On Off Valve Bypass - Industrial Professionals - Cheresources

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  • 12/10/2014 OnOffValveBypassIndustrialProfessionalsCheresources.comCommunity

    http://www.cheresources.com/invision/topic/21249onoffvalvebypass/# 1/5

    Cheresources.comCommunity GeneralChemicalEngineeringForum IndustrialProfessionals

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    OnOffValveBypassStartedbyfarid.k,Jul22201407:09PM

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    ShutOffValve ControlValve ActuatorValve ReliefValve

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  • 12/10/2014 OnOffValveBypassIndustrialProfessionalsCheresources.comCommunity

    http://www.cheresources.com/invision/topic/21249onoffvalvebypass/# 2/5

    BlockValve ValveBall 32Valve ValveGas

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    farid.k

    HyeNormallycontrolvalvethatregulateflowwillhavecommonisolationvalve,drainandbypass.IsitnecessarytoputthatitemalsoforONOFFvalvewhichistriggeredduringemergencycase?Idontthinksosinceformeitisconsideredassafetyitemthatshallbeserviceduringturnaroundonly.Havingbypassconsideredbypassthesafety.Appreciatetoadviseme.

    Posted22July201407:09PM

    sukanta87

    Duringstartup,theshutdownvalveinclosedposition.Theupstreamofshutdownvalvewillbepressurizedathighpressure(i.e100barg)whilsttheshutdownvalvemaystillkeptat23barg.Highdifferentialpressureacrosstheshutdownwillresultshightorqueagainsttheactuator.http://webwormcpt.bl...sdvbypass.html(http://webwormcpt.blogspot.com/2007/12/commonrequirementsofsdvbypass.html)Inemergencyifshutdownvalveisactuated,highDPwillcreate(ifthereisnobypassorbypassisclosed)whichisbadfortheSDV.Moreover,inmanycasestheSDVbypassesaresmallerthantheusualbypasssize.EventheSDVbypassmayequippedwithRO(restrictionorifice),itdepends.Aftersometimesofoperation,SDVbypasscanbeclosedasyourneeds.

    Posted22July201411:17PM

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    fallah

    farid.k,Itdependstotheon/offvalvefunction.ForanESDVconsideringbypassisn'tnormallyauthorizedduetosafetyissue,butforSDVitcouldbeconsidered...

    Posted23July201412:46AM

    farid.k

    fallah,on23Jul201408:56AM,said:

    farid.k,

    Posted23July201402:20AM

  • 12/10/2014 OnOffValveBypassIndustrialProfessionalsCheresources.comCommunity

    http://www.cheresources.com/invision/topic/21249onoffvalvebypass/# 3/5

    Itdependstotheon/offvalvefunction.ForanESDVconsideringbypassisn'tnormallyauthorizedduetosafetyissue,butforSDVitcouldbeconsidered.

    whatisthedifferentbetweenESDVandSDV?actthenewvalveistoprotectboiler.forme,itstillconsiderasemergencyshutdownvalve.appreciatetoadvise.

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    fallah

    farid.k,Thereisnodifferencebetweentheminconstructionandaccessoriesstandpoints...SDVsarethevalveswillbeactuatedtobeclosedduringpartialortotalplantshutdownofsystembeingprotectedbythem.ESDVsarethevalveswillbeactuatedtobeclosedduringemergencyconditionwhentriggeredbyESDlevelsignalandarenormallylocatedatINCOMING (#)/outgoinglinesofaplantoreachfirezoneinsideaplant.AscanbeseenanESDVismoreimportantthanaSDVinsafetystandpoint....

    Editedbyfallah,23July201402:42AM.

    Posted23July201402:41AM

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    farid.k

    fallah,on23Jul201410:51AM,said:

    farid.k,Thereisnodifferencebetweentheminconstructionandaccessoriesstandpoints...SDVsarethevalveswillbeactuatedtobeclosedduringpartialortotalplantshutdownofsystembeingprotectedbythem.ESDVsarethevalveswillbeactuatedtobeclosedduringemergencyconditionwhentriggeredbyESDlevelsignalandarenormally

    locatedatINCOMING (#)/outgoinglinesofaplantoreachfirezoneinsideaplant.

    Posted23July201403:21AM

  • 12/10/2014 OnOffValveBypassIndustrialProfessionalsCheresources.comCommunity

    http://www.cheresources.com/invision/topic/21249onoffvalvebypass/# 4/5

    AscanbeseenanESDVismoreimportantthanaSDVinsafetystandpoint....

    myconcernis,ifiputbypass,theyhavechancetobypassitandnomoreprotectiontotheboilerduringbypass.ialsonopointwhyshouldiputbypass.unlesscontrolvalvethatregulateflowthatmightneedtoservicetimetotime

    fallah

    farid.k,Normallybypassistobeconsideredforacontrolvalveduetooneofthefollowingthreereasons:StartupbypassMaintenancebypassControlbypassIfyouhavetouseoneoftheabovebypassandareworryaboutanysafetyissue,youcanputitinlockedclosedpositioninnormaloperationcondition...

    Posted23July201403:30AM

    sanchit_11

    DearFarid,Ireallyappreciateyourconcernwithprovisionsofbypassacrossshutdownvalve(ON/OFF).PleasefindpointwiseANALYSIS (#)forwhereyoushouldinstalledbypassacrossshutdownvalves.

    Itistobenotedthatanyshutdownvalveatwhateverlineitisinstalleddoesnothavemuchpressuredifferenceacrossitwhenitisinopenconditionbutitwillexperienceappreciablepressuredifferenceonlywhenvalvewillbeinclosedposition.Actuatoronshutdownvalvewillbesizedonbasisoftorquerequiredtoovercomethispressuredifferencetoopenthevalveagainwhenshutdownreasonistakencareof.Ifpressuredifferenceacrossshutdownvalveismorethansizeofactuatorwillbelargeandviceversa.Butsometimewithlargesizevalvewhichishavinghighpressuredifferenceacrosstheminclosedconditionactuatorsizerequiredbecomeverylarge.Thusinordertoavoidusageofverylargesizeactuatoraverysmallsizebypassnormally2"or3"isinstalledacrossvalve.Thisbypassequalizesupstreamanddownstreampressureandreducedifferentialpressureacrossvalveandhelpinreducingsizeofactuator.

    So,fromabovewecanconcludethatbypassofshutdownvalveisnotrequiredunlessreductioninsizeofactuatorisrequired.SometimeInstallationoflargesizeactuatorsarenotpossibleduetospacerestrictionasatoffshoreplatformswherespaceisthemostCOSTLY (#)item.Ihopethisansweryourquery.regardsSanchit

    Posted24July201412:01AM

  • 12/10/2014 OnOffValveBypassIndustrialProfessionalsCheresources.comCommunity

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    sukanta87

    Thankssanchitfortheclearviewwithelaboration.

    Posted24July201401:43AM

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