43
Models 441 & 444 Shake Freezers Operating Instructions 029405-M 6/97

opCvr - Parts Town · Table of Contents Models 441 & 444 Table of Contents ... A back flow prevention device isrequired on the incoming water connection side. Please refertotheapplicableNational,

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Page 1: opCvr - Parts Town · Table of Contents Models 441 & 444 Table of Contents ... A back flow prevention device isrequired on the incoming water connection side. Please refertotheapplicableNational,

Models 441 & 444

Shake Freezers

Operating Instructions

029405-M

6/97

Page 2: opCvr - Parts Town · Table of Contents Models 441 & 444 Table of Contents ... A back flow prevention device isrequired on the incoming water connection side. Please refertotheapplicableNational,

Complete this page for quick reference when service is required:

Taylor Distributor:

Address:

Phone:

Service:

Parts:

Date of Installation:

Information found on the data label:

Model Number:

Serial Number:

Electrical Specs: Voltage Cycle

Phase

Maximum Fuse Size: A

Minimum Wire Ampacity: A

E June, 1997 TaylorAll rights reserved.029405-M

The word Taylor and the Crown designare registered trademarks in the United Statesof America and certain other countries.

Taylor Companya division of Carrier Commercial Refrigeration, Inc.750 N. Blackhawk Blvd.Rockton, IL 61072

Page 3: opCvr - Parts Town · Table of Contents Models 441 & 444 Table of Contents ... A back flow prevention device isrequired on the incoming water connection side. Please refertotheapplicableNational,

Table of Contents Models 441 & 444

Table of Contents

Section 1 To the Installer 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installer Safety 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Site Preparation 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air Cooled Units 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Water Connections (Water Cooled Units Only) 2. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical Connections 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check Out 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Refrigerant 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 2 To the Operator 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Compressor Warranty Disclaimer 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 3 Safety 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 4 Operator Parts Identification 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Model 441 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Model 444 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Models 441 & 444 Door Assembly 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Accessories 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 5 Important: To the Operator 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Indicator Light “Mix Low” 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Symbol Definitions 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Control Switch 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Reset Button 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Thermistor Control 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Separate Hopper Refrigeration System (SHR) 12. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 4: opCvr - Parts Town · Table of Contents Models 441 & 444 Table of Contents ... A back flow prevention device isrequired on the incoming water connection side. Please refertotheapplicableNational,

Models 441 & 444 Table of Contents

Table of Contents -- Page 2______________________________________________________________________________

Section 6 Operating Procedures 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Assembly 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sanitizing 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Priming 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Closing Procedure 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Draining Product From the Freezing Cylinder 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rinsing 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cleaning 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Disassembly 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Brush Cleaning 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 7 Important: Operator Checklist 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

During Cleaning and Sanitizing 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting Bacterial Count 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Regular Maintenance Checks 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Winter Storage 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 8 Troubleshooting Guide 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 9 Parts Replacement Schedule 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 10 Parts List 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wiring Diagrams 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Note: Continuing research results in steady improvements; therefore, informationin this manual is subject to change without notice.

E June, 1997 TaylorAll rights reserved.029405-M

The word Taylor and the Crown designare registered trademarks in the United Statesof America and certain other countries.

Taylor Companya division of Carrier Commercial Refrigeratio750 N. Blackhawk Blvd.Rockton, IL 61072

Page 5: opCvr - Parts Town · Table of Contents Models 441 & 444 Table of Contents ... A back flow prevention device isrequired on the incoming water connection side. Please refertotheapplicableNational,

1Models 441 & 444 To the Installer

080924

Section 1 To the Installer

The following are general installation instructions. Forcomplete installation details, please see the check outcard.

Installer Safety

In all areas of the world, equipment should beinstalled in accordance with existing local codes.Please contact your local authorities if you have anyquestions.

Care should be taken to ensure that all basic safetypractices are followed during the installation andservicing activities related to the installation andservice of Taylor equipment.

S Only authorized Taylor service personnelshould perform installation and repairs onthe equipment.

S Authorized service personnel should consultOSHA Standard 29CFRI910.147 or theapplicable code of the local area for theindustry standards on lockout/tagoutprocedures before beginning any installationor repairs.

S Authorized service personnel must ensurethat the proper PPE is available and wornwhen required during installation andservice.

S Authorized service personnel must removeall metal jewelry, rings, and watches beforeworking on electrical equipment.

The main power supply(s) to the freezer mustbe disconnected prior to performing any repairs.Failure to follow this instruction may result in personalinjury or death from electrical shock or hazardousmoving parts as well as poor performance or damageto the equipment.

Note: All repairs must be performed by anauthorized Taylor Service Technician.

This unit has many sharp edges that cancause severe injuries.

Site Preparation

Review the area the unit is to be installed in beforeuncrating the unit, making sure that all possiblehazards the user or equipment may come into havebeen addressed.

For IndoorUseOnly: This unit is designed to operateindoors, under normal ambient temperatures of70_-75_F (21_-24_C). The freezer has successfullyperformed in high ambient temperatures of104_(40_C) at reduced capacities.

This unit must NOT be installed in an areawhere a water jet or hose can be used. NEVER use awater jet or hose to rinse or clean the unit. Failure tofollow this instruction may result in electrocution.

This unit must be installed on a level surfaceto avoid the hazard of tipping. Extreme care should betaken in moving this equipment for any reason. Two ormore persons are required to safely move this unit.Failure to comply may result in personal injury orequipment damage.

Uncrate the unit and inspect it for damage. Report anydamage to your Taylor Distributor.

This piece of equipment is made in the USA and hasUSA sizes of hardware. All metric conversions areapproximate and vary in size.

Page 6: opCvr - Parts Town · Table of Contents Models 441 & 444 Table of Contents ... A back flow prevention device isrequired on the incoming water connection side. Please refertotheapplicableNational,

2To the Installer Models 441 & 444

080924

Air Cooled Units

DO NOT obstruct air intake and discharge openings:

Air cooled units require a minimum of 3” (76 mm) ofclearance around all sides of the freezer to allow foradequate air flow across the condensers. Install thedeflector provided to prevent recirculation of warm air.Failure to allow adequate clearance can reduce therefrigeration capacity of the freezer and possiblycause permanent damage to the compressor.

Water Connections(Water Cooled Units Only)

An adequate cold water supply must be provided witha hand shut--off valve. On the underside rear of thebase pan, two 3/8” I.P.S. (for single head units) or two1/2” I.P.S. (for double head units) water connectionsfor inlet and outlet have been provided for easyhook--up. 1/2” inside diameter water lines should beconnected to the machine. (Flexible lines arerecommended, if local codes permit.) Depending onlocal water conditions, it may be advisable to install awater strainer to prevent foreign substances fromclogging the automatic water valve. There will be onlyone water “in” and one water “out” connection for bothsingle head and double head units. DO NOT install ahand shut--off valve on the water “out” line! Watershould always flow in this order: first, through theautomatic water valve; second, through thecondenser; and third, through the outlet fitting to anopen trap drain.

A back flow prevention device is requiredon the incoming water connection side. Pleaserefer to the applicable National, State, and local codesfor determining the proper configuration.

Electrical Connections

In the United States, this equipment is intended to beinstalled in accordance with the National ElectricalCode (NEC), ANSI/NFPA70-1987. Thepurpose of theNEC code is the practical safeguardingof persons andproperty from hazards arising from the use ofelectricity. This code contains provisions considerednecessary for safety. In all other areas of the world,equipment should be installed in accordance with the

existing local codes. Please contact your localauthorities.

FOLLOW YOUR LOCAL ELECTRICAL CODES!

CAUTION: THIS EQUIPMENT MUST BEPROPERLY GROUNDED! FAILURE TO DO SOCAN RESULT IN SEVERE PERSONAL INJURYFROM ELECTRICAL SHOCK!

This unit is provided with an equipotentialgrounding lug that is to be properly attached to the rearof the frameby the authorized installer. The installationlocation is marked by the equipotential bondingsymbol (5021 of IEC 60417-1) on both the removablepanel and the equipments frame.

S Stationary appliances which are notequipped with a power cord and a plug oranother device to disconnect the appliancefrom the power source must have an all-poledisconnecting device with a contact gap ofat least 3mm installed in the externalinstallation.

S Appliances that are permanently connectedto fixed wiring and for which leakagecurrents may exceed 10 mA, particularlywhen disconnected or not used for longperiods, or during initial installation, shallhave protective devices such as a GFI, toprotect against the leakage of current,installed by the authorized personnel to thelocal codes.

S Supply cords used with this unit shall beoil-resistant, sheathed flexible cable notlighter than ordinary polychloroprene orother equivalent syntheticelastomer-sheathed cord (Code designation60245 IEC 57) installed with the proper cordanchorage to relieve conductors from strain,including twisting, at the terminals andprotect the insulation of the conductors fromabrasion.

Page 7: opCvr - Parts Town · Table of Contents Models 441 & 444 Table of Contents ... A back flow prevention device isrequired on the incoming water connection side. Please refertotheapplicableNational,

3Models 441 & 444 To the Installer

080924

Check OutOnce the unit is installed, it is advisable to check thefollowing controls and mechanical operations of thefreezer and to make any necessary adjustments. Ifapplicable, repeat these checks for the secondfreezing cylinder on double head units.

ControlsPlace the control switch in the “AUTO” position. Themain refrigeration system will operate (compressor,beater motor, and the condenser fan). The dial lightand the mix low indicator will be illuminated.

Figure 1

If the freezer is water cooled, the automatic watervalvewill begin to open and cold water will flow into thecondenser. This will remove heat from the refrigerant.As thewater flows into the open trap drain, it should bewarm to the touch. Place the control switch in the“OFF” position.

Beater Rotation

Beater rotation must be clockwise as viewedlooking into the freezing cylinder.

Note: The following procedures must beperformed by an authorized Taylor servicetechnician.To correct rotation on a three--phase unit, interchangeany two incoming power supply lines at the freezermain terminal block only. To correct rotation on asingle--phase unit, exchange leads inside the beatermotor. (Follow the diagram printed on the motor.)

Electrical connections are made directly to theterminal block provided in themain control box locatedbehind the service panel.

Refrigerant

In consideration of our environment, Taylorproudly uses only earth friendly HFC refrigerants. TheHFC refrigerant used in this unit is R404A. Thisrefrigerant is generally considered non-toxic andnon-flammable, with an Ozone Depleting Potential(ODP) of zero (0).

However, any gas under pressure is potentiallyhazardous and must be handled with caution.

NEVER fill any refrigerant cylinder completely withliquid. Filling the cylinder to approximately 80% willallow for normal expansion.

Refrigerant liquid sprayed onto the skin maycause serious damage to tissue. Keep eyes and skinprotected. If refrigerant burns should occur, flushimmediately with cold water. If burns are severe, applyice packs and contact a physician immediately.

Taylor reminds technicians to be cautious ofgovernment laws regarding refrigerant recovery,recycling, and reclaiming systems. If you have anyquestions regarding these laws, please contact thefactory Service Department.

WARNING: R404A refrigerant used inconjunction with polyolester oils is extremely moistureabsorbent. When opening a refrigeration system, themaximum time the system is openmust not exceed 15minutes. Cap all open tubing to prevent humid air orwater from being absorbed by the oil.

Page 8: opCvr - Parts Town · Table of Contents Models 441 & 444 Table of Contents ... A back flow prevention device isrequired on the incoming water connection side. Please refertotheapplicableNational,

4To the Operator Models 441 & 444

080924

Section 2 To the Operator

The freezer you have purchased has been carefullyengineered andmanufactured to give you dependableoperation. The Taylor freezer, when properly operatedand cared for, will produceaconsistent quality product.Like all mechanical products, this machine will requirecleaningandmaintenance. Aminimumamount of careand attention is necessary if the operating proceduresoutlined in this manual are followed closely.

This Operator’s Manual should be read beforeoperating or performing any maintenance on yourequipment.

Your Taylor freezer will NOT eventually compensateand correct for any errors during the set--up or fillingoperations. Thus, the initial assembly and primingprocedures are of extreme importance. It is stronglyrecommended that all personnel responsible for theequipment’s operation review these procedures inorder to beproperly trainedand tomakesure that thereis no confusion.

In the event that you should require technicalassistance, please contact your local authorizedTaylor Distributor.

Note: Warranty is valid only if the parts are authorizedTaylor parts, purchased from an authorized TaylorDistributor, and the required service work is providedby an authorized Taylor service technician. Taylorreserves the right to deny warranty claims onequipment or parts if non--approved parts orrefrigerant were installed in the machine, systemmodifications were performed beyond factoryrecommendations, or it is determined that the failurewas caused by neglect or abuse.

Note: Constant research results in steadyimprovements; therefore, information in thismanual is subject to change without notice.

If the crossed out wheeled bin symbol isaffixed to this product, it signifies that this product iscompliant with the EUDirective as well as other similarlegislation in effect after August 13, 2005. Therefore,it must be collected separately after its use iscompleted, and cannot be disposed as unsortedmunicipal waste.

The user is responsible for returning the product to theappropriate collection facility, as specified by your localcode.

For additional information regarding applicable locallaws, please contact the municipal facility and/or localdistributor.

Compressor Warranty Disclaimer

The refrigeration compressor(s) on this machine arewarranted for the term indicated on the warranty cardaccompanying this machine. However, due to theMontreal Protocol and the U.S. Clean Air ActAmendments of 1990, many new refrigerants arebeing tested and developed, thus seeking their wayinto the service industry. Some of these newrefrigerants are being advertised as drop--inreplacements for numerous applications. It should benoted that, in the event of ordinary service to thismachine’s refrigeration system, only the refrigerantspecified on the affixed data label should beused.The unauthorized use of alternate refrigerants will voidyour compressor warranty. It will be the owner’sresponsibility tomake this fact known to any technicianhe employs.

It should also be noted that Taylor does not warrant therefrigerant used in its equipment. For example, if therefrigerant is lost during the course of ordinary serviceto this machine, Taylor has no obligation to eithersupply or provide its replacement either at billable orunbillable terms. Taylor does have the obligation torecommend a suitable replacement if the originalrefrigerant is banned, obsoleted, or no longer availableduring the five year warranty of the compressor.

Taylor will continue to monitor the industry and testnew alternates as they are being developed. Should anew alternate prove, through our testing, that it wouldbe accepted as a drop--in replacement, then theabovedisclaimer would become null and void. To find out thecurrent status of an alternate refrigerant as it relates toyour compressor warranty, call the local TaylorDistributor or the Taylor Factory. Be prepared toprovide the Model/Serial Number of the unit inquestion.

Page 9: opCvr - Parts Town · Table of Contents Models 441 & 444 Table of Contents ... A back flow prevention device isrequired on the incoming water connection side. Please refertotheapplicableNational,

5Models 441 & 444 Safety

080924

Section 3 Safety

Weat Taylor Company are concernedabout the safetyof the operator when he or she comes in contact withthe freezer and its parts. Taylor has gone to extremeefforts to design and manufacture built--in safetyfeatures to protect both youand the service technician.As an example, warning labels have been attached tothe freezer to further point out safety precautions to theoperator.

IMPORTANT -- Failure to adhere to thefollowing safety precautions may result in severepersonal injury or death. Failure to comply withthese warnings may damage the machine and itscomponents. Component damage will result inpart replacement expense and service repairexpense.

DONOT operate the freezer without readingthis Operator Manual. Failure to follow this instructionmay result in equipment damage, poor freezerperformance, health hazards, or personal injury.

This unit is provided with an equipotentialgrounding lug that is to be properly attached to the rearof the frameby the authorized installer. The installationlocation is marked by the equipotential bondingsymbol (5021 of IEC 60417-1) on both the removablepanel and the equipments frame.

DO NOT use a water jet to clean or rinse thefreezer. Failure to follow these instructions may resultin serious electrical shock.

S DO NOT operate the freezer unless it isproperly grounded.

S DO NOT operate the freezer with largerfuses than specified on the freezer datalabel.

S DO NOT attempt any repairs unless themain power supply to the freezer has beendisconnected. Contact your local authorizedTaylor Distributor for service.

S Stationary appliances which are notequipped with a power cord and a plug oranother device to disconnect the appliancefrom the power source must have an all-poledisconnecting device with a contact gap ofat least 3mm installed in the externalinstallation.

S Appliances that are permanently connectedto fixed wiring and for which leakagecurrents may exceed 10 mA, particularlywhen disconnected or not used for longperiods, or during initial installation, shallhave protective devices such as a GFI, toprotect against the leakage of current,installed by the authorized personnel to thelocal codes.

S Supply cords used with this unit shall beoil-resistant, sheathed flexible cable notlighter than ordinary polychloroprene orother equivalent syntheticelastomer-sheathed cord (Code designation60245 IEC 57) installed with the proper cordanchorage to relieve conductors from strain,including twisting, at the terminals andprotect the insulation of the conductors fromabrasion.

Failure to follow these instructions may result inelectrocution. Contact your local authorized TaylorDistributor for service.

Page 10: opCvr - Parts Town · Table of Contents Models 441 & 444 Table of Contents ... A back flow prevention device isrequired on the incoming water connection side. Please refertotheapplicableNational,

6Safety Models 441 & 444

080924

S DO NOT allow untrained personnel tooperate this machine.

S DO NOT operate the freezer unless allservice panels and access doors arerestrained with screws.

S DO NOT remove any internal operatingparts (examples: freezer door, beater,scraper blades, etc.) unless all controlswitches are in the OFF position.

Failure to follow these instructionsmay result in severepersonal injury to fingers or hands from hazardousmoving parts.

This unit has many sharp edges that cancause severe injuries.

S DO NOT put objects or fingers in the doorspout. This may contaminate the productand cause severe personal injury from bladecontact.

S USE EXTREME CAUTION when removingthe beater asssembly. The scraper bladesare very sharp.

This freezer must be placed on a levelsurface. Failure to complymay result in personal injuryor equipment damage.

Cleaning and sanitizing schedules aregoverned by your state or local regulatory agenciesand must be followed accordingly. Please refer to thecleaning section of this manual for the properprocedure to clean this unit.

DO NOT obstruct air intake and discharge openings:

A minimum of 3” (76 mm) air space is required aroundall sides of the unit. Install the deflector provided toprevent recirculation of warm air. Failure to follow thisinstruction may cause poor freezer performance anddamage to the machine.

For Indoor UseOnly: This unit is designed to operateindoors, under normal ambient temperatures of 70_ -75_F (21_ - 24_C). The freezer has successfullyperformed in high ambient temperatures of104_(40_C) at reduced capacities.

NOISE LEVEL: Airborne noise emission does notexceed 78 dB(A) when measured at a distance of 1.0meter from the surface of the machine and at a heightof 1.6 meters from the floor.

Page 11: opCvr - Parts Town · Table of Contents Models 441 & 444 Table of Contents ... A back flow prevention device isrequired on the incoming water connection side. Please refertotheapplicableNational,

7Models 441 & 444 Operator Parts Identification

Section 4 Operator Parts IdentificationModel 441

Item Description Part No.

1 Cover A.--Hopper--Standard X38458

1a Knob--Hopper Cover 025429

2 Gasket--Hopper Cover--20 Qt. 038375

3 Pan--Drip -- 11--5/8 Long 027503

4 Tube--Feed--SS 028967--7

5 Panel--Rear 013637

6 Panel--Side-- Upper Right 028707--SP

7 Panel A.--Side Lower Left X44853

8 Caster--Swivel--5/8 Stem 4” Wheel 018794

Item Description Part No.

9 Panel--Side Upper Left 028700

10 Shield--Splash 15” x 5--13/32 022763

11 Tray--Drip 14--7/8 x 5--1/8 013690

12 Panel--Service 049613

13 Panel A.--Front X49600

14 Louver--Side R & L 017471

15 Stud--Nose 022822

16 Adaptor A.--Caster X18915

17 Panel A.--Side Lower Right X44855

Page 12: opCvr - Parts Town · Table of Contents Models 441 & 444 Table of Contents ... A back flow prevention device isrequired on the incoming water connection side. Please refertotheapplicableNational,

8Operator Parts Identification Models 441 & 444

Model 444

Item Description Part No.

1 Cover A.--Hopper--Insulated X39291

1a Knob--Hopper Cover 025429

2 Stud--Nose Cone 022822

3 Pan--Drip 11--5/8 Long 027503

4 Tube--Feed--SS 028967--7

5 Louver--Side Left & Right 017471

6 Panel--Upper Side Right 028701

7 Caster--Swivel--5/8 Stem 4” Wheel 018794

8 Panel--Service 024439

Item Description Part No.

9 Panel--Upper Side Left 028700

10 Shield--Splash 037041

11 Tray--Drip 014533

12 Panel--Rear 017563

13 Panel A.--Front X14239

14 Panel A.--Side Right X44855

15 Panel A.--Side Left X44853

16 Adaptor A.--Caster X18915

Page 13: opCvr - Parts Town · Table of Contents Models 441 & 444 Table of Contents ... A back flow prevention device isrequired on the incoming water connection side. Please refertotheapplicableNational,

9Models 441 & 444 Operator Parts Identification

Models 441 & 444 Door Assembly

Item Description Part No.

1 Seal--Drive Shaft 032560

2 Shaft--Beater 033498

3 Beater A.--7 Qt.--1 Pin Support X46233

4 Bearing--Front 013116

5 Gasket--Door 5.177 ID x 5.9380 016672

6 Decal--Lift Plate Front 015200

7 Valve A.--Draw X13624--SP

Item Description Part No.

8 O--Ring 1--1/16 OD x .139 W 020571

9 Door A.--1 Spout 7 Qt. X30272--SER

10 Nut--Stud 021508

11 Clip--Scraper Blade -- 8.75 Inch 046238

12 Blade--Scraper--Plastic 046237

Page 14: opCvr - Parts Town · Table of Contents Models 441 & 444 Table of Contents ... A back flow prevention device isrequired on the incoming water connection side. Please refertotheapplicableNational,

10Operator Parts Identification Models 441 & 444

Accessories

Item Description Part No.

1 Pail--Mix -- 10 Qt. 013163

2 Brush--Mix Pump Body 3 x 7 023316

3 Brush--Double Ended 013072

4 Brush--Rear Bearing 013071

5 Brush--Draw Valve 014753

Item Description Part No.

6Kit A.--Tune Up (Model 441) X33351

Kit A.--Tune Up (Model 444) X36356

7 Lubricant--Taylor 047518

8 Sanitizer--Kay--5 125 Packets 041082

Page 15: opCvr - Parts Town · Table of Contents Models 441 & 444 Table of Contents ... A back flow prevention device isrequired on the incoming water connection side. Please refertotheapplicableNational,

11Models 441 & 444 Important: To the Operator

Section 5 Important: To the Operator

Indicator Light “Mix Low”

The Models 441 and 444 are equipped with a “MIXLOW” light located on the front of the machine. Whenthe light begins to flash, it indicates that themix hopperhas a low supply of mix and should be refilled as soonas possible. Alwaysmaintain at least 3” (76mm) ofmixin thehopper to allow themix feedassembly to operateproperly. If you neglect to add mix when the lightbegins to flash, a freeze--up may occur, causingeventual damage to the beater, blades, drive shaft,and freezer door.

Figure 2

Symbol Definitions

The following chart identifies the symbol definitionsused on the operator switches.

= The “WASH” position.

= The “OFF” position.

= The “ON/AUTO” position.

Control SwitchThe center position is “OFF”. The right position is“AUTO”, which activates the beater motor and therefrigeration system. The left position is “WASH”which activates the beater motor only.

Figure 3

Reset ButtonOn theModels 441 and 444, the reset button is locatedon the lower front panel.

The reset button protects the beater motor from anoverload condition. If an overload occurs, the resetmechanism will trip. To properly reset the freezer,place the control switch in the “OFF” position. Pressthe reset button firmly. Place the control switch in the“WASH” position and observe the freezer’sperformance. Once satisfied, place the control switchback in the “AUTO” position.

Figure 4

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12Important: To the Operator Models 441 & 444

Thermistor ControlTheviscosity (thickness) of theproduct is controlled bya temperature sensing device called the thermistor. Toachieve a thicker product, turn the control clockwise,and turn the control counterclockwise to achieve athinner product. Allow the refrigeration system to cycleon and off 2 or 3 times before an accurate consistencycan be evaluated.

Separate Hopper RefrigerationSystem (SHR)

The Separate Hopper Refrigeration System (SHR) isa standard feature. The SHR incorporates the use ofa separate small refrigeration system to maintain themix temperature in the hopper to below 40_F. (4.4_C.)This assures bacteria control.

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13Models 441 & 444 Operating Procedures

050323

Section 6 Operating Procedures

The Model 441 has been selected to show you thepictured step--by--step operating procedures for bothmodels contained in this manual. These models, forpractical purposes of operation, are the same.

They both store 20 quarts (18.9 liters) of mix in thehopper. The mix then flows by gravity through a mixfeed tube down into the freezing cylinder.

Locate your model number below to determine thecharacteristics of your freezer:

441: (1) 7 quart (6.6 liter) freezing cylinder.

444: (2) 7 quart (6.6 liter) freezing cylinders.

We begin our instructions at the point where we enterthe store in the morning and find the partsdisassembled and laid out to air dry from the previousnight’s cleaning.

The following procedures will show you how toassemble the parts into the freezer, sanitize them, andprime the freezer with freshmix in preparation to serveyour first portion.

If you are disassembling the machine for the first timeor need information to get to this starting point in ourinstructions, turn to page 19, “Disassembly” and startthere.

Assembly

MAKE SURE THE CONTROL SWITCH ISIN THE “OFF” POSITION TO ELIMINATE THECHANCE OF MOVING PARTS.

Note: When lubricating parts, use an approved foodgrade lubricant (example: Taylor Lube).

Step 1Install the drive shaft. Lubricate the groove and shaftportion that comes in contact with the bearing on thebeater drive shaft. Slide the seal over the shaft andgroove until it fits into place. DO NOT lubricate the hexend of the drive shaft. Fill the inside portion of the sealwith 1/4” more lubricant and evenly lubricate the flatside of the seal that comes in contact with the bearing.

Figure 5

Insert the drive shaft through the rear shell bearing inthe freezing cylinder and engage the hex end firmlyinto the gear box coupling.

Figure 6

Step 2Install the beater assembly. First check the scraperblade(s) for any nicks or signs of wear. If any nicks arepresent, replace the blade(s).

Figure 7

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14Operating Procedures Models 441 & 444

Note: To prevent costly damage, the hole in thescraper blade must fit securely over the pin.

If the blades are in good condition, place the rearscraper blade over the rear holding pin on the beater,knife edge to the outside.

Figure 8

Holding the rear blade on the beater, slide theassembly halfway into the freezing cylinder. Install thefront scraper blade over the front holding pin. Slide thebeater assembly the rest of the way into the freezingcylinder.

Figure 9

Make sure the beater assembly is in position over thedrive shaft. Turn the beater slightly to be certain thatthe beater is properly seated. When in position, thebeater will not protrude beyond the front of the freezingcylinder.

Step 3Install the draw valve. Slide the two o--rings into thegrooves on the draw valve and lubricate them withTaylor Lube.

Figure 10

Lubricate the inside of the freezer door spout, top andbottom. Insert the drawvalve into the freezer door fromthe top. It will be necessary to rotate the draw valve tothe right when assembling the door to the freezer.

Figure 11

Step 4Install the freezer door. Place the freezer door gasketinto the groove on the back of the freezer door. Slidethe front bearing over the baffle rod so the flangededge is against the door.Do not lubricate the gasketor bearing.

Figure 12

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15Models 441 & 444 Operating Procedures

080924

Insert the baffle rod through the beater in the freezingcylinder. With the door seated on the freezer studs,install the handscrews. Tighten equally in a crisscrosspattern to insure that the door is snug.

Figure 13

Rotate the draw valve bracket to the left. Center it intoposition by raising the draw arm and placing it into theslotted groove of the draw valve bracket.

Figure 14

Step 5Lay the mix feed tube and the hopper gasket in thebottom of the mix hopper.

Note: Hopper gaskets are not used on theModel 444.

Repeat Steps 1 through 5 for the other side of thefreezer on the Model 444.

Step 6Install the front drip tray and splash shield under thedoor spout(s).

Figure 15

Step 7Slide the rear drip pan into thehole(s) in the sidepanel.

SanitizingStep 1Prepareapail of approved100PPMsanitizing solution(examples: 2--1/2 gal. [9.5 liters] of Kay--5R or 2 gal.[7.6 liters] of Stera--SheenR). USE WARM WATERAND FOLLOW THE MANUFACTURER’SSPECIFICATIONS.

Step 2Pour the sanitizing solution into the hopper and allowit to flow into the freezing cylinder.

Figure 16

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16Operating Procedures Models 441 & 444

Step 3While the solution is flowing into the freezing cylinder,brush clean thehopper.While cleaning themixhopper,take particular care in brushing the mix level sensingprobe on the rear wall of the hopper, the mix inlet hole,the hopper gasket, and the mix feed tube.

Figure 17

Step 4Place the control switch in the “WASH” position. Thiswill cause the sanitizing solution in the freezingcylinder to agitate. Allow the solution to agitate for fiveminutes.

Figure 18

Step 5Place an empty pail beneath the door spout and raisethe draw arm. Draw off all the sanitizing solution.

Figure 19

Step 6When the sanitizer stops flowing from the door spout,lower the draw arm and place the control switch in the“OFF” position.

Note: You have just sanitized the freezer;therefore, be sure your hands are sanitized beforecontinuing these instructions.

Step 7Stand themix feed tube in the corner of themixhopper,and assemble the hopper gasket.

Figure 20

Repeat Steps 1 through 7 for the other side of thefreezer on the Model 444.

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17Models 441 & 444 Operating Procedures

Priming

Prime the machine as close to the time of first productdraw as possible.

Step 1Place a mix pail beneath the door spout and raise thedrawarm. Pour twogallons (7.6 liters) of freshmix intothe hopper and allow it to flow down into the freezingcylinder. This will force out any remaining sanitizingsolution.

Figure 21

Step 2When full strength mix is flowing from the door spout,lower the draw arm.

Step 3When the mix has stopped bubbling down into thefreezing cylinder, install the mix feed tube into the mixinlet hole.

Figure 22

Step 4Place the control switch in the “AUTO” position. Whenthe unit cycles off, the product will be at servingtemperature.

Figure 23

Step 5Fill the hopper with mix. As the mix level comes incontact with the mix level sensing probe on the rearwall of the hopper, the “MIX LOW” light will extinguish.

Note: Always maintain at least 3” (76 mm) of mix inthe hopper to allow the mix feed assembly to operateproperly.

Step 6Place the mix hopper cover in position.

Figure 24

Repeat Steps 1 through 5 for the other side of thefreezer on the Model 444.

Closing ProcedureTo disassemble your unit, the following items will beneeded:

S Two cleaning pailsS Sanitized stainless steel rerun can with lidS Necessary brushes (provided with freezer)S CleanerS Single service towels

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18Operating Procedures Models 441 & 444

080924

Draining Product From theFreezing CylinderStep 1Place the control switch in the “OFF” position.

Step 2Remove the hopper cover, the hopper gasket, and themix feed tube. Take theseparts to the sink for cleaning.

Step 3If local health codes permit the use of rerun, placea sanitized, NSF approved stainless steel reruncontainer beneath the door spout. Place the controlswitch in the “WASH” position and raise the draw arm.When all the product stops flowing from the doorspout, lower the draw arm and place the control switchin the “OFF” position. Place the sanitized lid on thererun container and place it in the walk--in cooler.

Note: If local health codesDONOTpermit theuseof rerun, the productmust bediscarded. Follow theinstructions in the previous step, except drain theproduct into a mix pail and properly discard the mix.Repeat these steps for the second freezing cylinderon the Model 444.

ALWAYS FOLLOW LOCAL HEALTH CODES.

RinsingStep 1Pour two gallons (7.6 liters) of cool, clean water intothe mix hopper. With the brushes provided, scrub themix hopper, the mix inlet hole, and the mix levelsensing probe.

Step 2With a mix pail beneath the door spout, place thecontrol switch in the “WASH” position and raise thedraw arm. Drain all the rinse water from the freezingcylinder. When the rinse water stops flowing from thedoor spout, lower the draw arm and place the controlswitch in the “OFF” position.

Repeat this procedure until the rinse water beingdrawn from the freezing cylinder is clear.Repeat these steps for the second freezing cylinderon the Model 444.

Cleaning

Step 1Prepare a pail of approved 100 PPM cleaning solution(examples: 2--1/2 gal. [9.5 liters] of Kay--5R or 2 gal.[7.6 liters] of Stera--SheenR). USE WARM WATERAND FOLLOW THE MANUFACTURER’SSPECIFICATIONS.

Step 2Pour the cleaning solution into the hopper and allow itto flow into the freezing cylinder.

Step 3While the solution is flowing into the freezing cylinder,brush clean the mix hopper, the mix inlet hole, and themix level sensing probe.

Step 4Place the control switch in the “WASH” position. Thiswill cause the cleaning solution in the freezing cylinderto agitate.

Step 5Place an empty mix pail beneath the door spout andraise the draw arm. Draw off all the cleaning solution.When the solution stops flowing from the door spout,lower the draw arm and place the control switch in the“OFF” position.

Repeat Steps 1 through 5 for the second freezingcylinder on the Model 444.

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19Models 441 & 444 Operating Procedures

080401

Disassembly

Note: Failure to remove parts, brush clean and thenair dry these parts, will result in damage to the relatedparts.

Step 1

BE SURE THE CONTROL SWITCH IS INTHE “OFF” POSITION TO ELIMINATE THECHANCE OF MOVING PARTS.

Step 2Remove the handscrews, the freezer door, the gasket,the front bearing, the beater, the scraper blade(s), andthe drive shaft from the freezing cylinder. Take theseparts to the sink for cleaning.

Step 3Remove the rear drip pan from the side panel.

Note: If the drip pan is filled with an excessive amountof mix, it is an indication that the drive shaft seal shouldbe replaced or was improperly lubricated.

Repeat these steps for the second freezing cylinderon the Model 444.

Step 4Remove the front drip tray and the splash shield.

Brush Cleaning

Step 1Prepare a sink with an approved cleaning solution(examples: Kay--5R or Stera--SheenR). USEWARMWATER AND FOLLOW THE MANUFACTURER’SSPECIFICATIONS.

If an approved cleaner other than Kay--5R orStera--SheenR is used, dilute it according to the labelinstructions. IMPORTANT: Follow the labeldirections.Too STRONG of a solution can cause parts damage.Too MILD of a solution will not provide adequatecleaning. Make sure all brushes provided with thefreezer are available for brush cleaning.

Step 2Remove the seal(s) from the drive shaft(s).

Step 3From the freezer door(s) remove:

S the gasket(s)

S the front bearing(s)

S the draw valve(s)

Remove all o--rings.

Note: To remove o--rings, use a single service towelto grasp the o--ring. Apply pressure in an upwarddirection until the o--ring pops out of its groove. Withthe other hand, push the top of the o--ring forward. Itwill roll out of the groove and can be easily removed.If there is more than one o--ring to be removed, alwaysremove the rear o--ring first. This will allow the o--ringto slide over the forward rings without falling into theopen grooves.

Step 4Thoroughly brush clean all disassembled parts in thecleaning solution,making sure all lubricant andmix filmis removed. Take particular care to brush clean thedraw valve core in the freezer door(s). Place all thecleaned parts on a clean dry surface to air dryovernight.

Step 5Return to the freezer with a small amount of cleaningsolution. With the black bristle brush, brush clean therear shell bearing(s) at the back of the freezingcylinder(s).

Figure 25

Step 6Wipe clean all exterior surfaces of the freezer.

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20Important: Operator Checklist Models 441 & 444

080401

Section 7 Important: Operator Checklist

During Cleaning and Sanitizing

ALWAYS FOLLOW LOCAL HEALTH CODES.

Cleaning and sanitizing schedules are governedby federal, state, or local regulatory agencies,and must be followed accordingly. If the unithas a “Standby mode”, it must not be used inlieu of proper cleaning and sanitizingprocedures and frequencies set forth by theruling health authority. The following checkpoints should be stressed during the cleaningand sanitizing operations.

CLEANING AND SANITIZING MUST BEPERFORMED DAILY.

Troubleshooting Bacterial Count

j 1. Thoroughly clean and sanitize the machineregularly, including complete disassembly andbrush cleaning.

j 2. Use all brushes supplied for thorough cleaning.The brushes are specially designed to reach allmix passageways.

j 3. Use the white bristle brush to clean the mix inlethole which extends from the mix hopper downto the rear of the freezing cylinder.

j 4. Use the black bristle brush to thoroughly cleanthe rear shell bearing located at the rear of thefreezing cylinder. Be sure there is a generousamount of cleaning solution on the brush.

j 5. IF LOCAL HEALTH CODES PERMIT THEUSE OF RERUN, make sure the mix rerun isstored in a sanitized, covered stainless steelcontainer and is used the following day. DONOT prime themachinewith rerun.When usingrerun, skim off the foam and discard, then mixthe rerunwith freshmix in a ratio of 50/50duringthe day’s operation.

j 6. On a designated day of theweek, run themix aslow as feasible and discard after closing. Thiswill break the rerun cycle and reduce thepossibility of high bacteria and coliform counts.

j 7. Properly prepare the cleaning and sanitizingsolutions. Read and follow label directionscarefully. Too strong of a solution may damagethe parts and too weak of a solution will not doan adequate job of cleaning or sanitizing.

j 8. The temperature of the mix in the mix hopperand walk--in cooler should be below 40_F.(4.4_C.).

Regular Maintenance Checks

j 1. Rotate scraper blades to allow both sides of theknife edge to wear evenly. This will contribute toself--sharpeningandhelpmaintain fast, efficientfreezing.

j 2. Replace scraper blades that are nicked,damaged or worn.

j 3. Before installing the beater, be certain thatscraper blades are properly attached over thepins.

j 4. Check the rear shell bearing for signs of wear(excessive mix leakage in rear drip pan) and becertain it is properly cleaned.

j 5. Using a screwdriver and cloth towel, keep therear shell bearing and the female hex drivesocket clean and free of lubricant and mixdeposits.

j 6. Dispose of o--rings and seals if they are worn,torn, or fit too loosely, and replace with newones.

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21Models 441 & 444 Important: Operator Checklist

080401

j 7. Follow all lubricating procedures as outlined in“Assembly”.

j 8. Check the condensers for accumulation of dirtand lint. Dirty condensers will reduce theefficiency and capacity of the machine.Condensers should be cleanedmonthly with asoft brush. Never use screwdrivers or othermetal probes to clean between the fins.Note: For machines equipped with an air filter,it will be necessary to vacuum clean the filterson a monthly schedule.

j 9. On water cooled units, check the water lines forkinks or leaks. Kinks can occur when themachine is moved back and forth for cleaningormaintenance purposes. Deteriorated orcracked water lines should be replaced only byan authorized Taylor technician.

Winter StorageIf the placeof business is to be closedduring thewintermonths, it is important to protect the freezer byfollowing certain precautions, particularly if thebuilding is subject to freezing conditions.

Disconnect the freezer from the main power source toprevent possible electrical damage.

On water cooled freezers, disconnect the watersupply. Relieve pressure on the spring in the watervalve. Use air pressure on the outlet side to blow outany water remaining in the condenser. This isextremely important. Failure to follow this proceduremay cause severe and costly damage to therefrigeration system.

Your local Taylor Distributor can perform this servicefor you.

Wrap detachable parts of the freezer such as thebeater, blades, drive shaft, and freezer door. Placethese parts in a protected, dry place. Rubber trimpartsand gaskets can be protected by wrapping them withmoisture--proof paper. All parts should be thoroughlycleaned of dried mix or lubrication which attract miceand other vermin.

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22Troubleshooting Guide Models 441 & 444

Section 8 Troubleshooting Guide

PROBLEM PROBABLE CAUSE REMEDY PAGEREF.

1. No product beingdispensed with the drawvalve open and the controlswitch in AUTO.

a. The freezer door isinstalled upside down.

a. Install the door correctly. 14

b. There is a freeze--up inthe mix inlet hole.

b. Call service technician toadjust the hoppertemperature.

-- --

c. The beater motor is out onreset.

c. Reset the freezer. 11

d. The beater is rotatingcounterclockwise.

d. Contact service technicianto correct the rotation toclockwise.

-- --

e. The draw valve isconnected to the drawarm incorrectly.

e. The draw valve bracketmust be correctly attachedto the draw arm.

15

f. The circuit breaker is offor the fuse is blown.

f. Turn the breaker on orreplace the fuse.

-- --

g. There is inadequate mix inthe hopper.

g. Fill the hopper with mix. 17

h. The feed tube is installedupside down.

h. Install the feed tube withthe hole in the side in thedown position.

17

2. The product is too cold. a. The thermistor control isset too cold.

a. Adjust the thermistorcontrol knob warmer.

12

b. The draw handle is notfully closed.

b. The draw handle must befully closed.

-- --

3. The product appears toothin.

a. The thermistor control isset too warm.

a. Adjust the thermistorcontrol knob colder.

12

b. There is not enough airspace around the unit.(A/C)

b. Allow for adequate air flowacross the condenser.

1

c. The scraper blade(s) areworn.

c. Replace scraper bladesregularly.

25

d. Dirty condenser. d. Clean regularly. 21

e. The mix is out of date. e. Use only fresh mix. -- --

f. The beater is rotatingcounterclockwise.

f. Contact service technicianto correct rotation toclockwise.

-- --

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23Models 441 & 444 Troubleshooting Guide

PROBLEM PROBABLE CAUSE REMEDY PAGEREF.

3. The product appears toothin. (Cont’d.)

g. Product is overbeaten. g. Draw off some product toallow fresh product toenter the freezing cylinder.

-- --

h. Loss of water (W/C) h. Locate cause of waterloss and correct.

21

4. The mix in the hopper istoo cold.

a. The temperature is out ofadjustment.

a. Call service technician toadjust the hoppertemperature.

-- --

5. The mix in the hopper istoo warm.

a. The temperature is out ofadjustment.

a. Call service technician toadjust the hoppertemperature.

-- --

b. Hopper cover is not inposition.

b. Place the cover inposition.

17

c. The control switch is OFF. c. Place the control switch inAUTO.

17

d. Warm mix was placed inthe hopper.

d. Mix added to the hoppermust be below 40_F(4.4_C).

-- --

6. The drive shaft is stuck inthe gear box coupling.

a. Rounded corners of driveshaft, coupling, or both.

a. Call service technician tocorrect the cause andreplace the necessarycomponents. Do notlubricate the end of thedrive shaft.

-- --

7. The freezing cylinder wallsare scored.

a. The scraper blade(s) arenot installed over thebeater pins. The pins onthe beater are broken.

a. Blade(s) must fit over thepins on the beater. Callservice technician torepair the beaterassembly.

14

b. The beater assembly isbent.

b. Call service technician torepair or replace beaterand to correct cause ofinsufficient mix in freezingcylinder.

-- --

c. Missing or worn frontbearing.

c. Install or replace the frontbearing.

14

8. Excessive mix leakageinto the rear drip pan.

a. Worn or missing driveshaft seal.

a. Replace regularly. 25

b. Inadequate lubrication ofdrive shaft seal.

b. Lubricate properly. 13

c. Worn rear shell bearing. c. Call service technician toreplace rear shell bearing.

-- --

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24Troubleshooting Guide Models 441 & 444

PROBLEM PROBABLE CAUSE REMEDY PAGEREF.

8. Excessive mix leakageinto the rear drip pan.(Cont’d.)

d. The drive shaft worksforward.

d. Call service technician tocorrect.

-- --

e. The seal is installedinside--out on the driveshaft.

e. Install correctly. 13

f. The wrong type oflubricant is being used(example: petroleum baselubricant.).

f. Use the proper lubricant(example: Taylor Lube).

-- --

9. Excessive mix leakagefrom the door spout.

a. Worn or missing drawvalve o--rings.

a. Replace regularly. 25

b. Inadequate lubrication ofthe draw valve o--rings.

b. Lubricate properly. 14

c. The wrong type oflubricant is being used(example: petroleum baselubricant.).

c. Use the proper lubricant(example: Taylor Lube).

-- --

10. No freezer operation withthe control switch inAUTO.

a. The unit is unplugged. a. Plug into wall receptacle. -- --

b. Circuit breaker off orblown fuse.

b. Turn circuit breaker on orreplace fuse.

-- --

c. Beater motor out on reset. c. Reset the freezer. 11

11. Low overrun. a. Worn scraper blade(s). a. Replace regularly. 25

b. The mix feed assembly isnot installed.

b. Install in mix inlet hole. 17

c. Product is broken downfrom over--beating.

c. Draw off some product toallow fresh product toenter the freezing cylinder.

-- --

12. The freezer door worksloose.

a. The freezer studs aredamaged.

a. Call service technician toreplace studs.

-- --

b. The handscrews aredamaged.

b. Replace the handscrews. -- --

c. There are enlarged holesin the freezer door.

c. Replace the door. -- --

d. The handscrews are nottightened.

d. Tighten the handscrewsequally in a crisscrosspattern.

15

e. The beater assembly isrubbing the back of thedoor.

e. Call service technician tocorrect the problem.

-- --

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25Models 441 & 444 Parts Replacement Schedule

Section 9 Parts Replacement Schedule

PART DESCRIPTION EVERY 3MONTHS

EVERY 4MONTHS

EVERY 6MONTHS

ANNUALLY

Scraper Blades X

Drive Shaft Seal X

Freezer Door Gasket X

Front Bearing X

Draw Valve O--Rings X

White Bristle Brush, 3” x 7” Inspect & Replaceif Necessary

Minimum

White Bristle Brush, 1” x 2” Inspect & Replaceif Necessary

Minimum

Black Bristle Brush, 1” x 2” Inspect & Replaceif Necessary

Minimum

Double--Ended Brush Inspect & Replaceif Necessary

Minimum

Refer to the Part List on page 26 when ordering the above parts.

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Section 10 Parts List

+ Available Separately

26Parts List Models 441 & 444

060123

DESCRIPTION

PART

NUMBER

441

QTY.

444

QTY.

WARR.

CLASS

REMARKS

PARTS

UPDATE

ADAPTO

RA.--CASTER

X18915

44

103

BEARING--FRONT

013116

12

000

BEATERA.--7Q

T--1

PIN--SUPPORT

X46233

12

103

+BLA

DE--SCRAPER--PLA

STIC

9--13/16L

046237

24

000

+CLIP--SCRAPERBLA

DE*8.75INCH*

046238

24

103

BELT--V

--4L430

009613

12

000

BLO

CK--TERMINAL2P

--L1,L2

039422

12

103

SINGLE

PHASE

BLO

CK--TERMINAL3P

--L1,L2,L3

039423

12

103

THREEPHASE

BLO

WERA.

X47833--27

11

103

BOOT--C

APACITORINSULATING

031314

11

000

CAPACITOR--R

UN--10

UF/370V

033047

11

103

HOUSINGA.--W/W

HEEL

X30160

11

103

MOTO

R--BLO

WER--208/230V50/60

046536--27

11

103

BRUSH--D

OUBLE

ENDED--PUMP&FEEDT

013072

11

000

BRUSH--D

RAW

VALVE1--1/2”ODX3”

014753

11

000

BRUSH--M

IXPUMPBODY--3”X7”WHITE

023316

11

000

BRUSH--R

EARBRG1IN.DX2IN.LGX14

013071

11

000

CASTER--SWV5/8STEM4INWHEEL

018794

44

103

COMPRESSOR--M

65B163B

BCA

048258--

12

512

MAIN

+CAPACITOR--R

UN--25

UF/440V

037431

12

103

208--230/60/1

+CAPACITOR--STA

RT--161--193UF/25

031790

12

103

208--230/60/1

+RELAY--STA

RT--C

OMPRESSOR

037430

12

103

208--230/60/1

COMPRESSORTL3G--R

134A

047701--27

11

512

SHR

208--230/60/1

+RELAY--STA

RT--C

OMPRESSOR--TL3G

047702--27

11

103

208--230/60/1

+CAPACITOR--STA

RT--60U

F--220/275

047703

11

103

208--230/60/1

+KIT--M

OUNTING--C

OMPRESSOR

047704

11

103

+COVER--TERMINAL--COMPRESSOR

047739

11

103

CONDENSER--AC--7X6X

1.25--2

ROW

027155

11

103

SHR

CONDENSER--AC--12LX18HX2.6T--3ROW

048233

12

103

MAIN

CONTROL--M

IXLE

VEL

031799--

12

103

CONTROL--TEMPERATURE

028914

11

103

CONTROL--THERMISTO

R063019--03

12

103

UNITSPRIORTO

9/1/05

WEREBUILTWITH

X46015--SERCONTROL.FIELD

REPLA

CE

X46015--SERWITH063020--03.

+KNOB--ALU

MINUM

027422

12

103

Page 31: opCvr - Parts Town · Table of Contents Models 441 & 444 Table of Contents ... A back flow prevention device isrequired on the incoming water connection side. Please refertotheapplicableNational,

27

+ Available Separately

Models 441 & 444 Parts List

060126

DESCRIPTION

PARTS

UPDATE

REMARKS

WARR.

CLASS

444

QTY.

441

QTY.

PART

NUMBER

COVERA.--HOPPER--STD

X38458

1103

+KNOB--M

IXCOVER

025429

1103

COVERA.--HOPPERINSULATED

X39291

2103

+KNOB--M

IXCOVER

025429

2103

DECAL--CLE

ANINST.--H

OPPER

019029

11

000

DECAL--DEC--TAYLO

R021872

11

000

DECAL--TROUBLE

SHOOTING

038374

11

000

DEFLE

CTO

R--BLO

WEREXHAUST

046586

11

103

DIAGRAM--W

IRING*441*HP62*

062493--

1000

UNITSPRIORTO

9/1/05

USE049467--.

DIAGRAM--W

IRING*444*

063098--

1000

UNITSPRIORTO

9/1/05

USE051267--.

DOORA.--1SPOUT--7

QT

X30272--SER

12

103

+KNOB--D

RAW

VALVE

013635

12

103

+NUT--LOCKKNOB

013649

12

000

+VALVEA.--DRAW

X13624--SP

12

103

+O--R

ING--1--1/16ODX.139W

020571

24

000

+DECAL--LIFTPLATEFRONT

015200

12

000

DRYER--FILTER--H

P62--3/8X1/4S

048901

12

000

MAIN

DRYER--C

AP.TUBE--H

P62/R134A

047699

11

000

SHR

GASKET--D

OOR5.177IDX5.938O

D016672

12

000

GASKET--H

OPPERCOVER--20QT--SGL

038375

1000

GEARA.*REDUCER

012235

12

212

GUARD--BELT

013576

1103

GUARD--BELT

*342--3--444--5--777*

023843

1103

GUIDEA.--DRIP

PAN

X28698

12

103

HOOD

023263

1103

HOOD*410--40--41--710--41

023285

1103

KITA.--TUNEUP*440--441--444*

X33351

1000

BEARING--FRONT

013116

1000

GASKET--D

OOR5.177IDX5.938O

016672

1000

O--R

ING--.643ODX.077W

018572

2000

O--R

ING--1--1/16ODX.139W

020571

2000

O--R

ING--5/16ODX.070W

016272

3000

SEAL--DRIVESHAFT

032560

1000

TOOL--CLE

ANING0--RINGREMOVAL

048260

1000

KITA.--TUNEUP*433--444*

X36356

1000

Page 32: opCvr - Parts Town · Table of Contents Models 441 & 444 Table of Contents ... A back flow prevention device isrequired on the incoming water connection side. Please refertotheapplicableNational,

+ Available Separately

28Parts List Models 441 & 444

DESCRIPTION

PARTS

UPDATE

REMARKS

WARR.

CLASS

444

QTY.

441

QTY.

PART

NUMBER

BEARING--FRONT

013116

2000

GASKET--D

OOR5.177IDX5.938O

016672

2000

O--R

ING--.643ODX.077W

018572

4000

O--R

ING--1--1/16ODX.139W

020571

4000

SEAL--DRIVESHAFT

032560

2000

LABEL--DOORCAUTION

032749

11

000

LABEL--M

IXCOOLINGADJ--INTLSYM

020217

11

000

LABEL--W

ARM--C

OLD

INT’LSYMBOL

013749

12

000

LABEL--W

ARN--M

OVINGPARTS--ENG/SP

024315

33

000

LABEL--W

ARNING--PANEL--M

OVEPARTS

036529

33

000

LIGHT--O

RANGE--R

OUND

017450

12

103

LIGHT--R

ED--R

ECT--250V--M

IXLO

W023056--27

12

103

LOUVER--SIDE

017471

22

103

LUBRICANT--TAYLO

R4OZ.

047518

11

000

MAN--O

PER400SERIES

029405--M

11

000

MOTO

R--FAN105C

FM3000RPM

027309--

11

103

SHR

MOTO

R--1.0HP

013102--

12

212

NUT--STUD*GENERALUSAGE*

021508

48

103

PAIL--M

IX10

QT.

013163

11

000

PAN--D

RIP

11--5/8LO

NG

027503

12

103

PANELA.FRONT

X49600

1103

PANELA.FRONT

X14239

1103

PANELA.--SIDELE

FT

X44853

11

103

LOWERLE

FT

PANELA.--SIDERIGHT

X44855

11

103

LOWERRIGHT

PANEL--REAR

013637

1103

PANEL--REAR

017563

1103

PANEL--SERVICE

024439

1103

PANEL--SERVICE

049613

1103

PANEL--UPPERSIDELE

FT

028700

11

103

PANEL--UPPERSIDERIGHT

028701

1103

PANEL--UPPERSIDERIGHT

028701--SP

1103

PLATE--D

EC--SINGLE

022604

1103

PLATE--D

EC--TWIN

022602

1103

PLU

G--D

RIP

TRAYHOLE

029595

1103

PROBEA.--MIX

*SQUARE*

X30922

12

103

Page 33: opCvr - Parts Town · Table of Contents Models 441 & 444 Table of Contents ... A back flow prevention device isrequired on the incoming water connection side. Please refertotheapplicableNational,

29

+ Available Separately

Models 441 & 444 Parts List

DESCRIPTION

PARTS

UPDATE

REMARKS

WARR.

CLASS

444

QTY.

441

QTY.

PART

NUMBER

PROBEA.--THERMISTO

RX31602

12

103

PULLEY--AK32

X.625--.6265

007471

12

103

BEATERMOTO

R

PULLEY--AK74

051013

12

103

GEAR

RELAY--3

POLE

--20A

--208/240

50/

012725--33

12

103

RELAY--D

PDT--20A--230

V026581--

1103

FANMOTO

R

SANITIZERKAY--5

125PACKETS

041082

11

000

SHAFT--BEATER

033498

12

103

+SEAL--DRIVESHAFT

032560

12

000

SHELL

A.--INSULATED*19INCH*

X49770

12

512

+STUD--N

OSECONE

022822

48

103

SHIELD

--MIX--G

EARREDUCER3--3/8”

013356

12

103

SHIELD

--SPLA

SH

037041

1103

SHIELD

--SPLA

SH15”LX5--13/32”W

022763

1103

STA

RTER--1

PHASE--4.5TO

7A

041950--27K

12

103

208--230/60--1

STA

RTER--3

PHASE--3

TO5A

041950--33J

12

103

208--230/60--3

SWITCHA.--DRAW

*632--710--31--41--

X28891--SER

12

103

ARMA.--DRAW

VALVE

X28874

12

103

BRACKET--D

OORSWITCH

028875

12

103

E--R

ING3/16

.335

O.D.

049178

12

000

PIN--PIVOT

015478

12

103

SPRING--R

ETURN

015342

12

103

SWITCH--LEVER--SPDT--10A

--125--25

028889

24

103

SWITCH--R

OCKER--D

PDTON--O

FF--O

N014237

11

103

+CARD--W

ASH--O

FF--AUTO

014091

11

000

SWITCH--PRESSURE440PSI--SOLD

ER

048230

12

103

TRANS.--240V

PR1/24VSEC10

VA

030132--27

12

103

TRAY--D

RIP

14--7/8LX5--1/8SGL

013690

1103

TRAY--D

RIP

22--7/8LX5--1/8W

014533

1103

TRIM--R

EARCORNER

013620

2103

TRIM--R

EARCORNERL.

013761

1103

LEFT

TRIM--R

EARCORNERR.

013663

1103

RIGHT

TUBE--FEED--SHAKE--5/16HOLE

028967--7

12

103

VALVE--ACCESS1/4X3/8SOLD

ER

029406

1103

VALVE--ACCESS1/4FLX1/4S

OLD

ER

044404

1103

VALVE--ACCESS1/4FLX3/8S

DR--90

044455

12

103

Page 34: opCvr - Parts Town · Table of Contents Models 441 & 444 Table of Contents ... A back flow prevention device isrequired on the incoming water connection side. Please refertotheapplicableNational,

+ Available Separately

30Parts List Models 441 & 444

DESCRIPTION

PARTS

UPDATE

REMARKS

WARR.

CLASS

444

QTY.

441

QTY.

PART

NUMBER

VALVE--ACCESS--1/4MFLX

1/4S--90

047016

22

103

VALVE--EPR1/4S

022665

11

103

VALVE--EXP--AUTO

--1/4SX1/4FPT

046365

12

103

+BOOT--EXPANSIONVALVE

050900

12

000

VARISTO

RA.--SLE

EVETERMINAL

X31547

12

103

VIDEO--TRAIN

FILM--D

UALM

ASTER/SH

043568--V

11

000

50Hz

BELT--V

--4L420

004338

2103

SINGLE

PHASE

BELT--V

--4L410

007530

2103

THREEPHASE

BLO

CK--TERMINAL2P

--L1,N

039421

12

103

SINGLE

PHASE

BLO

CK--TERMINAL4P

--L1,L2,L3

039424

2103

THREEPHASE

BLO

CK--TERMINAL--7

POLE

GREEN

024156

14

103

CAPACITOR--R

UN--30

UF/370V

035734

12

103

220--240/50/1

CAPACITOR--STA

RT--161--193UF/25

031790

12

103

220--240/50/1

PULLEY--AK34--5/8

016055

12

103

PULLEY--AK64--5/8

007538

12

103

RELAY--STA

RT--C

OMPRESSOR

048764

12

103

220--240/50/1

WATERCOOLED

ADAPTO

R--3/8MPX1/2B

ARB--BR

011021

2103

BLO

WER--100

CFM

012796--27

11

103

BRACKET--M

OUNTING--W

ATERVALVE

038777

1103

CONDENSER--W

C--C

OAX

048287

12

103

DECAL--SW--M

IXREFR.O

N/OFF/SYMB

021665

1000

GUARD--BLO

WER

022505

11

103

HOSE--R

UBBER1/2”ID

X7/8”OD

R50200

4ft

10ft

000

OUTLE

TA.--TEE

X25900

1103

PANELA.--SIDELO

WER

X24397

22

103

SWITCH--PRESSURE350PSI--SOLD

ER

048231

12

103

TEE--3/8’’PIPEWATERVALVE

032953

1103

VALVE--W

ATER3/8REG/HEADPRESS

046686

12

103

PANELSPINNER

SPINNERA.--PANEL--SYRUP

X34372--27

1103

WITHSYRUPRAIL

DISC--SPINNER

013359

1103

FILTER--C

ORCOM2V

R1

032567

1103

HOOK--U

PPERSPINNER

011173

1103

Page 35: opCvr - Parts Town · Table of Contents Models 441 & 444 Table of Contents ... A back flow prevention device isrequired on the incoming water connection side. Please refertotheapplicableNational,

31

+ Available Separately

Models 441 & 444 Parts List

DESCRIPTION

PARTS

UPDATE

REMARKS

WARR.

CLASS

444

QTY.

441

QTY.

PART

NUMBER

MOTO

R--SPINNERMODEL22--230

020101--27

1103

MOUNTA.--PANELSPINNER*SYRU

X34373

1103

PLATEA.--SWITCH*SPINNERA.*

X34363

1103

PLATE--R

EARUPPER

013835

1103

SCREW--SPINNERDISC

013360

1000

STUD--1/4--20X21/4STL.ZP

020102

1103

SWITCH--SNAP--SPDT--20A

/125--250

013192

1103

SPINNERA.--PANEL

X34362--27

1103

W/OUTSYRUPRAIL

DISC--SPINNER

013359

1103

FILTER--C

ORCOM2V

R1

032567

1103

HOOK--LOWERCUPREST

011172

1103

HOOK--U

PPERSPINNER

011173

1103

MOTO

R--SPINNERMODEL22--230

020101--27

1103

MOUNTA.--PANELSPINNER

X34365

1103

PLATEA.--SWITCH*SPINNERA.*

X34363

1103

PLATE--R

EARLO

WER

013836

1103

PLATE--R

EARUPPER

013835

1103

SCREW--SPINNERDISC

013360

1000

SPACER--C

UP

014015

1103

STUD--1/4--20X21/4STL.ZP

020102

2103

SWITCH--SNAP--SPDT--20A

/125--250

013192

1103

SYRUPRAIL

JAR--SYRUP--PLA

STIC--3

QT.

012875

3103

PANELA.--FRONT--SYRUP*441

X49632

1103

PANEL--SERVICE

019230

1103

PUMP--SYRUPCHOCOLATE

012877

1103

PUMP--SYRUP--PLA

IN012876

2103

Page 36: opCvr - Parts Town · Table of Contents Models 441 & 444 Table of Contents ... A back flow prevention device isrequired on the incoming water connection side. Please refertotheapplicableNational,

Model 441062493--27Rev. 4/08

Page 37: opCvr - Parts Town · Table of Contents Models 441 & 444 Table of Contents ... A back flow prevention device isrequired on the incoming water connection side. Please refertotheapplicableNational,

Model 441062493--33Rev. 4/08

Page 38: opCvr - Parts Town · Table of Contents Models 441 & 444 Table of Contents ... A back flow prevention device isrequired on the incoming water connection side. Please refertotheapplicableNational,

Model 441062493--40Rev. 4/08

Page 39: opCvr - Parts Town · Table of Contents Models 441 & 444 Table of Contents ... A back flow prevention device isrequired on the incoming water connection side. Please refertotheapplicableNational,

Model 441062493-58Rev. 4/08

Page 40: opCvr - Parts Town · Table of Contents Models 441 & 444 Table of Contents ... A back flow prevention device isrequired on the incoming water connection side. Please refertotheapplicableNational,

Model 444063098-27Rev. 4/08

Page 41: opCvr - Parts Town · Table of Contents Models 441 & 444 Table of Contents ... A back flow prevention device isrequired on the incoming water connection side. Please refertotheapplicableNational,

Model 444063098-33Rev. 4/08

Page 42: opCvr - Parts Town · Table of Contents Models 441 & 444 Table of Contents ... A back flow prevention device isrequired on the incoming water connection side. Please refertotheapplicableNational,

Model 444063098-40Rev. 4/08

Page 43: opCvr - Parts Town · Table of Contents Models 441 & 444 Table of Contents ... A back flow prevention device isrequired on the incoming water connection side. Please refertotheapplicableNational,

Model 444063098-58Rev. 4/08