Oil, Gas & Chemicals

Oil, Gas & Chemicals

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Let’s have a barbecue this evening! It’s so simple and delicious. It doesn’t take long to heat up the gas grill. We’re always looking for quick and effi cient solutions in today’s society. Not many people would say that cooking their daily dinner over the embers of an open fi re is a realistic alternative. A hunter or a scout might possibly think otherwise. Obviously, it has to be a safe solution too. But we leave that aspect to others. We seldom refl ect on all the safety procedures that are required to make it possible for us to have access to quick-ignite gas for our BBQ grill on the patio at home. LPG is one of many products handled in the Oil, Gas & Chemicals segment. It is a large area covering every-thing from the handling of crude oil and natural gas, to refi neries and diff erent chemical businesses – products and industries that we are totally dependent upon today. Th e processes are complex and investment-intensive. An active, internal process is therefore necessary in order to be able to meet current safety standards without com-promising profi tability. In addition to the knowledge and

experience within the organisation, there is also a need for professional expertise from outside. Someone who can make the business even more secure. Someone like Inspecta. For more than thirty years, Inspecta has been playing a leading role in creating a safe and secure society in Northern Europe. We place great focus on the oil, gas and chemicals industry where you are one of our key clients. Our personnel understand your business and have tremendous respect for the challenges you face. We share the market’s need for knowledge, security, operating time and profi tability. Together with you, we are developing new opportunities and ensuring conformance with appli-cable regulations. Our services include inspection, testing, technical consultation, certifi cation and training. Five key cornerstones that generate trust and quality. No job is too small or too big for us. We can be the driving force in the maintenance shutdown at a refi nery and we can make sure that the gas bottle you need next time you’re having a BBQ in your garden is available.

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A safe and secure society


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“I’m responsible for the inspections and I have full confi -dence in the services provided by Inspecta. I know they always do a fi rst-rate job. Th eir personnel are profi cient, self-starting and use their initiative. Another positive attribute of Inspecta is its development of new, cost-eff ective tools. We have just fi nished evaluating their Long Range Ultrasonic testing method and the results look great.”

Magnus Nylander, Inspection Manager at Shell.

“Training is an essential part of our ongoing eff orts to improve safety at our refi neries. We are able to hold some courses internally. However, it’s often necessary for us to look beyond our own company for external expertise. Preem has chosen Inspecta as its training partner because of its extensive knowledge of the subject, its instructional approach and its ability to adapt courses to suit our requirements.”

Sofi a Lagerkvist, Process Technical Manager at the Preem Refi nery in Lysekil and Joakim Nilsson, Inspection Manager at the Preem Refi nery in

Lysekil and Preem Refi nery in Gothenburg.

“At Borealis, we work with risk-based inspections (RBI) to achieve optimum safety and cost-effi ciency in our facilities. Inspecta was the obvious choice of partner when we introduced this way of working. Inspecta has been helping us with our inspections for many years and we know that it has the skills, collaborative commitment and motivation that we are looking for.”

Pierre Billgren, Inspection Manager at Borealis.

Why Inspecta?


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Magnus Nylander, Inspection Manager at Shell


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Knowledge is essential for the improvement of safety. Knowledge can also increase operating time. Inspecta has a unique history as a provider of knowledge to the oil, gas and chemicals industries. And we are pleased to share our knowledge with you. All with the intent of making your business as effi cient as possible.

A constant search for new solutions and improvements is part of our corporate culture. It is a way of ensuring we are always at the forefront of the industry. Research and development is a natural way of delving into new areas and we have a leading position in many key areas related to the oil, gas and chemicals industries. We also have long-term partnerships with a wide range of institutes, research centres and companies. We make it a priority to always have well-trained staff who know the industry and can ensure that our knowledge is transferred eff ectively both internally and externally. Improve your skills and prepare to meet new challenges with us.

Why Inspecta?

Know-how


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Why Inspecta?

Safety

Safety and security are a major challenge for many industries, especially those operating in the oil, gas and chemicals industries. Keeping a focus on safety issues will further the sustainable development of the environment and business. It’s vital to take precautions and to anticipate and prevent accidents by complying with international, national and local regulations. Th e oil, gas and chemicals industries usually have very modern, technically advanced facilities with complex production processes. Any shortcomings in safety can result in injury or, at worst, death. It is therefore imperative to ensure compliance with all regulations and standards down to the smallest detail. A high level of safety can be maintained through a combination of skilled and experienced staff , fi xed routines and clear documentation. Th is is where Inspecta enters the picture. Our company is accredited and serves as your independent, scrutinising

body. With our many years of experience in safety and security issues in the business, we have encountered just about every conceivable problem and learned the best ways of integrating safety processes into daily operations. As well as enabling you to benefi t from our amassed expertise, we also keep ourselves updated on legislation and new regulations. We store data from meticulously conducted inspections and can interpret the results of tests in an accurate and correct way. Th is helps us to identify any risks at an early stage in the process. We are part of daily operations, development and enhancement projects. We understand every aspect of the requirements imposed and we can explain how you can meet them. Inspecta is your partner in safety.


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Facilities in the oil, gas and chemicals industries generally operate 24/7 at a specifi c level of production. Sales can be increased by maximising operating time or, rather, by minimising downtime. Every minute counts. But break-downs are not only expensive, they can also be dangerous. All key components and systems must work optimally to prevent unscheduled downtime. Th is can be ensured by performing regular measurements. Inspecta carries out non-destructive and destructive tests and is able to estimate the expected life of components. In addition, we measure and monitor diff erent types of wear. Using the experience and results obtained, we work together to build up the knowledge required to be able to focus on preventive maintenance and inspection and thereby increase the accessibility of the facility. In many cases, these measurements have to be carried out during a scheduled shutdown. Together with you, we decide when it is most eff ective to stop the facility to keep operating time as high as possible. In the event of an unexpected breakdown, we can quickly assess the situation. We make sure that the right thing is done at the right time, by the right people, using the right equipment and that the documentation is complete. Together, we then get production up to full speed. Inspecta helps you increase your operating time and save money.

Why Inspecta?

Uptime


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Why Inspecta?

Profitability

Profi tability requires focus. Profi ts should be high and costs should be kept at a reasonable level. Increased operating time can improve production levels and your profi ts. But these developments have to take place in a sustainable manner – not just for the sake of your company but for the environment and your customers too. And you must not compromise on safety. Regula-tions and standards must be adhered to and regular inspections must be conducted by an independent, accredited body as required. Our role is to support you in your work to increase safety, operating time and knowledge – three vital aspects of profi tability.


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Inspecta can help you with inspections, testing, technical consultation, certifi cation and training – fi ve areas that make your business safer, simpler and more profi table. Our services can be provided individually or as an inte-grated package. Th ey can also be customised and coordi-nated to suit the exact requirements of your company. We are pleased to share our extensive knowledge and every year we arrange a host of general and customer-specifi c seminars and training courses. We are a third-party body on whom you can rely, with whom you can share the responsibility and who can approve all necessary documentation. Our services are always performed by qualifi ed, professional and experienced personnel. You can rest assured that, with us working for you, all regulations and standards are met, future problems are avoided and new technical solutions are found. Inspecta is accredited in each country (for example by FINAS in Finland, SWEDAC in Sweden and NA in Norway).

Inspection

Testing

Technical consultancy

Certification

Training

One partner – many services


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Checking safety

Inspections are important in the oil, gas and chemicals industries. Many of them are compulsory and require formal reports. Others are performed for more commercial reasons to ensure that the equipment is up to standard. Regular inspections can provide you with quite a lot of information that can be used to guarantee that the facility is safe or to improve the operating time. Th e information also serves as input data for various maintenance systems and can be used to forecast future problems at an early stage. Th oroughly performed and well-documented inspections can make it possible to avoid unnecessary expenses or, at worst, an emergency shutdown. Inspecta is an independent, accredited body. Th is means that you can be certain that our inspections are performed by inspection technicians with the knowledge and experience required for the job. Th ey work closely with you, know what to look for and have the authority to sign necessary documents. And you can be sure that they are available when and where you need them, even at Christmas and New Year.

Everything can be inspected

It is possible for us to inspect practically everything in your facility. From the entrance gate to the heart of the process. Pressure vessels, safety valves, welded seams and hoists are just some examples of what we inspect. Th e inspections can be carried out at all stages, from design review, manufacturing inspection and installation inspection to recurrent inspections.

Web-based tool keeps you updated

Dealing with the documentation of inspections is an ongoing and time-consuming process. Th e facilities are often large with lots of items, dates and corrective actions to keep track of. To simplify this process, we have devel-oped an Internet-based tool that gives you direct access to the information we have collected. Th is makes it easier for you to order inspections and manage the documentation. Th e tool also keeps you up-to-date on the state of your equipment and any scheduled corrective actions. Another useful feature is that you can download forms and certifi -cates wherever you are. All you need is an Internet connection.


Inspection


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Inspecta inspects all kinds of equipment

Pressure equipment and piping

Boilers and process entities

Storage tanks and containers

Natural gas equipment

Safety-related automation

Measuring devices

Elevators and escalators

Lever gear doors

Cranes and lifting devices

Electrical equipment

Fire alarm systems

Fire extinguishing systems

Smoke exhaust systems

Other safety-critical components

Inspection services

Design Review

Manufacturing Inspection

Installation Inspection

In-service Inspection and Verification

Automation and Equipment assessment

Modernisation / Revision Inspection

Energy Declaration


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Early detection of faults

Any faults and defects must be identifi ed at an early stage to ensure that your facility is safe and effi cient. Th is can be done by testing. However, the testing methods used in the oil, gas and chemicals industries are often complicated. It is necessary to have the right equipment and knowledge of processes and materials to be able to perform the tests correctly. Inspecta is a leading expert in non-destructive and destructive testing. You can come to us for all your testing needs, from ultrasonic and magnetic powder testing to hardness testing. Whatever item you want tested, we know which methods are best and produce the most accurate results. If there are any concealed defects in your facility, we have the tools and expertise to help you fi nd them. We can also measure or calibrate pressure, heat, volumes and fl ows for you. If you perform the tests with us, you can feel confi dent about the results. If they show that your welded seam is strong enough to withstand the pressure, that your tools are measuring accurately and that your thinnest pipe will last another year – then you can be sure that’s the case.

Continuous development

Inspecta takes part in numerous research projects in close collaboration with our customers. Our knowledge about computer-based radiography, ultrasonic IRIS and Long Range Ultrasonic Testing (LRUT), for example, allows us to develop new, advanced services to match the needs of our customers and the challenges that they face in the future. Together we are leading developments in Northern Europe.

The basis of our testing services:

Non-destructive testing (NDT)

Visual Testing (VT)

Magnetic Particle Testing (MT)

Penetrant Testing (PT)

Radiography Testing (RT)

Ultrasonic Testing (UT)

Eddy Current Testing (ET)

Leak Testing (LT)

Material Identification (PMI)

Advanced VT; Video Endoscopy

Advanced RT; Digital Radiography

Advanced UT; Phased Array, TOFD, EMAT, IRIS,

Long Range Ultrasonic (LRUT)

Advanced ET; SLOFEC, Eddymax

Destructive testing (DT)

Mechanical Testing

Hardness Testing

Macro- / Microtesting

Quality

Quality Control (QC)


Testing


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To help you make the right decisions

Facilities in the oil, gas and chemicals industries are dependent on complex technologies. Th e safe, effi cient and sustainable operation of these facilities requires considerable knowledge. If you need to consult someone and discuss experiences, you can talk to us. Not only do we have extensive expertise and in-depth knowledge of prevailing rules and regulations, we also keep track of trends and up-and-coming developments. Our staff are highly qualifi ed and have years of experience of tackling the challenges that your industry faces. We can help you to decide when and how to change a worn component, develop inspection and testing plans to avoid stress corrosion cracks in pressure equipment or conduct load and strength tests. A thorough risk

assessment is useful in circumstances where you need to reach important decisions, plan complex development projects or develop quality control and validation plans. We support you during the risk assessment process. Inspecta works with consumers, manufacturers and authorities. We work actively with international develop-ment projects as a means to understand future require-ments. Th is enables us to provide the best and most professional consultation services available and help you to reach the right decisions.


Technical consultancy


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Technical consultancy services

Mechanical Integrity

Failure investigations

Condition and lifetime assessments

Stress and strength analyses

Damage tolerance analyses/fracture mechanics analyses

Systems Creation

Risk based inspection (RBI) management

Risk based maintenance (RBM) management

Project risk management

Inspection and testing plans to special pressure equipment

Quality, Environment and Safety

Quality Assurance

Occupational Health & Safety Risk Management

Safety Integrity Level (SIL)

Supplier assessment and monitoring


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Evidence of your ambition

Certifi cation is an important part of all activities. It affi rms that your products, management systems and personnel meet international, national and local criteria. By certifying your company, you also receive a declara-tion of validity, issued by a third party, which proves that you are committed to safety and sustainable development. Inspecta has extensive experience of certifi cation work and of acting as an impartial reviewer. We certify management systems that promote the continuous improvement of your organisation and business activities. Th is allows you to satisfy your customers’ needs for products and services in the best possible way and thereby strengthen your competitive advantage. We also issue certifi cates for products and certifi cates to verify that production processes are maintaining specifi ed levels of quality. Th is means that you can get some equipment

marked with the CE conformity marking or show that they meet other offi cial standards. Assuring the quality of the products right at the production stage can also reduce customer complaints and thereby lower your costs. Making it a win-win situation for you and the buyer. We can also verify the job skills of your personnel by issuing certifi cates to welders, solderers, welding coordi-nators and testing engineers and operators in a range of diff erent sectors. Inspecta is a Notifi ed Body for the Pressure Equipment Directive (PED), Transportable Pressure Equipment Directive (TPED), Simple Pressure Vessels Directive (SPVD), Cableways Directive, Machinery Directive, Lifts Directive and the Construction Products Directive. Our certifi cation services are also accredited or approved by other authorities in various areas for the certifi cation of management systems, products and personnel.


Certification


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Certification services

Management System Certification

Quality (QMS ISO 9001:2000, IQNet 9004, EFQM, Green Card Quality® and Clean Card®)

Environment (EMS ISO 14001, EMAS Verification, Green house gas verification)

Safety (OHSAS 18001)

Software and IT security (ISO/IEC 27001, ITIL, CMMi)

Welding Quality (ISO 3834)

Product Certification

PED, TPED, SPVD - Pressure Equipment Directive, Transportable Pressure Equipment Directive, Simple Pressure Vessels Directive

LD - Lifting Directive

MD - Machinery Directive

ATEX - Explosive workplaces

MID - Measuring Instrument Directive

Personnel Certification

Welders, brazers and welding coordinators


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Training

Sharing knowledge

It is almost impossible to keep pace with all the rapid changes that are continually occurring. And that’s where an external partner comes in. Someone to keep you abreast of the changes. An experienced partner that arranges all the training required and helps your employees to develop and keep up to date with current developments. A partner like Inspecta. Th e wide range of seminars and courses that we arrange cover many aspects from technology and safety to quality, work environment and risk management. We also off er courses in risk assessment, corrosion, damage investigation, welding, pressure vessels (PED and MD directives), pipes and safety valves. Every year, some 10,000 people attend the 1000 training courses held by the Inspecta Academy. All of our courses are based on years of professional experience, specifi c skills and an extensive range of services. Attending our training courses is an eff ective way of keeping up-to-date with advances in technology and the continually changing requirements of the industry and market.

Expand your network

Our courses and seminars are much-appreciated and well-established forums where colleagues from diff erent industries meet and share experience and knowledge. Two such seminars are our annual Process Seminar and the Seminar for Pressure & Welding where attendees are able to broaden their networks and exchange ideas with colleagues from other branches. Moreover, the seminars and courses off er an excellent means of keeping abreast of the latest trends and standards.

Tailor-made training to implement change

Customised courses ensure you are better able to retain skilled staff and continually improve professional expertise and ability in your organisation. We off er tailored training for designers, process engineers, inspectors, operational and maintenance personnel and the managers of these divisions. We structure the courses and off er suggestions for pro-grammes, content and delivery based on your company’s needs, facility, operations and staff . We can combine all our knowledge to create a training programme that is tailored exactly to your needs. Please contact us to discuss how we can help you train your staff . Or visit www.inspecta.se for more information about scheduled courses and seminars.

Training services

Areas of training

Pressure equipment, PED

Boilers, pressure vessels, pipes

Lifting equipment

Lifts, cranes, hoists

Machinery Directive, MD

Material and welding

Damages and damage mechanism

Risk management

Safe work environment

EU-directives, standards and national legislation

Atex - EX

Fire safety and extinguishing systems

Management systems

We arrange training for you working with

Production and manufacturing

Maintenance and inspection

Quality and safety

Safe work environment

Project Management

Purchase and Sales

Construction and design

Process design

Welding

Boilers, boiler operator

Cranes, hoists and lifting equipment

We offer training in different ways

Seminars

Open courses

Tailor made training

Training material


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About Inspecta

A history to be proud of

Inspecta’s story began back in 1975 when the Finnish state founded the Technical Inspection Centre (Teknillinen tarkastuskeskus, TTK) to ensure that inspections of pressure vessels and other safety-critical objects were safe. Th e same year, a new law was passed for National Test Sites in Sweden, and in 1977, Sweden formed the Swedish Plant Inspectorate (Statens Anläggningsprovning). In the 1990s, many countries began to deregulate state owned entities to boost competitiveness. In 1995, the inspection monopoly was lifted in Sweden and the Swedish Plant Inspectorate changed its name to SAQ Kontroll AB. In January 1998, the Finnish market was also deregu-lated and at the same time TTK became Inspecta. In 2005 Inspecta acquired parts of DNV, which had previously acquired SAQ Kontroll AB. And since then Inspecta has grown both organically and through acquisi-tions in Finland, Sweden, Latvia, Estonia, Norway, Denmark and Lithuania.

We are proud of the fact that parts of Inspecta have their roots in public organisations and companies with a wide spectrum of capabilities and skills. Th is legacy of integrity, high quality focus and expertise is still very prominent at Inspecta. We have been a privately-owned, customer-driven company for more than ten years, enabling us to continually complement and develop our skills and expertise. We off er custom-made services, value for money, effi ciency and excellent service. Our unique competitiveness coupled with our lengthy experience has made Inspecta the market leader in the Nordic countries. We are the best of both worlds. We are trust and quality.

Finnish State founded the Technical Inspection Centre

Deregulation, Finland Inspecta Finland

Sweden formed the Na-tional Test Facility

Deregulation, Sweden

1975 1977 19981995

Inspecta Latvia

Inspecta Estonia

Inspecta Denmark, Inspecta Lithuania

2005 2006 2007 2009 2010

Inspecta Norway

Inspecta Sweden


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About Inspecta

In figures

A glance back over the last 30 years will show that Inspecta has grown both organically and through acquisitions in Finland, Sweden, Latvia, Estonia, Norway, Denmark and Lithuania. And in addition, Inspecta’s extensive global network reaches clients all over the world. With headquarter in Helsinki, Finland, Inspecta employs more than 1,400 people, has over 50,000 customers and delivers an annual turnover of EUR 130 million (2009).

List of offices

FINLANDEspooHarjavaltaHelsinkiHämeenlinnaJoensuuJyväskyläKemiKotkaKouvolaKuopioLahtiLappeenrantaOuluPietarsaariPoriRaaheRaumaRovaniemiSavonlinnaSeinäjokiTampereTurkuVaasaVantaaVarkausYlivieska

NORWAYArendalBergenKongsbergKristiansandMosjøenSandnessjøenSarpsborgStavangerStokkeÅlesund

DENMARKAalborgCopenhagenHadstenKoldingN. NebelOdenseRingsted

SWEDENFalunGävleJönköpingKalmarKarlstadKirunaLuleåMalmöMölndal – GöteborgMörrumNorrköpingOskarshamnSkellefteåSkövdeStockholmSundsvallTäbyUddevallaUmeåVänersborgVästeråsVäxjöÖrebroÖrnsköldsvikÖstersund

ESTONIATallinn

LATVIALiepajaRigaValmieraVentspils

LITHUANIAKaunasKlaipedaPanevėžysVilnius


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Group headquarters

Inspecta Group OyP.O. Box 113FI-00181 Helsinki, FinlandTel: +358 10 521 600Fax: +358 10 521 6211

Visiting address

InspectaPorkkalankatu 13 GFI-00180 Helsinki, Finland www.inspecta.fi


Documents

Oil, Gas & Chemicals