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Online Grading Application- Steel
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© 2009 Axcend Automation & Software Solutions
ONLINE GRADING
& BLOOM
TRACKING
© 2009 Axcend Automation & Software Solutions
AXCEND - A GLIMPSE Global Business Entity Focusing on Offshore & Onsite IT
Solutions in the Manufacturing Domain
Affiliated to a Leading North American IT Business Group -
Acrodex
Amongst the first few globally, to have been benchmarked with
CMMI Level 3 & ISO 9001:2000 for Industrial Automation, IT &
their converging hybrid processes
Serving Clients Since 2001: 40+ Customers, 100+ Projects &
100+ Employees
Implementation Partners for Leading Vendors
Siemens PLM – PLM & PDM Solutions
QAD - ERP Solutions
© 2009 Axcend Automation & Software Solutions
MANUFACTURING ENVIRONMENT
Maintenance Management Industrial Automation Services
Manufacturing Execution Systems Overall Equipment Efficiency Enterprise Asset Management
Siemens PLM & QAD - MFG/PRO Product Implementation & Support Enterprise Portals Business Intelligence Systems VAI & ISA 95 Compliance
© 2009 Axcend Automation & Software Solutions
AXCEND CLIENTELE
Axcend had the opportunity to implement solutions for:
Behr
DCM Shriram Industries
National Thermal Power Corporation
Rashtriya Chemicals & Fertilizers
© 2009 Axcend Automation & Software Solutions
INTRODUCTION
The purpose of the online grading &
tracking application is to implement a
system for real time grading of the blooms
based on the process signals that are
tracked.
© 2009 Axcend Automation & Software Solutions
STEEL MAKING
© 2009 Axcend Automation & Software Solutions
STEEL MAKING
© 2009 Axcend Automation & Software Solutions
APPLICATION FEATURES
Forward Scheduling
Tracking
Cutting Schedule
Online Grading
Optimization
Extensive Report Generation
© 2009 Axcend Automation & Software Solutions
FORWARD SCHEDULING
Creates schedules for casting Based on customer requirements & quality
Optimized with industry standards
Used as an input for the casting process
© 2009 Axcend Automation & Software Solutions
TRACKING
Tracks the systems & process signals Based on sequence length
Provides cast specific information
Controls the process with output signals
© 2009 Axcend Automation & Software Solutions
CUTTING SCHEDULE
Provides strand wise cutting schedule Updates the cutting process based on signals
Provide manual override options for cutting
© 2009 Axcend Automation & Software Solutions
ONLINE GRADING
Establishes grading rules required for a
desired quality Grades the bloom based on the process signals
Automatically downgrades or upgrades the bloom
Provides manual re-grade options
© 2009 Axcend Automation & Software Solutions
OPTIMIZATION
Optimizes schedule to obtain the maximum
output for the tonnage cast Automatic trigger of optimization based on process signals
End of cast, changeover, bloom boundary and end of
sequence optimization
© 2009 Axcend Automation & Software Solutions
TRENDS & REPORTS
Views the grading trends for the bloom being
cast Monitors the key signals and their effect in real time
Generates data reports on the events and quality
© 2009 Axcend Automation & Software Solutions
BUSINESS BENEFITS
Faster turnaround time
Reliability of the process
Real time information from a centralized location
© 2009 Axcend Automation & Software Solutions
THANK YOU…THANK YOU…