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OPC UA® Thomas Burke Foundation President OPC Foundation The Industrial Interoperability Standard

OPC UA - automateshow.com DCS Systems ©OPC FOUNDATION. UA for ISA 95 Common Object Model Modeling Target ... SIMOCODE pro V PN SIRIUS Motor Mgt System ERTEC200 with ARM946 Company

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OPC UA®

Thomas BurkeFoundation President

OPC Foundation

The Industrial Interoperability Standard ™

Thomas Burke

President & Executive Director

OPC Foundation

[email protected]

The mission of the OPC Foundation is to manage a global

organization in which users, vendors and consortia collaborate to

create data transfer standards for multi-vendor, multi-platform,

secure and reliable interoperability in industrial automation.

Mission Statement

Thomas Burke – OPC Foundation

Russ Agrusa – ICONICS

Matthias Damm – ascolab GmbH

Thomas Hahn – Siemens AG

Stefan Hoppe – Beckhoff

Ziad Kaakani – Honeywell Process Solutions

Shinji Oda – Yokogawa

Veronika Schmid-Lutz – SAP

Matt Vasey – Microsoft

OPC Foundation: Board of Directors

OPC Foundation

OPC FoundationScottsdale, Arizona

Vision

-secure, reliable, multi-vendor,

multi-platform, multi domain

interoperability from sensor to enterprise

International

-Companies from Automation & IT

International standard IEC62541

OPC EuropeVerl, Germany

OPC AsiaChina

OPC Korea2017

OPC JapanMusashino-shi,

Tokyo

OPC India 2017

World Wide Efforts at Universalization Standards

Internet of Things

Examples of the IoT at Work

Examples of the IoT at Work

Examples of the IoT at Work

Examples of the IoT at Work

The racket, has gyroscopes,

accelerometers and a

piezoelectric sensor in the

handle.

These sensors pick up a variety of

data, including where the ball hits

the strings, how much power goes

into a shot and how much spin a

player puts on a ball.

Requirements of IIoT, IoT/M2M Connection

Service Oriented

Architecture (SOA)

IoT Connectivity in Perspective

Smart People

Using Smart

Information

Securely

Benefits of the Industrial Internet of Things

IIoT Protocols

Challenges of IIoT

• Interoperability

• Security

• Information Integration

IIoT: Interoperability Requirements

Agent A

Cloud A

Agent B

Cloud B**No Interoperability**

PC MQTT/ AMQP/…

**No Interoperability**

Backbone

Agent

OPC UA

IIoT: InterOperability Strategy

OPC UA MQTT/ AMQP/…

2017 Strategy and Vision

Success is measured

by the level adoption

35,000+ OPC Products

4,200+ Suppliers of OPC Products

47 million+ OPC Installations

OPC Statistics : (As of June 2016)

1,200+ OPC Members

6,000+ OPC Suppliers of OPC Products

52,000+ OPC Products

120 Million OPC Installations

OPC Statistics : (Projected for 2018)

OPC Collaborations

OPC Initiatives

End-user Driven Initiatives

Supplier Driven Initiatives

Standard Driven Initiatives

What is OPC UA?in 60 Seconds

OPC UA

https://opcfoundation.org/

OPC UA : 3 Key Highlights

• Open Data Connectivity

• Data Context Preservation

• Data Security

©OPC FOUNDATION

Open Data Connectivity

Protocols

©OPC FOUNDATION

Connectivity Standards

Data Context Preservation©OPC FOUNDATION

OPC UA

Data Security©OPC FOUNDATION

• Recognized by key security organizations:

• NIST

• Industrie 4.0

• MDIS

• Et al.

Data Security

»The only communication technology in the factory, with implicit security features and the

potential for the challenges posed by Industrie 4.0, that I am aware of today, is OPC-UA.«

-Holger Junker, Head of Division C12, BSI

Security check by German Federal Office

For Information Security Jens Wiesner German Federal Office for Information Security, (BSI), Division C12

©OPC FOUNDATION

OPC UA Securityin 60 Seconds

©OPC FOUNDATION

Data Security

https://opcfoundation.org/

OPC Unified Architecture

OPC UA Meta Model

Built-in Information Models

Companion Information ModelsPLCopen, ADI, FDI, FDT, BACnet, MDIS, ISA95,

AutomationML, MTConnect, AutoID, VDW,

IEC 61850/61400, ODVA/Sercos and more coming

OPC Foundation collaborations with organizations and domain experts

OPC UA defines HOW

Domain experts define WHAT

©OPC FOUNDATION

OPC Unified Architecture

OPC UA Meta Model

Built-in Information Models

Companion Information Models

Vendor Specific Extensions

OPC UA Client/Server Communication Model

Client friendly API to access information in the server

Client/Server

ServicesBrowse

Read / Write

Method Calls

Subscriptions

ProtocolsUA Binary TCP

HTTPS / UA Binary

Webservices

OPC Unified Architecture

OPC UA Meta Model

Built-in Information Models

Companion Information Models

Vendor Specific Extensions

OPC UA Publish/Subscriber Communication Model

Generic Pub-Sub Information Model

Initial protocols selected, evaluation of other protocols ongoing.

Client/Server

Services

Protocols

Pub-Sub

ModelPubSubConfiguration

Connections

DataSets

ProtocolsUA Secure Multicast

AMQP

More to evaluate

Benefits of OPC UA Companion Spec

Vendor B

OPC UA

for AutoIDIT Systems

RFIDVendor A Vendor BRFIDVendor A

OPC UA – Vendor A

OPC UA – Vendor B

OPC UA Vendor

A

OPC UA Vendor

B

OPC UA

for AutoID

OPC UA

for AutoID

IT Systems

With OPC UA

With OPC UA AutoID Companion Spec

With OPC UA

Without OPC UA Companion Spec

each device provides same modelling

reduce efforts for engineering

every device provides own modelling

extra effort for engineering

©OPC FOUNDATION

MDIS – Oil and Gas Industry

Working Group since 2012

MCS – DSC Interface Standard

Working Group consists of

• All major Oil companies (operators)

• All major DCS vendors

• All major Subsea vendors

OPC UA for

communication between

Subsea Production

and

DCS Systems

©OPC FOUNDATION

UA for ISA 95 Common Object Model

Modeling Target

Production Activity Capacity

Definition

Production

Definition

Production

Schedule

Production

Performance

Logical View of

Resources Process Segment

Object Models

ResourcesRole Base

EquipmentPhysical Asset Personnel Material

Version 1.0 Released in October 2013

ISA 95 defines a model for Enterprise/Control System

integration

OPC UA mapping for ISA 95 Resources Models

• Role based equipment information

• Physical asset information

• Personnel information

• Material information

Common Object Model

OPC UA for IoT and Cloud

Member of OPC-UA working group

Microsoft‘s OPC-UA bridge to AMQP

©OPC FOUNDATION

Company: MatrikonOPC

- OPC UA on a chip

The minimal memory requirements

start at 240kB flash and 35kB RAM

»The integration of OPC UA into our measuring

instruments provides our customers a

comprehensive,

secured communication«

Alexandre Felt

Project Manager at AREVA GmbH

©OPC FOUNDATION

OPC-UA at Chip Level: Hardware

Gateway

Company SSVGateway serial/TCPARM9™ AtmelLinuxOPC UA Server

OPC-UA Solutions

Field device

Company SiemensSIMOCODE pro V PNSIRIUS Motor Mgt SystemERTEC200 with ARM946OPC UA Server

Company BECKHOFFCX8090 PLC controllerARM9™ Freescale i.MX25Windows Embedded CE6OPC UA Server (DA/HA/AC)OPC UA Client

Controller

Company SiemensKTP400 Comfort HMI PanelWinCC V11 (TIA Portal)ARM11Windows Embedded CE6OPC UA Client

Operator / HMI

Company Unified Automation (SW)Samsung ARMAndroidOPC-UA Client C++

Consumer

Company ProSys (SW)SamsungARMAndroidOPC-UA Client Java

©OPC FOUNDATION

Gateway : Connect Existing World

• Direct connection between machines and higher level

systems (i.e., ERP, MES, SCADA or SAP), with the

integrated OPC UA server

• Variety of supported PLCs: Siemens SIMATIC S7 and

S5, Rockwell ControlLogix and CompactLogix controllers

with Modbus TCP and RTU (Wago, Beckhoff, Phoenix,

Schneider, etc.), Mitsubishi (Melsec-Q), etc.

• Network separation by physically independent ports

• Easy configuration: Symbol import for Siemens and

Rockwell PLC, without PLC engineering, online-

diagnostic for PLC trouble-shooting

Softing

©OPC FOUNDATION

Metering

Gas, Water,

Electricity

End customer: Elster

-7,000 employees,

-38 major locations

-200 million installations in the last 10 years

Success Story

From shop floor (Beckhoff) controller to top floor (SAP)

OPC-UA: Direct connection from MS into controller

Benefit

Quick: due to OPC-UA done in 30min

easy to use for PLC and MES team

standardized interface layer

fast connection, include security out of the box

©OPC FOUNDATION

Solution: Manufacturing

Microsoft Azure shows their connectivity to multiple devices::

-Independent from vendor

-Independent from vertical market

-Independent from operating system

-With integrated security (also proven by German BSI)

-Without any change in the device

©OPC FOUNDATION

OPC Pod at Microsoft Booth

©OPC FOUNDATION

Always crowded

OPC Display at Microsoft Booth

–Automation–Building

Automation–Energy

–Engineering–Measurement

–Oil & Gas–Transportation

©OPC FOUNDATION

OPC UA Markets

OPC UA Testimonials

OPC UA Testimonials

Print an online version:

Available in

English/German/Chinese/Japanese

https://opcfoundation.org/resources/

brochures/

IoT

M2M Industrie 4.0

OPC UA

©OPC FOUNDATION

Brochure

OPC-UA

The worldwide accepted

standard for M2M, IIoT

and Industrie4.0

©OPC FOUNDATION

www.opcfoundation.org

Check Us OutFollow OPC on Social Media

@OPCFoundation

https://www.facebook.com/OPCFoundation/

https://www.linkedin.com/company/opc-foundation

©OPC FOUNDATION

Thomas BurkeFoundation President

OPC FoundationOPC Foundation Presidential Office

P.O. Box 808

Mantua, OH 44255

330/839-8718

[email protected]

https://opcfoundation.org/

Automate 2017

Thank You!