I Introduction

IIPurchasing and Planning

1 Managing Suppliers

1.1. Create Suppliers

1.2. Create Purchase Agreement

1.3. Outsource a Task

2 Planning and Requirements

2.1. Inventory Screen

2.2. Open Requirements Screen

2.3. Approved Requirements Screen

2.4. Create PO from Approved Requirements

2.5. Run MRP Screen

2.6. Configure Warehouses Screen

3 Purchase Orders

3.1. Add Item to Purchase Order

3.2. Estimated Delivery Dates

3.3. Managing Purchase Order

3.4. Purchasing Reports Screen

III Warehouse Management

1 Inventory

1.1. General Receiving Purchase Orders

1.2. Receive and Complete PO

1.3. Receive an Item

1.4. Inventory Transfers

1.5. Adjust Inventory Quantities

2 Shipping

2.1. Order Packing

2.2. Picklist

2.3. Do Not Ship

3 Manufacturing

3.1. Production Run

3.2. Making a Product with One Internal Manufacturing Step

IV Summary

I IntroductionThe Opentaps Purchasing application is designed to help you manage the purchasing process. It

supports creating and managing supplier information, automating the purchasing process using both

Material Resources Planning (MRP) and order-driven requirements, and creating and managing

purchase orders.

II Purchasing and PlanningThe program's purchasing features are tightly integrated with all related business application

areas of the program. Figure below illustrates how purchase orders interrelate to other typical supply

chain application areas to compile item transactions in the general ledger (G/L).

The G/L works as the data collection point for the entire system, while a minimal amount of

data flows back in the opposite direction. Much data also flows horizontally between master data

records and documents of different application areas, for example, when an item is added to a purchase

line.

Process Flow

1 Managing Suppliers

1.1. Create Suppliers

• Create a New Supplier

The Create Supplier screen allows you to add new suppliers to your supplier list.

Purchasing → Supplier →Create Supplier

Input the name into Big Supplier tab and maybe others information

• Create new Contact Information, enter the appropriate data into the following contact fields:

o Contact Information

o Country Code

o Area Code

o Phone Number

o Extension

o E-Mail Address

o Web URL

o

Create Address: Enter the appropriate mailing/shipping information for the supplier.

o Name,

o Country

o …

This is detail screen after create suppliers look like this:

We can directly create order for your supplier here by its also transfer to order tab. Identifying

the business need – what to buy – how much of it – and when it is needed for delivery

Approved Requirements Screen

This screen shows you a list of the approved requirements which should be ordered from the

Suppliers.

The list shows :

• Supplier: name and ID of the supplier

• Number of unique products to be ordered from this supplier. Note this is the number of

products, not the quantity. For example, if you had 3 products for 50 each, "3" will be shown

here, not 150.

• Facility: Select your warehouse for this purchase order. There are three options to the right of

each line of supplier:

• Review Order: Click on this to review the list of items from this supplier and then select the

ones to be ordered. You can then initiate the purchase order.

• Order All: Click on this to create a purchase order for all the approved requirements.

• Cancel All: Cancel all the approved requirements for this supplier

• Create PO from Approved Requirements

• Qty Sold - Quantity of this item sold in the last three months.

• Purchase Order Quick Entry will assemble a purchase order from the selected requirements and

leave you in the final page to review and create the purchase order. Cancel will cancel the

selected requirements.

1.2. Create Purchase Agreement

This screen allows you to create an agreement between your organization and a supplier.

• Agreement Date : The date and time that the purchase agreement is created. Enter the date

manually or search for it using the calendar widget. Select the time using the drop down menus.

• From Date/Thru Date : These fields specify the time frame the purchase agreement will be

valid through. Enter the From and Thru date manually or search for them using the lookup

widget. Select the times using the drop down menus.

• Description : This field allows you to enter a brief description of the purchase agreement to

distinguish it from other agreements.

• Full Text : This field allows you to enter the full text of the purchase agreement.

Clicking the Create button will create the purchase agreement

1.3. Outsource a Task

Use this screen to set up a single routing task for outsourcing to a specific supplier. The setup

function associates a production routing task with a supplier (you have already defined using

Purchasing → Supplier Tab → Create Supplier) as an outsourced service provider. You can then use

the special processing features in opentaps production, requirements, and purchasing areas to

outsource this task whenever it is needed.

This test verifies that a routing task could be outsourced correctly.

Create a routing task in Manufacturing →Routing and associated with the routing

PROD_COST Go to Purchasing → Suppliers → Outsource a Task Enter the following values:

• Supplier ID = DemoSupplier

• Routing Task ID = ID of the routing task you just created

• ProductId, internal name, supplier product id, supplier product name = anything you'd like

• Price = unit price

Click on Create

Now go back to Catalog and find your product using the productId you just entered. You should

be able to see the following information on the various tabs:

• Product: productId, type of "Contract manufacturing service", internal name what you

just set

• Suppliers: a record for the purchasing information, including supplier product id, name,

and last price

• Work Efforts: a record linking this product to the routing task Id and a relation type of

"Product for purchasing outsourced manufacturing task"

2 Planning and Requirements

2.1 Inventory Screen

To access this screen from the Main Navigation screen,

Click Purchasing Icon → Planning Tab → Inventory button.

The Inventory Screen opens displaying a search box, and a space below to present a

list of the selected Inventory items from the search.

This screen allows you to search for items in your inventory, by Product ID in any of your

warehouses that you specify, using search criteria. The format of the list that is produced facilitates the

management of product inventory through the use of inventory quantity and reordering specifications,

and other factors.

2.2 Open Requirements Screen

This screen can be accessed from the Main Navigation page as follows:

Click Purchasing Icon → Planning Tab → Open Requirements button

This screen is intended for you to review and act on the open purchasing requirements which

could be generated automatically from sales orders or from MRP. It shows a list of all the requirements

which have not yet been approved for one of the company owned facilities, or a third party facility

where the company maintains inventory.

2.3 Approved Requirements Screen

This screen shows you a list of the approved requirements which should be ordered from the

Suppliers.

The list shows :

• Supplier: name and ID of the supplier

• Number of unique products to be ordered from this supplier. Note this is the number of

products, not the quantity. For example, if you had 3 products for 50 each, "3" will be

shown here, not 150.

• Facility: Select your warehouse for this purchase order.

There are three options to the right of each line of supplier:

• Review Order: Click on this to review the list of items from this supplier and then select the

ones to be ordered. You can then initiate the purchase order.

• Order All: Click on this to create a purchase order for all the approved requirements.

• Cancel All: Cancel all the approved requirements for this supplier.

2.4 Create PO from Approved Requirements

Qty Sold - Quantity of this item sold in the last three months.

Purchase Order Quick Entry will assemble a purchase order from the selected requirements and

leave you in the final page to review and create the purchase order.

Cancel will cancel the selected requirements.

2.5 Run MRP Screen

This screen allows you to specify the options for running Material Resources Planning (MRP)

to plan your purchasing and production runs. When business circumstances change, you can run MRP

again to update your plans and supersede any earlier results which may no longer be valid. MRP is

highly automated and comprehensive, making it a powerful tool for excellent fulfillment results.

Open this screen as follows:

From Main Navigation screen Click: Purchasing Icon

Click Planning Tab →Run MRP button.

Fill in the Required and Optional parameters as follows:

• Facility: Specify the warehouse or facility for this MRP run. (Required)

o A Facility and optionally a MRP Store Group is required to run MRP.

• MRP Store Group: Optionally, specify a MRP Store Group for this MRP run.

o Otherwise, the system runs MRP for all the stores.

o If you specify a MRP Store Group, then MRP will only create requirements only for

products which have orders in the store group. Caution: It will not create requirements

for products which may be below minimum stock for your warehouse but have no

outstanding orders in the store (group).

• Product ID: This field can be used to specify a single product for this MRP run. Caution: If

you run MRP for only a single product, it will not consider the parts in it's Bill Of Material if it

has one. This is recommended only for testing purposes when you have a very large number of

products.

• Use with Caution: Supplier: Use this field to run MRP for only products which can be

purchased from a specified supplier as of today.

• Default Years in Future for Sales Orders: Specify how many years in the future to assume

sales orders should be fulfilled if there is no ship date set on the order. The system will

determine when a sales order will ship based on the following criteria if provided in the Order:

o Ship Group's ship by date

o Ship Group's ship before date

o Item's ship before date

o Item's ship after date

o Item's estimated delivery date

If none of those fields are set, it will add the default years to the current run date/time to

determine when items should ship. By default, this is set to 1 year in the future.

• Inventory Receipt Time Buffer: Specify how far back in time the item receipt dates for

purchase orders, approved purchase requirements, or production runs should be shifted versus

their stated delivery or production dates for this MRP run. This flag provides a buffer between

one hour and one month to simulate common sense in solve the following problem:

• Percentage of Sales Forecast to Use: Specifies what percentage of the value in your sales

forecasts (stored in the SalesForecastItem database entity) should be used to project inventory.

"50" in this case means that 50% of the forecast sales will be used for MRP. (New to version

1.4)

• Create Transfer Requirements?:

o = Yes, Specifies that inventory transfer requirements will be created when inventory

is available in a backup warehouse, which must be reviewed and approved, or

o = No, Specifies that inventory transfer requests will be created directly and ready to

execute. (New to version 1.4.) For a discussion of this option see Material Resources

Planning topic "Transfering Inventory".

• Create Pending Internal Requirements?:

o =Yes, Specifies that Required Production Runs will be held for possible consolidation

before they are converted to Production Runs, or

o =No, Specifies that Requirements for Production Runs will be converted directly into

Production Runs upon Approval. See Requirements.

Note that Facility is required for MRP to run.

Click: Run MRP to run the MRP process you have specified.

When it is finished, you will be taken to the View MRP Screen. This screen shows all of the

MRP events on the time line for this run in chronological order including:

• Sales Orders

• Purchase Orders

• Production Runs

• Inventory Transfers

• Sales Forecasts (percentage specified)

• Proposed Purchase Orders

• Proposed Manufacturing Runs

Note that this is not the Requirements screen on which you can take actions, but rather a review

screen for information about the MRP time line analysis. To continue by taking action on

Requirements, proceed as follows:

Go to Purchasing →Planning Tab → Open Requirements to Approve, Edit, or Remove

specific Requirements to make them ready for implementation.

Go to Purchasing → Planning Tab → Approved . . . Requirements to take action

on MRP results which are now the Approved Requirements of various types.

2.6 Configure Warehouses Screen

This screen is used to configure Backup Warehouses for your organization's Primary

Warehouses and for use with the Material Resources Planning functionality.

To access this function proceed as follows:

• Open this page from Main Navigation screen: Purchasing Icon → Planning Tab

• Click: Configure Warehouses button, the Configure Warehouses Screen opens

• First select the Primary Warehouse, from the drop down box, then Click: Select

(Some backup warehouses may be listed on this drop down box also, so be careful to select your

primary warehouse for which you intend to configure the backups in the later steps.)

• The Backup Warehouses table opens and any existing backup warehouses are listed.

Each backup line includes:

- The effective From and Thru dates and

- A Priority number defining the backup sequence for the inventory sources

• Use the Update button to update these entries

- Use the Remove button to remove a backup warehouse

To add an existing or a new warehouse as a backup to the selected Primary Warehouse:

• Click: Add Existing to Add an existing warehouse as a backup.

• Click: Add New to create and then add a new warehouse as a backup.

3 Purchase Orders

Rise Purchase order and send to supplier – PO identifies the items being procured the Quantity

required and the price being paid

3.1. Add Item to Purchase Order

To proceed with purchase orders navigate to the Orders Tab as follows:

From Main Navigation screen Click: Purchasing icon

Click: Orders Tab

The Open Orders screen opens.

The Shortcuts box for the Orders Tab provides links to these functions:

• Open Orders - for locating orders to work on

• Find Orders - using search to locate orders

• Create Orders - create new purchase orders

• Invoice Supplies - invoice orders for supplies (expense items, not inventory)

• Estimated Delivery Date - update delivery dates

In the Shortcuts box Click: Create Order

This screen allows you to create a new purchase order from a supplier, and is divided into the

following sections:

Initializing a Purchase Order

When you create a purchase order you begin by initializing the order with some basic

information:

• Select a supplier

• Select a purchasing agreement - When you enter or change the supplier, the list of your

available purchasing agreements automatically changes.

• Set the currency of the purchase order

• Name your purchase order

• Set the ship before for all the items on the order and/or,

• Set ship after dates for all the items on the order.

Add Item to Purchase Order

Go to Purchasing application's Order tab. Select Create Order and choose DemoSupplier from

the list of suppliers. Continue past the agreement screen to reach the main create order screen. The form

on top lets you enter a product ID. The list at the bottom shows the items in the order.

Product ID - Enter the internal product ID, an alternate ID such as UPC or SKU, or your supplier's

product ID for the product you would like to purchase, or search for it using the lookup widget.

If you enter a partial ID number, the system will display a screen with all the products that could

potentially match this partial ID number. You can add one or more products from this list. Only if

the are no products which match the ID number that you have entered will the system display an

error message.

This is a required field to add an item to the order.

Quantity - Enter the number of units of the product you are ordering. This is also a required field to

add an item to the order.

Ship Before Date - Enter the date the order must be shipped by, or search for it using the lookup

widget.

Comments - Enter any relevant comments in the information box.

Clicking the Add to Order button will create the order and add the product to the order items

section below. The total value of the order will automatically be calculated with consideration of the

items you are ordering.

Entering a Product Id

Enter GZ-1000, quantity 1. Select a Ship Before Date.

One GZ-1000 should be added to cart with ship before date as entered.

Click Finalize Order

The Finalize Order screen allows you to select the Shipping and Payment options for your

order. The top half of the screen is for setting shipping addresses and methods. Here you will see:

• A list of the items in the order

• The ship to address (which can be selected from the drop down menu)

• The shipping method (the price is indicated in parenthesis next to the method)

• Billed to Account # is for billing shipping charges to a carrier account, such as your customer's

FedEx or UPS account. For UPS, the zip and country code are also shown for billing shipping

charges.

• Shipping instructions:

o There is an input box for general shipping instructions, such as Leave on the back porch

o May split allows you to select Y to ship the order as the items become available, or "N"

to denote that all of the items in the order must be shipped together.

o The ship before date is a customer requested deadline for shipping the order

o Selecting Y in the gift field indicates that the order is a gift and opens up a gift message

box.

Open Orders

This screen displays all purchase orders that have been created but have not yet been fulfilled,

and provides the following information:

Order Date - This is the date and time that the order was created.

Order Name - This is the internal order number. Clicking on the order name will take you

to the View Purchase Order Screen

Supplier - This is the name of the supplier with whom you have placed the order.

Status - This is the current status of the order (for example, Created).

Amount - This is the total value of the order.

Create New Shipping Destination Address by fill the information as below

Click Purchasing icon→My Home →Number of Created Orders

The View Purchase Order Screen will display, in select one text box chose Approve Order so

Item is added to order in Approved state.

3.2. Estimated Delivery Dates

Setup

Create a sales order (SO1) for a product.

Create two purchase orders (PO1 and PO2) for this product.

Test Entering Estimated Delivery Dates

Actions

• Approve PO1.

• Go to the Edit Delivery Dates Screen and enter PO1.

Results

• List of items shows the product and a blank field for the estimated delivery date.

Actions

• Enter a delivery date for the product.

• Click on Update

• Go to CRM View Order Screen to view the order. Click on the "Displayed delivery dates" link

for the product.

Results

• You should see the delivery date you just entered for PO1.

Test Updating Delivery Dates

Actions

• Go to the Edit Delivery Dates Screen and enter a delivery date for the product on PO2.

• Go to the Edit Delivery Dates Screen again and change the delivery date for the product on

PO1.

• Go to CRM View Order Screen and click on the "Display delivery dates" link for the product

again.

Results

• You should see the delivery date for both PO1 and PO2. The delivery date for PO1 should be

the new one you just entered.

Test Effect of Purchase Order Status

Actions

• Cancel PO1.

• receive and complete PO2.

Results

• You should no longer be able to edit the estimated delivery date for either PO1 or PO2.

• when you click on "display delivery dates" you should no longer see the delivery dates from

either PO1 or PO2.

3.3. Managing Purchase Order

Complete PO

Action Create a PO.

Result The status of the PO is created.

Action Approve PO

Result Verify all items are approved Verify PO status is approve

Action Receive and Close PO

Result Verify all items are completed Verify PO status is complete

Complete PO with cancelled item after creation

Action Create a PO.

Result The status of the PO is created.

Action Cancel One item

Result Verify PO status is created

Action Approve PO

Result Verify all items are approved and one item is cancelled Verify PO status is approve

Action Receive and Close PO

Result Verify all items are completed and one item is cancelled Verify PO status is complete

Complete PO with cancelled item after approving

Action Create a PO.

Result The status of the PO is created.

Action Approve PO

Result Verify all items are approved Verify PO status is approve

Action Cancel One item

Result Verify PO status is approve

Action Receive and Close PO

Result Verify all items are completed and one item is cancelled Verify PO status is complete

Cancel PO after creation

Action Create a PO.

Result The status of the PO is created.

Action Cancel PO

Result Verify all items are cancelled Verify PO status is cancel

Cancel PO after approving

Action Create a PO.

Result The status of the PO is created.

Action Approve PO

Result Verify all items are approved Verify PO status is approve

Action Cancel PO

Result Verify all items are cancelled Verify PO status is cancel

Cancel PO after approving with one item received

Action Create a PO.

Result The status of the PO is created.

Action Approve PO

Result Verify all items are approved Verify PO status is approve

Action Receive one item from the PO

Result Verify all items are approved but one is completed Verify PO status is approved

Action Cancel the PO

Result Verify all items are cancelled but one is completed Verify PO status is cancelled

3.4. Purchasing Reports Screen

This screen shows the reports which are available in the purchasing application. Currently, the

following reports are available:

• Estimated Delivery Dates Report

• Back Ordered Items Report

• Purchases by Supplier Report

• Purchases by Product Report

III Warehouse ManagementThe opentaps Warehouse application is designed to help you manage your warehouse and

everything that goes on in them. It supports inventory management, shipping, manufacturing and

production.

1. Inventory1.1 General Receiving Purchase Orders (PO)

Click On Warehouse → Inventory → Receive PO, you should only be able to receive GZ-1000.

1.2 Receive and Complete PO

Receive GZ-1000 and GZ-1001. Enter lot Id of 1001 next to GZ-1000. Click on Receive and

Close. The confirm box will be displaying, click OK and wait for until the process complete

The result in below image

1.3 Receive an Item

Go to the Receive Inventory Item Screen under the Inventory tab.

Enter the following in the product ID field: GZ-1000

Select "non-serialized" or “serialized”(you will not see the fields for quantity accepted or lot

ID, but you will see a field for serial number. ) for inventory item type and press Receive

You'll be taken to a screen for receiving the product GZ-1000 This screen will show

The process complete look like below image

1.4 Inventory Transfers

The Inventory Transfer function moves inventory from specific Inventory Items in a selected

Warehouse to a different Warehouse where additional inventory is required.

From the Main Navigation screen Click Warehouse Icon → Inventory Tab

Click Transfer Inventory button

The of several "Inventory Transfer" screen opens

Create an inventory transfer to a different facility for a quantity equal to total QOH for that

product (ie, GZ-1004 which has no initial inventory) in the source facility (EG if there are 10 on hand,

create a transfer for 10). Then create an order for the same product and ship the order. Return to the

Inventory Transfer screen for that transfer and update the status to completed.

Error message should appear as above for each selected transfer with insufficient source

inventory. Clicking the Complete button again should result in a confirmation dialog, and clicking 'OK'

should result in all the selected transfers being completed successfully.

1.5 Adjust Inventory Quantities

Click Warehouse → Inventory → Adjust Quantities. Enter "GZ" in the product ID field and

click on the find button. You should see a list of all inventory items for all products which begin with

GZ.

Make sure you have received some inventory already for the product Tiny Gizmo (GZ-1000).

Then enter the UPC code 043000285213 in the product ID field and click on the find button.

Find all inventory items for products that begin with GZ. Enter a variance of -5 and a reason of

"lost" for the first inventory item and a variance of 5 with a reason of "damaged" for the second

inventory item. Click on the Apply Variance button at the bottom of the form.

The first inventory item should have its ATP and QOH quantities reduced by five and below on

the bottom of the inventory item detail screen. You should see a physical variants with reason "lost"

and quantity negative five. The second inventory item should have its ATP and QOH quantities

increased by five and should show a reason "damaged."

2. ShippingIn opentaps managing shipments, both outgoing and incoming, is handled in the Shipping Tab.

To access these functions navigate from the Main Navigation screen as follows:

Click on Warehouse Icon → Shipping Tab → Outgoing Shipments button,

or Incoming Shipments button.

Outgoing Shipments :

Provides a table of all outgoing shipments by default, but search fields are provided to narrow the

table listing according to these parameters: Shipment Id, Shipment Type, To Party, Status, or Lot Id.

Incoming Shipments :

Provides a table of all incoming shipments by default, but search fields are provided to narrow the

table listing according to these parameters: Shipment Id, From Party, and Status.

3.1. Order Packing

To access this screen from the Main Navigation screen:

Click: Warehouse Icon → Shipping Tab → Ready To Ship button in the Shortcuts box.

The Ready To Ship screen opens displaying a table that lists the orders that are currently ready

to ship and are not already on a Picklist.

Select an order from the Ready to Ship list and click on Pack Order

QOH column on each item to be packed should correspond to the QOH inventory of product,

which can be found in Purchasing → Planning → Inventory tab for this facility.

Pack an order from the Ready to Ship list which contains an item where total inventory QOH is

not enough to fulfill the order. Click the Complete button

A red error message saying Warning: This will cause QOH of product ${productId} to become

negative should appear at the top of the page for each product with insufficient inventory.

The Complete button should change to Force Complete and clicking it should successfully

complete the packing process.

3.2. Picklist

Create a picklist from multiple orders in the Create Picklist screen and update the status to

Picked in the Open Picklists screen.

The picklist should show in the Picked Picklists screen with a list of every unpacked ship group

associated with the picklist.

3.3. Do Not Ship

Create an order for party with ID dontship2me

The text This Customer is flagged as "Do Not Ship" appears in red under the name of the

customer in the order entry page and in the order view page.

Attempt to pack the order in warehouse. The text This Customer is flagged as "Do Not Ship"

appears and packing cannot continue.

Go to Party Manager → Classifications, find the "Do not ship" classification group, and

remove the dontship2me party.

Order Entry and shipping can now proceed as normal.

3. Manufacturing

3.4. Production Run

Click on Warehouse → Manufacturing → Create A Production Run

• Enter a ProductID of "10000"

• Enter a Quantity of "2"

• Click Create

• On the next page "Edit Production Run" click the Confirm button near the top of the page

• When the page refreshes click the Start button in the "Tasks" section.

3.5. Making a Product with One Internal Manufacturing Step

This will verify the manufacturing, purchasing, and accounting involved with producing an item

which has one outsourced production step. It will require using the following application screens:

• Warehouse → Inventory → Find Inventory

• Financials → Transactions → Find Transaction

• Warehouse → Manufacturing →Create Production Run and → Receive Outsourced Task

• Purchasing → Planning → Open Requirements, → Approved Requirements, and → Orders

tab's create and view purchase orders screens

• Financials → Payables → Find Vendor Invoice

Action

Go to Warehouse → Manufacturing and click on Create Production Run. Create a production

run with productId=PROD_OUT, quantity=1 routingId=ROUTING_OUTSRC1,

Result

Production run created with one task "Sample outsourced production task". In purchasing, under

Open Requirements, you should see a Requirement created for quantity 1 of product

OUTSOURCE0001.

IV SummaryOpentaps Open Source ERP + CRM will give you all the tools you need to manage your

purchasing activities. It will manage all vendor/suppliers records, including contact information. The

system will also allow you to see your inventory in real-time to give you insight into what needs to be

purchased. The system contains a purchasing calendar to schedule purchasing activities in the future. A

purchasing workflow will ensure that you have control and security of your purchasing activities.