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With Alstom behind me… I’m in control! POWER Oil Guns and Gas Firing Equipment Optimal Performance and Reliability

Oil Guns and Gas Firing Equipment

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Page 1: Oil Guns and Gas Firing Equipment

With Alstom behind me… I’m in control!

POWER

Oil Guns andGas Firing Equipment

Optimal Performance and Reliability

Page 2: Oil Guns and Gas Firing Equipment

Oil Guns and Gas Firing Equipment

At Alstom, we combine our capabilities and experience

to enhance the productivity and performance of your

boilers, pulverizers, feeders, air pollution control

systems, ash handling systems and auxiliary equipment.

Our focus is customer service and we understand the

challenges faced by plant owners, operators, maintenance

personnel and management. Whether it is a replacement

or upgraded part, a rebuilt assembly, a custom fabrication

or inventory management program, Alstom provides

exceptional value and service to our customers.

Alstom is a leader in the design, manufacturing and servicing of utility and industrial power generation systems. While our heritage dates to the late 1800s, our capabilities continue to expand and point us to the future.

Safety | We believe that safety is a key indicator of operational excellence for both Alstom and its customers. Our commitment to safety hinges on strong leadership, timely communication and the involvement of all employees. Our target is zero safety incidents.

experience | With an installed base of over 400 GW of power generation capacity and a track record spanning over 100 years, we believe you cannot find a partner whose experience in the power industry matches ours. We are dedicated to meeting your needs and exceeding your expectations. Our track record proves it.

innovation | Each and every day, Alstom applies leading edge technology to develop new products and services to meet your maintenance and operational challenges regardless of your boiler type or fuel. Your performance is our measure of our success.

LogiSticS | The right products and services when and where you need them. That is our commitment. With a wide range of capabilities and options for replacement parts supply, technical services, and construction services, Alstom is your complete boiler services solution. We offer the industry’s most comprehensive and innovative replacement parts and service programs.

cuStomer Service | Alstom’s field service engineers, customer service representatives and construction managers have one goal – exceeding your service expectations. Our strategically located service and distribution centers enable us to provide fast response and reliable solutions to meet your needs.

WITH ALSTOM…I’M IN CONTROL

2

Page 3: Oil Guns and Gas Firing Equipment

contentS

Introduction to Oil Guns and Gas Firing Equipment ........................................................................... 4

Oil and Gas Firing Products

Parallel Pipe Oil Gun ..........................................................................................................................................5

EVER-KOOL™ Oil Gun ......................................................................................................................................6

Oil Gun Retract Mechanism ..............................................................................................................................7

Oil Gun Spray Tips .............................................................................................................................................8

Three-piece Nozzle Body ............................................................................................................................... 10

Two-piece Stationary Union ........................................................................................................................... 11

Flex Hose ....................................................................................................................................................... 10

Diffuser Vanes ................................................................................................................................................ 11

Nozzle Tips ..................................................................................................................................................... 12

The Alstom Advantage

Service Capabilities......................................................................................................................................... 16

Technical Services ...........................................................................................................................................17

Alstom Service and Distribution Centers ....................................................................................................... 19

Rebuild and Repair Services ........................................................................................................................... 20

R3 Component Rotation Programs ............................................................................................................... 20

Outage Kit Services ....................................................................................................................................... 21

Contact Information ...................................................................................................................... 23

3TABLE OF CONTENTS

Page 4: Oil Guns and Gas Firing Equipment

OPTIMAL PERFORMANCE AND RELIABILITY

Introduction to Oil Guns and Gas Firing Equipment

ALSTOM OFFERS A LINE OF OIL GUNS AND GAS FIRING EQUIPMENT FOR ALL TYPES OF UTITLITY AND INDUSTRIAL BOILERS. | In addition, Alstom offers ingnitors and scanners to upgrade your fuel firing system.

• Parallel pipe oil gun

• EVER-KOOL™ oil gun

• Oil gun retract mechanism

• Oil gun spray tips – mechanical – steam atomization – air atomization

• Three-piece nozzle assemblies

• Two-piece stationary union

• Flex hoses

• Diffuser vanes

• Nozzle tips

THE ALSTOM PORTFOLIO OF OIL GUNS AND GAS FIRING EQUIPMENT CONSISTS OF THE FOLLOWING HIGH PERFORMANCE PRODUCST:

INTRODUCTION4

Page 5: Oil Guns and Gas Firing Equipment

BENEFITS:• Reduced pressure drop

• Reduced total cost of ownership

• Easy maintenance

APPLICATIONS:• Utility, industrial, pulp and

paper boilers

ALSTOM’S PARALLEL PIPE OIL GUN IS QUALITY ENGINEERED AND MANUFACTURED FOR MAXIMUM OPERATOR SAFETY AND THE LONGEST USEFUL LIFE. | It is designed for mechanical, steam or air atomization of oils. Directly interchangeable with many of Alstom’s previous designed oil guns, it has a stationary union and removable assembly. The stationary union terminates the oil and atomizing medium piping trains and clamps the removable assembly in position. The removable assembly consists of a union from which two pipes run side by side and then connect into the nozzle body. This connection is completely seal welded to eliminate the possibility of leaks.

The three-piece nozzle body design permits ease of maintenance and cleaning of clogged ports.

As part of an overall quality program, each gun is pressure tested to at least 1000 psig after final assembly.

FEATURES:• All stationary and removable

unions are fabricated from solid steel stock eliminating porosity problems experienced with cast iron

• The threaded portion of the nozzle body is replaceable so the entire gun does not need to be discarded if the threads are damaged

• Restricting straps minimizehorizontal hose flexure while allowing vertical flexure

• Fluid flow areas are maximized

• Can be rebuilt to extend usable oil gun life

• The parallel lines minimize heat transfer between pipes and prevent oil chilling or vapor lock

• Gas deflector plate helps to protect operator from injury during operation

REDUCED COST OF OWNERSHIP AND EASY TO MAINTAIN

Parallel Pipe Oil Gun

Oil and Gas Firing Products

5OIL AND GAS FIRING PRODUCTS

Page 6: Oil Guns and Gas Firing Equipment

ALSTOM’S NON-RETRACTING EVER-KOOL OIL GUNS ELIMINATE RETRACT MECHANISMS AND THEIR ASSOCIATED HARDWARE AND MAINTENANCE. | The EVER-KOOL air-cooled design allows the oil guns to remain inserted in the firing position when not in use, without damage to any components. This high performance oil gun meets all current safety and code requirements and is an attractive alternative to traditional retractable systems.

FEATURES• Incorporates Alstom’s standard

and proven parallel-pipe oil gun design

• Oil guns remain in firing positionat all times

BENEFITS TO USER• Ready for immediate service

• No moving parts – retract mechanism not required

• Reduced coking of any remaining oil after purging

• Reduced maintenance

• Improved light-off reliability

• Safety

• Reduced opacity

APPLICATIONS• Utility, industrial, pulp and

paper boilers

NO MOVING PARTSAND REDUCED MAINTENANCE

EVER-KOOL™ Oil Guns

Oil and Gas Firing Products

OIL AND GAS FIRING PRODUCTS6

Page 7: Oil Guns and Gas Firing Equipment

ALSTOM’S OIL GUN RETRACT MECHANISM PROVIDES RELIABLE OPERATION. | Alstom’s oil gun retract mechanism provides remote automatic insertion and retraction of oil guns to and from the firing position, with gun-position-indicating limit switches. This retract fits any tangentially fired furnace.

The device consists of a pneumatic cylinder, mounted externally on the windbox and a bearing assembly for the oil gun guide pipe reciprocal motion. The cylinder is actuated by compressed air introduced through a 4-way solenoid valve. The solenoid and switches are shop-wired to a common terminal box mounted on the retract mechanism.

A signal from the burner controls actuates the solenoid to introduce compressed air to the cylinder, which moves the gun forward and keeps it in firing position by continuous application of compressed air. After the firing is terminated and the scavenging cycle is completed, the gun is retracted to prevent damage to the spray nozzle due to overheating. For interlocks, limit switches relay to the controls both the end position of the gun and information on whether the removable gun is properly clamped to the stationary union.

FEATURES:• Allows for simple adjustment of oil

gun tip position

• Requires no cooling air

• Remote control actuation and retraction

BENEFITS:• Reliable operation

• Reduces maintenance

APPLICATIONS:• Tangentially fired units

RELIABLE OPERATION AND REDUCED MAINTENANCE

Oil Gun Retract Mechanism

Oil and Gas Firing Products

7OIL AND GAS FIRING PRODUCTS

Page 8: Oil Guns and Gas Firing Equipment

Mechanical Spray TipsAlstom’s mechanical spray tips are for use on systems that rely on the actual pressure of the oil itself to accomplish the atomization.

Straight Mechanical Tips• For single pipe oil guns• Do not require a pressure regulating

oil gun fuel return system

Wide Range Mechanical Tips• For parallel pipe or concentric style

oil guns• Require a pressure regulating oil gun

fuel return system• Inlet pressure remains high

during turndown• Large turndown range

ALSTOM OIL GUN SPRAY TIPS PROVIDE AT LEAST TWICE THE WEAR RESISTANCE OF M42 TOOL STEEL. | It can be said that the most important aspect of firing oil is using the correct spray tips. At Alstom, you’ll get just that - spray tips that are specifically engineered for your fuel type, flow rate, operating pressures, and turndown requirements.

We use a special material that has a more homogeneous and finer grain structure than traditional tool steels. It is heat-treated and maintains its hardness at elevated temperature. Our material provides at least twice the wear resistance of M42 tool steel. Other materials can also be provided for service with corrosive chemicals or other extreme conditions.

Steam / Air Atomizing Spray TipsThese spray tips are for use on systems that use steam or air as the oil-atomizing medium.

Internal Mix Tips• For parallel pipe or concentric style oil

guns• Improves atomization for

problem fuels• Accommodates a wide range of steam

quality

Oil Gun Spray Tips

Oil and Gas Firing Products

OIL AND GAS FIRING PRODUCTS8

Page 9: Oil Guns and Gas Firing Equipment

External Mix Tips• For parallel pipe or concentric style oil

guns• Reduces steam / air consumption• No pressure differential

regulator required• No tip resizing required when changing

atomization medium or fuel

IMPROVED WEAR LIFEOPTIMUM PERFORMANCE

Oil Gun Spray Tips (continued)

Oil and Gas Firing Products

Please Note: The above chart is for reference purposes only. Please contact your Alstom Power Inc. representative for proper tip selection.

Oil Gun Spray Tip Application Chart

9OIL AND GAS FIRING PRODUCTS

Page 10: Oil Guns and Gas Firing Equipment

ALSTOM’S THREE-PIECE NOZZLE BODY IS DESIGNED TO MAKE MAINTENANCE EASY | by incorporating a nozzle that is welded on one end to the oil supply pipe and threaded on the other end for connection to the nozzle body. The nozzle body is threaded internally on one end to connect to the nozzle and threaded externally on the other end to connect to the oil gun spray tip retaining nut. These features eliminate the need to cut the entire assembly off at the oil supply pipelines making maintenance easy.

FEATURES:• Easy maintenance

• Replacement without cutting or rewelding

• Welded to oil supply line

• Threaded to the nozzle body

BENEFITS:• Reduced maintenance costs

• Improved reliability

APPLICATIONS:• Utility, industrial,

pulp and paper boilers

EASY MAINTENANCE

Three-piece Nozzle Body Assemblies

Oil and Gas Firing Products

OIL AND GAS FIRING PRODUCTS10

Page 11: Oil Guns and Gas Firing Equipment

ALSTOM’S TWO-PIECE STATIONARY UNION MINIMIZES LEAKS. | The two-piece stationary union was developed to minimize leaks by allowing for a minor guide tube misalignment relative to the union body ensuring a square fit-up with the oil gun removable union.

This innovative two-piece design separates the guide tube connection from the union body where the hoses are located.

This allows the guide tube to be removed for maintenance or replacement without the inconvenience of disconnecting the fuel supply and atomization hoses.

Cottered through pins replace troublesome shoulder bolts to fasten the yoke to the union body and guide tube connection.

FEATURES:• Minimizes leaks

• No disconnecting oil and steam lines for guide tube removal

• No shoulder bolts

BENEFITS:• Improved availability

• Easy maintenance

• Convenience

APPLICATIONS:• Utility, industrial, pulp and

paper boilersMINIMIZES LEAKS AND HAS EASY MAINTENANCE

Two-piece Stationary Union

Oil and Gas Firing Products

11OIL AND GAS FIRING PRODUCTS

Page 12: Oil Guns and Gas Firing Equipment

ALSTOM FLEX HOSES ARE QUALITY ENGINEERED AND PROVIDE FLEXIBILITY TO THE OIL GUN DESIGN | Flexible hoses replace standard straight pipe in parallel pipe oil guns when the oil gun is used in tilting tangential windbox applications. The flex hose provides a path for the oil and air / steam flow to follow and allows for expansion when in use. Fabricated from stainless steel, flex hoses are sturdy, quality engineered components that ensure availability of the oil gun when needed.

Flex hoses are supplied with restricting straps. These are essential in preventing the flex hoses from over bending or bowing which can occur during operation due to the weight of the assembly.

FEATURES:• Stainless steel construction

• Restricting straps supplied to ensure stability during operation

• Pressure tested

BENEFITS:• Ensures reliable operation of oil

gun when needed

APPLICATIONS:• Tilting tangential

windbox applicationsQUALITY ENGINEEREDSTAINLESS STEEL CONSTRUCTIONPRESSURE TESTED

Flex Hoses

Oil and Gas Firing Products

OIL AND GAS FIRING PRODUCTS12

Page 13: Oil Guns and Gas Firing Equipment

OIL GUN DIFFUSER VANES PROVIDE OIL FLAME STABILIZATION. | They are a high quality design constructed from stainless steel to ensure durability in the high heat zones of the furnace. The design can be easily modified to include the option for an HEI spark tip to be inserted through the diffuser to directly light the oil or to accommodate a flame scanner guide pipe for optical proof of flame from the oil gun.

FEATURES:• Stainless steel construction

• HEI spark rod is easily incorporated to directly light oil

• Flame scanner guide pipe is easily incorporated to provide optical proof of flame

• Configuration per engineering standards (number of angles, veins and sizes)

BENEFITS:• Provides optimum oil flame

stabilization

• Durable and reliable

APPLICATIONS:• Utility, industrial, pulp and

paper boilers

PROVIDES OIL FLAME STABILIZATION

STAINLESS STEEL CONSTRUCTION

Diffuser Vanes

Oil and Gas Firing Products

Flame scanner guide pipe

13OIL AND GAS FIRING PRODUCTS

Page 14: Oil Guns and Gas Firing Equipment

ALSTOM HAS CAREFULLY RESEARCHED GAS AND OIL NOZZLE TIP DESIGN AND DEVELOPED OPTIONS TO ADDRESS PROBLEMS WITH THIS CRITICAL, FUEL-DELIVERY COMPONENT. | The nozzle tip is the last wear component in the fuel delivery system, and is the mechanism that funnels the gas and or oil/air mix into the furnace.

Because of its proximity to the fireball, gas and oil nozzle tips must perform under extreme conditions, and are susceptible to severe damage. For this reason, gas and oil nozzle tips must be properly inspected and maintained at regular intervals. Under such harsh operating conditions, these nozzle tips should be replaced every two to six years.

In a tangential, gas and or oil-fired steam generator, a vertical line of nozzle tips is located in each corner in the furnace. Each nozzle tip directs the flow of gas and or oil mixed with hot air. During normal operation, furnace gas temperature can exceed 2500°F.

Secondary air passing around the perimeter of the nozzle tip is typically between 400°F and 750°F. This, in conjunction with the ambient fuel, cools the nozzle tip. Gas and or oil exiting from a conventional nozzle tip ignites approximately three to five feet away from the tip. Thus, the operating temperature of a conventional nozzle tip is typically between 600°F and 700°F.

A typical gas and or oil tip will warp, rupture, or both due to the following factors:• Oxidation• Sulfidation• Ignition point on the tip

The reliability and integrity of gas and or oil nozzle tips are critical to safe and stable boiler operation.

Oil tip with diffuser

Gas nozzle tip

Nozzle Tips

Oil and Gas Firing Products

OIL AND GAS FIRING PRODUCTS14

Page 15: Oil Guns and Gas Firing Equipment

Alstom manufactures nozzle tips from a variety of cast and fabricated materials. The tables below show material characteristics for the most popular options.

Material Oxidation Stress rupture Hardness BH Finished tip Resistance to Heat Damage Resistance @1800 PSI /erosion cost factor Good Better Best resistance

Fabricated:

309 SS 1850° F 560 153 1 X

310 SS 1900° F 660 153 1.4 X

RA253 MA 2000° F 1150 210 1.25 X

SELECTING A GAS/OIL NOZZLE TIP – CONSIDERATIONS:• Resistance to high temperature of

furnace flames – Material selection is key

• Prevent air/gas or oil leakage inside the nozzle compartment – Monitor deformation problems

and broken welds

• Desired life between replacements

Notes:1. Stress can be affected by cycling.2. Finished tip cost is affected by numerous factors: plate thickness, nickel content,

material availability, ease of manufacturing, number of welds, quantities ordered.3. Heat damage can be affected by flame attachment, adequate cooling air,

slagging, pluggage.

Material Oxidation Stress rupture Hardness BH Finished tip Resistance to Heat Damage Resistance @1800 PSI /erosion cost factor Good Better Best resistance

Cast:

HH 2000° F 860 185 1 X

HK 2000° F 1700 170 1.3 X+

HN 2100° F 2100 160 1.35 X+

Nozzle Tips (continued)

Oil and Gas Firing Products

15OIL AND GAS FIRING PRODUCTS

Page 16: Oil Guns and Gas Firing Equipment

SERVICE CAPABILITIES

EQUIPMENT SUPPORTEDIn addition to servicing Alstom equipment, we also provide after market service for the following brands:

COAL FEEDERS | ABB, Combustion Engineering, Stock Equipment, Merrick Industries

COAL PULVERIzERS | ABB, Combustion Engineering, Babcock & Wilcox, Riley Atrita®, Foster Wheeler

STEAM GENERATORS | ABB, Combustion Engineering, Babcock & Wilcox, Riley, and Foster Wheeler

STOKERS | ABB, Combustion Engineering, Detroit Stoker, Riley, Westinghouse, Hoffman, Taylor

FIRING SYSTEMS | ABB, ICL, NEI, Clark Chapman, CSL, RV Industries, Foster Wheeler

ASH HANDLING SYSTEMS | ABB, Combustion Engineering, Allen-Sherman-Hoff, United Conveyor, Fläkt

AIR POLLUTION CONTROL | ABB, Combustion Engineering, Fläkt, Walther, Carborundum, Hamon-Research Cottrell, Wheelabrator, Peabody, Rockwell

100 YEARS OF EXPERIENCE + SOLUTION-BASED PRODUCTS & SERVICES + COMMITMENT TO CUSTOMER SERVICE = THE ALSTOM ADVANTAGE | Alstom provides reliable delivery of products and services to meet the demands of the power industry. We are a dedicated customer service organization that delivers the responsiveness our customers require.

Alstom provides the quality and resources of an OEM while backing our products with comprehensive support. Our products are designed to help our customers meet the performance, availability and reliability requirements for their power plant equipment.

The Alstom Advantage

Service Capabilities

MARKETS SERVED Our experience and customer base include:

• Utility companies

• Regional electric cooperatives

• Federal, municipal power producers

• Independent power producers

• Pulp and paper companies

• Industrials such as chemical plants, steel mills and refineries

In other words, if you generate steam to produce power or to support your manufacturing processes, Alstom is ready to provide the products and services you need.

16

Page 17: Oil Guns and Gas Firing Equipment

WE ARE A GLOBAL PROVIDER OF PRODUCTS AND SERVICES TO THE POWER INDUSTRY. | We maintain a local presence to help ensure that our customers’ equipment and systems run reliably and efficiently with the availability they demand.

FIELD TECHNICAL SERVICE ENGINEERS | Alstom has extensive capabilities in the form of Field Technical Service Engineers to assist with your outage inspection and operation and maintenance needs.

Our field service engineers are located near our customers to provide the response they need. This full time force of professionally trained engineers and technicians receive constant training to help ensure they are knowledgeable in the latest trends and available technology.

OUTAGE PLANNING | Effective outages require effective planning, a continuous process that begins well in advance of the scheduled event. Alstom stands ready to participate in this process to help ensure timely decisions, problem avoidance, and achieved goals.

The services Alstom provides include:

• Setting overall outage objectives

• Work scope determination

• Prioritization of outage tasks

• Identification of material and parts needs

• Expediting delivery of required material and parts

INSPECTION SERVICE | To help ensure an effective outage, we offer our inspection service that includes:

• Pre-outage logistics and work scope definition

• Pre-outage unit walk-downs

• Detailed inspections during the outage

• Daily punch lists and definition of items requiring immediate attention

• Coordination with repair labor personnel

• Initial report with critical findings and recommendations

• Final detailed inspection report complete with photos, recommendations and findings

• On-line retrieval (via our website) of our final report for convenient viewing and downloading

Alstom’s Technical Services capabilities cover major plant equipment and systems and include:• Outage planning

• Inspection services

• Condition assessments

• Maintenance support

• Performance testing

• Training programs

• Dedicated engineers

Alstom Technical Service includes:• A team of over 100 field-based

service engineers, NDE specialists, performance test engineers and technicians

• Problem solvers

• Equipment inspectors, testers, and evaluators

• Performance specialists

Technical Services

17TECHNICAL SERVICES

Page 18: Oil Guns and Gas Firing Equipment

CONDITION ASSESSMENT | Alstom delivers the technology to manage risks through the integration of Advanced NDE and inspection technology, including:

• Ultrasonic examination

• Linear phased array

• Dye penetrant testing

• Magnetic particle testing

• Remote field Eddy current

• Wet fluorescent particle testing

• Boroscope with internal video

• Remote field eddy current

• Visual examinations

as well as service capabilities through:

• Power Plant Laboratory facilities,

• Material Technology Center,

• Field service engineers

MAINTENANCE SUPPORT SERVICE | To help ensure your equipment performs to your expectations, we offer our Maintenance Support Service whereby we:

• Determine equipment condition and need for repairs

• Compare components to original specifications and help make adjustments

• Participate in developing work scope and associated tasks

• Direct maintenance personnel in proper disassembly and assembly procedures

• Coordinate execution of the work scope

• Develop a daily punch list prioritizing work tasks

• Provide a final report documenting work performed and recommendations

DEDICATED ENGINEER PROGRAM | We provide an experienced Alstom Technical Services Engineer for exclusive use for a specific time period.

The Dedicated Engineer becomes an on-site member of the plant team spearheading the Alstom support. The result is responsive service in determining root causes to problems and timely development and implementation of solutions to help reach and exceed station goals.

TRAINING PROGRAMS | Alstom's training programs provide power plant professionals with the knowledge and skills they need to operate and maintain the equipment and systems. Alstom's portfolio includes:

• Standard and customized training

• HOT TOPIC training programs

• Computer-based QUICKSTUDY™ Learning System

• Regional training seminars

Technical Services

WIth AlstOm...YOu’RE In cOntROl

PERFORMANCE TESTING AND EVALUATIONS | The performance evaluation and testing team supports data gathering and analysis to help optimize plant performance. Offerings include:

• Specialized testing of thermal, fluid, and chemical processes (emissions and circulation)

• Boiler and power plant performance evaluation

• Water chemistry consultation for boilers

• Instrumentation supply and rentals of most commonly used boiler and emissions test equipment

TECHNICAL SERVICES TAILORED FOR YOU AND YOUR BUDGET

TECHNICAL SERVICES18

Page 19: Oil Guns and Gas Firing Equipment

Alstom Service and Distribution Centers

Denver, CO*

Tyler, TX*

Chattanooga, TN*

Erlanger, KY*

Harrisburg, PA

*

Suwanee, GA*STRATEGICALLY LOCATED

TO SERVE OUR CUSTOMERS

ALSTOM’S SERVICE CENTER NETWORK, STRATEGICALLY LOCATED ACROSS THE COUNTRY, | provides emergency component repairs, parts, complete component overhauls, custom fabrications, and cost saving inventory management programs to meet our customers’ needs.

Rocky Mountain SeRvice centeR – DenveR, coloRaDo

MiDweSt SeRvice centeR – eRlangeR, kentucky

ADVANTAGES:• After hours response team

• Guaranteed parts availability

• Eliminates exposure to obsolete inventory

• Applicable to most plant equipment

• Programs can be expanded to include other plants with- in the customer’s system

• One week standard shipment after receipt of order

• Minimizes exposure to raw materials price fluctuations

BENEFITS:• Reduces carrying costs

• Defers cash outlay

• Increases cash flow by delivering products when needed

• Simplifies purchasing

INVENTORY MANAGEMENT PROGRAMSWith our proven inventory management expertise, purchasing strength and strategically located regional service centers, participation in an Alstom Inventory Management Program can offer customers significant benefits – from guaranteed shipments to improved cash flow.

IMPROVES CASH FLOW AND GUARANTEES PARTS AVAILABILITY

19SERVICE CENTERS

Page 20: Oil Guns and Gas Firing Equipment

Rebuild and Repair Services

REBUILD/REPAIR SERVICES | As a leading supplier of quality power plant equipment and replacement parts, Alstom offers one of the industry’s most complete and cost-effective rebuild and repair services.

Alstom’s rebuild/repair services include component inspections and maintenance, replacement of worn parts and design upgrades. These offerings, which include extended warrantees, can reduce inventory costs by 25-35% and result in longer lasting products that save power producers money.

R3 COMPONENT ROTATION PROGRAMSAlstom offers customers a systematic method for rebuilding boiler related equipment and returning this equipment to service. Alstom’s Regional Service Centers are the focus of this program combining our extensive experience, inventory, rebuild portfolio and proven processes to provide a unique service.

The R3 program is based on Rebuilding, Restocking and Replacing components.

RebuildComplete disassembly and inspection of a component. Worn out parts are replaced and components repaired. The components are rebuilt to strict procedures and tolerances. Upgrades to components can be included.

RestockOnce a rebuild is completed, the component is placed in the customer’s exclusive stock inventory at the Regional Service Center nearest the plant.

ReplaceRebuilt components are returned to a customer when needed to replace a similar component requiring service. The replaced component is sent back to the Service Center

ADVANTAGES:• All work is done in a controlled

environment using the latest technology

• All work is done to engineering specifications

• R3 Component Rotation Programs are available to fit your outage schedule

• Extensive parts inventory to support rebuilds/repairs

• OEM inspection and assembly procedures are used

• Component upgrades available

BENEFITS:• Reduce Inventory costs 25-30%

• Shorter lead times

• All work backed by Alstom’s engineering experience, quality and reliability

R3 = REBUILD + RESTOCK + REPLACE

IMPROVING AVAILABILITY WHILE REDUCING COST

REBUILD SERVICES20

Page 21: Oil Guns and Gas Firing Equipment

Outage Kit Services

OUTAGE KITS | are pre-packaged supplies of equipment-specific replacement parts that support planned or unexpected unit outages and rebuilds. Emergencies cost money! Outage Kits can help minimize costly delays in making repairs.

Outage Kits are the perfect solution when emergencies strike, or to have available as part of a planned preventative maintenance cycle or Inventory Management Program.

ADVANTAGES:• Custom or standard kits

• Reduces maintenance costs

• Convenient and organized

• Simplifies purchasing

BENEFITS:• Right parts available when you

need them

• Only pay for the parts that are used

• Instant part availability

• Save time and money

The customer and Alstom develop a list of parts to be included in each kit. Each kit includes a detailed chart of the location of each part

Alstom then ships these parts in pre-packaged kit form to the customer two weeks prior to the planned outage or rebuild.

Customer withdraws parts from the kit, as needed.

Items not needed from any given kit are shipped back to Alstom for re-stocking.

The customer then issues a purchase order to Alstom for any parts consumed.

A COST-EFFECTIVE WAY TO MANAGE PLANNED AND UNPLANNED UNIT OUTAGE REPAIRS

HOW ALSTOM’S OUTAGE KIT PROGRAM WORKS:

21REBUILD SERVICES

Page 22: Oil Guns and Gas Firing Equipment

Service

NOTES

REBUILD SERVICES22

Page 23: Oil Guns and Gas Firing Equipment

Your 1-Stop Choice for Boiler Services and Parts

Call us Toll free: 1.866.257.8664or

Direct: 1.860.285.2100

E-mail: [email protected]: 1.860.285.3101

We provide 24 hour, 7 days a week emergency service.Our normal office hours are 8:00 am to 4:30 pm EST/EDT.

If you know your party’s 4 digit extension

For Shipping and Delivery information

To speak with a Customer Service Representative

If you would like the company directory

If you would like this menu repeated

All other calls stay on the line

Press:

23CONTACT

Canada Direct: 1.613.747.5222or

E-mail: [email protected]

Page 24: Oil Guns and Gas Firing Equipment

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Alstom Power Inc. 200 Great Pond Drive Windsor, CT 06095-0500 Tel: 860.282.2100 Toll Free: 866.257.8664 Fax: 860.285.3101www.power.alstom.com

Alstom Canada Inc. 1430 Blair Place, Suite 600 Ottawa, Ontario Canada K1J 9N2 Tel: +00.1.613.747.5222 Fax: +00.1.613.747.5888

Rev: 04/10