hz = 5.4/3.1 Amps Motor Voltage: 220-240/440-480 Volts, 60 Hz. --- (9671740-01) OR 220-240/380-415 Volts, 50 Hz. --- (9671740-05) Maximum Linear G Force: 6 G's Maximum Estimated Flow Rate: 600 gpm Inlet Size: 10 inch diameter Nominal Screen Size and Number: 4 x 23 inches x 46 inches

3.1.2: Three (3) Vibrator Motor 9671740-02, -06



Vibrator Motor: (2) 60 Hz., 3 Phase, 1800 RPM, 2 Hp (9671740-02) (1) 60 Hz, 3 Phase, 1800 RPM, 0.60 Hp OR (2) 50 Hz, 3 Phase, 1500 RPM, 1.75 Hp (9671740-06) (1) 50 Hz, 3 Phase, 1500 RPM. 0.60 Hp Motor Current @: 60 Hz = 5.8/2.9 Amps Motor Current @: 50 Hz = 5.4/3.1 Amps Motor Voltage: 220-240/440-480 Volts, 60 Hz. --- (9671740-02) OR 220-240/380-415 Volts, 50 Hz. --- (9671740-06) Maximum Elliptical G Force: 5 G's Maximum Linear G Force: 6 G’s Maximum Estimated Flow Rate: 600 gpm Inlet Size: 10 inch diameter Nominal Screen Size and Number: 4 x 23 inches x 46 inches

5

3.1.3: Two (2) Vibrator Motor 9671740-03,-07



Vibrator Motor: (2) 60 Hz., 3 Phase, 1800 RPM, 2 Hp (9671740-03) OR (2) 50 Hz., 3 Phase, 1500 RPM, 1.75 Hp (9671740-07) Motor Current @: 60 Hz = 5.8/2.9 Amps Motor Current @: 50 Hz = 5.4/3.1 Amps Motor Voltage: 220-240/440-480 Volts, 60 Hz. --- (9671740-03) OR 220-240/380-415 Volts, 50 Hz. --- (9671740-07) Maximum Linear G Force: 6 G's Maximum Estimated Flow Rate: 600 gpm Inlet Size: 10 inch diameter Nominal Screen Size and Number: 4 x 23 inches x 46 inches

3.1.4: Three (3) Vibrator Motor 9671740-04,-08



Vibrator Motor: (2) 60 Hz, 3 Phase, 1800 RPM, 2 Hp (9671740-04) (1) 60 Hz, 3 Phase, 1800 RPM, 0.60 Hp OR (2) 50 Hz, 3 Phase, 1500 RPM, 1.75 Hp (9671740-08) (1) 50 Hz, 3 Phase, 1500 RPM, 0.60 Hp Motor Current @: 60 Hz = 5.8/2.9 Amps Motor Current @: 50 Hz = 5.4/3.1 Amps Motor Voltage: 220-240/440-480 Volts, 60 Hz. --- (9671740-08) OR 220-240/380-415 Volts, 50 Hz. --- (9671740-05) Maximum Elliptical G Force: 5 G's Maximum Elliptical G Force: 6 G’s Maximum Estimated Flow Rate: 600 gpm Inlet Size: 10 inch diameter Nominal Screen Size and Number: 4 x 23 inches x 46 inches

6

3.2: Mongoose PT Installation Drawings

96.632454

107.352727

22.44570

32.06814

47.271201APPROXIMATE @ 0O

49.20 (1250) @ +3O

44.60 (1133) @ -3O

O 2.0051

(TYP.)

UNITNAMEPLATE

ATEX / CENAMEPLATE

116.882969

44.861139

APPROXIMATE

MUD OUTLETBOTH SIDES

EARTHGROUNDINGLOCATION(BOTH SIDES)

29.00737

WIER HEIGHT30.00762

INLET C/L11.50292

BYPASS C/L

CONTROL PANEL(ELECTRICAL CONNECTION)

21.79553

APPROX. C.G.

62.381584

APPROX. C.G.

APPROVELIFTING POINTS

55.571412

APPROX.

Figure 1: Side Detail View 2 Motor Version Note: Control Panel depicted may not be same as supplied

63.001600

31.19792

APPROX. C.G.

INSPECTION COVERS

31.50800

31.50800

10" [254]BOLT FLANGECONNECTION

MOTOR 2 Hp, 230/460 VOLT60 Hz, 3 PHASE, 1800 RPMEXPLOSION PROOF ORMOTOR 2 Hp, 380/415 VOLT50 Hz, 3 PHASE, 1500 RPMEXPLOSION PROOF

Figure 2: Top Detail View 2 Motors Version

7

MOTOR 2 Hp, 230/460 VOLT60 Hz, 3 PHASE, 1800 RPMEXPLOSION PROOF ORMOTOR 1.75 Hp, 380/415 VOLT50 Hz, 3 PHASE, 1500

MOTOR 0.60 Hp, 230/460 VOLT60 Hz, 3 PHASE, 1800 RPMEXPLOSION PROOF ORMOTOR 0.60 Hp, 380/415 VOLT50 Hz, 3 PHASE, 1500

Figure 3: Side Detail View 3 Motor Version Note: Control Panel depicted may not be same as supplied

Figure 4: Top Detail View 3 Motor Version

Note: Unit dimensional callouts are same as depicted on Figures 1 and 2 on page 6

8

134.123407

MOTOR 2 Hp, 230/460 VOLT60 Hz, 3 PHASE, 1800 RPMEXPLOSION PROOF ORMOTOR 1.75 Hp, 380/415 VOLT50 Hz, 3 PHASE, 1500

72.811849

APPROX. C.G.

21.00533

APPROX. C.G.

Figure 5: Side Detail View 2 Motor Version w/ Bypass

Note: All dimensional callouts will be same as Figure 1 and 2, except for what is shown Note: For 9671-740-02, -04, -06, -08 an addition of a (3) motor is present. See Figure 3 and 4 for pictorial representation.

31.19792

APPROX. C.G.

Figure 6: Top Detail View 2 Motor Version w/ Bypass

Note: All dimensional callouts will be same as Figure 1 and 2, except for what is shown Note: For 9671-740-02, -04, -06, -08 an addition of a (3) motor is present. See Figure 3 and 4 for pictorial representation.

9

3.3: Mongoose PT Installation

The shaker is normally mounted over the first compartment in the shale pit. It can be either welded or bolted to the tank. Either way, it should be mounted as level as possible or the shaker will not operate properly.

Figure 7: Typical Mongoose PT Installation Details Note: Unit may not be same as shown above

RemoveDischarge Gate

Typical Trough Installation

Typical Shale SlideInstallation

10

3.4: Bypass Installation

Connect the optional bypass manifold (MI SWACO Part Number 9671734) as shown, see Figure 8, see Figure 9 for typical installation. See Figure 9a for Bypass Manifold Parts List.

12345

11

78910

6

Figure 8: M-I Swaco Bypass Manifold

OPTIONAL BYPASS MANIFOLDFOR VERSIONS9671600-01 (2 MOTOR VERSION)9671600-02 (3 MOTOR VERSION)

Figure 9: Typical Bypass Installation DetailNote: Unit may not be same depicted in Figure 9

Optional Bypass Manifold for Versions9671740-03, -07 (2 Motor Version) 9671740-04 (3 Motor Version)

11

Item No. Qty. Description Part Number 1 1 Manifold Weldment 9671694 2 1 Valve Butrfly 10" Wafer Body w/ Handle 5644042 3 12 HHCS M24-3.0 x 180 mm Lg. Yellow Chromate, Grd. 8.8 1493002 4 48 Washer Flat M24 05-308 5 24 Washer Lock M24 05-309 6 12 HHCS M24 x 110 mm Lg. Yellow Chromate, Grd 8.8 5644042 7 24 Hex Nut M24 03-412 8 1 Gasket, Ring 3916067

Figure 9a: Bypass Manifold Parts List

3.5: Typical Trough and Shale Slide Installation

Place a trough at the desired fluid discharge on the skid and place a gate in the unused outlet. It may be necessary for a welder to add an extension to the trough for the fluid to flow from the discharge to the tank. (See Figure 7)

It is desirable to allow the cuttings to drop directly off the end of the screen, but if this is not possible it will be necessary to connect a shale slide from the end of the shaker skid to the shale sump. To aid the flow of the cuttings to the shale sump, the slope of the slide should be as steep as possible. (See Figure 7)

It may be necessary to place a water spray on the shale slide to wash the cuttings to the shale sump.

ATTENTION! DO NOT ADD SHALE SLIDE TO THE SHAKER BASKET. ATTACH ONLY TO THE SKID.

12

3.6: Shipping Brackets

ATTENTION! FAILURE TO REMOVE ALL FOUR (4) SHIPPING BRACKETS WILL CAUSE DAMAGE TO THE SHAKER AND POSSIBLY CAUSE PERSONAL INJURY.

1. Release all four brackets by loosening and remove the mounting bolts, see Figures 11 and 12. Place mounting bolts and hardware in a safe place for reuse.

2. Loosen and rotate each shipping bracket so that it clears the shaker basket during operation.

3. Tighten shipping bracket bolts on skid to hold them in place.

See Figure 10, Figure 11 and Figure 12.

ATTENTION! RE-SECURE THE SHIPPING BRACKETS BEFORE RIG DOWN OR SHIPPING.

Feed EndShipping Brackets(See Figure 13)

Discharge endShipping Brackets(See Figure 14)

Figure 10: Shipping Bracket LocationsNote: Unit may not be the same as shown above,

Feed End ShippingBrackets(See Figure 11

Discharge End ShippingBrackets(See Figure 12

13

Figure 11: Feed End Shipping Bracket Detail

Figure 12: Discharge End Shipping Bracket Detail

MOUNTINGBOLT

SHIPPINGBRACKET

SHIPPINGBRACKET

MOUNTINGBOLT

14

3.7: Power Requirements And Supply

The standard M-I Swaco Mongoose PT Shaker is 230/460 volt, 60 Hz for two (2) vibrator motors. Other voltages and frequencies are available. Total current draw is 11.6 amps at 230 volts 60 Hz., 5.9 amps at 460 volts 60 Hz. The 3 motor version has a current draw of 12.4 amps at 230 volts and 6.2 amps at 460 volts.

ATTENTION! BEFORE MAKING ANY ELECTRICAL CONNECTIONS, MAKE SURE THE POWER SOURCE IS DISCONNECTED AND THE SHAKER CONTROL PANEL IS IN THE OFF POSITION.

The Mongoose PT Shaker comes equipped with an electrical control panel. It is essential that the cover be properly tightened at all times with all the bolts. This prevents liquids from entering the panel and corroding internal components, and maintains the integrity of the hazardous location rating. The cover should be inspected for damage and loose or missing bolts at every screen change.

ATTENTION! IN ORDER TO OBTAIN THE CORRECT MOTION, THE VIBRATOR MOTORS MUST ROTATE IN THE OPPOSITE DIRECTION AND IN THE CORRECT DIRECTION. THEY HAVE BEEN WIRED AT THE FACTORY FOR CORRECT ROTATION.

Remove the counter weight covers while the vibrator motors are stopped. With the covers removed, pulse-start the vibrator motors to verify correct rotation. Useextreme caution during this procedure, so that the counter weights do not cause personal injury. The two main motors on the 2 motor and the 3 motor version must counter rotate and the third motor must rotate clockwise when viewed from the side of the shaker with the discharge end pointing to the left.

If rotation problems are observed, switching any two of the three leads to a motor will reverse the motor rotation.

15

3.8: Counterweight Adjustment

Verify that the shaker is wired for the proper voltage and the electrical cable from the power source is connected to the vibrator motor control panel switch box on the shaker. Before running, set the weights to the desired setting as outlined below.

WARNING! BEFORE ADJUSTING ECCENTRIC WEIGHTS, TURN OFF AND LOCK OUT/TAG OUT ENERGY SOURCE TO VIBRATOR MOTORS.

1. Turn off and lock out/tag out energy source to vibrator according to ANSI standards.

2. Remove end cap. 3. Loosen screw (A), (See Figure 13) so adjustable weight (B) (See

Figure 13) will rotate around shaft (C).

NOTE!THE FIXED WEIGHT IS ATTACHED TO THE SHAFT. THE ADJUSTABLE WEIGHT ROTATES AROUND THE SHAFT. THE WEIGHT ADJUSTMENT DISK WILL BE ATTACHED TO EITHER THE FIXED OR THE ADJUSTABLE WEIGHT.

4. Rotate adjustable eccentric weight (See Figure 13) to proper setting. To produce more force, move weight to higher setting (i.e., higher number). When set, tighten cap screw according to See Figure 16. The standard setting for all three motors is 100% setting.

CAUTIONADJUST BOTH SETS OF ECCENTRIC WEIGHTS TO SAME SETTING NUMBER (MIRROR IMAGES), OR FORCE OUTPUT WILL BE UNEVEN AND DAMAGE VIBRATOR. (See Figure 14)

5. Check cover o-rings for damage. Replace if damaged.

CAUTION!DO NOT OPERATE VIBRATOR MOTORS WITH END CAPS REMOVED, DUST ACCUMULATING AROUND VIBRATOR SHAFT COULD CAUSE UNIT TO FAIL.

16

6. Re-install end caps. Tighten per Figure 16. 7. Repeat steps 2 through 5 for second set of weights. Set both sets of

weights to same setting number so they are mirror images, as shown in Figure 15.

Figure 13: Counter Weight Parts Identification

Figure 14: Counter Weight Correct Adjustment

Figure 15: Counterweight Correct Adjustment

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Cap Screws ft/lb (kgm) Shaft Nuts ft/lb (kgm) Terminal Block Nuts

ft/lb (kgm)

M6 7 (1) M13x1 22 (3) M4 0.87 (0.12) M8 16.5 (2.3) M15x1 36 (5) M5 1.45 (0.20)

M10 35 (4.8) M20x1 72 (10) M6 2.17 (0.30) M12 58 (8) M25x1 .5 123 (17) M8 4.70 (0.65) M14 94 (13) M30x1 .5 246 (34) M10 9.80 (1.35) M16 137 (19) M45x1.5 360 (50) M18 195 (27) M20 275 (38)

Figure 16: Vibrator Hardware Torque Requirements

3.9: Motor Vibrator Bolt Torque Requirements

When a vibrator motor is replaced, or a single bolt is replaced, it must be initially torqued to 320 ft-lb [430 N-m] (large motor) , 170 ft-lb [230 N-m] (small motor) . After 4 to 8 hours of operation, all motors must be re-torqued to torque values listed above. It is absolutely necessary to use a torque wrench and apply proper torque. These bolts should be examined every time the shaker screens are replaced.

Section 4: Operation

4.1: Starting / Stopping The Shaker

The Mongoose PT Shaker (2 motor version) electrical control panel has one (1) control switch, one (1) start/stop button and one (1) reset button. The reset buttons can be used to reset the motor starters if they trip. The controls have a build-in safety feature to shut down the other motor should one motor fail to operate.

It is essential that the cover be properly tightened at all times with all the bolts. This prevents liquids from entering the starter and corroding internal components, and maintains the integrity of the hazardous location rating. The cover should be inspected for damage and loose or missing bolts at every screen change.

The three motor version has an additional special feature controlling the operation of the third motor. The control panel has a separate on/off switch and a reset button for the third vibrator motor. In order to stop the third motor while the shaker is in operation, a “breaking” function is required to stop the motor otherwise the motion of the shaker would keep it running even without power. It is not recommended to operate the shaker with the third motor not running for an extended period due to an uneven loading against the bearings cause by non-rotating counter weights.

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Figure 17: Starter Box Switches and Buttons (2 Vib. Motors) (P/N: 01-2213), 60 Hz

1: Start Button 2: Stop Button

Figure 18: Electrical Schematic (2 Vib. Motor), 60 Hz

JBE 6124

START

STOP

2

1

STOPSTART

M

M

L3

L2

L1

MOTOR

F

M

M

M OL1

OL1

OL1T3

T2

T1

480V

OL2

OL2

OL2

T2

T3

MOTOR

T1

OL1 OL2

480V

F

9596 96

95

#12 AWG.BLACK

#10 AWG.BLACK 1

1

L2L1F1 F2

F1-1 F1-2 F2-2 F2-1

F1-1 F1-2

2

NOTE: ALL CONTROL WIRES ARE #14 AWG. (RED) THHN.

1

19

Figure 19: Starter Box Switches and Buttons (3 Vib. Motors) (P/N: 7584916), 460V, 60 Hz

Note: Starter Box Switches and Buttons for Configurations 9671740-06 and -08 will be Same as shown in Figure 19.

11: Enclosure 12: Stop Button 13: Selector Switch 14: Reset Button

1A1A

3A

L1 L2

480VAC

110VAC

E-STOP

SW1

LINEAROFF ELLIPTICAL

LINEARO X X

O O X

ELLIPTICAL

MS4

OL MS1 OL MS2

OL MS3

OL MS4

MECH.INTERLOCK

MS4

MS3

MS2

MS1

MS3DAYTON

6

71 2 3

MS3

SW1 LEGEND

OFFLINEAR

ELLIPTICAL

L EOXX

OOX

Figure 20: Electrical Schematic (3 Vib. Motors)

Note: Electrical Schematic for Configurations 9671740-06, -08 will be the same as Figure 20, except for Transformer will be 380VAC/120VAC.

20

4.2: Screen Selection

Part numbers for screens available for the Mongoose PT Shaker are provided in the screen selection table (See Figure 21).

PART NO. DESCRIPTION JMONMK020P SCREEN 10 MESH JMONMK060P SCREEN 60 MESH JMONMX084P SCREEN 84 MESH JMONMX110P SCREEN 110 MESH JMONMX140P SCREEN 140 MESH JMONMX175P SCREEN 175 MESH JMONMX210P SCREEN 210 MESH JMONMX250P SCREEN 250 MESH

Figure 21: Screen Selection Table

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4.3: Variable Deck Angle

The M-I Swaco Mongoose PT Shaker is equipped with a manual crank system that allows the deck angle to be adjusted while the unit is in operation, up 3 degrees or down 3 degrees (See Figure 22). Deck angle adjustment bolt requires a 1-1/4” manual ratchet.

There is a deck angle indicator plate located on both sides of the discharge end of the shaker. The pointer is located on the spring support bracket to indicate deck angle.

The solids capacity and or liquid capacity of the screen vary with different drilling conditions. In practice, the smallest screen size that can be employed without flooding should be used. The variable deck angle is very helpful in this goal, as either a positive or negative deck angle will influence the liquid throughput of the screens and possibly reduce the need to change screen mesh. Note that with finer layered screens a “wetter” discharge will be experienced because of the increased removal of fine solids. Periodic cleaning of the shaker deck will keep the unit operating at top efficiency. The screens should be washed each time the shaker is shut down.

Whenever possible, the entire inside of the shaker should be washed down thoroughly to flush out caked and accumulated mud in the corners.

Figure 22: Deck Angle Adjustment and Indicator

NOTE: IT IS RECOMMENDED THAT A MANUAL RACHET BE USED FOR ADJUSTMENT. ALSO, IT IS RECOMMENDED TO ADJUST EACH SIDE OF BASKET NO MORE THAN 2 DEGREES AT A TIME. DO NOT ATTEMPT TO ADJUST JACK BEYOND THE PREMARKED STROKE (UP OR DOWN).

DECK ANGLEADJUSTMENT BOLT

DECK ANGLEADJUSTMENT INDICATOR

22

Section 5: Maintenance

5.1: General Maintenance

The M-I Swaco Mongoose PT Shaker has been designed to minimize routine maintenance. Periodic cleaning of the shaker will keep the unit at top efficiency. Wash the screens each time the shaker is shut down. The screen bed gasketing should be replaced when they show signs of cracking or hardening.

5.2: Electrical System Maintenance

ATTENTION! BEFORE MAKING ANY ELECTRICAL CONNECTIONS, MAKE SURE THE POWER SOURCE IS DISCONNECTED AND THE SHAKER STARTER IS IN THE OFF POSITION.

ITEM NO. QTY. PART NO. DESCRIPTION 1 2 7518020 SHAWNUT FUSE 2 4 7150001 CUTLER-HAMMER CONTACTOR 3 4 7150002 CUTLER-HAMMER OVERLOAD BLOCK 4 2 7150003 CUTLER-HAMMER AUX. CONTACT 5 1 7150004 CUTLER-HAMMER REV. KIT 6 1 7518021 HAMMOND FUSE KIT 7 2 7152605 CUTLER-HAMMER OVERLOAD HEATERS 8 2 7152606 CUTLER-HAMMER OVERLOAD HEATERS 9 1 7518022 SHAWNUT FUSE

10 1 7790015 HAMMOND TRANSFORMER 11 1 6019020 ADALET BOX 12 1 7573105 ADALET EMERGENCY PUSH-PULL 13 1 7573106 ADALET SELECTOR SWITCH 14 2 7573290 ADALET RESET BUTTON 15 1 7150005 A&B POWER BLOCK 16 1 7117005 DAYTON TIMER 17 1 8265101 CORROSION INHIBITOR 18 1 8016100 ADALET BREATHER

Figure 23: Start Box Component Detail Part #: 7584916 (3 Motor), 460V, 60 Hz

23

Figure 24: 3 Vib. Motor Starter Box External Detail, 460V, 60 Hz (7584916)

X2FUSE

FUS

E

FUS

E

X1

H1

MS 1

H2

L1 L3L2 M1

T1 T2 T3 M1 M1T3T2T1

M1L2 L3L1

M1

L1 L3L2 M1

T1 T2 T3 M1T3T2T1

M1L2 L3L1

MS 3MS 2 MS 4

TO ELLIPTICAL MOTOR

TO LINEAR MOTOR

TO LINEAR MOTOR

FROMPOWER SUPPLY

61

12 15

1

161

24

3REF

82

34

72

101

91

51

42

LID AND BUTTONS REMOVED FOR CLARITY

Figure 25: 3 Vib. Motor Starter Box Internal Detail, 460V, 60 Hz (7584916)

24

ITEM NO. QTY. PART NO. DESCRIPTION 1 2 7573290 Reset Buttons 2 1 7573106 Selector Switch 3 4 8071702 Mechanical Push Rod 4 1 7573105 E-Stop “Push Pull” 5 1 7790016 Transformer 380V 6 1 7117005 Timer 7 2 7150014 Power Distribution Block 8 2 7150001 Contactors- Non-Rev. 9 1 6930009 Contactor-Reversing

10 4 7150002 Overload Blocks 11 2 7152605 Overload Heaters 12 2 7152606 Overload Heaters 13 1 7519002 Fuse Block 14 2 7518020 Fuse 15 1 7515022 Fuse

Figure 23a: Start Box Component Detail Part #: 6930007 (3 Motor), 380V, 50 Hz

2

4

1 3 1 3

515

1314

7

8 8

10

12

10

12

10

11

10

11

9

6

3/4" NPT POWER INDOOR IS SHOWN OPEN

MS1 MS2 MS3 MS4

Figure 24a: 3 Vib. Motor Starter Box External and Internal Detail (6930007) 380V, 50 Hz

25

Figure 26: 2 Vib. Motor Starter Box External Detail , 460V, 60 Hz (01-2213)

Figure 27: 2 Vib. Motor Starter Box Internal Detail, 460V, 60 Hz (01-2213)

ITEM NO. QTY. PART NO. DESCRIPTION 1 1 7573333 Green Pushbutton, 1 NO 2 1 7573334 Red Pushbutton, 1 NC 3 2 7518023 1/2 Amp Fuse 4 1 715008 Contact, 460V Coil 5 1 7152003 Overload 6 1 7152004 Overload Mounting Base

Figure 28: P/N# 01-2213 Vib. Motor Starter Box Component Detail (2 Vib. Motors, 60 Hz)

GOULD

FUSE BLK2 POLE 34

55 6

JBE 6124

START

STOP

2

1

26

5.3: Screen Installation and Removal

The Mongoose Shaker is designed for pretensioned screens with wedge mounting system.

There are four (4) pretensioned screens and eight (8) wedges, four (4) per side on the Mongoose Shaker. The screens are placed on the screen bed and the wedges are driven between each screen edge and support bars on the shaker side walls. The screen bed is slightly crowned at the center causing the screen frames to bow when the wedges are forced in place. This prevents the screens from “whipping” up and down during shaker operation.

Screen installation requires little time and effort. However, if you do not follow these basic steps, the results can be poor screen life and solids by-passing into the active system.

1. Stop the flow of drilling fluid to the shaker. 2. While shaker is running, wash down the screens. Clean all

cuttings and solids build up around the inside of deck and the wedges.

3. Shut down shaker. Follow proper lockout / tagout procedures for power source.

4. Each screen is secured in place by two (2) wedges, one per side. A hammer is required to remove the wedges. The wedges can be removed by a hammer blow to the end or to the top handle section.

5. Remove screen panel. Screen panels should be removed and installed one at a time. The following instructions apply to a single screen panel and must be repeated for each additional panel.

6. Note that the wedges for the second screen from the feed end are reversed for easier installation.

7. Wash down panel area prior to installing new screen. Replace any deck rubber if worn, cracked or that may have become hard.

8. Lay new screen into shaker deck. Position one wedges between the screen edge and the support bar above on the shaker side wall then position the other wedge on the opposite side in the same manner and hammer tight. Caution: Both wedges must be in position prior to hammering them tight. Failure to due so will prevent the second wedge from being started.

9. Water down a new screen prior to actual use with drilling mud.

The above procedure applies to all screen panels.

27

5.4: Screen Gasket Replacement

Should the screen bed gaskets need replacing, follow the procedure below:

1. Remove all screen panels from the shaker 2. Wash the screen bed areas thoroughly all around 3. Remove the screws along the screen gasket bars 4. Carefully remove the gasket bar weldments avoiding to bend them 5. Remove the old rubber gasketing from the bed 6. Carefully remove the crown bars and the side bars. These bars can

break if handled improperly. 7. Wash the screen bed area thoroughly to prevent any accumulated mud

or solids from being trapped under the screen bed assembly 8. Wash all screen crown bars and side bars and place them over the

supports9. Place new rubber gaskets over the bed 10. Place stainless steel screen bar weldment on the gasket and replace

screws (it is necessary to force the screws through the rubber) 11. Repeat this to all screen sections

5.5: Vibrator Motor Maintenance

The vibrator motor requires no daily or weekly maintenance. Once every 4,000 to 5,000 operating hours the motor bearing must be lubricated. In effect this is twice a year maintenance. Since this maintenance is performed only twice a year it is imperative that this task be done. Refer to Appendix A for proper service procedures.

M-I Swaco suggests that this maintenance be accomplished in a shop where adequate tools are available.

In order to preserve the warranty only those locations listed in Appendix A should be used for motor/vibrator repairs. Detailed disassembly instructions can be found in the vibrator motor in Appendix A.

ATTENTION! IT IS IMPERATIVE THAT THE FOLLOWING STRICT GREASE REQUIREMENTS ARE FOLLOWED: ONLY KLUBER ISOFLEX TOOPAS NB52 SHOULD BE USED FOR BEARINGS.

28

5.6: Vibrator Motor Mounting Bolts / Torque Requirments

ATTENTION! UNDER NO CIRCUMSTANCES SHOULD THE VIBRATOR MOTOR BE RUN WITH ONE OR MORE ATTACHMENT BOLTS MISSING OR NOT TORQUED PROPERLY. IF A MOTOR VIBRATOR BOLT IS GONE, THE SHAKER MUST IMMEDIATELY BE SHUT DOWN AND NEW BOLTS INSTALLED AND TORQUED ACCORDING TO THE PROCEDURE OUTLINED BELOW. FAILURE TO FOLLOW THIS PROCEDURE CAN RESULT IN THE MOTOR VIBRATOR COMING OFF AND CAUSING EXTENSIVE DAMAGE.

Each large size vibrator motor is secured to the shaker with four M20-1.5 x 120 mm, grade 10.9 bolts and hardened washers. The third vibrator motor (small size) is secured to the shaker with four M16-1.5, grade 10.9 bolts and hardened washers. These bolts have been torqued to exact specifications. It is recommended that this torque be verified every 672 hours or 1 month of operation.

When a vibrator motor is replaced, or a single bolt is replaced, it must be initially torqued to 320 ft-lb [430 N-m] (large motor), 170 ft-lb [230 N-m] (small motor). After 4 to 8 hours of operation, all motors must be re-torqued to torque values listed above. It is absolutely necessary to use a torque wrench and apply proper torque. These bolts should be examined every time the shaker screens are replaced.

29

Section 6: Troubleshooting

PROBLEM PROBABLE CAUSE SUGGESTED REMEDY Wedge not properly installed Ensure wedge is hammered in

with adequate force Screen wedge comes loose

Solids under screen or wedge Remove wedges and screen and clean screen bed, screen and wedges

One vibrator motor not running

Check vibrator and starter panel

One vibrator rotating to wrong direction

Reverse rotation

Solids are migrating to one side of basket or not discharging properly

Both vibrators rotating to wrong direction (2 motor version)Third motor rotating to wrong direction

Reverse rotation of both vibrators

Reverse rotation

Wedge or wedges loose Check and reinstall wedges Shaker makes unusual loud noise Vibrator bearings worn Replace bearings By-pass valve stuck. Clogged with caked mud. Clean out valve with water.

Clogged with mud. Clean out gate with water. Gate bent. Straighten gate.

Discharge gate won’t close fully.

Gate holder bent. Straighten gate holder. Bearing out of grease. Service bearings. Vibrator overheating (70

degrees over ambient). Bearing worn out. Replace bearings. Screen mesh too small. Adjust screen angle, or change

to a larger mesh screen. Mud builds up on screen, or too much spills over discharge. Screen loose. Re-tension screen.

Discharge gate not fully open. Fully open gate. Mud spills over sides of skid. Caked mud around gates. Flush out obstruction. Third motor not rotating in correct direction

Reverse rotation Mud builds up at back edge of screen.

Screen cloth tension loose on screen panel

Replace screen panel

30

Section 7: Drawings and Parts List for Mongoose PT Assemblies

1

23

4

5

Figure 29: Mongoose Assembly Side DetailNote: Item 2 shown above may not be the same as supplied

Item Number Qty Description Part Number 1 1 Mongoose PT Less Motors (See Section 9) 9671735 2 1 Control Assembly Kit For Mongoose PT See Table 1 3 2 Motor Linear See Table 1 4 1 Motor Elliptical See Table 1 5 1 Bypass Assembly Mongoose PT See Table 1

Figure 30: Parts List for Mongoose Assemblies

Configurations Item #2 Item #3 Item #4 Item #5 Configuration Description 9671740-01 9671693 EM3C00011 - - PT, 2 Motor, 460V, 60 Hz 9671740-02 9671688 EM3C00011 6912002 - PT, 3 Motor, 460V, 60 Hz 9671740-03 9671693 EM3C00011 - 9671734 PT, 2 Motor, w/ Bypass,460V, 60 Hz 9671740-04 9671688 EM3C00011 6912002 9671734 PT, 3 Motor, w/ Bypass, 460v, 60 Hz 9671740-05 9671693-01 EM3C00010 - - PT, 2 Motor, 400V, 50 Hz 9671740-06 9671688-02 EM3C00010 6905003 - PT, 3 Motor, 380V, 50 Hz 9671740-07 9671693-01 EM3C00010 - 9671734 PT, 2 Motor, w/ Bypass, 50 Hz 9671740-08 9671688-02 EM3C00010 6905003 9671734 PT, 3 Motor, w/ Bypass, 380V, 50 Hz

Table 1: Parts List for Mongoose Configurations

31

Section 7.1: Control Assembly Kit (9671693 and 9671693-01)

4 2 3

4

2

3423

4 2 3

8

8

8

8

7

5

6

7

5

6

5 6

ON BOTTOM OF ITEM 1

56

ON BOTTOM OF ITEM 1

1

11

A B C D

SEE CABLE ROUTING VIEW

12

Figure 31: Control Assembly Kit (9671693 and 9671693-01)

Item Number Qty Description Part Number 1 1 Starter 230/460V, 60 Hz 01-2213 2 4 Lockwasher, 1” 05-110 3 4 Conduit Locknut, ¾ NPT 01-184 4 4 Cord Grip Straight 01-106 5 4 Reducer Bushing, ¾ MPT x ½ FPT 5008937 6 4 Cable Connector, ½ NPT .51-.81 Armored 6560030 7 2 Conduit Elbow, 90 Deg. ¾ MPT x ¾ FPT 5030937 8 4 Decal Label Rotation 9650367 9 40 ft. Cable Armored 4 Conductor, UL Approved 7906218 10 n/a n/a n/a 11 n/a n/a n/a

**12 1 Starter 380V, 50 Hz 01-2293 Figure 32: Parts List for (9671693 and 9671693-01)

** = Item Numbers 2 thru 9 are same for Control Assembly Kits 9671693 and 9671693-01. Control Assembly Kit 9671693-01 (380/415V, 50 Hz) uses Item 12.

32

For proper supporting of motor cable see Cable Routing View and Table 1 below

CABLE #1APPROX. LENGTH: 46" LG. FROM TOWER CABLE GRIP TO MOTOR

CABLE #2APPROX. LENGTH: 44" LG. FROM TOWER CABLE GRIP TO MOTOR

A

BC D

Cable Routing View Note: Grounding wire not shown

CABLE #2 7” 7” 6.5” 8” 7” CABLE #1 11.5” 7” 6.5” 8” 7”

MOTOR TO A A TO B B TO C C TO D D TO TOWER APPROX. LENGTH OF CABLE (INCHES)

Table 1

33

Section 7.2: Control Assembly Kit (9671688 and 9671688-02)

11

11

11 11

11

11

2

7 8

ON BOTTOM OF ITEM 2

1212

12

10

6 4 5

6 4 5

645

6 4 5

6 4 5

6

4

5

978

978

7 8

A B C DE

SEE CABLE ROUTING VIEW

78

78

1

16132x

1415

Figure 33: Control Assembly Kit (9671688)

Item Number Qty Description Part Number 1 1 Plate, Control Panel Mounting Adapter 9671689 2 1 Starter Assembly 460 V, 60 Hz 7584916

*2a 1 Starter Assembly 380 V, 50 Hz 6930007 3 4 Mount Vibration Donut 5859378 4 6 Lockwasher, 1” 05-110 5 6 Conduit Locknut, ¾” NPT 01-184 6 6 Cord Grip Straight 01-106 7 6 Reducer Bushing, ¾” MPT x ½ FPT 5008937 8 6 Cable Connector, ½ NPT .51-.81 Dia. Armored 6560030 9 2 Conduit Elbow, 90 Deg. ¾ x ¾ FPT 5030937 10 n/a n/a n/a 11 6 Decal, Arrow Rotation 9650367 12 60 ft. Cable Armored 4 Conductor, UL Approved 7906218 13 8 Flatwasher, M12 Regular, SST 05-305 14 4 Lockwasher, M12 Regular, SST 05-306 15 4 Hex Nut, M12, SST 03-415 16 4 HHCS, M12 x 80 mm Lg., SST 04-1147

Figure 34: Control Assembly Kit 9671688, 9671688-02

* = Starter Assembly is for 9671688-02 only, Item’s 1, 3-16 will the same for both Configurations.

34

For proper supporting of motor cable see Cable Routing View and Table 1 below

CABLE #1

CABLE #2

CABLE #3

A B C DE

25REF

Cable Routing View

CABLE #3 5.5” 6” 6” 6” 7” 4.5” 35” CABLE #2 13.5” 6” 6” 6” 7” 6.5” 45” CABLE #1 15” 6” 6” 6” 7” 6” 46”

MOTOR TO A

A TO B

B TO C

C TO D

D TO E

E TO TOWER

TOTALLENGTH

APPROXIMATE LENGTH OF CABLE (INCHES)

Table 1

35

Section 8: Drawings and Parts List For Mongoose PT Assembly (9671735 – Shaker Assembly Less Motors and Controls)

See Following Drawing

BILL OF MATERIAL

5950 NORTH COURSE DRIVE, HOUSTON, TEXAS 77072

UNLESS OTHERWISE SPECIFIED: DATEDRAWN

SIGNATURES

CHECKED

ENGINEER

APPROVED

NEXT ASSY TOP ASSY

SHEET SCALE SIZE DRAWING NO. REV

DIMENSIONS ARE IN INCHESMILLIMETERS ARE IN BRACKETSDO NOT SCALE PRINTSREMOVE BURS AND SHARP EDGESSURFACE ROUGHNESS 125 MICRO INCHES RMSTOLERANCES PER ANSI Y14.5MTHIRD ANGLE PROJECTIONTOLERANCES ON:.XXX +/- .005 FRAC +/- 1/32.XX +/- .015 ANG +/- 1/2 DEG.X +/- .031 CONCEN .005 DIACONFIDENTIALTHIS DRAWING AND / OR SPECIFICATION EMBODIESCONFIDENTIAL INFORMATION OF SWACO, A DIVISIONOF M-I L.L.C., IN THE ABSENCE OF EXPRESS WRITTENPERMISION. SWACO HAS LOANED THIS COPY WITH THEUNDERSTANDING THAT (A) IT WILL NOT BE REPRODUCED(B) IT WILL NOT BE USED FOR ANY PURPOSE EXCEPTTHAT FOR WHICH IT WAS LOANED AND (C) IT WILL BERETURNED ON DEMAND OR UPON COMPLETION OFTHE CONTRACTED WORK, WHICH EVER COMES FIRST.ACKNOWLEDGED: ______________ DATE: _____________

FILE

NAME

: Swa

co D

Mac

hined

D

ISO VIEW

JAM 3/22/04

SHAKER, MONGOOSE PT LESSMOTORS AND CONTROLS

W/ BOLT ON FLANGES

F96717351 OF 3 NTS

NOTES:

1. WHEN A BY-PASS ASSEMBLY IS BOLTED TO 9671735, THEN ITEM NUMBERS #33-#38 ARE TO BE SHIPPED LOOSE WITH THE SHAKER.2. IF THE .60 HP MOTOR IS NOT USED, THEN ITEM NUMBERS #26, #27, #28 AND #30 ARE TO BE SHIPPED LOOSE WITH THE SHAKER.3. USE FOOD GRADE ANTI-SIEZE (LOCTITE 51168) ON ALL BOLTS AND SCREWS EXCEPT MOTOR MOUNTING HARDWARE (ITEMS #7 & #28).4. ITEM 41 NOT SHOWN.

BSC 4/7/04

9671740 9671740

FILE

NAME

: Swa

co D

2

5950 NORTH COURSE DRIVE, HOUSTON, TEXAS 77072REVDRAWING NO.SIZESHEETSCALE

D

D

D

SECTION D-D

E

DETAIL E

413

1416

1

3

GG

17

3

21

NTS 2 OF 3

J J

SECTION J-J

K

DETAIL K

35

333634

13

F9671735

SECTION G-G

725 26 28

2730624

37

4242

42 42

3837

1

C

DETAIL C

34 33 37 3536 38 37

FILE

NAME

: Swa

co D

2


D

RIGHT SIDE

AB

DETAIL A

22

13

14

1

20

20

DETAIL B

4

13

14

19

20

5

18

2

1

3

20

5

18

H

DETAIL H18

29

29

2

15

23

NTS 3 OF 3

31

32

16

F9671735

FDETAIL F

12

11

2

2

9

1

10

11

12

LIFTING LUG HIDDEN FOR CLARITY

39 408

LEFT SIDE

L

1

2

15

5

21

188

17

3

33

4039

39

DETAIL L

18

5

4

13

21

19

19

14

16

41

ITEM 41 NOT SHOWN

43

43

ITEMS 33-38 HIDDEN FOR CLARITY

36

Section 8, cont.

Item Number Qty Description Part Number 1 1 Weldment, Skid Mongoose 9671770 2 1 Assembly, Mongoose Basket 9671738-01 3 1 Weldment, Header Box 9671810 4 16 HHCS M12 x 45 mm Lg. 04-1270 5 2 Jack, Elevator 9671681 6 8 Nut, Hex M20-1.5, Grd 10.9, Yellow Chromate 1305055 7 8 HHCS M20-1.5 x 120 mm Lg., Grd. 10.9 1407169 8 2 Gate, Skid Slide 9671779 9 4 Bracket, Shipping (ATEX, CE) 9671742 10 8 Flatwasher, M20 05-296 11 8 Lockwasher, M20 05-307 12 8 HHCS M20-2.5 x 70 mm Lg. 04-1629 13 32 Flatwasher, M12 Reg. 05-305 14 24 Lockwasher, 12 Reg. 05-306 15 2 Decal, Swaco 8420202 16 16 Hex, Nut M12 03-415 17 2 10” Inspection Cover S48B00829 18 2 Spring Spool Weldment 9671679 19 2 Indicator Pointer 9671683 20 1 Plate, Right Indicator 9671744 21 1 Plate, Left Indicator 9671745 22 8 HHCS M12 x 30 Lg. 04-1157 23 4 Spring Coil 9360007 24 8 Lockwasher Schnorr M20 Martin #513014 05-244 25 8 Motor Washer BM6S80043-01 26 4 Washer, 16 mm Motor 9671682 27 4 Lockwasher Schnorr M16 05-248 28 4 HHCS M16 x 1.5 x 100 mm Lg. 1407144 29 8 Washer, Spring Isolation 5895002 30 4 Nut, Hex M16-1.5, Yellow Chromate 1305040 31 1 Unit Tag 9650360 32 4 Pop Rivet, 1/8” 07-409 33 2 Cover, Weld Flange 10”, MS 9671652-01 34 2 Gasket, Ring ANSI Flange RF, 150 LB, 10” 3916067 35 24 HHCS M24-3.0 x 90 mm, Yellow Chromate 1493003 36 24 Hex, Nut M24 03-412 37 48 Flatwasher, M24 05-308 38 24 Lockwasher, M24 05-309 39 4 Label, Lift Point BM6K80098 40 2 Label, “PE” Protective Earth BMK80097 41 4 Boot, Spring 5804004 42 4 Decal Shipping Bracket 9650511 43 2 Cover, Plug-I/O 6 inch Dia. Nitrile S48K00827-NL

Figure 35: Parts List for (9671735)

* = Item is not shown for clarity *** = Are shipped loose with shaker if third (3) motor arrangement is not used.

37

Section 9: Drawings and Parts List For Mongoose PT Basket Assembly (9671738-01 thru -03)

See Following Drawing

BILL OF MATERIAL

5950 NORTH COURSE DRIVE, HOUSTON, TEXAS 77072Swaco, A Division of M - I L.L.C.

UNLESS OTHERWISE SPECIFIED: DATEDRAWN

SIGNATURES

CHECKED

ENGINEER

APPROVED

NEXT ASSY TOP ASSY

SHEET SCALE SIZE DRAWING NO. REV

DIMENSIONS ARE IN INCHESMILLIMETERS ARE IN BRACKETSDO NOT SCALE PRINTSREMOVE BURS AND SHARP EDGESSURFACE ROUGHNESS 125 MICRO INCHES RMSTOLERANCES PER ANSI Y14.5MTHIRD ANGLE PROJECTIONTOLERANCES ON:.XXX +/- .005 FRAC +/- 1/32.XX +/- .015 ANG +/- 1/2 DEG.X +/- .031 CONCEN .005 DIACONFIDENTIALTHIS DRAWING AND / OR SPECIFICATION EMBODIESCONFIDENTIAL INFORMATION OF SWACO, A DIVISIONOF M-I L.L.C., IN THE ABSENCE OF EXPRESS WRITTENPERMISION. SWACO HAS LOANED THIS COPY WITH THEUNDERSTANDING THAT (A) IT WILL NOT BE REPRODUCED(B) IT WILL NOT BE USED FOR ANY PURPOSE EXCEPTTHAT FOR WHICH IT WAS LOANED AND (C) IT WILL BERETURNED ON DEMAND OR UPON COMPLETION OFTHE CONTRACTED WORK, WHICH EVER COMES FIRST.ACKNOWLEDGED: ______________ DATE: _____________

FILE

NAME

: Swa

co D

Mac

hined

D

ISO VIEW

JAM 03/22/04

BASKET ASSEMBLY,MONGOOSE FLAT PANEL

C9671738-011 OF 2 NTS

1

AA

D D

E9

2

1

NOTES: 1. USE SUPERFLEX TM RED RTV SILICONE ADHESIVE (MI-Swaco P/N: 00-1589 OR EQUIVALENT ON THE FEED END SKIRT IF REMOVED OR REPLACED. 2. USE FOOD GRADE ANTI-SEIZE (LOCTITE 51168) ON ALL BOLTS AND SCREWS IF REMOVED.

BSC 04/7/04

9671738-01 BASKET ASSEMBLY, MS BASKET AND 304SS HARDWARECONFIGURATION DESCRIPTION

G G

4 5 6 7 24

4 5 6 7 24

SEE SECTION G-GON SHEET 2

SEE SECTION G-GON SHEET 2

FILE

NAME

: Swa

co D

2


Swaco, A Division of M - I L.L.C.

D2 OF 2 9671738-01NTS

SECTION A-A

B

DETAIL B

C

DETAIL C

5

4

1

12

4

7

6

5

4

2

9

1

6

7

1

12

3

33

3

SECTION D-D

10 11 14

13

DETAIL E

10 11

14

F

DETAIL F

5

4

2

9

8

6

7

1

ADD HIGH TEMP REDSILICONE AROUNDTHE PERIMETER OFTHE REMOVABLECOVER

ADD HIGH TEMP REDSILICONE AROUNDTHE PERIMETER OFTHE REMOVABLECOVER

C

15

SECTION G-G

H

DETAIL H

5

4

24

67

2

9

38

ConfigurationsItem# -01 -02 -03 Description Qty

1 9674610 9671610-01 9671610-02 Weldment, Mongoose Basket 1 2 9671637-02 9671637-01 9671637-02 Cover, Removable 1 3 5895001 5895001 5895001 Wedge, Mongoose Screen 8 4 05-277 05-317 05-277 Flatwasher, M10 38 5 04-1103 04-1213 04-1103 HHCS M10 x 30 mm Lg. 30 6 05-270 05-316 05-270 Lockwasher, M10 30 7 03-229 03-300 03-229 Hex Nut M10 30 8 9671638-02 9671638-01 9671638-02 Bar, Skirt Retainer 1 9 5873004 5873004 5837004 Skirt, Feed End 1 10 5837001 5837001 5837001 Gasket, Mongoose PT Screen 4 11 9671640 9671640-01 9671640 Weldment, Screen Bar 4 12 9671925 9671925 9671925 Drip Lip Mongoose PT 1 13 07-415 07-415 07-415 Grommet Screw .273 Sq. Panel Hole 32

14 1441471 1441471 1441471 #8 Flat Head Sheet Metal Screw w/ Sq. Drive 32

15 BM6K80100 BM6K80100 BM6K80100 Label, Crush Hands 1

24 05-217 05-217 05-217 Flatwasher 1/2 304 SS 1.38 O.D 1/2 I.D x 12 GA Thk. 2

Figure 36: 9671738-01 thru -03 Parts List

39

Section 10: Recommended Spare Parts

Note: Spares are for one (1) unit only

Note 1: Item 9 is only required if Configurations 9671740-01 thru -04 are supplied. Note 2: Item 10 is only required if Configurations 9671740-02, -04 are supplied. Note 3: Item 11 is only required if Configurations 9671740-05, -07 are supplied. Note 4: Item 12 and 13 are only required if Configurations 9671740-01, -03, -05, -07 are supplied. Note 5: Item 14 and 15 are only required if Configurations 9671740-02, -04 are supplied. Note 6: Items 23 thru 25 and 27 are only required if Configurations 9671740-02, -04 are supplied. Note 7: Items 35 thru 50 are only required if Configurations 9671740-02, -04, -07 are supplied. Note 8: Items 51 thru 56 are only required if Configurations 9671740-01, -03, -05 are supplied. Note 9: Items 57 thru 70 are only required if Configurations 9671740-06, -08 are supplied.

40

Section 10, cont.

See Note / Item

Figure No. / Item No. Qty Part Number Description

n/a / 1 21 / n/a 1 JMONMKO2OP Screen 10 Mesh n/a / 2 21 / n/a 1 JMONMKO6OP Screen 60 Mesh n/a / 3 21 / n/a 1 JMONMXO84P Screen 60 Mesh n/a / 4 21 / n/a 1 JMONMX110P Screen 110 Mesh n/a / 5 21 / n/a 1 JMONMX140P Screen 140 Mesh n/a / 6 21 / n/a 1 JMONMX175P Screen 175 Mesh n/a / 7 21 / n/a 1 JMONMX210P Screen 210 Mesh n/a / 8 21 / n/a 1 JMONMX250P Screen 250 Mesh 1 / 9 30 / 3 2 EM3C00011 Motor 2 Hp, 230/460 V, 60 Hz 2 / 10 30 / 4 1 6912002 Motor 0.60 Hp, 230/460 V, 60 Hz 3 / 11 30 / 5 2 EM3C00010 Motor 2 Hp, 380/415 V, 50 Hz

4 / 12 32 / 6 4 6560030 Cable Connector 1/2” NPT .51-.81 Armored

4 / 13 32 / 9 40 ft. 7906218 Cable Armored 4 Conductor, UL Approved

5 / 14 34 / 8 6 6560030 Cable Connector 1/2” NPT .51-.81 Armored

5 / 15 34 / 12 60 ft. 7906218 Cable Armored 4 Conductor, UL Approved

n/a / 16 35 / 5 2 9671681 Jack, Elevator

n/a / 17 35 / 6 8 1305055 Nut Hex M20-1.5, Grd. 10.9, Yellow Chromate

n/a / 18 35 / 7 8 1407169 HHCS M20-1.5 x 120 mm Lg., Grd 10.9

n/a / 19 35 / 17 2 S48B00829 10” Inspection Cover n/a / 20 35 / 23 4 936007 Spring Coil

n/a / 21 35 / 24 8 05-244 Lockwasher Schnorr M20 Martin #513014

n/a / 22 35 / 25 8 BM6S80043-01 Motor Washer 6 / 23 35 / 26 4 9671682 Washer, M16 Motor 6 / 24 35 / 27 4 05-248 Lockwasher Schnorr M16 6 / 25 35 / 28 4 1407144 HHCS M16-1.5 x 100 mm Lg.

n/a / 26 35 / 29 8 5895002 Washer, Spring Isolation 6 / 27 35 / 30 4 1305040 Nut Hex M16-1.5, Yellow Chromate

n/a / 28 35 / 41 4 5804004 Boot Spring

41

Section 10, cont.

See Note / Item


29 36 / 3 8 5895001 Wedge Mongoose Screen 30 36 / 9 1 5873004 Skirt, Feed End 31 36 / 10 4 5837001 Gasket, Mongoose PT Screen 32 36 / 12 1 9671925 Drip Lip Mongoose PT 33 36 / 13 32 07-415 Grommet Screw .73 Sq Panel Hole

34 36 /13 32 1441471 #8 Flat Head Sheet Metal Screw w/ Sq. Drive

7 / 35 23 / 1 2 7518020 Shawmut Fuse 7 / 36 23 / 2 4 7150001 Cutler-Hammer Contactor 7 / 37 23 / 3 4 7150002 Cutler-Hammer Overload Block 7 / 38 23 / 4 2 7150003 Cutler-Hammer Aux. Contact 7 / 39 23 / 5 1 7150004 Cutler-Hammer Rev. Kit 7 / 40 23 / 6 1 7518021 Hammond Fuse Kit 7 / 41 23 / 7 2 7152605 Cutler-Hammer Overload Heaters 7 / 42 23 / 8 2 7152606 Cutler-Hammer Overload Heaters 7 / 43 23 / 9 1 7518022 Shawmut Fuse 7 / 44 23 / 10 1 7790015 Hammond Transformer 7 / 46 23 / 12 1 7573105 Adalet Emergency Push-Pull 7 / 47 23 / 13 1 7573106 Adalet Selector Switch 7 / 48 23 / 14 2 7573290 Adalet Reset Button 7 / 49 23 / 15 1 7150005 A&B Power Block 7 / 50 23 / 16 1 7117005 Dayton Timer 8 / 51 28 / 1 1 7573333 Green Pushbutton 8 / 52 28 / 2 1 7573334 Red Pushbutton 8 / 53 28 / 3 2 7518023 1/2 amp Fuse 8 / 54 28 / 4 1 7150008 Contact, 460 V 8 / 55 28 / 5 1 7152003 Overload 8 / 56 28 / 6 1 7152004 Overload Mounting Base

42

Section 10, cont.

See Note / Item


9 / 57 23a / 1 2 7573290 Reset Button 9 / 58 23a / 2 1 7573106 Selector Switch 9 / 59 23a / 3 4 8071702 Mechanical Push Rod 9 / 60 23a / 4 1 7573105 E-Stop “Push Pull” 9 / 61 23a / 5 1 7790016 Transformer 380V 9 / 62 23a / 6 1 7117005 Timer 9 / 63 23a / 7 2 7150014 Power Distribution Block 9 / 64 23a / 8 2 7150001 Contactors – Non-Rev. 9 / 65 23a / 9 1 6930009 Contactor-Reversing 9 / 66 23a / 10 4 7150002 Overload Blocks 9 / 67 23a / 11 2 7152605 Overload Heaters 9 / 68 23a / 12 2 7152606 Overload Heaters 9 / 69 23a / 13 1 7519002 Fuse Block 9 / 70 23a / 14 2 7518020 Fuse 9 / 71 23a / 15 1 7515022 Fuse

43

Appendix

44

Appendix A: Motor Manual

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Table of Contents

Section PageList of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iiList of Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iiIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Before Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Mounting vibrator onto structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Nut and cap screw torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Markings on Vibrators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Thermistors and thermostats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Installing overload, short-circuit, and ground-fault protection . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

After Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Checking shaft rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Adjusting eccentric weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Initial start-up/checking line current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Lubricating vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Repairing vibrator and replacing bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Inspecting vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

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List of Figures

Figure Title Page1 Mounting Bolt Tightening Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Installing Wire Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Thermistor Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Manual Reset Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Adjusting Eccentric Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Setting Eccentric Weights to Mirror Images . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

8a Model CDX18-2100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168b Model CDX18-2100 Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179a Model CDX18-5100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189b Model CDX18-5100 Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

10a Model CDX18-5900 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2010b Model CDX18-5900 Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2111a Models VMX18-6100 and VMX18-8340. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2211b Models VMX18-6100 and VMX18-8340 Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . 23

List of Tables

Table Title PageI Mounting Bolts and Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

II Vibrator Nut and Cap Screw Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4III Lubrication Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

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Introduction

General SWACO Explosion-proof Shale Shaker Electric Vibrators are designed and manufactured to ensure the best performance and reliability in severe-duty applications. These vibrators have an ambient temperature rating including mounting surface temperature of -4 to 131° F (-20 to 55° C). If operating the vibrator in environments beyond these temperatures, call SWACO, as the vibrator may require rating reduction, more frequent lubrication, or lubrication substitution.

These explosion-proof vibrators have been tested and approved by a European Notified Body (DEMKO) and Underwriter’s Laboratories Incorporated® (UL) for U.S. and Canadian installations. All frame sizes are approved for use in Class I, Groups C and D, and Class II, Groups E, F, and G hazardous locations along with the flame-proof rating of EEx d IIB 120° C (gas and dust-Zone 21) for Gas Group IIB for a maximum ambient of 40°C (104°F). Frame sizes 50, 60, and 70 are also available for use in Class I, Group C and D hazardous locations along with the flame-proof rating of EEx d IIB 160°C (gas) for Gas Group IIB for a maximum ambient of 55°C (131°F).

References

The following documents are referenced in this manual:

• The National Electrical Code (NEC), National Fire Protection Association, 1 Batterymarch Park, P.O. Box 9101, Quincy MA 02269-9101.

• American National Standards Institute (ANSI) z244.1-1982, American National Standard for Personnel Protection - Lockout/Tagout of Energy Sources - Minimum Safety Requirements, American National Standards Institute, Inc., 1430 Broadway, New York, NY 10018.

• Code of Federal Regulation (CFR) 29, Part 1910, Control of Hazardous Energy Source (Lockout/Tagout); Final Rule, Department of Labor, Occupational Safety and Health Administration (OSHA), 32nd Floor, Room 3244, 230 South Dearborn Street, Chicago, IL 60604.

• CFR 29, Part 1910.15, Occupational Noise Exposure, Department of Labor, OSHA, 32nd Floor, Room 3244, 230 South Dearborn Street, Chicago, IL 60604.

Safety All safety rules defined in the above documents and all owner/employer safety rules must be strictly followed when working on the vibrator.

Storage Store vibrator in an ambient temperature not less than 41°F (5°C) with a relative humidity not more than 60%. If the vibrator has been stored for 2 or more years, remove bearings, wash them, and repack them with new grease (see “Lubricating Vibrator”).

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Before Installing Vibrator1. Make sure mounting surface is strong and flat, 0.010 in. (0.25 mm) across

vibrator feet. (This will minimize internal stress to vibrator casting when tightening mount bolts. Welding in the area of the mounting surface could affect flatness.)

2. Make sure mounting surface and bottom of vibrator feet are clean and free of debris, paint, and oxidation.

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Installing Vibrator

CAUTION!

Use only new Grade 5 bolts (or metric equivalent) and lock nuts to install vibrator. Old fasteners can break and cause damage to vibrator or structure.Do not use split lock washers to install vibrator onto mount. Damage to vibrator could result.Tighten mounting bolts in sequence shown in Figure 1. If not tightened in order, vibrator casting could be damaged.

1. Before installing vibrator onto mount, apply thread sealing compound to all bolts.

2. Install vibrator onto mount with new lock nuts, compression washers, and bolts according to Table I. Tighten bolts in order given in Figure 1 to avoid damaging vibrator casting. (Contact fastener manufacturer for specific information regarding bolt torque.)

Figure 1. Mounting Bolt Tightening Sequence

3. After the vibrator has been operated for 10 to 20 minutes, check bolt torque. Tighten if necessary.

1

3

4

2

3

1

5

6

2

4

4 Bolts 6 Bolts

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Table I. Mounting Bolts and Torque Requirements*

*Torque specifications are for reference only. Contact fastener manufacturer for specific information regarding bolt torque.

Nut and cap screw torque

After removing any nuts or cap screws from vibrator assembly, re-install to the torque values specified in Table II.

Table II. Vibrator Nut and Cap ScrewTorque Requirements

Vibrator Type Frame Size*English Metric

Bolt Size(Gr 5)

Dry Torque(ft-lb) Bolt Size Dry Torque

(kgm)CDX 30 5/8 in. 11NC 137 M16 19

CDX 50, 60 3/4 in. -10NC 288 M20 38

VMX 70 3/4 in. -10NC 288 M20 38

Cap Screws ft/lb (kgm) Terminal Block Nuts ft/lb (kgm)

M6 7 (1) M4 0.87 (0.12)

M8 16.5 (2.3) M5 1.45 (0.20)

M10 35 (4.8) M6 2.17 (0.30)

M12 58 (8) M8 4.70 (0.65)

M14 94 (13) M10 9.80 (1.35)

M16 137 (19)

M18 195 (27)

M20 275 (38)

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Markings on Vibrators

The following nameplates are attached to the vibrators:

Stainless Nameplate

Stainless Nameplate for

P/N 518377-SW

*Stainless Warning NameplateP/N 518334

Caution Disconnect Stainless Nameplatefor CDX Vibrators, P/N 518147

Alternate Stainless Nameplate

Alternate Stainless Nameplate

Alternate Stainless NameplateExplosion-proof Vibrators

*Frame Size 30 is not marked with nameplate P/N 518334.

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WiringWARNING!

The wiring described below is for hazardous locations classified by Divisions only. Hazardous locations classified by Zones shall utilize EEx d flameproof wiring components.

WARNING!Wire vibrator in accordance with National Electrical Code (Articles 430, 500, 501, and 502, as appropriate) and all applicable local codes. Have wiring installed by a qualified electrician only.

Wire vibrators according to wiring diagram in Figure 2.

Figure 2. Wiring Diagram

CAUTION!

Before running cord to vibrator, make sure cord voltage rating equals or exceeds the voltage at which you will be operating the vibrator. It must have a minimum temperature rating of 222°F (105°C).

1. Remove wiring cover, O-ring, and rubber compression block. Install elbow or conduit fitting as appropriate. Install cord so that cord jacket extends into wiring compartment approximately 1 inch. Complete installation of fittings in accordance with their installation instructions.

IMPORTANTWhen wiring vibrator, leave slack in electrical cable so that cable does not become taut during vibration cycle and cause

P1

P2

W2 U2 V2

U1 V1W1

P1P

2

W2 U2 V2

U1 V1W1

Cable EntryY - High Voltage s - Low Voltage

G G

6-lead, 3-phase

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stress on wire connections. Leave enough slack in power cable to prevent moisture from running down cable into vibrator.

2. Trim conductors and strip insulation approximately 1/4 inch. Wire vibrator according to wiring diagram inside terminal box or see Figure 2. Use closed loop wire connectors only.

Figure 3. Installing Wire Connector

3. Install wire connector between the two flat washers. See Figure 3.

WARNING!Vibrator must be grounded using the power supply ground wire (or other if specified in the NEC). Failure to properly ground vibrator can cause severe injury or death.

4. Connect power supply ground wire (or other if specified in the NEC) to ground terminal. Use closed loop wire connector only.

Wireconnector

Flatwashers

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Thermistors and thermostats

WARNING!Thermistors and thermostats are intended for motor winding protection or to limit external motor surface temperatures. They do not replace overload protection. Always install overload protection. Failure to do so could result in severe injury or death.

IMPORTANTA thermistor or thermostat control circuit will be provided. It is required that these circuits be connected to the motor control circuit. However, these devices are optional for units marked with a 55°C ambient rating.

NOTEThe thermistor terminals are identified as T1 and T2.

1. For vibrators having a thermistor circuit, wire thermistor to control module in accordance with Figure 4. (Other suitable control modules may be used.)

Figure 4. Thermistor Wiring Diagram

NOTEThe thermostat terminals are identified as P1 and P2 (Figure 5). The thermostat circuit is rated 600 Vac maximum and 720 VA. A manual momentary start switch must be used.

T1 T2

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2. For vibrators with a thermostat circuit, wire thermostats to control circuit. See Figure 5.

Figure 5. Manual Reset Connections

3. Reassemble wiring cover, o-ring, and rubber compression block, taking care not to pinch the o-ring.

Installing overload, short-circuit, and ground-fault protection

CAUTION!

Install overload protection for vibrator. If vibrator is not protected from overload, vibrator can be damaged and warranty will be void. Determine size of overload protection according to NEC Article 430, and have it installed by a qualified electrician only.

1. Determine overload, short-circuit, and ground-fault protection according to NEC Article 430.

2. Have qualified electrician install overload, short-circuit, and ground-fault protection.

3. If overload trips during operation, fix problem before resetting.

CAUTION!

The vibrator control circuit must be arranged so that if one vibrator becomes de-energized, the other vibrator will automatically and immediately become de-energized. Failure to properly interlock vibrators could result in damage to equipment if one vibrator fails.

4. Interlock the two vibrators and install separate overload protection for each.

StopStart

1

2

3

Motor

Motor

Windings

P1

P2

StarterOverloadContacts

StarterCoil

W

V

U

Motor Starter

Line

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After Installing Vibrator

IMPORTANTRead entire section before beginning work.

Checking shaft rotation

1. Remove one weight cover.

WARNING!Before checking shaft rotation, make sure area is known to be non-hazardous.

CAUTION!

DO NOT run vibrator with eccentric weights removed. Running vibrator with eccentric weights removed will damage bearings.

WARNING!When checking shaft rotation with weight cover removed, keep hands away from swinging weights. Weights can crush fingers.

2. Start vibrator(s) only for a few seconds, then stop.3. Observe direction of vibrator rotation. If vibrator is not rotating in correct

direction, lock out/tag out energy source and reverse rotation. To reverse rotation of three-phase vibrator, reverse any two of the three power supply wires.

4. Replace weight cover, taking care not to pinch o-ring.

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Adjusting eccentric weights

NOTEAll Vibrators have one set of eccentric weights on each end of shaft. Eccentric weights are set at 0% at factory. See Figure 6.The percentage increments on the weight adjustment disks are percentages of the total force pounds listed on the nameplate. For example, if the nameplate shows 6000 lb, setting the weights to 50% would produce 3000 pounds of force.

IMPORTANTFor the most efficient operation, vibrator eccentric weights should be adjusted to the lowest force setting required to move the material. This will increase vibrator life and reduce energy costs.

WARNING!Before adjusting eccentric weights, turn off and lock out/tag out energy source to vibrator.

1. Turn off and lock out/tag out energy source to vibrator according to ANSI standards (see “References”).

2. Remove weight cover.3. Loosen screw (A, Figure 6) so adjustable weight (B) will rotate around

shaft (C).

Figure 6. Adjusting Eccentric Weights

NOTEThe fixed weight is attached to the shaft. The adjustable weight rotates around the shaft. The weight adjustment disk will be attached to either the fixed or the adjustable weight.

4. See Figure 10. Rotate adjustable eccentric weight to proper setting. To produce more force, move weight to higher setting (i.e., higher number). When set, tighten cap screw according to Table II.

5. Check o-rings for damage. Replace if damaged.

A

B

C

D

A.B.

ScrewAdjustable weightShaftFixed weight

C.D.

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.

CAUTION!

Do not operate vibrator with weight covers removed. Dust accumulating around vibrator shaft could cause unit to fail.

6. Replace weight covers.

CAUTION!

Adjust both sets of eccentric weights to same setting number (mirror images), or force output will be uneven and damage vibrator.

7. Repeat steps 2 through 5 for second set of weights. Set both sets of weights to same setting number so they are mirror images, as shown in Figure 7.

Figure 7. Setting Sets of Eccentric Weights to Mirror Images

Initial start-up/checking line current

1. Close power supply disconnect switch and allow vibrator(s) to operate.2. If vibrator makes unusual or excessive noise, make sure mounting bolts

are tight and mount welds are not damaged.

WARNING!Vibrator may produce loud noise during operation when mounted on structure. See OSHA 1910.95 for guidelines. If required, wear ear protection to avoid impairment or loss of hearing.

3. Check decibel level of vibrator noise during operation. See OSHA 1910.95 to determine whether noise exceeds safe limits. If required, wear ear protection to avoid impairment or loss of hearing.

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CAUTION!

If vibrator is operated continuously with line current above nameplate rating, vibrator can be damaged.

4. After a few hours of operation, check each line current. If reading is higher than nameplate rating, check for correct phase voltage ensuring that it is correct and balanced. If phase voltages are correct (± 10% of nameplate rating) and balanced, recheck wiring, ensure that mounting bolts are correctly installed, or contact SWACO for assistance. After making adjustments, check line current again to ensure line current does not exceed nameplate rating.

5. After first 8 hours of use and periodically thereafter, check mounting bolt torque and tighten if necessary.

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Maintenance

Lubricating vibrator IMPORTANT

Read entire section before beginning work. Allow vibrator to cool to ambient temperature before working on it.

NOTEAll vibrators are lubricated at the factory.

CAUTION!

Use only prescribed grease in vibrator. If a different grease is used, vibrator can be damaged and warranty will be void.Use only prescribed amount of grease to lubricate vibrator. Too much grease will cause bearings to overheat and result in premature bearing failure.

1. Lubricate the vibrator with Kluber Isoflex Topas NB 52 grease according to Table III.

Table III. Lubrication

2. Lubricate with Kluber Isoflex Topas NB 52 grease only. Lubricate as follows:a. Clean vibrator at each pipe plug in housing to remove dirt and debris.

Remove pipe plug. Insert 1/8 in. NPT grease fitting. Add grease. Remove grease fittings; tightly replace pipe plugs. (Use anti-seize compound on threads.)

Repairing vibrator and replacing bearings

CAUTION!

Repairing vibrator yourself during the warranty period may void the warranty. Contact SWACO if motor needs repair.

If vibrator needs repair or if bearings need to be replaced, call your local representative or SWACO for instructions.

FrameSize

Quantityg

Frequencyhrs.

30 N/A Life

50 16 2000

60 25 3000

70 40 2000

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Inspecting vibrator

At least quarterly, inspect cable and connections as follows:

WARNING!Before inspecting vibrator, turn off and lock out/tag out energy source to vibrator.

1. Turn off and lock out/tag out energy source to vibrator according to ANSI standards (see “References”).

2. Inspect cable for damage including cuts and abrasions. Replace if damaged.

3. Inspect ground connection. Make sure resistance from ground connection to vibrator enclosure does not exceed 0.1 ohm. Ensure screw on ground terminal is tightened to proper torque (see Table I).

4. Make sure all nuts on connections on terminal block are tightened to proper torque. Do not overtighten (see Table I).

5. Check mounting bolt torque. See Table I: “Mounting Bolts and Torque Requirements”.

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Part Num

bers

Frame Size 30CDX Part Numbers:

601149

Figure 8a. Model CDX18-2100 Part Numbers

Part Numbers

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Part Numbers

S90 Vibrator (CDX)Model CDX18-2100

P/N 601149

Description Item Part No.

Case 1 300177

Flange 3 301148

Screw 4 515507

Washer, Schnorr 5 513004

O-Ring 6 508560

Shaft 7 400214

Bearing 10 506531

Key 13 506029

Screw 16 516556


Washer, Brass 18 513514

Disc, Weight Adj Right 19 518156

Disc, Weight Adj Left 19 518157

Ring, Snap 20 500041

O-Ring 22 508576

Cover, Weight 23 306076

Screw 24 515505


Terminal Block 26 510501

Screw 27 515501


Screw, Ground 29 516555


Tag, Ground 31 518026

Cushion, Foam 32 514021

O-Ring 33 508620

Cover, Wiring Box 34 309031

Screw 35 515509


Protector, Lead 39 514022

Thermostat, Term. Block 49 510510

Screw, Terminal Block 50 515605

Screw Insert 51 509056

Part

Num

bers

Figure 8b. Model CDX18-2100 Part Numbers

�� 18 ��

Part Numbers


1332

45

222325

27

26 28 222325

33

6

16

1418

8

3

172021

193130

343615

1213

11 102

1 35 745

9

Part

Num

bers

�� 19 ��


Model CDX18-5100, P/N 601292

Item Qty. Description Part No.

1 1 Case 300436

3 1 Flange 301254

4 16 Screw SHC MB x 25 515508

5 16 Washer Schnorr DB 513004

6 1 Shaft 400367

7 2 Roller Bearing 506538

8 2 V-Ring 502059

9 2 Key 10 x 8 x 22 506044

12 4 Screw SHC M10 x 45 515559

13 8 Washer Schnorr D10 513005

14 1 Weight Adjustment Disk Right 518174

15 1 Weight Adjustment Disk Left 518175

16 2 Snap Ring 500055

17 2 O-Ring 508621

18 2 Weight Cover 517055

19 1 Terminal Block 6 Post 56 x 36 510501

20 2 Screw SHC M5 x 14 515501

21 2 Washer Schnorr DS 513002

22 2 Screw HHC M6 x 14 516555


24 1 Rubber Block 514039

25 2 Washer Ground D6 518026

26 1 Terminal Block 2 Post 510510

27 1 Adapter M6 to M3 515605

28 1 Screw SHC M3 x 25 509056

29 1 Cable Protection Sheath 514031

30 1 Terminal Box Cover 309037

31 1 O-Ring 508671

32 4 Screw SHC M10 x 30 515538

33 2 Plug 1/8 NPT 509059

34 2 Bearing Cover 303080

35 2 Snap Ring Internal 500076

36 4 Plug M8 x 10 509010

Part

Num

bers

�� 20 ��


232426

1920

4533

232426

27

2829

16

6

1213

18

14

8

317

222421

31

32

343615

1110

7

2

1

35 45

9

Part

Num

bers

�� 21 ��


Model CDX18-5900, P/N 601293


1 1 Case 300437

3 2 Flange 301254

4 12 Screw SHC M10 x 30 515538


6 1 Shaft 400368


8 2 V-Ring 502084

9 2 Key 10 x 8 x 22 506044

12 4 Screw SHC M12 x 45 515612


14 1 Weight Adjustment Disk Right 518174

15 1 Weight Adjustment Disk Left 518175

16 2 Snap Ring 500058

17 2 O-Ring 508619


19 8 Screw SHC M8 x 25 515508



22 2 Screw SHC M6 x 20 515504

23 2 Screw HHC M6 x 14 516555





28 1 Adapter M6 to M3 515605

29 1 Screw SHC M3 x 25 509056



32 1 O-Ring 508548

33 2 Plug 1/8 NPT 509059



36 4 Plug M10 x 10 509008Pa

rt N

umbe

rs

�� 22 ��

Figure 11a. Models VMX18-6100 and VMX18-8340 Part Numbers

242523

192022

31

2728

1516

192022

9

6

12

511

148313

1820

17

29

3034

102 1 32 33 7

45

Part

Num

bers

�� 23 ��

Figure 11b. Models VMX18-6100 and VMX18-8340 Part Numbers

Models VMX18-6100 and VMX18-8340, P/N 601298


1 1 Case 300243

3 2 Flange 301256

4 8 Screw SHC M12x 35 515558


6 1 Shaft 400369


8 2 V-Ring 502069

9 2 Key 14 x 9 x 25 506046

11 4 Screw SHC M12 x 55 515588

12 2 Snap Ring 500063

13 2 O-Ring 508629


15 8 Screw SHC M8 x 25 515508



18 2 Screw SHC M6 x 20 515504

19 2 Screw HHC M4 x 14 516555





24 1 Adapter M6 to M3 515605

25 1 Screw SHC M3 x 25 509056


27 4 Screw SHC M10 x 30 515538



30 1 O-Ring 508548

31 2 Plug 1/8 NPT 509059



34 4 Plug M12 x 12 509008Pa

rt N

umbe

rs

Form No. M3637SW-11/02

PO Box 721110Houston, TX 77272 USA

Phone: 281-988-1866 or 800-654-0660FAX: 281-988-1888

http:\www.swaco.midf.com

VIBRATOR TECHNICAL DATA SHEETCDX18-5900 230/460V 60Hz 3PH

MECHANICAL CHARACTERISTICS

Weight: 200 lb (91 kg) Martin P/N: C601293-5900Rpm: 1800 Ital. code: 601293*Protection: Class I, Groups C,D Frame Size: 60X

IP66 EExd IIB 160C UL/cUL File: E129825ATEX # 01ATEX0135585

Working moment: 129.0 in.-lb (148.8 kg-cm)Max. Static moment: 64.6 in.-lb (74.4 kg-cm)

Weight Unbalance Centrifugal Force Bearing Life (hrs)Position in.-lb kg-cm lb kg kN w/1.3 Load Factor

100% 64.6 74.4 5954 2700 26.5 15,85990% 58.1 67.0 5358 2430 23.8 22,53280% 51.7 59.5 4763 2160 21.2 33,36670% 45.2 52.1 4167 1890 18.5 52,07360% 38.7 44.6 3572 1620 15.9 87,05150% 32.3 37.2 2977 1350 13.2 159,84940% 25.8 29.8 2381 1080 10.6 336,31330% 19.4 22.3 1786 810 7.9 877,41620% 12.9 14.9 1191 540 5.3 3,389,82010% 6.5 7.4 595 270 2.6 34,167,246

Bearing: NJ2310E.TVP2.C4.QP51Dynamic Factor: 91.9 (3.62 /mm)Dynamic Load: 72248 lb (32840 kg)Lubrication: Kluber Isoflex Topas NB52Lube schedule: Every 3000 working hours use, 1.0 oz (25 grams) per bearing

A: 22.52 in. (572) D: 6.10 in. (155) G: 0.87 in. (22)B: 12.28 in. (312) E: 8.86 in. (225) H: 5.31 in. (135)C: 10.63 in. (270) F: 2.05 in. (52) M: 7.87 in. (200)

Service length required per side 5.75 in. (146 mm)Mounting bolts: 3/4"-10NC Gr 5 (M20)Mounting bolt torque: 270 ft-lb (366 N-m)

9/22/2004

VIBRATOR TECHNICAL DATA SHEETCDX18-5900 230/460V 60Hz 3PH

ELECTRICAL CHARACTERISTICS

Nominal input voltage: 230 / 460Nominal current (amps): 5.8 / 2.9Start current (amps): 45 / 22.5Start/nom current ratio: 7.8Input power (watts): 1650Output power (hp-watts): 1.99 -1485Efficiency: 90%Slip: 2.0%Power factor (cos phi): 0.69Phase resist. (ohms @ 20 C): 3.41Insulation class: FLocked Rotor Code: L (9.01)Nominal torque: 64 in.-lb (7.2 N-m)Start torque: 332 in.-lb (37.5 N-m)Maximum torque: 304 in.-lb (34.3 N-m)Start/nom torque ratio: 5.2Max./nom torque ratio: 4.8Starting time (sec): 0.72Duty cycle: continuousMax. Ambient Temp.: 131 F (55 C)Operating Temp. Code: T2C

9/22/2004

Documents

Operating and Service Manual For - RIG MANUFACTURING System/Swaco - Mongoose PT Shaker.pdfThis manual contains installation, operation, and maintenance instructions for the Mongoose