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Masoneilan®, with 25 manufacturing units worldwide,supported by an integrated network of sales offices,
provides the widest range of valve solutions and servicesfor virtually every process control application.
Masoneilan was founded by William Mason in 1882.The company, then known as Mason Regulator
Company, quickly established itself as an innovator in theregulation of steam, gas, air, and liquids. Some of theproducts that Mason patented in the early years are stillbeing produced today. In 1931, Mason acquired theNeilan Company. Mason’s pioneering spirit became anintegral part of the new company, and it wasn’t longbefore Masoneilan Regulator was setting technologicalstandards for the rest of the industry to follow.
TECHNICAL LEADERSHIPMasoneilan offers over 120 years of innovation andtechnology leadership to solve the most difficultprocess applications without compromise.
INNOVATIVE SOLUTIONSMasoneilan continues to develop innovative valveand actuator product technology offering customizedbest fit solutions for the most demandingapplications. Masoneilan has also set the standardwith best in class HART® and FOUNDATION® fieldbusinstrumentation and supporting software. Like noother competing product, Masoneilan's suite of digitalvalve positioners and software offer:
Extreme accuracy and precise control
Universal mounting - one model fits all
Scalable hardware and firmware platforms
Diagnostics for predictive maintenance
Control Solutions for the Process Industry
Masoneilan Firsts...
Solving The Problem.
1882 1890’s 1920’s 1940’s 1950’s
Steam Pump Steam Reducing Industrial Control Concept of Cv Quick-Change TrimGovernor Valve Instruments Coefficient 20000 / 21000 Series
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BREADTH OF OFFERINGMasoneilan offers a broad portfolio of products includinggeneral and severe service control valves, actuators,pressure regulators, and field instrumentation. Thisbreadth of offering allows Masoneilan to serve itscustomers as a single source global supplier.Furthermore, Masoneilan offers Dresser Total ValveManagement (TVM), which combines the products andservices of Masoneilan with product offerings from otherDresser entities. The result is a Dresser managedprogram that provides a total valve and controls packageincluding: control valves and instrumentation, safety/safetyrelief valves, on/off valves, and actuation.
SOLUTION INTEGRATIONMasoneilan is partnering with Honeywell, Yokogawa andothers to offer total process management solutions, thatare flexible and best fit to end users’ specific needs.
Through a joint marketing program, Masoneilan andHoneywell offer integrated process solutions throughbundling of highest value products and services. Centralto this partnership is the ability to provide total plant-wideprocess automation solutions to manage informationresulting in improved plant safety, productivity, andprofitability.
Masoneilan and Yokogawa, through a joint technologyagreement, design, and deliver best in class digital fielddevices. These devices offer truly open, interoperablecontrol architecture providing for flexible and seamlessconnectivity to virtually any distributed control system.
AFTERMARKET SUPPORTTo provide comprehensive local support, Masoneilan hasestablished a global network of fully authorized repair andservice centers (MARC®s - Masoneilan Authorized RepairCenters). Masoneilan and its MARCs are driven by a“Customer for Life” philosophy, which comes to life througha comprehensive suite of aftermarket services: OEM RapidPartsSM, on-site diagnostics, service, and repair.
BEST IN CLASSOpen design architecture, greatest breadth of valvingproducts and services with best in class controlperformance set Masoneilan apart from all other controlvalve manufacturers.
Eccentric Plug Low Noise Valves Axial Flow Extreme Precision FOUNDATION® Differential VelocityCamflex® Lo-dB® Trim Liquid Letdown Digital Positioner Fieldbus Positioner Device
LincolnLog® SVI® Masoneilan FVP®
1960’s 1970’s 1980’s 1990’s 2000’s 2004
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Satisfying The Need.
Over 120 Years of Innovation..!
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• Set-up, Calibration, &Commissioning
• Start-up Assistance
• Configuration Services
START-UP & COMMISSIONING
• Resident Engineer
• ValSpeQ® Sizing & Specification Software
• Factory Technical Support
PROCUREMENT• Product Design Engineering
• Factory Project Management
• Product Acceptability Testing
PLANT DESIGNENGINEERING
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• In-line Testing & Troubleshooting
• Preventive / Predictive MaintenanceTools
• Asset Data Management Software
DIAGNOSTICS & ASSET MANAGEMENT
• Factory Certified Repair
• On-site Service; TurnaroundManagement
• Valve Technician Training
• OEM Parts, Upgrades &Retrofits
• Control PerformanceOptimization
• On Site Inventory Planning
MAINTENANCE
OPERATIONS
Enhancing Revenue
Smart VValve IInterfaceHART® based positionerpackaged with numerouscustom features providesextreme positioning accuracy.
SteamForm patented steamconditioning technologymeeting the most demandingsteam temperature andpressure reduction needs.
ValScope portable,microprocessor based dataacquisition, and diagnosticsystem.
Low voltage electronics.
Non-contacting positionsensing.
PID process control.
Control valve diagnostics.
Fluid flow dynamics: patentedflow profiling technology.
Design and application ofdrilled-hole pressure reductiontechnology.
Steam conditioning systemdesign, application, andinstallation.
Control valve dynamicperformance.
Performance data analysis andinterpretation.
Intimate OEM knowledge of theeffects of design, wear, andenvironmental effects on valveperformance.
Greater process yield andimproved product quality fromextremely accurate control.
Reduced process variability viaauto-tune and customcharacterization features.
Preventive / predictivediagnostics ensuring maximumasset availability.
Tight shutoff performanceensures maximum availabilityof steam energy.
Patented nozzle designprovides best-in-classtemperature control over a widerange of service conditions.
Improved temperaturemeasurement and controlaccuracy afforded by closeproximity of sensor.
Improved end product qualityand process yield due tocontrol loop optimization.
Real time diagnostics allows forperformance adjustments onthe fly.
Maximize uptime asdiagnostics are performedwithout removing valves fromoperation.
SteamForm® ValScope®
Tech
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SVI®
Expe
rtis
eRe
sults
Reducing Cost
Camflex the industry’s firstand leading rotary globe controlvalve, offering best-in-classprice and performance.
LincolnLog the unmatchedanti-cavitation solution for highpressure liquid letdown.
ValVue the most powerful andversatile full function devicemanagement software fordigital instrumentation.
35+ years of designoptimization and applicationexperience.
Shaft-seal integrity.
Trim materials engineering.
Noise abatement technology.
Cavitation prediction anddamage prevention know-how.
Axial flow trim staging.
Protected seat design for dirtyfluid service.
Severe service applicationknowledge.
Control valve performancethrough design andconfiguration.
Control valve dynamicperformance and diagnostics.
Intimate knowledge ofpositioner performanceintegrity.
Most economically priced hightier throttling control valve.
Simple and very reliable designaffords very low life cycle cost.
Lower maintenance costs withstandard low emissionspacking.
Among the lowest cost pernoise attenuation ratios in theindustry.
Simple, robust design yieldslowest maintenance costs of allhigh pressure liquid letdownvalves.
Extended life of all trim parts dueto effective pressure staging.
Long trouble-free service due toprotected seat geometry anddebris tolerant design.
Product application knowledgeyields best fit, cost optimizedsolution.
Quick and reliable product set-up with auto-calibration andtuning.
Maintenance cost savings viaremote access and predictivealgorithms.
Minimizing down time throughalarm monitoring andcomprehensive assetmanagement tools.
Camflex® LincolnLog® ValVue®
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Tech
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pert
ise
Resu
lts
Minimizing Risk
ValvKeep maintenance datamanagement software withassociated radio frequencyidentification (RFID) imagingsystem.
V-Log energy managementtrim for high mass flow, andhigh pressure dropcompressible fluid applications.
FVP FOUNDATION fieldbus valvepositioner with robust on-boardprocess control functionality.
Decades of valve maintenanceexperience.
RFID TAG Technology.
Product quality assessment &diagnosis skill.
Custom engineering andapplication knowledge.
Physics-based fluid modeling.
Brazed laser-cut stacked platemanufacturing techniques.
Noise prediction methodology.
Fast stroke actuationpackages.
Current to pressure convertertechnology.
Frictionless position sensing.
PID process control.
Control valve dynamicperformance and diagnostics.
Uptime optimization throughproactive predictivemaintenance.
Reduced risk of unnecessary orinappropriate repair throughknowledge of maintenancehistory.
Repair data history andtrending allows for improvedavailability of required spares.
Reliable protection of criticalequipment such ascompressors, steam turbines,and reactors.
Trim configuration andmaterials technology guaranteereliable trouble-free valveoperation.
Solution reliability ensuredthrough best fit, customizedapplied technology.
Flexibility throughinteroperability with multiplehost systems ensures quickand reliable commissioning.
Integral process controllerreduces control loopcomplexity, improving processefficiency.
Robust, stable, and highlyvibration resistant designprovides improved reliability.
ValvKeep® V-Log® FVP®
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Tech
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ApplicationBoiler Feedwater valve in a "peakshaving" Combined Cycle powerplant. Service characterized byhigh pressure drop, cavitating start-up conditions, and high flow normaloperating conditions. Operatingcycle repeats once per day.
Flow, pressure, and level control ongeothermal production wellseparators handling brine. Thegeothermal brine is comprised of300,000 PPM suspended solidsincluding chlorides, H2S, sulphur,and various other minerals.
Offshore oil production facilitiesincluding over 50 wells, flow lines,risers, and two floating production,storage, and offloading vessels(FPSOs). Each FPSO produces150,000 barrels per day and has a2 million barrel storage capacity.
Com
bine
d Cy
cle
CUTTING-EDGE SOLUTIONSEt
hyle
neCr
acki
ngGe
othe
rmal
Br
ine
Offs
hore
Oil
Prod
uctio
n
Fuel gas valves to furnaces in apetrochemical plant ethylenecracking unit. Hydrocarbonfeedstock is thermally cracked athigh temperatures. Complexity ofcracking process dictates tightcontrol for optimal yield.
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Challenge Solution BenefitProvide a single valve solution for atypical two valve application. Insatisfying start-up and normaloperating conditions the valve mustachieve a turndown of 500:1, whereonly 100:1 is normal in highpressure liquid letdown.
A single valve eliminating thedifficult task of split ranging twovalves with smooth, accuratecontrol. A custom solution utilizingL-Log stack trim at low lift, drilledholes at higher lift, and a uniquelydesigned piston seal.
Cost savings resulted from reducedpiping system complexity andelimination of one valve.Simplification of the control schemeimproved throttling performance.Reliable and durable tight shutoffsignificantly reduced trim wear andassociated maintenance costs.
Geothermal brine is a highlyerosive and corrosive two-phaseflow. Solids build-up on valveinternal trim parts is problematic.The application is so severe it isreferred to as the “valvegraveyard”.
Camflex -”geothermal version”proved its mettle in this very difficultapplication. Camflex valves withtrim and body internals overlayed instellite and trim parts modified to ageothermal slurry trim design withlubricated bushings.
With significantly less downtimeand lower maintenance costs, thegeothermal Camflex yields a farsuperior life cycle cost over a muchlonger useful life. The addedbenefit of superior controlperformance accentuates theeconomic payback.
The largest offshore valve andactuator contract ever to beawarded to a single valve company.Numerous design modificationsaffecting valve sizing and materialscomplicate the final engineeringphase of the project.
Dresser Flow Solutions’ TVMapproach, bundling Masoneilancontrol valves, Grove ball valves,Ledeen actuators, andConsolidated safety and safetyrelief valves. Dresser deploys anexperienced team of technical andproject management personnel atjob site.
Savings in engineering,procurement, and commissioningresult from an efficient bundling ofproduct and services. Best in classproducts offer the highest level ofreliability and process controlperformance.
Budget constraints preclude majorinvestment. Loop performancemust be optimized throughinstrumentation retrofit only. Fifteenyear old valving and 25 new valvepositioners must yield desiredresults.
SVI II digital valve positionerscustom characterized using ValVuesoftware. Positioners mountcleanly on all existing installedvalves. Optimal tuning and customcharacterization is achieved withSVI II and ValVue.
Significant improvement intemperature control performancewith deviation to set point beingreduced by more than 50%.Outstanding annual fuel costsavings and dramatic furnaceavailability improvement.
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ZA2004 (May 2004)Copyright 2004 Dresser, Inc. All rights reserved
www.Masoneilan.com