32
OPERATING AND PARTS MANUAL www.DaltonAg.com 602 E. VAN BUREN LENOX, IOWA 50851 800.342.7498 WNDT 1000 GN WDNT 1000 GN SA WNDT 1500 GN WNDT 2000 GN WNDT 2000 GN SA WNDT 3000 GN

OPERATING AND PARTS MANUAL - Dalton Ag · operating and parts manual 602 e. van buren lenox, iowa 50851 800.342.7498 wndt 1000 gn wdnt 1000 gn sa wndt 1500 gn wndt 2000 gn

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Page 1: OPERATING AND PARTS MANUAL - Dalton Ag · operating and parts manual  602 e. van buren lenox, iowa 50851 800.342.7498 wndt 1000 gn wdnt 1000 gn sa wndt 1500 gn wndt 2000 gn

OPERATING AND PARTS MANUAL

www.DaltonAg.com602 E. VAN BUREN LENOX, IOWA 50851 800.342.7498

WNDT 1000 GNWDNT 1000 GN SAWNDT 1500 GNWNDT 2000 GNWNDT 2000 GN SAWNDT 3000 GN

Page 2: OPERATING AND PARTS MANUAL - Dalton Ag · operating and parts manual  602 e. van buren lenox, iowa 50851 800.342.7498 wndt 1000 gn wdnt 1000 gn sa wndt 1500 gn wndt 2000 gn
Page 3: OPERATING AND PARTS MANUAL - Dalton Ag · operating and parts manual  602 e. van buren lenox, iowa 50851 800.342.7498 wndt 1000 gn wdnt 1000 gn sa wndt 1500 gn wndt 2000 gn

TABLE OF CONTENTS

ANHYDROUS-AMMONIA SAFETY ON THE FARM AND FIRST AID...................................................... 1-6TONGUE, NON-BRAKE....................................................................................................................... 7EXTENDABLE TONGUE ASSEMBLY..................................................................................................... 8WNDT GN BOLSTER PACKAGE: FRONT END ASSEMBLY..................................................................... 9WNDT GN BULKHEAD ASSEMBLY...................................................................................................... 10WNDT GN TANK CHANNEL ASSEMBLY............................................................................................... 11BOLT-ON STEP AND HOSE HOLDER................................................................................................... 12WNDT GN 1000 SA AXLE WELDMENT AND HUB.............................................................................. 13WNDT GN 2000 SA AXLE WELDMENT AND HUB............................................................................. 14LH AND RH TANDEM WALKERS, NON-BRAKE: WNDT 1000 GN...................................................... 15LH AND RH TANDEM WALKERS, WITH 2-WHEEL BRAKES: WNDT 1000 GN..................................... 16LH AND RH TANDEM WALKERS, WITH 4-WHEEL BRAKES: WNDT 1000 GN..................................... 17LH AND RH TANDEM WALKERS, NON-BRAKE: WNDT 1500 GN & WNDT 2000 GN.......................... 18LH AND RH TANDEM WALKERS, WITH 2-WHEEL BRAKES: WNDT 1500 GN & WNDT 2000 GN....... 19LH AND RH TANDEM WALKERS, WITH 4-WHEEL BRAKES: WNDT 1500 GN & WNDT 2000 GN........20LH AND RH TANDEM WALKERS, NON-BRAKE: WNDT 3000 GN....................................................... 21LH AND RH TANDEM WALKERS, WITH 2-WHEEL BRAKES: WNDT 3000 GN..................................... 22LH AND RH TANDEM WALKERS, WITH 4-WHEEL BRAKES: WNDT 3000 GN..................................... 23WNDT GN DECAL MAP...................................................................................................................... 24WNDT BRAKE LINE PLUMBING......................................................................................................... 25PARTS ORDERING PROCEDURE......................................................................................................... 26LIMITED WARRANTY AND COMPANY POLLICY.................................................................................. 27

SIMPLE. DURABLE. AMERICAN.

Page 4: OPERATING AND PARTS MANUAL - Dalton Ag · operating and parts manual  602 e. van buren lenox, iowa 50851 800.342.7498 wndt 1000 gn wdnt 1000 gn sa wndt 1500 gn wndt 2000 gn

3/25

/201

5U

sing

anh

ydro

us a

mm

onia

saf

ely

on th

e fa

rm :

Nitr

ogen

: N

utrie

nt M

anag

emen

t : A

gric

ultu

re :

Uni

vers

ity o

f Min

neso

ta E

xten

sion

http

://w

ww

.ext

ensi

on.u

mn.

edu/

agric

ultu

re/n

utrie

nt­m

anag

emen

t/nitr

ogen

/usi

ng­a

nhyd

rous

­am

mon

ia­s

afel

y­on

­the­

farm

/#ot

her­

sour

ces­

of­a

nhyd

rous

­am

mon

i…1/

8

Anhy

drou

s am

mon

ia is

com

pres

sed

into

a c

lear

,co

lorle

ss li

quid

whe

n us

edfo

r an

agric

ultu

ral f

ertil

izer

.

Dur

ing

war

m w

eath

er th

ete

mpe

ratu

re o

f the

liqu

idan

hydr

ous

amm

onia

incr

ease

s, c

ausi

ng it

toex

pand

and

incr

easi

ng th

e

Nut

rient

Man

agem

ent

Usin

g an

hydr

ous

amm

onia

saf

ely

on th

e fa

rm

By J

ohn

M. S

huts

ke, E

xten

sion

Agr

icul

tura

l Hea

lth a

nd S

afet

y Sp

ecia

list

Intro

duct

ion

Not

e: T

he in

form

atio

n pr

ovid

ed in

this

bul

letin

is b

ased

on

curre

nt M

inne

sota

con

ditio

ns a

nd re

gula

tory

requ

irem

ents

at t

he ti

me

of th

is re

visi

on. C

onsu

lt yo

ur lo

cal a

utho

ritie

s an

d w

ith y

our a

mm

onia

and

equi

pmen

t dea

ler f

or a

dditi

onal

ope

ratio

nal a

nd s

afet

y in

form

atio

n.

Anhy

drou

s am

mon

ia is

an

effic

ient

and

wid

ely

used

sou

rce

of n

itrog

en fe

rtiliz

er. A

nhyd

rous

am

mon

ia h

asse

vera

l adv

anta

ges,

incl

udin

g its

rela

tivel

y ea

sy a

pplic

atio

n an

d re

ady

avai

labi

lity.

How

ever

, the

re a

re a

lso

disa

dvan

tage

s an

d po

tent

ial d

ange

rs in

volv

ed in

hand

ling

anhy

drou

s am

mon

ia. I

t mus

t be

stor

ed a

nd h

andl

ed u

nder

hig

hpr

essu

re, r

equi

ring

spec

ially

des

igne

d an

d w

ell­m

aint

aine

d eq

uipm

ent.

Inad

ditio

n, to

ens

ure

thei

r saf

ety,

wor

kers

mus

t be

adeq

uate

ly e

duca

ted

abou

t the

proc

edur

es a

nd p

erso

nal p

rote

ctiv

e eq

uipm

ent r

equi

red

to s

afel

y ha

ndle

this

prod

uct.

Wha

t is

anhy

drou

s am

mon

ia, a

nd w

hy is

it s

o ris

ky to

han

dle?

It is

a c

hem

ical

mad

e up

of o

ne p

art n

itrog

en a

nd th

ree

parts

hyd

roge

n. T

he p

rope

rties

of t

his

ferti

lizer

mak

e it

one

of th

e m

ost p

oten

tially

dan

gero

us c

hem

ical

s us

ed in

agric

ultu

re. A

mm

onia

gas

is c

olor

less

and

has

a s

harp

, pen

etra

ting

odor

. Whe

nus

ed a

s an

agr

icul

tura

l fer

tiliz

er, i

t is

com

pres

sed

into

a li

quid

. In

the

liqui

d st

ate,

it is

sto

red

in s

peci

ally

desi

gned

tank

s st

rong

eno

ugh

to w

ithst

and

inte

rnal

pre

ssur

es o

f at l

east

250

pou

nds

per s

quar

e in

ch (p

si).

As th

e ou

tsid

e te

mpe

ratu

re in

crea

ses,

the

tem

pera

ture

of t

he li

quid

in th

e ta

nk in

crea

ses

and

the

liqui

dex

pand

s, c

ausi

ng th

e va

por p

ress

ure

in th

e ta

nk to

incr

ease

. For

exa

mpl

e, a

t 60°

F, th

e pr

essu

re is

93

psi

and

at 1

00°F

, the

pre

ssur

e is

nea

rly 2

00 p

si.

If a

hose

rupt

ures

or a

val

ve is

uni

nten

tiona

lly o

pene

d, th

e hi

gh p

ress

ure

from

the

tank

can

cau

se a

mm

onia

to s

pray

into

you

r eye

s, fa

ce, a

nd o

ther

par

ts o

f you

rbo

dy b

efor

e yo

u ca

n re

act.

Whe

n pr

essu

re is

rele

ased

, liq

uid

anhy

drou

sam

mon

ia q

uick

ly c

onve

rts to

a g

as.

To p

rote

ct y

ours

elf a

nd o

ther

wor

kers

, you

mus

t be

awar

e of

the

haza

rdou

spr

oper

ties

of a

nhyd

rous

am

mon

ia. T

he w

ord

"anh

ydro

us" m

eans

with

out w

ater

.C

onse

quen

tly, w

hen

anhy

drou

s am

mon

ia c

omes

in c

onta

ct w

ith a

ny m

oist

ure,

Univ

ersi

ty o

f Min

neso

ta E

xten

sion

ww

w.e

xten

sion

.um

n.ed

u61

2­62

4­12

22

3/25

/201

5U

sing

anh

ydro

us a

mm

onia

saf

ely

on th

e fa

rm :

Nitr

ogen

: N

utrie

nt M

anag

emen

t : A

gric

ultu

re :

Uni

vers

ity o

f Min

neso

ta E

xten

sion

http

://w

ww

.ext

ensi

on.u

mn.

edu/

agric

ultu

re/n

utrie

nt­m

anag

emen

t/nitr

ogen

/usi

ng­a

nhyd

rous

­am

mon

ia­s

afel

y­on

­the­

farm

/#ot

her­

sour

ces­

of­a

nhyd

rous

­am

mon

i…2/

8

vapo

r pre

ssur

e in

the

tank

.

Anhy

drou

s am

mon

iaex

pand

s in

to a

gas

as

it is

inje

cted

into

the

soil

whe

reit

rapi

dly

com

bine

s w

ithso

il m

oist

ure.

Pers

onal

pro

tect

ive

equi

pmen

t suc

h as

gogg

les,

rubb

er g

love

s,an

d lo

ng­s

leev

ed s

hirts

are

esse

ntia

l whe

nha

ndlin

g an

hydr

ous

amm

onia

.

the

wat

er a

nd a

mm

onia

rapi

dly

com

bine

. Whe

n in

ject

ed in

to th

e so

il, th

e liq

uid

amm

onia

exp

ands

into

a g

as a

nd is

read

ily a

bsor

bed

in th

e so

il m

oist

ure.

Sim

ilarly

, in

cont

act w

ith y

our e

yes,

ski

n, o

r muc

ous

mem

bran

es, a

mm

onia

will

caus

e ra

pid

dehy

drat

ion

and

seve

re b

urns

as

it co

mbi

nes

with

the

moi

stur

e of

the

body

.

Anhy

drou

s am

mon

ia b

oils

at m

inus

28°

F. It

mus

t be

kept

und

er p

ress

ure

to b

est

ored

as

a liq

uid

abov

e th

is te

mpe

ratu

re. T

hus,

whe

n liq

uid

amm

onia

stri

kes

the

skin

, it c

an in

stan

tly fr

eeze

exp

osed

tiss

ue.

Anhy

drou

s am

mon

ia is

cau

stic

and

cau

ses

seve

re c

hem

ical

bur

ns. B

ody

tissu

esth

at c

onta

in a

hig

h pe

rcen

tage

of w

ater

, suc

h as

the

eyes

, ski

n, a

nd re

spira

tory

tract

, are

ver

y ea

sily

bur

ned.

Vic

tims

expo

sed

to e

ven

smal

l am

ount

s of

am

mon

iare

quire

imm

edia

te tr

eatm

ent w

ith la

rge

quan

titie

s of

wat

er to

min

imiz

e th

eda

mag

e.

Amm

onia

is a

lso

corro

sive

to c

erta

in m

etal

s, s

uch

as c

oppe

r and

zin

c, a

nd th

eir

allo

ys. G

alva

nize

d pi

pe m

ust n

ot b

e us

ed fo

r sto

ring

or a

pply

ing

amm

onia

beca

use

it co

ntai

ns z

inc.

Con

tain

ers

shou

ld b

e m

ade

of s

peci

al h

igh­

stre

ngth

ste

el o

r oth

er a

ppro

ved

mat

eria

l.

Ope

rato

r pro

tect

ion

Beca

use

of th

e ha

zard

s as

soci

ated

with

han

dlin

g an

hydr

ous

amm

onia

, ope

rato

r pro

tect

ion

mus

t rec

eive

top

prio

rity

at a

ll tim

es. C

hem

ical

­pro

of g

oggl

es, r

ubbe

r glo

ves,

and

a h

eavy

­dut

y lo

ng­s

leev

ed s

hirt

are

requ

ired

for a

nyon

e ha

ndlin

g an

hydr

ous

amm

onia

. In

case

of e

xpos

ure,

firs

t aid

mus

t be

adm

inis

tere

d im

med

iate

ly.

Plen

ty o

f wat

er fo

r flu

shin

g a

pers

on w

ho h

as b

een

acci

dent

ly e

xpos

ed to

am

mon

ia s

houl

d be

ava

ilabl

e at

all t

imes

.

It is

impo

rtant

to w

ear t

ight

­fitti

ng, c

hem

ical

­pro

of g

oggl

es w

hen

hand

ling

amm

onia

. Reg

ular

gla

sses

pro

vide

virt

ually

no

prot

ectio

n. A

noth

er o

ptio

n is

tow

ear a

n ap

prov

ed fu

ll­fa

ce re

spira

tor t

hat c

ombi

nes

eye

and

lung

pro

tect

ion.

Nev

er w

ear c

onta

ct le

nses

whe

n w

orki

ng w

ith a

mm

onia

. Anh

ydro

us a

mm

onia

can

get u

nder

the

lens

and

cau

se p

erm

anen

t eye

dam

age

befo

re th

e le

ns c

an b

ere

mov

ed.

Rub

ber g

love

s th

at a

re im

perv

ious

to a

mm

onia

are

requ

ired

for h

andl

ing

anhy

drou

s. T

he g

love

s sh

ould

hav

e an

ext

ende

d cu

ff th

at c

an b

e tu

rned

dow

n at

the

elbo

w to

pre

vent

the

chem

ical

from

runn

ing

dow

n yo

ur s

leev

e w

hen

your

arm

s ar

e ra

ised

. Glo

ves

shou

ld h

ave

a fa

irly

loos

e fit

so

they

can

be

rem

oved

quic

kly

in a

n em

erge

ncy,

but

sho

uld

fit ti

ghtly

eno

ugh

to p

rovi

de a

dequ

ate

prot

ectio

n.

You

can

furth

er p

rote

ct y

our a

rms

from

am

mon

ia s

pray

by

wea

ring

cove

ralls

or a

hea

vy w

ork

shirt

that

cove

rs th

e ar

ms.

Thi

n dr

ess

shirt

s or

sho

rt sl

eeve

s do

not

pro

vide

pro

tect

ion.

Reg

ulat

ions

requ

ire th

at a

ll an

hydr

ous

amm

onia

nur

se ta

nks

and

appl

icat

or ta

nks

carry

at l

east

one

five

­ga

llon

cont

aine

r of c

lean

wat

er. T

his

mus

t be

read

ily a

vaila

ble

for f

lush

ing

the

eyes

and

ski

n in

cas

e of

expo

sure

. The

wat

er s

houl

d be

cha

nged

dai

ly to

ens

ure

a cl

ean

supp

ly. I

t is

also

reco

mm

ende

d th

at a

seco

nd fi

ve­g

allo

n co

ntai

ner o

f wat

er b

e ke

pt o

n th

e tra

ctor

. Thi

s w

ill pr

ovid

e th

e op

erat

or w

ith a

noth

er

1

USING ANHYDROUS AMMONIA SAFELY ON THE FARM

Page 5: OPERATING AND PARTS MANUAL - Dalton Ag · operating and parts manual  602 e. van buren lenox, iowa 50851 800.342.7498 wndt 1000 gn wdnt 1000 gn sa wndt 1500 gn wndt 2000 gn

3/25

/201

5U

sing

anh

ydro

us a

mm

onia

saf

ely

on th

e fa

rm :

Nitr

ogen

: N

utrie

nt M

anag

emen

t : A

gric

ultu

re :

Uni

vers

ity o

f Min

neso

ta E

xten

sion

http

://w

ww

.ext

ensi

on.u

mn.

edu/

agric

ultu

re/n

utrie

nt­m

anag

emen

t/nitr

ogen

/usi

ng­a

nhyd

rous

­am

mon

ia­s

afel

y­on

­the­

farm

/#ot

her­

sour

ces­

of­a

nhyd

rous

­am

mon

i…3/

8

Be s

ure

the

emer

genc

yfir

st a

id w

ater

tank

is fu

ll of

clea

n w

ater

.

Pain

t anh

ydro

us a

mm

onia

tank

s w

hite

to p

reve

ntru

stin

g an

d to

hel

p ke

epth

e te

mpe

ratu

re a

ndpr

essu

re d

own

insi

de th

eta

nk d

urin

g w

arm

wea

ther

.

The

safe

ty v

alve

isde

sign

ed to

relie

ve e

xces

spr

essu

re fr

om th

e va

por

spac

e of

the

tank

at a

pred

eter

min

ed s

tart­

to­

disc

harg

e se

tting

.

sour

ce o

f wat

er fo

r firs

t aid

in c

ase

the

oper

ator

is u

nabl

e to

reac

h th

e on

e on

the

nurs

e or

app

licat

or ta

nk.

Han

dler

s of

am

mon

ia s

houl

d al

so c

arry

an

eigh

t­oun

ce e

ye w

ash

plas

tic w

ater

bot

tle a

t all

times

in c

ase

anac

cide

ntal

exp

osur

e oc

curs

.

If yo

u st

ore

bulk

qua

ntiti

es o

f anh

ydro

us a

mm

onia

, add

ition

al p

rote

ctiv

eeq

uipm

ent i

s re

quire

d. A

rain

suit

and

two

gas

mas

ks w

ith c

urre

ntly

dat

edam

mon

ia c

anis

ters

mus

t be

avai

labl

e fo

r em

erge

ncy

wor

k. T

he p

rote

ctio

n fro

m a

gas

mas

k is

lim

ited,

and

a m

ask

shou

ld o

nly

be u

sed

in lo

w c

once

ntra

tions

. If a

serio

us le

ak o

ccur

s, c

all y

our l

ocal

fire

dep

artm

ent f

or a

ssis

tanc

e. F

irefig

hter

sha

ve th

e pr

oper

trai

ning

and

equ

ipm

ent,

incl

u din

g a

self­

cont

aine

d br

eath

ing

appa

ratu

s an

d pr

otec

tive

suit,

to d

eal w

ith m

ajor

leak

s.

The

oper

ator

's m

anua

l for

anh

ydro

us a

mm

onia

equ

ipm

ent s

houl

d in

clud

ein

stru

ctio

ns o

n pr

oper

pro

cedu

res

to fo

llow

whe

n ha

ndlin

g th

e pr

oduc

t. R

evie

wth

is in

form

atio

n be

fore

ope

ratin

g th

e eq

uipm

ent.

Not

e al

l dec

als

on th

e eq

uipm

ent t

hat i

dent

ify v

alve

s an

d ga

uges

invo

lved

in tr

ansf

errin

g am

mon

ia. D

ecal

ssh

ould

cle

arly

iden

tify

the

first

aid

wat

er a

nd o

ther

pro

tect

ive

mea

sure

s.

Cont

aine

r and

sys

tem

requ

irem

ents

The

spec

ially

fabr

icat

ed a

nd d

esig

ned

equi

pmen

t for

han

dlin

g th

e hi

gh p

ress

ures

enc

ount

ered

with

anhy

drou

s am

mon

ia s

houl

d m

eet t

he a

ppro

pria

te d

esig

n gu

idel

ines

pro

vide

d by

the

Amer

ican

Nat

iona

lSt

anda

rds

Inst

itute

(AN

SI).

All p

arts

and

con

tact

sur

face

s m

ust w

ithst

and

a m

inim

um w

orki

ng p

ress

ure

of25

0 ps

i. Th

is in

clud

es s

uch

thin

gs a

s pr

essu

re w

elds

, saf

ety

valv

es, g

auge

s, fi

tting

s, h

oses

, and

met

erin

gde

vice

s. A

ny re

pair

or s

ervi

ce w

ork

on ta

nks

mus

t be

done

by

a fir

m w

ith a

n ap

prop

riate

repa

ir st

amp

certi

ficat

ion.

Fitt

ing,

val

ve, a

nd o

ther

com

pone

nt re

pairs

mus

t be

done

by

a qu

alifi

ed te

chni

cian

with

trai

ning

and

expe

rienc

e in

repa

iring

anh

ydro

us a

mm

onia

equ

ipm

ent.

All w

eldi

ng o

n an

hydr

ous

amm

onia

pip

ing

mus

tbe

don

e by

a w

elde

r with

app

ropr

iate

ASM

E­ba

sed

wel

ding

qua

lific

atio

ns.

All c

onta

iner

s us

ed fo

r sto

ring

amm

onia

mus

t be

pain

ted

whi

te o

r silv

er. L

ight

colo

rs re

flect

hea

t, he

lpin

g to

kee

p th

e te

mpe

ratu

re a

nd p

ress

ure

insi

de th

e ta

nkat

an

acce

ptab

le le

vel d

urin

g w

arm

wea

ther

.

Reg

ular

ly s

ched

uled

mai

nten

ance

is n

eces

sary

toen

sure

that

the

tank

and

oth

er c

ompo

nent

s ar

e re

ady

for a

mm

onia

ser

vice

. As

nurs

e an

d ap

plic

ator

tank

sbe

com

e ol

der,

the

haza

rds

incr

ease

. Bef

ore

usin

gam

mon

ia e

quip

men

t, pe

rform

a w

alk­

arou

ndin

spec

tion

to lo

cate

any

def

ects

. Saf

ety

chec

klis

ts a

reav

aila

ble

from

man

y an

hydr

ous

amm

onia

sup

plie

rs.

Any

parts

foun

d de

fect

ive

mus

t be

repl

aced

or

repa

ired.

If th

is is

not

pos

sibl

e, th

e un

it m

ust b

e ta

ken

out o

f ser

vice

.

Prop

er c

are

of th

e pr

essu

re re

lief v

alve

is a

n im

porta

nt p

art o

f mai

nten

ance

. Thi

sva

lve

is d

esig

ned

to re

lieve

exc

ess

pres

sure

from

the

vapo

r spa

ce o

f the

tank

at a

pre

dete

rmin

ed p

ress

ure

setti

ng. P

ress

ure

relie

f val

ves

mus

t be

repl

aced

with

in fi

ve y

ears

of t

heir

inst

alla

tion

date

, or i

f you

dis

cove

ran

y le

akag

e or

oth

er d

efec

ts d

urin

g an

insp

ectio

n.

3/25

/201

5U

sing

anh

ydro

us a

mm

onia

saf

ely

on th

e fa

rm :

Nitr

ogen

: N

utrie

nt M

anag

emen

t : A

gric

ultu

re :

Uni

vers

ity o

f Min

neso

ta E

xten

sion

http

://w

ww

.ext

ensi

on.u

mn.

edu/

agric

ultu

re/n

utrie

nt­m

anag

emen

t/nitr

ogen

/usi

ng­a

nhyd

rous

­am

mon

ia­s

afel

y­on

­the­

farm

/#ot

her­

sour

ces­

of­a

nhyd

rous

­am

mon

i…4/

8

Hos

es a

re c

onsi

dere

d th

ew

eake

st li

nk in

the

amm

onia

han

dlin

g sy

stem

and

shou

ld b

e ch

ecke

dca

refu

lly b

efor

e ea

ch u

se.

Safe

ty in

the

field

is u

nder

the

cont

rol o

f the

ope

rato

r.D

efec

tive

equi

pmen

tsh

ould

be

tagg

ed a

ndta

ken

out o

f ser

vice

unt

ilre

paire

d by

qua

lifie

dpe

rson

nel.

Car

ry th

e ho

se b

y th

eva

lve

body

or c

oupl

ing.

This

redu

ces

the

chan

ceof

the

valv

e w

heel

ope

ning

by a

ccid

ent a

nd s

pray

ing

amm

onia

.

Amm

onia

hos

es a

re c

onsi

dere

d th

e w

eake

st li

nk in

the

amm

onia

han

dlin

gsy

stem

. Hos

es m

ust b

e ch

ecke

d ca

refu

lly b

efor

e ea

ch u

se to

mak

e su

re th

ey c

anbe

saf

ely

used

. You

sho

uld

repl

ace

hose

s if

you

find

bulg

es, c

rack

s, c

uts,

sof

tsp

ots,

or b

liste

rs. A

lso,

repl

ace

any

hose

that

has

beg

un to

slip

nea

r the

cou

plin

g.U

se o

nly

hose

s de

sign

ed fo

r anh

ydro

us a

mm

onia

. Eac

h ho

se s

houl

d be

mar

ked

with

the

wor

ds "a

nhyd

rous

am

mon

ia."

In a

dditi

on, t

he m

axim

um w

orki

ngpr

essu

re, t

he m

anuf

actu

rer's

nam

e an

d tra

dem

ark,

and

the

year

of m

anuf

actu

rean

d ex

pira

tion

date

sho

uld

be s

tam

ped

on th

e ho

se.

Hos

es a

re m

ade

with

a v

arie

ty o

f rei

nfor

cem

ent m

ater

ials

and

sho

uld

be re

plac

edac

cord

ingl

y. H

oses

rein

forc

ed w

ith n

ylon

and

sta

inle

ss s

teel

sho

uld

be re

plac

edat

four

and

six

yea

rs re

spec

tivel

y, fr

om th

e da

te o

f man

ufac

ture

, unl

ess

defe

cts

show

up

befo

re th

is ti

me.

Rem

embe

r, sa

fety

whi

le u

sing

am

mon

ia is

con

trolle

d by

the

judg

men

t of t

heop

erat

or. I

f you

find

a d

efec

t, ca

ll yo

ur d

istri

buto

r for

adv

ice.

Do

not t

ry to

unde

rtake

a re

pair

your

self.

Aga

in, o

nly

train

ed a

nd q

ualif

ied

pers

onne

l sho

uld

mak

e re

pairs

on

anhy

drou

s am

mon

ia e

quip

men

t.

Amm

onia

tran

sfer

Man

y am

mon

ia a

ccid

ents

invo

lve

impr

oper

han

dlin

g pr

oced

ures

. You

r firs

t ste

psh

ould

alw

ays

be to

wea

r the

pro

per p

erso

nal p

rote

ctiv

e eq

uipm

ent!

Rea

d yo

urow

ner's

man

ual a

nd fo

llow

inst

ruct

ions

. Do

not l

eave

the

area

dur

ing

the

trans

fer

proc

edur

e. C

heck

with

you

r dea

ler i

f you

are

not

abs

olut

ely

sure

of t

he c

orre

ctpr

oced

ure.

Ask

for i

nstru

ctio

ns w

hen

rent

ing

or b

orro

win

g eq

uipm

ent.

Rev

iew

the

proc

edur

es w

ith a

ny h

ired

or fa

mily

farm

wor

kers

bef

ore

allo

win

g th

em to

han

dle

equi

pmen

t to

assu

re th

eir s

afet

y. M

ake

sure

they

fully

und

erst

and

the

impo

rtanc

e of

pro

tect

ive

equi

pmen

t. N

ote

that

it is

agai

nst f

eder

al la

w to

hire

any

per

son

belo

w th

e ag

e of

16

to tr

ansp

ort,

trans

fer o

r app

ly a

nhyd

rous

amm

onia

. Whe

n fil

ling

a nu

rse

or a

pplic

ator

tank

, be

thor

ough

ly fa

milia

r with

the

equi

pmen

t and

pro

cedu

res

prio

r to

trans

fer.

Beca

use

mos

t acc

iden

ts o

ccur

whe

n tra

nsfe

rring

am

mon

ia, i

t is

very

impo

rtant

to w

ear

gogg

les

and

rubb

er g

love

s du

ring

thes

e pr

oced

ures

. Mak

e su

re th

e fiv

e­ga

llon

cont

aine

r is

full

of c

lean

wat

er a

nd th

at y

ou h

ave

a sm

all s

quirt

bot

tle in

you

r shi

rt po

cket

.

Park

the

nurs

e ta

nk o

n le

vel g

roun

d, d

ownw

ind

from

the

fillin

g op

erat

ion.

Loc

ate

the

nurs

e ta

nk c

lose

to th

e so

urce

tank

to e

limin

ate

stre

tchi

ng o

r ben

ding

the

hose

. Avo

id p

arki

ng to

o cl

ose

to o

bsta

cles

that

wou

ld m

ake

evac

uatio

n di

fficu

lt,su

ch a

s fe

nces

, bui

ldin

gs, o

r ditc

hes.

Blo

ck th

e w

agon

's w

heel

s an

d se

t the

park

ing

brak

e of

the

tow

ing

vehi

cle

to p

reve

nt m

ovem

ent o

f the

nur

se ta

nk. A

serio

us s

ituat

ion

coul

d de

velo

p if

the

tank

mov

es a

nd a

hos

e te

ars

loos

e du

ring

the

fillin

g op

erat

ion.

Bef

ore

conn

ectin

g th

e ho

se, m

ake

sure

the

coup

ling

and

conn

ectio

ns a

re fr

ee fr

om d

irt a

nd o

ther

fore

ign

mat

eria

l. Vi

sual

ly c

heck

to m

ake

sure

that

the

thre

ads

are

not d

amag

ed. T

his

will

redu

ce th

e ch

ance

of a

nam

mon

ia le

ak u

nder

pre

ssur

e.

Wor

kers

sho

uld

carry

the

fille

r hos

e on

ly b

y th

e va

lve

body

or c

oupl

ing,

not

the

valv

e w

heel

. Thi

s w

ill re

duce

the

chan

ce o

f the

val

ve w

heel

ope

ning

and

spr

ayin

g am

mon

ia. R

emem

ber t

hat

2

Page 6: OPERATING AND PARTS MANUAL - Dalton Ag · operating and parts manual  602 e. van buren lenox, iowa 50851 800.342.7498 wndt 1000 gn wdnt 1000 gn sa wndt 1500 gn wndt 2000 gn

3/25

/201

5U

sing

anh

ydro

us a

mm

onia

saf

ely

on th

e fa

rm :

Nitr

ogen

: N

utrie

nt M

anag

emen

t : A

gric

ultu

re :

Uni

vers

ity o

f Min

neso

ta E

xten

sion

http

://w

ww

.ext

ensi

on.u

mn.

edu/

agric

ultu

re/n

utrie

nt­m

anag

emen

t/nitr

ogen

/usi

ng­a

nhyd

rous

­am

mon

ia­s

afel

y­on

­the­

farm

/#ot

her­

sour

ces­

of­a

nhyd

rous

­am

mon

i…5/

8

The

85 p

erce

nt fi

ll bl

eede

rva

lve

shou

ld b

e op

en to

keep

a c

heck

on

the

liqui

dle

vel w

hen

fillin

g.

Fill

only

to th

e 85

per

cent

leve

l of t

he li

quid

cap

acity

of th

e ta

nk.

Mai

ntai

n br

eak­

away

coup

lers

in g

ood

cond

ition

,as

they

pro

vide

pro

tect

ion

if th

e eq

uipm

ent s

epar

ates

acci

dent

ally

.

the

valv

e w

heel

and

fitti

ng a

re d

esig

ned

to b

e cl

osed

by

hand

pre

ssur

e on

ly. D

o no

t use

a w

renc

h to

clo

seth

e va

lve

whe

el, s

ince

this

can

eas

ily d

amag

e th

e fit

ting.

If yo

u ar

e us

ing

a co

mpr

esso

r to

trans

fer a

mm

onia

, fol

low

reco

mm

ende

d in

stru

ctio

ns in

you

r ope

rato

r'sm

anua

l. G

ener

ally

, the

se in

clud

e m

aint

aini

ng a

vap

or p

ress

ure

of fi

ve to

ten

poun

ds lo

wer

in th

e ta

nk b

eing

fille

d to

kee

p a

forw

ard

flow

. Do

not o

verfi

ll th

e nu

rse

or a

pplic

ator

tank

. Car

eful

lym

onito

r the

liqu

id le

vel b

y op

enin

g th

e 85

per

cent

fill

blee

der v

alve

. A w

hite

fog

will

appe

ar n

ear t

he v

alve

whe

n it

reac

hes

this

leve

l. As

a p

art o

f the

nor

mal

load

ing

proc

edur

e, c

heck

the

liqui

d le

vel f

loat

gau

geac

cura

cy b

y co

mpa

ring

it w

ith th

e fix

ed li

quid

leve

lga

uge.

It is

impo

rtant

to fi

ll on

ly to

85

perc

ent o

r les

s of

the

tota

l liq

uid

capa

city

of t

he ta

nk. O

ther

wis

e, a

s th

eou

tsid

e te

mpe

ratu

re in

crea

ses,

the

tem

pera

ture

of t

he li

quid

incr

ease

s, c

ausi

ngth

e liq

uid

to e

xpan

d. T

his

caus

es th

e va

por p

ress

ure

in th

e ta

nk to

rise

to a

pote

ntia

lly d

ange

rous

leve

l. If

the

tank

is o

verfi

lled

and

no v

apor

spa

ce is

ava

ilabl

e, th

e sa

fety

relie

f val

vem

ight

fail,

cau

sing

the

tank

to ru

ptur

e or

exp

lode

.

Afte

r the

fillin

g op

erat

ion

is c

ompl

eted

, sec

ure

the

hose

in it

s st

orag

e po

sitio

n fo

rtra

nsit.

Tak

e a

final

wal

k ar

ound

the

nurs

e or

app

licat

or ta

nk to

con

firm

that

all

step

s ha

ve b

een

take

n.

A tra

iling

nurs

e ta

nk a

nd to

ol b

ar a

re c

omm

only

use

d to

app

ly a

nhyd

rous

amm

onia

. Rec

omm

ende

d sa

fety

pre

caut

ions

mus

t als

o be

use

d fo

r thi

seq

uipm

ent.

Prov

ide

a br

eak­

away

cou

pler

in th

e am

mon

ia li

ne th

at ru

ns to

the

tool

bar

. Mak

e su

re th

is c

oupl

er is

in g

ood

wor

king

ord

er. T

his

prov

ides

pro

tect

ion

if th

e eq

uipm

ent s

epar

ates

acc

iden

tally

. The

val

ves

in th

e co

uple

r will

stop

the

amm

onia

gas

from

esc

apin

g in

bot

h th

e up

stre

am a

nd d

owns

tream

line

s. B

efor

ere

conn

ectin

g th

e co

uple

r, re

mov

e th

e in

tern

al p

ress

ure

from

the

lines

bot

h up

and

dow

nstre

am o

f the

cou

pler

. Thi

s is

don

e by

ope

ning

the

blee

der v

alve

s on

eac

h lin

e. F

ailu

re to

rele

ase

this

pres

sure

cou

ld e

xpos

e yo

u to

pre

ssur

ized

am

mon

ia.

Spec

ial p

reca

utio

ns a

re n

eces

sary

whe

n re

mov

ing

dirt

from

clo

gged

app

licat

or tu

bes.

Bec

ause

pre

ssur

eca

n bu

ild u

p in

the

tube

s if

they

bec

ome

clog

ged,

a ru

sh o

f anh

ydro

us a

mm

onia

can

be

expe

cted

whe

n th

eyar

e un

clog

ged.

Wea

r you

r gog

gles

, glo

ves,

and

a lo

ng­s

leev

ed s

hirt

whi

le u

nclo

ggin

g tu

bes.

Pos

ition

your

self

upw

ind

from

the

clog

ged

tube

. You

can

use

a lo

ng p

iece

of h

eavy

­gau

ge w

ire to

rem

ove

soil

and

othe

r deb

ris fr

om th

e tu

be.

Firs

t aid

Even

a s

mal

l bla

st o

f anh

ydro

us a

mm

onia

can

be

extre

mel

y ha

rmfu

l to

the

skin

, eye

s, a

nd m

ucou

sm

embr

anes

in th

e no

se, m

outh

, and

thro

at. W

hen

amm

onia

con

tact

s th

e sk

in o

r eye

s, ti

ssue

dam

age

occu

rs ra

pidl

y. T

his

dam

age

resu

lts fr

om a

com

bina

tion

of d

ehyd

ratio

n, fr

eezi

ng, a

nd c

aust

ic a

ctio

n. If

ape

rson

's s

kin

has

been

exp

osed

to a

mm

onia

, mov

e th

e vi

ctim

to a

saf

e ar

ea, a

nd fl

ush

the

expo

sed

area

imm

edia

tely

with

cle

an w

ater

for a

t lea

st 1

5 m

inut

es. R

emov

e co

ntam

inat

ed c

loth

ing

as s

oon

as p

ossi

ble.

3/25

/201

5U

sing

anh

ydro

us a

mm

onia

saf

ely

on th

e fa

rm :

Nitr

ogen

: N

utrie

nt M

anag

emen

t : A

gric

ultu

re :

Uni

vers

ity o

f Min

neso

ta E

xten

sion

http

://w

ww

.ext

ensi

on.u

mn.

edu/

agric

ultu

re/n

utrie

nt­m

anag

emen

t/nitr

ogen

/usi

ng­a

nhyd

rous

­am

mon

ia­s

afel

y­on

­the­

farm

/#ot

her­

sour

ces­

of­a

nhyd

rous

­am

mon

i…6/

8

The

subz

ero

tem

pera

ture

sof

anh

ydro

us a

mm

onia

can

freez

e ex

pose

d sk

inin

stan

tly w

hen

spra

yed

acci

dent

ally

.

Skin

exp

osed

to a

mm

onia

shou

ld b

e flu

shed

imm

edia

tely

with

wat

er.

Rem

ove

cont

amin

ated

clot

hes

as s

oon

aspo

ssib

le.

Do

not a

pply

sal

ves,

cre

ams,

or o

intm

ents

, sin

ce th

ese

may

sea

l res

idua

l am

mon

ia in

the

skin

and

cont

ribut

e to

furth

er d

amag

e. C

onta

ct a

doc

tor i

mm

edia

tely

afte

r adm

inis

terin

g em

erge

ncy

first

aid

treat

men

t.

Even

if s

mal

l am

ount

s of

am

mon

ia e

nter

the

eyes

, flu

sh th

em im

med

iate

ly w

ithw

ater

for 1

5 m

inut

es o

r mor

e. H

old

the

eyel

ids

open

dur

ing

irrig

atio

n to

ens

ure

wat

er c

onta

ct w

ith a

ll pa

rts o

f the

eye

. Thi

s ca

n be

diff

icul

t and

pai

nful

, but

it is

an

impo

rtant

ste

p to

min

imiz

e th

e da

mag

e ca

used

by

amm

onia

. Im

med

iate

firs

t aid

is v

ery

impo

rtant

to a

void

par

tial o

r tot

al lo

ss o

f vis

ion.

Aga

in, c

onsu

lt a

doct

oraf

ter g

ivin

g em

erge

ncy

first

aid

.

Amm

onia

vap

ors

are

easi

ly d

etec

ted

beca

use

of th

eir p

unge

nt o

dor,

allo

win

gth

em to

be

dete

cted

eve

n in

low

con

cent

ratio

ns. I

nhal

atio

n of

am

mon

ia c

anirr

itate

the

resp

irato

ry tr

act a

nd lu

ngs.

At h

igh

conc

entra

tions

, am

mon

ia th

atco

mbi

nes

with

moi

stur

e in

the

lung

s m

ay d

amag

e th

e lu

ng li

ning

. Thi

s ca

ndr

amat

ical

ly re

duce

the

lung

s' ab

ility

to tr

ansf

er o

xyge

n to

the

bloo

dstre

am.

If a

pers

on h

as in

hale

d am

mon

ia, m

ove

the

vict

im to

a s

afe

area

. Exp

osur

es to

low

con

cent

ratio

ns o

f am

mon

ia fo

r a s

hort

perio

d of

tim

e m

ay n

ot re

quire

treat

men

t. Ex

posu

re to

hig

her c

once

ntra

tions

may

cau

se c

onvu

lsiv

e co

ughi

ngan

d re

spira

tory

spa

sms.

Pro

vide

car

diop

ulm

onar

y re

susc

itatio

n if

the

vict

im is

not

brea

thin

g, a

nd s

umm

on e

mer

genc

y m

edic

al a

ssis

tanc

e.

If am

mon

ia is

sw

allo

wed

, con

tact

a d

octo

r im

med

iate

ly. I

f the

per

son

isco

nsci

ous,

hav

e hi

m/h

er d

rink

larg

e am

ount

s of

wat

er to

dilu

te th

e ch

emic

al.

Nev

er g

ive

fluid

s to

or i

nduc

e vo

miti

ng in

a v

ictim

who

is in

sho

ck o

r unc

onsc

ious

.If

vom

iting

occ

urs,

kee

p th

e he

ad lo

wer

than

the

hips

to p

reve

nt v

omitu

s fro

men

terin

g th

e lu

ngs.

Road

saf

ety

Tow

ing

a nu

rse

tank

pre

sent

s pr

oble

ms

diffe

rent

from

nor

mal

hig

hway

trav

el b

ecau

se a

nhyd

rous

am

mon

iais

a h

azar

dous

mat

eria

l. An

acc

iden

t with

a n

urse

tank

on

the

high

way

cou

ld re

sult

in s

erio

us in

jurie

s, c

ostly

repa

irs, a

nd li

abilit

ies.

It is

ver

y im

porta

nt to

che

ck w

ith y

our s

tate

aut

horit

ies

to o

btai

n in

form

atio

n on

you

rst

ate'

s ru

les

and

regu

latio

ns th

at a

pply

to a

nhyd

rous

am

mon

ia e

quip

men

t bei

ng m

oved

on

road

way

s.

In m

any

stat

es, n

urse

tank

s m

ount

ed fo

r tra

nspo

rt ar

e co

nsid

ered

"im

plem

ents

of h

usba

ndry

" whe

n us

ed fo

rag

ricul

tura

l pur

pose

s. T

hey

mus

t con

form

to s

tate

regu

latio

ns fo

r tra

vel o

n pu

blic

road

s. N

urse

tank

s m

ust

have

the

wor

ds "a

nhyd

rous

am

mon

ia" a

nd "n

onfla

mm

able

" in

larg

e gr

een

lette

ring

on b

oth

side

s an

d on

each

end

. All

four

sid

es o

f the

tank

mus

t als

o ha

ve a

pla

card

dis

play

ing

the

"100

5" id

entif

icat

ion

num

ber,

and

mus

t hav

e th

e w

ords

"inh

alat

ion

haza

rd" o

n tw

o si

des.

App

licat

or ta

nks

mus

t hav

e m

arki

ngs

iden

tical

toth

ose

on n

urse

tank

s. T

hese

mar

king

s al

low

oth

er m

otor

ists

to e

asily

iden

tify

an a

mm

onia

tank

. Anh

ydro

usam

mon

ia ta

nks

shou

ld a

lso

disp

lay

a sl

ow­m

ovin

g ve

hicl

e si

gn c

lear

ly v

isib

le fr

om th

e re

ar.

All a

nhyd

rous

tank

wag

ons

mus

t be

secu

rely

atta

ched

to th

e to

win

g ve

hicl

e by

a d

raw

bar,

hitc

h pi

n an

dsa

fety

clip

, and

sui

tabl

e sa

fety

cha

ins.

Be

sure

to c

heck

thes

e pa

rts to

see

that

they

are

sec

ure

befo

re e

ach

trip

on th

e hi

ghw

ay.

Anhy

drou

s am

mon

ia w

agon

s ar

e de

sign

ed to

follo

w s

moo

thly

in th

e pa

th o

f the

tow

ing

vehi

cle.

Tan

ks c

an

3

Page 7: OPERATING AND PARTS MANUAL - Dalton Ag · operating and parts manual  602 e. van buren lenox, iowa 50851 800.342.7498 wndt 1000 gn wdnt 1000 gn sa wndt 1500 gn wndt 2000 gn

4

3/25

/201

5U

sing

anh

ydro

us a

mm

onia

saf

ely

on th

e fa

rm :

Nitr

ogen

: N

utri

ent M

anag

emen

t : A

gric

ultu

re :

Uni

vers

ity o

f Min

neso

ta E

xten

sion

http

://w

ww

.ext

ensi

on.u

mn.

edu/

agri

cultu

re/n

utri

ent­

man

agem

ent/n

itrog

en/u

sing

­anh

ydro

us­a

mm

onia

­saf

ely­

on­t

he­f

arm

/#ot

her­

sour

ces­

of­a

nhyd

rous

­am

mon

i…7/

8

Anh

ydro

us a

mm

onia

wag

ons

tow

ed o

nhi

ghw

ays

mus

t be

equi

pped

with

a s

low

­m

ovin

g ve

hicl

e em

blem

.

read

ily o

vertu

rn o

r col

lide

with

ano

ther

veh

icle

if th

e w

agon

sw

erve

s fro

m s

ide

tosi

de. M

ake

sure

you

r tan

k w

agon

is h

itche

d pr

oper

ly to

pre

vent

sw

ayin

g. C

heck

to s

ee th

at w

heel

lug

nuts

are

tigh

t and

tire

s ar

e in

goo

d sh

ape

and

prop

erly

infla

ted.

Whe

n to

win

g a

nurs

e ta

nk, d

rive

at s

peed

s of

25

mph

or l

ess.

In M

inne

sota

,an

hydr

ous

amm

onia

tank

s an

d ot

her i

mpl

emen

ts o

f hus

band

ry w

ith a

gro

ssw

eigh

t exc

eedi

ng 6

,000

pou

nds

mus

t not

be

tow

ed fa

ster

than

25

mph

, unl

ess

the

wag

on is

equ

ippe

d w

ith b

rake

s. T

he p

oten

tial f

or a

ser

ious

acc

iden

t inc

reas

esat

hig

her s

peed

s be

caus

e th

e op

erat

or m

ay la

ck s

uffic

ient

bra

king

cap

acity

tosa

fely

con

trol t

he w

agon

. Hau

ling

mor

e th

an o

ne lo

aded

nur

se ta

nk is

a v

iola

tion

of th

e la

w in

mos

t sta

tes.

Bec

ause

farm

impl

emen

t tire

s ar

e de

sign

ed fo

r low

­spe

ed tr

avel

, allo

w s

uffic

ient

time

to re

ach

your

des

tinat

ion.

In m

ost s

tate

s, th

e la

w h

as a

dditi

onal

requ

irem

ents

if a

nur

se ta

nk o

r app

licat

or ta

nk is

tow

ed b

etw

een

the

hour

s of

sun

set a

nd s

unris

e, a

nd a

ny o

ther

tim

es w

hen

driv

er v

isib

ility

is im

paire

d. F

or e

xam

ple,

inM

inne

sota

, sta

te la

w c

urre

ntly

requ

ires

that

anh

ydro

us a

mm

onia

wag

ons

be e

quip

ped

with

two

red

refle

ctor

s at

the

extre

me

left

and

right

rear

sid

es o

f the

end

of t

he w

agon

. Als

o, th

e w

ides

t por

tion

of th

eto

win

g ve

hicl

e/w

agon

com

bina

tion

mus

t dis

play

a re

d or

am

ber l

ight

at t

he e

xtre

me

left

end

of th

eco

mbi

natio

n vi

sibl

e fro

m th

e re

ar, a

nd a

n am

ber o

r whi

te li

ght v

isib

le fr

om th

e fro

nt. T

his

mea

ns th

at if

the

wag

on is

wid

er th

an th

e to

win

g ve

hicl

e, th

e w

agon

mus

t be

equi

pped

with

ligh

ts d

urin

g lo

w­li

ght c

ondi

tions

.Id

eally

, all

anhy

drou

s am

mon

ia w

agon

s sh

ould

be

equi

pped

with

ligh

ts w

hen

tow

ed o

n th

e hi

ghw

ayre

gard

less

of t

he li

ghts

pre

sent

on

the

tow

ing

vehi

cle.

Oth

er u

ses

for a

nhyd

rous

am

mon

ia

Bes

ides

bei

ng a

com

mon

sou

rce

of n

itrog

en fe

rtiliz

er, a

nhyd

rous

am

mon

ia h

as o

ther

pur

pose

s on

the

farm

.It

has

been

use

d w

ith h

igh

moi

stur

e gr

ains

to c

ontro

l mol

d gr

owth

. Whe

n us

ing

anhy

drou

s am

mon

ia w

ithgr

ain,

use

the

sam

e pr

ecau

tions

as

you

wou

ld w

hen

appl

ying

it a

s fe

rtiliz

er. T

he s

ame

haza

rds

exis

tw

hene

ver y

ou h

andl

e am

mon

ia u

nder

pre

ssur

e.

Anh

ydro

us a

mm

onia

is a

lso

used

to a

dd n

onpr

otei

n ni

troge

n to

cor

n si

lage

. The

am

mon

ia is

con

tain

edun

der p

ress

ure

up to

a c

oolin

g re

acto

r in

this

app

licat

ion.

Gog

gles

, rub

ber g

love

s, a

nd h

eavy

­dut

y cl

othi

ng,

incl

udin

g lo

ng­s

leev

ed s

hirts

, mus

t be

wor

n du

ring

the

proc

ess

of c

onne

ctin

g an

d di

scon

nect

ing

the

amm

onia

hos

e an

d fit

ting.

Sum

mar

y

Anh

ydro

us a

mm

onia

is o

ne o

f the

mor

e da

nger

ous

chem

ical

s ha

ndle

d on

the

farm

. It c

an b

e ha

ndle

d sa

fely

whe

n pr

oper

pro

cedu

res

are

follo

wed

. Mak

e su

re y

ou w

ear p

erso

nal p

rote

ctiv

e eq

uipm

ent a

nd p

rovi

depl

enty

of c

lean

wat

er fo

r firs

t aid

. Kee

p eq

uipm

ent i

n go

od c

ondi

tion

and

obse

rve

prop

er p

roce

dure

s w

hen

trans

ferr

ing

amm

onia

. Whe

n tra

nspo

rting

am

mon

ia o

n th

e hi

ghw

ay, t

rave

l at a

saf

e sp

eed,

and

hav

e a

safe

ty c

hain

and

a s

afet

y cl

ip o

n th

e hi

tch

pin.

By

follo

win

g re

com

men

ded

proc

edur

es y

ou c

an re

duce

you

rch

ance

of h

avin

g an

acc

iden

t.

Oth

er s

ourc

es o

f anh

ydro

us a

mm

onia

saf

ety

info

rmat

ion:

3/25

/201

5U

sing

anh

ydro

us a

mm

onia

saf

ely

on th

e fa

rm :

Nitr

ogen

: N

utrie

nt M

anag

emen

t : A

gric

ultu

re :

Uni

vers

ity o

f Min

neso

ta E

xten

sion

http

://w

ww

.ext

ensi

on.u

mn.

edu/

agric

ultu

re/n

utrie

nt­m

anag

emen

t/nitr

ogen

/usi

ng­a

nhyd

rous

­am

mon

ia­s

afel

y­on

­the­

farm

/#ot

her­

sour

ces­

of­a

nhyd

rous

­am

mon

i…8/

8

© 2

015

Reg

ents

of t

he U

nive

rsity

of M

inne

sota

. All r

ight

s re

serv

ed.

The

Uni

vers

ity o

f Min

neso

ta is

an

equa

l opp

ortu

nity

edu

cato

r and

em

ploy

er.

The

Ferti

lizer

Inst

itute

1015

18t

h St

reet

N.W

.W

ashi

ngto

n, D

C 2

0036

Amer

ican

Nat

iona

l Sta

ndar

ds In

stitu

te, I

nc.

1430

Bro

adw

ayN

ew Y

ork,

NY

1001

8

Min

neso

ta C

rop

Prod

uctio

n Re

taile

rs18

21 U

nive

rsity

Ave

nue,

Roo

m 2

53St

. Pau

l, M

N 5

5104

Natio

nal S

afet

y Co

unci

l11

21 S

prin

g La

ke D

rive

Itasc

a, IL

601

43­3

201

Min

neso

ta D

epar

tmen

t of A

gric

ultu

reAg

rono

my

Serv

ices

Div

isio

n90

Wes

t Pla

to B

oule

vard

St. P

aul,

MN

551

07Ed

itor:J

osep

h Ku

rtzDe

skto

p te

chni

cian

:Kat

hlee

n C

lebe

rgPh

otog

raph

ers:

Dav

e H

anse

n, D

on B

rene

man

The

auth

ors

wis

h to

ack

now

ledg

e te

chni

cal a

ssis

tanc

e fro

m W

illiam

Bel

k, L

oss

Con

trol C

oord

inat

or, C

enex

Insu

ranc

e Ag

ency

; Dr.

Lynn

Sol

em, S

t. Pa

ul R

amse

y M

edic

al C

ente

r; an

d C

raig

Sal

lstro

m, E

xecu

tive

Dire

ctor

, Min

neso

ta C

rop

Prod

uctio

n R

etai

lers

. The

auth

ors

expr

ess

appr

ecia

tion

to F

arm

ers

Uni

on C

o­op

, Ham

pton

, MN

; Gle

ncoe

But

ter a

nd P

rodu

ce A

ssoc

iatio

n, P

lato

, MN

; and

Can

non

Valle

y C

o­op

, Nor

thfie

ld, M

N, f

or th

eir a

ssis

tanc

e in

pro

vidi

ng m

ater

ial a

nd s

ervi

ces

in o

btai

ning

pho

togr

aphs

.

This

pub

licat

ion

is a

revi

sion

of a

pre

viou

s on

e w

ritte

n by

Rob

ert A

. Ahe

rin a

nd L

ee S

chul

tz.

Safe

ty in

form

atio

n, s

peci

ficat

ions

and

inst

ruct

ions

for s

peci

fic p

rodu

cts

incl

udin

g an

hydr

ous

amm

onia

sto

rage

and

tran

sfer

equi

pmen

t; pr

otec

tive

gear

and

clo

thin

g; a

nd a

nhyd

rous

am

mon

ia it

self

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Page 8: OPERATING AND PARTS MANUAL - Dalton Ag · operating and parts manual  602 e. van buren lenox, iowa 50851 800.342.7498 wndt 1000 gn wdnt 1000 gn sa wndt 1500 gn wndt 2000 gn

FIRST AIDFigure 1. Eyewash statiDecontaminate the victim as quickly as possible. Start with the eyes. The whole body, or exposed area, must be flushed with generous amounts of water; this includes the hair, ears, under the chin, and armpits. Water sources such as showers, hoses, eye wash stations, or stock tanks are acceptable [29 CFR 1910.151(c)]

Ensure trained personnel and adequate first aid supplies are readily available [29 CFR 1910.151(b)]

Contact with the Eyes: Even if only a small amount of ammonia enters the eyes, irrigate the eyes with an abundance of water for a minimum of 15 minutes. Continually and thor-oughly flush the entire eye surface and the inner lining of the eyelids. Eyes affected by ammonia close involuntarily, so the eyelids must be held open so that water can flush the entire eye surface, as well as the inner lining of the eyelid.

If there is no physician available, continue irrigation for an additional 15 min-utes. Do not wear contact lenses when handling anhydrous ammonia. If ammonia gets in the eyes, the ammonia will get trapped under the lenses causing even more damage. They may also prevent immediate flushing of the eye surface. Serious eye injury should be treated by an ophthalmologist, but in an emergency, wash with large quantities of water for 15 minutes or more as quickly as possible. In fact, the only real hope for preventing permanent eye injury lies in quick and generous washing. One suggestion for those likely to be exposed is to carry a small, eight-ounce squeezable squirt bottle filled with water, which can be used to get excess ammonia out of the eyes until a larger water supply can be reached. This small amount of water is not sufficient to remove all the ammonia. It is essential that the eyes be irrigated for a minimum of 15 minutes as soon as possible. Another emergency method is to duck the head in water and rapidly blink and move or rotate the eyes about

Contact with the Skin: It is essential that any ammonia spilled on the worker be removed immediately and that the worker be moved to an uncontaminated area quickly. Seconds count, wash the ammonia away with water immediately. Clothes that have been saturated by liquid ammonia may freeze to the skin. In any case, the victim, still clothed, should get immediately under a shower, if available, or jump into a stock tank, pond, or into any other source of water. Time is important! Remove clothes only after they are thawed and they can be freely removed from frozen areas. If the clothing is removed incorrectly, whole sections of skin can be torn off. Provide the injured worker with first aid treatment and call a physician at once in the case of ex-treme exposure. Give the physician a complete account of the incident.

Figure 1. Eyewash Station

Figure 2. Squirt Bottle

5

Page 9: OPERATING AND PARTS MANUAL - Dalton Ag · operating and parts manual  602 e. van buren lenox, iowa 50851 800.342.7498 wndt 1000 gn wdnt 1000 gn sa wndt 1500 gn wndt 2000 gn

No salves, creams, ointments, or jellies should be applied to the skin during a 24-hour period following the injury since this will prevent natural elimination of the ammonia from the skin. After the 24 hour period, the medical treatment is the same for thermal burns. A physician should view any second- or third-degree freeze burns of the skin.

Taken Internally: This is what you should do if ammonia is ingested:• Call a physician.• If conscious, have the victim drink large amounts of water.• Do not induce vomiting if the victim is in shock, in extreme pain, or is unconscious.• If vomiting begins, place the victims face down with head lower than hips. This prevents vomit from enter-

ing the lungs and prevents severe injury.

Inhalation• In all inhalation exposures, severe or minimal:• Take the exposed workers at once to a clean, uncontaminated area.• Watch workers exposed to low concentrations for a short period of time. They will usually require no treat-

ment and can be released.• For severe exposure to higher concentrations: 1. Call a physician. 2. Administer oxygen by an individual who is trained and authorized to do so by a physician. This will help relieve pain and symptoms of lack of oxygen. 3. Begin artificial respiration immediately if the patient is not breathing. 4. Keep victim warm (but not hot) and rested until transported to the hospital.

Summary: In any accident involving contact with ammonia with the eyes or skin: 1. Immediately flush the affected area with large quantities of clean water. 2. Place the injured person into a container of clean water or under an emergency shower.

Information from U.S. Department of Labor - OSHAhttps://www.osha.gov/SLTC/etools/ammonia_refrigeration/emergency/index.html#firstaid

6

Page 10: OPERATING AND PARTS MANUAL - Dalton Ag · operating and parts manual  602 e. van buren lenox, iowa 50851 800.342.7498 wndt 1000 gn wdnt 1000 gn sa wndt 1500 gn wndt 2000 gn

DT 4420402 TONGUE, NON BRAKE

Available:610500-SAFETY CHAIN, PAIR

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THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF DALTON AG. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE

WRITTEN PERMISSION OF DALTON AG IS PROHIBITED.

PROPRIETARY AND CONFIDENTIAL

DRAWN BY

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Page 11: OPERATING AND PARTS MANUAL - Dalton Ag · operating and parts manual  602 e. van buren lenox, iowa 50851 800.342.7498 wndt 1000 gn wdnt 1000 gn sa wndt 1500 gn wndt 2000 gn

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Page 12: OPERATING AND PARTS MANUAL - Dalton Ag · operating and parts manual  602 e. van buren lenox, iowa 50851 800.342.7498 wndt 1000 gn wdnt 1000 gn sa wndt 1500 gn wndt 2000 gn

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Page 13: OPERATING AND PARTS MANUAL - Dalton Ag · operating and parts manual  602 e. van buren lenox, iowa 50851 800.342.7498 wndt 1000 gn wdnt 1000 gn sa wndt 1500 gn wndt 2000 gn

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Page 14: OPERATING AND PARTS MANUAL - Dalton Ag · operating and parts manual  602 e. van buren lenox, iowa 50851 800.342.7498 wndt 1000 gn wdnt 1000 gn sa wndt 1500 gn wndt 2000 gn

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Page 15: OPERATING AND PARTS MANUAL - Dalton Ag · operating and parts manual  602 e. van buren lenox, iowa 50851 800.342.7498 wndt 1000 gn wdnt 1000 gn sa wndt 1500 gn wndt 2000 gn

4420524 BOLT ON STEP WELDMENT

4410237 HOSE HOLDER STAND FOR WNDT

CHECKED BY

Sheet1 A

RICH SMOTHERS

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF DALTON AG. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE

WRITTEN PERMISSION OF DALTON AG IS PROHIBITED.

PROPRIETARY AND CONFIDENTIAL

DRAWN BY

CONFIG.PRINT DATE

COMMENTS: DWG:

SIZE

ASHEET TITLE: REV

SCALE: 1:8

Default4/23/2015

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BOLT ON STEP AND HOSE HOLDER WELDMENTS

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Page 16: OPERATING AND PARTS MANUAL - Dalton Ag · operating and parts manual  602 e. van buren lenox, iowa 50851 800.342.7498 wndt 1000 gn wdnt 1000 gn sa wndt 1500 gn wndt 2000 gn

2001

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Page 17: OPERATING AND PARTS MANUAL - Dalton Ag · operating and parts manual  602 e. van buren lenox, iowa 50851 800.342.7498 wndt 1000 gn wdnt 1000 gn sa wndt 1500 gn wndt 2000 gn

2001

113,

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Page 18: OPERATING AND PARTS MANUAL - Dalton Ag · operating and parts manual  602 e. van buren lenox, iowa 50851 800.342.7498 wndt 1000 gn wdnt 1000 gn sa wndt 1500 gn wndt 2000 gn

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Page 19: OPERATING AND PARTS MANUAL - Dalton Ag · operating and parts manual  602 e. van buren lenox, iowa 50851 800.342.7498 wndt 1000 gn wdnt 1000 gn sa wndt 1500 gn wndt 2000 gn

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16

Page 20: OPERATING AND PARTS MANUAL - Dalton Ag · operating and parts manual  602 e. van buren lenox, iowa 50851 800.342.7498 wndt 1000 gn wdnt 1000 gn sa wndt 1500 gn wndt 2000 gn

1002

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Page 21: OPERATING AND PARTS MANUAL - Dalton Ag · operating and parts manual  602 e. van buren lenox, iowa 50851 800.342.7498 wndt 1000 gn wdnt 1000 gn sa wndt 1500 gn wndt 2000 gn

1002

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18

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20

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2001

116

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21

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2001

116

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22

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4410

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Page 27: OPERATING AND PARTS MANUAL - Dalton Ag · operating and parts manual  602 e. van buren lenox, iowa 50851 800.342.7498 wndt 1000 gn wdnt 1000 gn sa wndt 1500 gn wndt 2000 gn

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Page 28: OPERATING AND PARTS MANUAL - Dalton Ag · operating and parts manual  602 e. van buren lenox, iowa 50851 800.342.7498 wndt 1000 gn wdnt 1000 gn sa wndt 1500 gn wndt 2000 gn

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Page 29: OPERATING AND PARTS MANUAL - Dalton Ag · operating and parts manual  602 e. van buren lenox, iowa 50851 800.342.7498 wndt 1000 gn wdnt 1000 gn sa wndt 1500 gn wndt 2000 gn

PARTS ORDERING PROCEDUREWhen replacement parts are required, consult the applicable illustration and parts list to obtain the correct part name and number. When requesting a replacement part, always include the following information:

Complete part numberPart nameQuantity requiredMachine and model numberMachine serial number—Located on the topside of the frame near the hitch.Provide complete name and address for where and how parts are to be shipped.

NOTE: Right and left hand parts and sides of the units are determined by standing at the rear and facing in the direction of forward travel.

In the event you experience trouble in assembly, operation, or in ordering parts, first contact your local Dalton Ag Dealer. If you need further assistance please contact Dalton Ag’s Customer Service Department.

Dalton Ag Products Customer Service Department Lenox, Iowa 50851

Toll Free: 800-342-7498 Phone: 641-333-4518 Fax: 641-333-4429

2

Page 30: OPERATING AND PARTS MANUAL - Dalton Ag · operating and parts manual  602 e. van buren lenox, iowa 50851 800.342.7498 wndt 1000 gn wdnt 1000 gn sa wndt 1500 gn wndt 2000 gn

DaltonAg.com 602 E. Van Buren Lenox, Iowa 50851 PHONE: 800.342.7498 100% Employee Owned FAX: 641.333.4429

Limited Warranty Statement

DALTON AG, INC. warrants to the original purchaser only that all products manufactured under the Dalton Ag and Mobility Brands will be free from defects in material and workmanship under normal use and service.

DALTON AG’s obligation under this warranty is limited to repairing or replacing, as it may elect, free of charge and without charge for installation, at the place of business of a dealer or distributor authorized to handle the equipment covered by this warranty or at a DALTON AG facility, any parts that prove, in DALTON AG's judgment, to be defective in material or workmanship within one (1) year after delivery to the original purchaser. DALTON AG shall not be liable for personal injuries or any special or consequential damages of any kind, either direct or indirect. This warranty is subject to acts of God, fire and existing conditions of supply and demand, production, ability or inability to deliver, or for any other valid reason beyond the reasonable control of DALTON AG. No distributor, dealer, agent or DALTON AG employee (other than DALTON's President in writing) is authorized to extend or make any other or further express or implied warranty or incur any additional obligation on DALTON AG’s behalf in connection with the sale of this product.

Customer Responsibility Product Registration - It is a condition of this warranty that the original purchaser fill out the warranty card furnished by DALTON AG and return it to DALTON AG to be recorded in DALTON AG’s owner file. Registration may also be done on line at www.DaltonAg.com/warrantyregistration. If the original purchaser's card or electronic registration is not on file at DALTON AG’s office, the warranty period will extend only from date equipment was picked up or shipped from the DALTON AG plant.

Maintenance - It is the customer’s responsibility to maintain their equipment in accordance with the instructions provided in the Operator’s Manual. DALTON AG recommends that you keep records and receipts as the customer may be required to verify the maintenance instructions have been followed.

Operation – It is the customer’s responsibility to operate the equipment only for the purpose for which it was designed and in accordance with all safety and operational recommendations contained in the Operator's Manual. If a defect in materials or workmanship occurs, it is the customer’s responsibility to cease operating the equipment until authorized repairs are made. Damage incurred from continued operation after a defect is discovered may not be covered by this warranty.

What this Warranty Covers This warranty covers failures caused by defects in materials or workmanship only. This Warranty does not cover failures caused by:

- Improper operation - Natural calamities - Unauthorized modifications

- Unauthorized repairs - Use of Non DALTON AG parts - Neglected maintenance

- Usage contrary to the intended purpose of the product

This Warranty does not cover replacement of Wear or Maintenance Items including, but not limited to: - Lubricants - Filters

- Hoses - Tires

- Disks - Chains

- Idlers - Blades

- Belts - Bearings

This Warranty does not cover: Pickup and delivery of the equipment Service Calls or Travel Time to and from sites Rental of replacement equipment during repair period Products that have been declared a total loss and subsequently salvaged Overtime labor charges

Parts Warranty DALTON AG warrants its replacement parts against defects in materials or workmanship for a period of 90 days or the remainder of the product warranty, whichever is longer under the terms set out above. Remedy for defective replacement parts for units that are beyond the original product warranty, will be limited to replacement of the failed part.

33

Page 31: OPERATING AND PARTS MANUAL - Dalton Ag · operating and parts manual  602 e. van buren lenox, iowa 50851 800.342.7498 wndt 1000 gn wdnt 1000 gn sa wndt 1500 gn wndt 2000 gn

NOTES

Page 32: OPERATING AND PARTS MANUAL - Dalton Ag · operating and parts manual  602 e. van buren lenox, iowa 50851 800.342.7498 wndt 1000 gn wdnt 1000 gn sa wndt 1500 gn wndt 2000 gn

www.DaltonAg.com602 E. VAN BUREN LENOX, IOWA 50851 800.342.7498