Oil & Gas - PP&S, Inc. Brochures/Oil and Gas... · Oil & Gas Pump Division. Pump Supplier To The World Flowserve is the driving force in the global industrial pump ... proven, fully

Production

Pipeline

Offshore

Onshore

Synthetic Crude

Liquid Natural Gas

O i l & G a s

Pump Division

Pump Supplier

To The World

Flowserve is the

driving force in the

global industrial pump

marketplace. No other

pump company in the

world has the depth

or breadth of expertise

in the successful

application of

pre-engineered,

engineered and

special purpose

pumps and systems.

Supplier of Choice to the Oil & Gas IndustryFor over a century and a half, Flowserve has pioneered virtually every significant advancement in petroleum-related pumping technology. The ability to understand the industry’s upstream needs and to anticipate its requirements makes Flowserve the supplier of choice for production, pipeline and liquified natural gas (LNG) pumping applications.

Heritage Names of DistinctionACEC™ Centrifugal Pumps

Aldrich® Pumps

Byron Jackson® Pumps

Calder™ Energy Recovery Devices

Cameron® Pumps

Durco® Pumps

Flowserve® Pumps

IDP ® Pumps

Jeumont-Schneider™ Pumps

Niigata Worthington™ Pumps

Pacific® Pumps

Pleuger ® Pumps

Scienco® Pumps

Sier-Bath® Rotary Pumps

TKL™ Pumps

United ® Centrifugal Pumps

Western Land Roller ®

Irrigation Pumps

Wilson-Snyder ® Pumps

Worthington ® Pumps

Worthington Simpson® Pumps

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Market Focused Customer SupportProduct and industry specialists develop effective proposals and solutions directed toward market and customer preferences. They offer technical advice and assistance throughout each stage of the product life cycle, beginning with the inquiry. This provides the following benefits:•Advancedtechnologysolutions – Order engineering – Hydraulic engineering•Broadproductreliability•Worldwideserviceandsupport•Competitivepriceanddelivery•Technologyinnovation•Applicationsexpertise

Pump DesignsFlowserve offers a wide range of complementary pump types, built to recognized global standards and customer specifications. These include:•Single-StageProcess•BetweenBearingsSingle-Stage•BetweenBearingsMultistage•Vertical•SubmersibleMotor•Rotary•Reciprocating•Nuclear•Specialty

Available Configurations•SealedandSealless•AxiallyandRadiallySplit•VoluteandDiffuser•Close-CoupledandSpacer-Coupled•Single-andDouble-Casing

Dynamic TechnologiesFew if any pump companies can match the capabilities in hydraulic and mechanical design or in materials engineering that Flowserve possesses. Amongthesecapabilitiesare:•Computationalfluiddynamics•Flowvisualization•Cavitationstudies•Efficiencyoptimization•Finiteelementanalysis•Rapidprototyping•Captivealloyfoundries•Non-metallicmaterials

processing and manufacturing

4

Offshore production presents a host of unique pumping challenges as the hunt for oil and gas has led to deep and often violent seascapes. This has made production much more arduous and hazardous. Flowserve offers extensiveproductsandservicestosatisfy the pumping needs and specific requirements of offshore platforms and floating production, storage andoffloadingfacilities(FPSOs).Theseinclude:•PumpsfullycompliantwithAPI610latesteditions

and customer specifications•Highlyengineered,robustandreliablepumps

adapted to offshore space and weight concerns, operating and environmental conditions

•Extendedpumpmeantimebetweenplanned maintenance with authorized maintenance service wherever required

Offshore

5

Meeting New ChallengesNewexplorationandextractionprocessesrequirecreative pumping solutions. Flowserve is in the fore-front of subsea technology with the application of integrated multiphase pumping and seabed processing systems.Intheevolvingpracticeofmultiphasepumping, Flowserve is the only manufacturer offering thesafetyandreliabilityofshaftsealstoAPI682.

Withitsextraordinaryexperienceandcapabilities in hydraulic design, submersible motor technology and materials engineering, Flowserve is prepared for newchallenges.Whetherinthedepthsoftheoceanor in the bowels of the earth, Flowserve pumps are offering solutions to customer needs.

Production and PipelineFlowserve produces a complete line of performance-proven pumps for all offshore oil services. These include: submersible motor pumps for sea water lift, ballast rig water services; process pumps to move and handle oil, gas and water; high-pressure pumps for sea water injection; high-capacity, high-pressure pumps for crude oil transportation; and utility and fire protection pumps.

Offshore pipelines are carrying an increasing amount of the world’s oil and gas. Pumps for these services must be robust and unfailingly reliable. Flowserve offers pumps for every conceivable pipeline application as well as for storage and transfer, including special cargo stripper pumps for loading and unloading barges and supertankers.

Flowserve is synonymous with oil and gas

pumping. This is reflected by the continuing role

of Flowserve in the API Standards Committee...

and by its alliance relationships with the world’s

most prominent energy companies.

Onshore

6

Oil- and gas-well drilling continues at a high level of activity worldwide but with ever-increasing difficulties oflocation,landscapeanddepth.Itisthesetypes of challenges which have made Flowserve a leader in the development and application of advanced pumping technologies for oil and gas applications.

Flowserve has made significant contributions to these advancements by designing the first centrifugal pumps for oil-field production along with automatic mainline and booster pipeline stations. Flowserve pioneered secondary recovery through high-pressure water injection and first applied submersible motor pumps in crude oil and LPG storage caverns.

Production and PipelineFlowserve provides a broad range of performance-proven,fullycompliantAPI610andAPI676pumpsdesigned for oil-field upstream and downstream production facilities. These include: pumps for the surface and subsea handling of multiphase (oil-gas-water) services; high-capacity vertical and horizontal pumps required for pipeline transportation and high- pressure water injection services; gas-oil separation plant(GOSP)equipment;extractionpumpsforsteamassistedgravitydrainage(SAGD);andvirtually all ancillary production related applications.

Flowserve is a leading manufacturer of petroleum pipeline pumps. The reliability of its single and multi-stage pumps has made them the products of choice for unattended mainline operation in some of the world’smostinhospitableenvironments.LowNPSHpumps, in both horizontal and vertical configurations, areofferedforbooster-stationservice.Andnoothermanufacturer offers the breadth of pumps for trans-portation, transfer, storage and cargo stripping.

7Flowserve has earned a

pre-eminent position in

crude oil and product

pipeline pumping.

Its expertise in design,

engineered solutions,

equipment re-rate and

service is without equal.

Withnewprocesstechnologiesandtechniques,obtaining synthetic crude from the vast tar sand reserves is now economically feasible. To accomplish this,energyproducersneedpumpingflexibilityandreliabilityinbothbitumenmining-extractionandthemore traditional oil production and pipeline services. And,ofcourse,thesepumpsmustperforminoftenhostile and quite remote environments.

TheseprocessesrequirefullyAPI610 compliant as well as rugged and reliable Flowserve industrial pumps.

General Applications•Mining–Hardmetalslurryandtransportpumps•Extraction–Axiallysplit,multistagepumpsforsteamassistedgravitydrain(SAGD);hardmetalfroth pumps; low shear, single-stage process pumps; hard metal tailings pumps

•Pipeline–APIprocessandpipelinepumps

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Synthetic Crude

9

Convertingnaturalgasleavingthewellheadintoliqui-fied natural gas (LNG) is not only good conservation policybutexcellentandprofitablebusinesspolicyaswell.RegardlessoftheprocessusedtorecoverLNG– absorption, straight refrigeration or cryogenic liquid expansion–Flowservehastheliquidturbineexpanders, charge and process pumps, service and utility pumps, and specialty pumps to accomplish the tasks.

General Applications•Chargeandprocess–Petroleumprocesspumps;

between bearings, multistage, single- and double- casingaxiallysplit,horizontalpumps;single-stage,horizontal pumps; vertical, process, can pumps

•Cryogenic–Verticalandhorizontalcryogenicpumps,liquidturbineexpanders

•Desulfurization–Singleandmultistagepumps•Pipelineandtransportation–Betweenbearings

single and multistage, horizontal pumps; double-casing, horizontal pumps; vertical, process can pumps

•Safetyandutility–Betweenbearings,single-stage, axiallysplit,horizontalpumps;verticalturbine and circulator pumps

Liquid Natural Gas

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Production

Applications

Flowserve oil and gas pumps are fully compliant with API 610 current edition standards.•Seawaterlift–Submersiblemotorpumpsor

vertical line shaft pumps•Sourcewater–Submersiblemotorpumps;vertical,

deep well turbine pumps•Waterinjection–Betweenbearings,multistage

single- and double-casing pumps; vertical double-casing pumps

•FPSOpositioning–Specialtythrusterpumps; vertical double-casing pumps

•Watertreatment–Submersiblemotorpumps•Utility–Single-stage,double-suction,axiallysplit,

horizontal pumps; vertical in-line process pumps•Safetyandfirefighting(ULapprovedpackage)–Single-stage,double-suction,axiallysplit,horizontal pumps; vertical turbine pumps

•Separation–Multiphasepumps;single-stage process pumps; high-pressure, multistage pumps; vertical process pumps; vertical turbine pumps; vertical circulators; and rubber lined or hard metal slurry pumps

•Gastreating–High-pressure,betweenbearingsmultistagepumps(BB3andBB5)andsingle-stageprocess pumps

Deep Well Submersible Motor Pumps Designedtomeetsubsurface,deepwellorhigh-pressure boosting needs. Liquid ends and water-filled submersible motors to 1830m(6000ft)submergence

Operating Parameters•Flowsto68000m3/h(300000gpm)•Headsto670m(2200ft)•Speedsfrom2000to3600rpm•Motorsizesto5000kW(6700hp)

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Production

Applications

Between Bearings, Single-Stage Pumps (API-BB1)Horizontal,axiallysplit,single-stage,double-suction centrifugal pump. Pump configura-tions include a vertical mounted option and selected sizes of bottom-suction models. BothAPIandnon-APIdesignsareavailable

Operating Parameters•Flowsto41000m3/h(180000gpm)•Headsto150m(500ft)•Pressuresto17bar(250psi)•Temperaturesto120°C(250°F)

Vertical Turbine Pumps (API-VS1,API-VS6)Multistagewithaboveorbelowsurface discharge, enclosed or semi-open impellers, open or enclosed lineshafts, single or double casing

Operating Parameters•Flowsto5680m3/h(25000gpm)•Headsto700m(2300ft)•Sizes150mm(6in)to1200mm(48in)•Settingsto365m(1200ft)

Multistage, Double-Casing, Diffuser and Volute Design Pumps (API-BB5)Single-anddouble-suctionfirst-stagepumps for high-pressure services including waterinjection.FullycompliantwithAPI610, latest edition

Operating Parameters•Flowsto4000m3/h(18000gpm)•Headsto4300m(14000ft)•Pressuresto400bar(6000psi)

12

Production

Applications

Multistage, Axially Split Pumps (API-BB3)Betweenbearings,axiallysplit,doublevolute, side suction, side discharge, multistage design. For water injection and disposal, andliquidCO2 injection


Horizontal, Overhung Process Pumps (API-OH2)Endsuction-topdischarge,overhung,centerlinemountedconfiguration.API682seal chamber; fully compliant with current editionofAPI610standards

Operating Parameters•Flowsto2000m3/h(9000gpm)•Headsto350m(1100ft)•Temperaturesfrom-160˚C(-250˚F)to 450˚C(850˚F)

•Pressuresto80bar(1160psi)

Vertical In-line Process Pumps (API-OH3,API-OH4,API-OH5)Designedforsimplifiedpipingandspacesavings with in-line suction and discharge nozzles.API682sealchamber;fullycompli-antwithcurrenteditionofAPI610standards


13

Production

Applications

14

Pipeline Services

Single-Stage, Axially Split Pumps (API-BB1)Axiallysplit,double-volutecase,double-suction pumps for pipeline service and related heavy-duty requirements


Multistage, Axially Split Pumps (API-BB3)Betweenbearings,axiallysplit,double-volute,side-suction, side discharge, multistage design. For high-pressure, heavy-duty pipeline applications


Flowserve pipeline pumps are fully compliant with API 610 current edition standards.•Pipelineandtransportation(inseriesorparallel)–Mainlineandbooster;horizontal,betweenbearings single and multistage process pumps; vertical process pumps

•Storageandtransfer–Horizontal,betweenbearings, single-stage, process pumps; vertical process pumps; submersible motor pumps; vertical, in-line process pumps

•Terminal–Verticalin-lineandverticalprocesspumps•On-andoffloading–Specialtystripperpumps

Vertical Turbine, Double-Casing Pump (API-VS6)High-pressure, heavy-duty, diffuser type, single or multiple stage pump for continuous duty in pipeline booster and transfer services

Operating Parameters•Flowsto13600m3/h(60000gpm)•Headsto1100m(3500ft)•Pressuresto100bar(1500psi)•Temperaturesto-195°C(-320°F) to 425°C(800°F)

Vertical In-line Pumps (API-OH3,API-OH4,API-OH5)Single-suction,double-suction,in-linedesignforhighflow,limitedNPSHA.Tankfarm, transfer and pipeline booster services


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Pipeline Services

Hard Metal Slurry Pumps Horizontal, single-stage, end-suction design with vertical tangential discharge nozzles for tarsandextractionservicesincludingfrothand tailings applications.


Twin-Screw PumpsTwin-screw, double-suction design with API682sealchamberforpipelineservicesand for loading and unloading of oil storage tanks and tanker vessels

Operating Parameters•Flowsto2550m3/h(11200gpm)•Pressuresto100bar(1450psi)•Temperaturesto450°C(850°F)•Viscositiesto200000000ssu

Multiphase PumpsTwin-screw, double-suction design with API682sealchamberformultiphase services (oil-gas-water) onshore, offshore and subsea

Operating Parameters•Flowsto1520m3/h(6700gpm)•Pressuresto100bar(1450psi)•Temperaturesto150°C(300°F)•Viscositiesto200000000ssu

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Specialty Applications

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Cryogenic Liquid Expanders Double-casing,verticalturbineexpandersfor severe sub-zero temperatures in LNG production

Operating Parameters•Temperaturesto-180°C(-290°F)•Inletpressuresto70bar(1000psi) (higher if required)•Generatorsizesto2250kW(3000hp)

Cryogenic PumpsAfulllineofpumps,bothverticalandsinglemultistage horizontal, for low temperature service in LNG storage and transport. Availableinstandarddesigns

Operating Parameters•VerticalTurbinePumps–Temperaturesfrom-198°C(-325°F) to-45°C(-50°F)

– Dischargepressuresto150bar(2160psi)– Motorsizesto1120kW(1500hp)

Specialty Applications

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Innovation Through Dynamic TechnologyFlowserve is without peer in the development, refinement and application of pump technology. This dynamic creativity is reflected in the strength of the company’s commitment to:•Hydraulicengineering•Mechanicaldesign•Materialsscience•Intelligentpumping•Manufacturingtechnology

Allresearchandtechnologyeffortsaredirectedtoward providing customers with greater total value for their investments in Flowserve products and systems. Further, these capabilities enable Flowserve to quickly and accurately provide the best possible solutions to customers’ specific pumping problems.

Technology, Technical

Support and Service

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Pump Improvement Engineering ServicesThe goal of this specialty service is to help plant technical personnel achieve optimal pumping solutions through engineering and technological assistance.Reducingthecostsofoperationandmaintenance while improving overall equipment reliability is achieved through:•Fieldperformancetesting•Vibrationanalysis•Designanalysisandroot-causeproblemsolving•Materialimprovements•Pumpandsystemaudit•Advancedtechnologysolutions•NuclearMaintenanceRulesupport•PumpTrac™remotepumpmonitoringanddiagnostic

services•Instructionmanualupdates•Trainingcourses

Parts and ServiceQualityOEMpartsarereadilyavailablefromaworldwide network of Flowserve service and repair centers, fast response centers and regional parts servicesoffices.Allarecomputernetworkedtoprovide “as soon as possible” response to customers’ requests for assistance.

Customerservicetechniciansareoncallaround the clock, seven days a week to respond to customer queries, to evaluate and troubleshoot reported pump problems and to provide reliable solutions.

Engineered ServicesFlowserveEngineeredServicesisdedicatedto maximizingequipmentperformanceandreliability-centered maintenance programs. Pump related services include:•Startupandcommissioning•Diagnosticsandprognostics•Contractmaintenanceprograms•Routineandrepairmaintenance•ANSIandISOpowerendexchangeprogram•Mechanicalsealexchangeprogram•Re-rates,upgradesandretrofits•Sparepartsinventoryandmanagementprograms•Training

Latin America FlowserveCorporationBoulevarddelCafetalEdificioNinina,Local7ElCafetal-CaracasVenezuela1061Telephone:582129853092Telefax:582129851007

Asia Pacific Flowserve Pte. Ltd.10TuasLoopSingapore637345Telephone:6567710600Telefax:6567794607

BulletinFPD-3d(E/A4)PrintedinU.S.A.November2009

©FlowserveCorporation

To find your local Flowserve representative please use the Sales Support Locator System

found at www.flowserve.com

Or call toll free: 1 800 728 PUMP (7867)

Your local Flowserve representative:

Pump Division

USA and CanadaFlowserveCorporation5215NorthO’ConnorBlvd. Suite2300Irving,Texas75039-5421USATelephone:19378905839

Europe, Middle East, Africa FlowserveCorporationGebouw HagepointWestbroek39-514822ZXBredaNetherlandsTelephone:31765028920

Flowserve... Supporting Our CustomersWith The World’s LeadingPump Brands

Jeumont-Schneider™Jeumont-Schneider™

Documents

Oil & Gas - PP&S, Inc. Brochures/Oil and Gas... · Oil & Gas Pump Division. Pump Supplier To The World Flowserve is the driving force in the global industrial pump ... proven, fully